CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA
Illustrated Parts Manual
Form No. 769-10602
(February 5, 2015)
4 x 4 Utility Vehicle - Model Series 480
2
To The Owner
Record Product Information
To ease in ordering replacement parts, please locate the model
plate on the equipment and record the information in the
provided area to the right. You can locate the model plate by
looking beneath the seat.
Model NuMber
Serial NuMber
Table of Contents
Painted Parts
When ordering painted service parts, a four digit color suffix must be added to the part number (e.g. 783-XXXXX-0637).
Please refer to the table below for current color codes:
0637 Black
4021 Yellow (Cub Cadet)
0499 Beige (Cub Cadet)
0685 Blue (Cub Cadet)
0691 Black Jack (Cub Cadet Commercial)
Thank You
Thank you for purchasing a Cub Cadet Utility Vehicle. It was
carefully engineered to provide excellent performance when
properly operated and maintained.
All information in this manual is relative to the most recent
product information available at the time of printing. Please be
aware that this Illustrated Part’s Manual may cover a range of
product specifications for various models.
Components listed and/or illustrated in this manual may not be
applicable to all models. We reserve the right to change product
specifications, designs and equipment without notice and
without incurring obligation.
Throughout this manual, all references to right (RH) and left (LH)
are observed from the operating position.
Seats ......................................................................... 3
Cargo Bed ................................................................. 4
Pedals and Levers .................................................... 6
Frame and Bumper ................................................. 8
Fenders and Dash ..................................................10
Battery and Dash Panel Accessories ....................12
Gas Tank .................................................................. 13
Kohler EFI Engine/ Transmission Accessories ......14
Kohler Gas Alternator (If Equipped) .....................17
Transmission ...........................................................18
4 x 4 Front Axle ...................................................... 20
Rear Axle ................................................................ 22
Steering .................................................................. 24
Radiator (If Equipped) .......................................... 25
Labels (Model M48X) ............................................ 26
Electrical Schematic (Kohler EFI) .......................... 27
Hood Rack (If Equipped) ....................................... 28
Head Rest (If Equipped) ........................................ 29
Bench Seat (If Equipped) ....................................... 30
Operator Protective Structure and Seat Belts .... 32
Kohler LH775-3024 ................................................ 34
3
Seats
Ref
No.
Part Number Description
1 607-04228B Plate, Seat, Assembly
2 707-05332 Bracket, Seat, RH
3 607-04223C Seat Box
4 707-05333 Bracket, Seat, LH
5 710-0607 Screw, TT, 5/16-18 x .500
6 710-04049 Screw, LD, 5/16-18 x .625
7 710-3008 Screw, 5/16-18 x .75
8 710-3180 Screw, 5/16-18 x 1.75
9 712-04063 Nut, Flange Lock, 5/16-18
10 735-0271A Bumper, .62 Dia. x .3
11 741-04215 Bearing, Flange, .894 ID x 1.1315
Ref
No.
Part Number Description
12 750-0258 Spacer, .315 x .750 x .375 Lg.
13 750-05186 Handle, Grab
14 757-04097 Seat, Sport
15 731-05622 Tray, Seat Box
16 707-04991 Bracket, Tube, CVT
17 731-05436A Seat Console
18 607-04181A Lever Assembly, Di Lock
19 731-04735 Handle, Select
20 726-3056 Latch
21 732-0936 Spring Clip
22 732-0937 Spring, .40 OD x .040 Dia.
8
12
9
1
15
9
4
4
6
3
8
13
12
9
16
9
1
2
2
6
9
A
B
B
A
8
13
11
5
8
9
19
18
17
5
10
5
7
5
11
9
14
22
21
20
4
Cargo Bed
1
3
32
31
22
23
21
5
25
8
18
15
17
20
17
30
33
29
8
34
16
11
10
26
28
8
15
14
9
19
19
27
4
13
2
12
8
24
24
6
7
7
35
5
Cargo Bed
Ref
No.
Part Number Description
1 607-04159B-0637 Tailgate Assembly, Black
607-04159B-4021 Tailgate Assembly, Cub Yellow
607-04159B-4020 Tailgate Assembly, Green
607-04159B-0638 Tailgate Assembly, Red
2 607-04180 Lever Assembly, bed, latch
3 607-04191C-0637 Box Assembly, bed Black
607-04191C-0638 Box Assembly, bed Red
607-04191C-4020 Box Assembly, bed Green
607-04191C-4021 Box Assembly, bed Yellow
4 710-04166 Stud, ball, 5/16-18
5 710-3022 Screw, 3/8-16, 2.75, gr5, std
6 710-0473A Screw, machine, 10-24, 0.500
7 712-04064 Nut, Flange Lock, 1/4-20, nylon
8 712-04065 Nut, Flange Lock, 3/8-16, nylon
9 714-0162 Pin, cotter, 5/32, 1.25
10 932- 04109B Spring, gas, 6.91 Stroke
11 732-0428B Spring, extension, .50 Od x 4.35
12 735-0271A Bumper, .62 Dia. x .3
13 736-04019 Washer, at, .531 x 1.25 x .181
14 936-0272 Washer, at, .510 x 1.00 x .060
15 738-0430 Screw, shoulder, .50 x .685, 3/8-16
Ref
No.
Part Number Description
16 738-0966A Screw, shoulder, .50x.925, 3/8-16
17 738-1023A Screw, shoulder, .375x.280, 1/4-20
18 741-0324A Bearing, Flange, hex, .506 Id x .590
19 941-0673 Bearing, Flange, .503 x .689 x .792
20 746-04245 Cable, lanyard
21 707-04786 Bracket, Bed Guide
22 710-1652 Screw, tt, 1/4-20x.625, hxindwsh
23 731-04016 Bumper, suspension, extension
24 948-0227A Bearing, hex Flange .629 Id
25 750-04634 Spacer, .390 Id x.625 Od x2.03 Lg
26 731-06155 Handle
27 736-0262 Washer, Flat, .385 x .870 x .092
28 710-0924 Screw, Mach., 1/4-20 x .750
29 712-0324 Nut, Hex Lock., 1/4-20
30 712- 0102A Nut, Hex Lock, #10-24
31 726-04058 Latch, draw, over Center
32 928-04004 Pop Rivet, .188 dia, 37-50 grip
33 735-04181 Rear Mud Flap
34 712-04063 Nut, Flange Lock, 5/16-18, nylon
35 712-0264A Nut, Acorn, 1/4-20
6
Pedals and Levers
A
B
B
A
2
18
29
7
34
31
42
40
27
18
6
33
21
19
19
47
12
52
67
17
28
15
30
36
30
16
22
56
17
58
57
17
21
35
11
28
13
12
25
3
54
1
16
21
8
22
26
55
5
15
18
10
66
32
62
30
63
4
48
53
19
65
64
22
22
59
30
23
19
17
21
46
47
9
10
17
19
24
43
45
44
49
60
38
59
37
20
61
41
14
51
50
39
7
Pedals and Levers
Ref
No.
Part Number Description
1 603-04089 Lever Assembly, Brake
2 710-1017 Screw, ab, 1/4-14, 0.625,
3 607-04188D Pedal Assembly, Accelerator
4 607-04193B Pedal Assembly, Brake
5 607-04208 Bracket Assembly, Park Brake
6 907- 04212A Shaft Assembly, Hurst, 4x4
7 707-04642 Plate, Pawl, Over Center
8 707-04805 Shaft, Console Mount
9 707-04823D Bracket, Accelerator Pedal
10 710-04027 Screw, Shldr, .372 x .375, 5/16-18
11 710-04039 Screw, 5/16-18, 2.00, Gr5, Patch
12 710-0607 Screw, Tt, 5/16-18, 0.500
13 710-0641 Screw, 1/4-20, 2.25, Gr5, Std
14 741-04198 Bearing., Flange, .315 ID
15 710-3008 Screw, 5/16-18, .75, Gr5, Std
16 711-05063 Pin, Clevis, 312 Od x 1.0”
17 712-04063 Nut, Flange Lock, 5/16-18
18 712-04064 Nut, Flange Lock, 1/4-20, Nylon
19 712- 04065 Nut, Flange Lock, 3/8-16, Nylon
20 712-3025 Nut, Jam, 5/16-24, Gr5
21 710-0599 Screw, Tt, 1/4-20 x .500
22 714-04040 Pin, Cot, 3/32, 1.0
23 719-3018 Yoke, 5/16-24
24 707- 0 4711B Panel, Dash, Upper
25 732-04973 Spring, External, .49 Od x 3.15
26 726-04056 Clamp, Hose
27 938-0974 Screw, Shldr, .375x.380, 1/4-20
28 738 -1011A Screw, Shldr, .500 x 2.230, 3/8-16
29 941-0475 Plastic Bushing .380 Id
30 741-0491 Bearing, Flange, .500 x .34
31 941-3073 Bearing, Flng., .375 x .580 x .250
32 746-04248 Cable, Cont, Di, Lock
33 946-04254 Cable, Cont, Park, Brake, 4x4
34 750-04500 Spacer, Pivot, Di Lock
Ref
No.
Part Number Description
35 661-04042 Cylinder, Master, Tandem
36 936-0159 Washer, Flat, .349 x .879 x .063
37 747-04528A Link, Shaft, F N R
38 747- 04529A Link, Shaft, Hi Lo, 4x4
39 927-04224 Hose, brake, front
40 936- 0140 Washer, Flat, .385 x .62 x .063
41 936-0264 Washer, Flat, .330 x .630 x .0635
42 741-04199 Bearing, Flange, .377 Id
43 707- 04712D Panel, Dash, Lower, 4x4
44 927-04233 Hose, Brake, Master Cyl, Front
45 927-04230 Hose, Brake, Master Cyl, Rear
46 737- 04129 Fitting, Banjo Ftg Bolt, M10 x 1.00
47 737- 04130 Fitting, Banjo Ftg Crush Washer
48 710-3005 Screw, 3/8-16 x 1.25
49 710-0528 Screw, 5/16-18 x 1.25
50 607-04210 Lever, Assembly, Shift, Hi-Lo, 4x4
51 6 07- 04211 Lever, Assembly, Shift, F N R
52 737- 04128 Fitting, Tee, -3, 45 Deg Flare
53 710 -112 2 Screw, 1/4-20 x 2.50
54 710-3022 Screw, 3/8-16 x 2.75
55 710-3103 Screw, 5/16-18 x 2.00
56 912-3010 Nut, Hex, 5/16-18
57 936-0275 Washer, Flat, .344 x .688 x .065
58 711- 0 4585 Pin, Clevis
59 912-3001 Nut, Jam, 3/8-24
60 723-04038 Rod, End, 3/8 ID
61 723-04039 Rod, End, 5/16 ID
62 738-04409 Screw, shldr, .500 dia x .434
63 607-04216A Lever, Assembly, Di Lock
64 715-04011 Pin, Roll
65 732- 0418 Spring, external, .38od x 2.10
66 707-04693A Bracket, di, Cable,mnt
67 927-04228 Hose, brake, rear
8
Frame and Bumper
A
A
18
6
17
23
5
19
20
9
15
3
12
8
13
1
13
8
16
15
2
4
17
10
15
15
9
18
9
21
25
24
26
10
11
9
22
10
10
27
28
7
14
16
10
10
10
29
10
10
29
10
17
9
Frame and Bumper
Ref
No.
Part Number Description
1 607-04142A Hitch Assembly, receiver Rr
2 607-04182F Frame Assembly, front, uv
3 607-04184E Frame Assembly, rear, uv
4 707-05326 Plate, console, 4x4, top
5 707-04563E Plate, oor
6 707-04684A Cover, front, 4x4
7 707-04770C Channel, support, rear
8 936-0272 Washer, Flat, .510 x 1.00 x .060
9 710-0216 Screw, 3/8-16 x .75, gr5, std
10 710-04484 Screw, tt, 5/16-18 x 0.750
11 710-1017 Screw, ab, 1/4-14, 0.625
12 710-04043 Screw, Hxg, 5/16-18 (4x4)
13 710-3032 Screw, 1/2-13, 1.25, gr5, std
14 712- 04063 Nut, Flange Lock, 5/16-18, Nylon
15 712- 04065 Nut, Flange Lock, 3/8-16, Nylon
16 712-3083 Nut, Hex Lock, 1/2-13, Nylon
17 710-0607 Screw, tt, 5/16-18 x 0.500
18 726-0465 Clip, Panel, ret,
19 707-04728D Bracket, Lh, Shield
20 707-04729D Bracket, Rh, Shield
21 710-0599 Screw, tt, 1/4-20 x .500
22 607-04131D Bumper Assembly, front
23 707-05327 Plate, console, 4x4, front
24 607-04330 Bracket Assembly, ISO, Trans/ Eng
25 607-04331A Bracket Assembly, Air Filter Mnt
26 607-04333A Bracket Assembly, Supt, Hose
27 710-0751 Hex Head Screw, 1/4-20 x .620
28 712- 04064 Nut, Flange Lock, 1/4-20
29 710-1652 Screw, tt, 1/4-20x.625, hxindwsh
10
Fenders and Dash
A
A
32
15
25
27
35
42
37
10
42
42
21
42
2
10
38
18
4
9
22
6
6
9
13
40
40
14
23
42
42
20
11
42
19
26
17
31
36
34
5
42
30
12
39
16
29
8
24
28
33
1
3
41
5
7
7
7
11
Fenders and Dash
Ref
No.
Part Number Description
1 707-04484 Channel, Frame, Cross
2 707-04779A Bracket, Hood/dash, Mount, Rh
3 707-04782A Bracket, Hood/dash, Mount, Lh
4 710 -0136 Screw, 1/4-20, 1.75, Gr5, Std
5 710-04261 Screw, #12-16 x .50
6 710-0599 Screw, TT, 1/4-20 x .500
7 710-04187A Screw, TT, 1/4-15 x .500
8 710-05105 Hex Head Screw, 1/4-20 x 1.00
9 607-04224 Rod Assembly, Hood Mount
10 712- 04064 Nut, Flange Lock, 1/4-20
11 914-0101 Cotter Pin, Internal .08 x 1.42
12 731-06155 Handle, W/Screw 400/500 S
13 731-05285A Head Light RH
14 931-06710A Fender, Lh 4x4
15 931- 0 6711A Fender, Rh 4x4
16 731-06638 Hood, 4x4, Yellow
731-11117 Hood, 4x4, Camo, Treestand
931- 06715 Hood, 4x4, Green
931-10331 Hood, 4x4, Red
17 931-05322C Dash, Uv 4x4
18 731-3232 Roller, Latch, Hood
19 732-1178 Spring, Latch, Hood
20 736-0342 Washer, Flat, .283 x .75 x .030
Ref
No.
Part Number Description
21 746-04328 Cable, Hood
22 735-04145 Strap, Hood
23 731-05284A Head Light LH
24 723-04021 Pad, abrasive, toe plate (4x4)
25 931-05282B Fender, Lwr Lh Rr
26 707- 04748A Cover, Uv
27 726-3056 Latch, Panel, 1/4 Turn
28 732-0937 Spring, Comprs, .40 OD x .040
29 732-0936 Spring, Clip
30 751-10435 Insulator, Cover, UV
31 736-0242 Washer, Bell, .340 x .872 x .060
32 931-05283B Fender, Lower Rh Rr
33 931-05281C Fender, Rh Rr
34 738-04505A Shldr Screw, .280 x .310, 1/4-20
35 931-05280C Fender, Lh Rr
36 712-0264A Nut, Acorn, 1/4-20
37 710-0134 Screw, Crg, 1/4-20, .62, Gr2
38 712- 0324 Nut, Hex Lock., 1/4-20
39 710-0166A Screw, Machine, 1/4-20 x 1.00
40 710 -1652 Screw, Tt, 1/4-20 x .625, Hxind.
41 736-0173 Washer, Flat 1/4"
42 710-04484 Screw, tt, 5/16-18 x 0.750
12
Battery and Dash Panel Accessories
Ref
No.
Part Number Description
1 710-0607 Screw, TT, 5/16-18 x .500
2 707-04870B Bracket, Mt., Battery
3 925-04514 Battery, 450 CCA Wet
4 726-0475 Clamp
5 925-3161A Head lamp Bulb
6 731-04010 Panel, Plug, Switch
7 925-1741 Switch, Key, 4 Pos. Delta
8 925-1745A Key, Delta, Plastic
9 725-04352 Switch, 4x4, Rocker
10 925-04530 Lamp, Ind., Green, Incandescent
11 725-04660 Lamp, Ind., Red, Incandescent
12 725-2003 Receptacle, Power, 12v
13 712- 0102A Nut, Hex Lock, #10-24
Ref
No.
Part Number Description
14 925-04022B Meter, Ind., Hour Flat Face
15 625-04036P Headlight Assembly (Incl. # 21)
16 725-06160 Seat Belt Indicator
17 707- 04 811 Bracket, Fuse Mount
18 731-05490 Relay, Holder, 3-Way
19 710-0599 Screw, TT, 1/4-20 x .500
20 710-3009 Screw, TT, #10-24 x .750
— 725-04625* Harness, Jumper, Neutral Switch
(4x4)
— 925-04891A* Harness, Wire, Kohler, EFI
— 735-04069A*‡ Floor Mat, RH
— 735-04068A*‡ Floor Mat, LH
— 925-04892* Harness, Fuel Pump
18
19
17
20
9
6
3
15
13
1
2
1
4
1
4
6
10
9
14
7
8
6
12
11
5
13
16
‡ If Equipped * Not Shown
13
Gas Tank
Ref
No.
Part Number Description
1 951-05243 Tank assembly, Fuel
2 732-04357 Wire, tank, fuel
3 735-04065 Bush, Tank, Gas
4 751-14155 Fitting, Fuel, Pickup
5 951-10361 Sensor, Fuel, Low
6 951-10375 Fitting, Fuel, Vent
7 751-3174 Fitting, Fuel, Pickup
Ref
No.
Part Number Description
8 710-0607 Screw, 5/16-18 x .500
9 951-12426A Fuel Cap
10 721-04382 Tape, .75 Wide x.25 Thk Foam
11 735-04067 Bush, Tank, Vent
12 726-0205 Clamp, Hose, .490 Dia.
13 751-10349 Hose, Fuel Line, Low Permeation
14 751-14863 Fill Tube
4
2
8
13
12
3
5
1
6
11
10
9
3
7
14
14
Kohler EFI Engine/ Transmission Accessories
A
C
C
B
B
A
17
43
D
D
27
51
29
33
11
63
69
29
21
63
70
34
50
15
10
61
35
54
64
13
14
28
62
17
6
58
22
3
37
19
63
9
33
44
36
41
31
21
59
24
46
34
8
16
60
*Fuel Regulator
*Fuel Filter
*Strainer
*Fuel Pump
*Shown for Reference
43
43
94
29
81
4
57
25
7
5
55
20
47
53
38
39
75
33
68
12
42
67
21
65
96
82
95
27
49
23
40
45
52
66
1
31
48
56
34
33
73
79
43
80
84
97
80
43
91
72
89
33
32
32
30
26
2
18
33
33
31
48
33
56
34
83
93
29
78
77
86
88
87
85
90
99
74
87
100
92
76
82
100
71
98
101
101
102
103
15
Kohler EFI Engine/ Transmission Accessories
Ref
No.
Part Number Description
1 607-04177D Tray Assembly, Engine, Kohler
2 918-04306 Shaft Assembly, Rr/prop
3 918-04314 Shaft Assembly, Frt/prop, Hilliard
4 618-07077 Clutch Assembly, Cvt, Driven
5 618-07076 Clutch Assembly, Cvt, Driver, Cvr
6 959-05023 Case Assembly, Transfer
7 754-04125B Belt, Cvt, 4x4
8 707-04724 Bracket, Trans, Mount
9 707-04887C Cover, Heat, Shield
10 707-04891 Exhaust, Shield, Heat
11 951-05250 Filter Assembly, Air Cleaner
12 707-04943A Cover, Back, Kohler
13 707-04972A Cover, Eng, Kohler
14 707-04979 Cover, Engine, Rr, Kohler
15 751-10690 Clamp
16 750-04619 Spacer, Engine, Kohl
17 710-0216 Hex Head Screw, 3/8-16, .75
18 710-3103 Hex Head Screw, 5/16-18, 2.00
19 710-04653 Hex Head Screw, 5/16-18, 1.875
20 710-04657 Hex Head Screw, 7/16-20, 5.00
21 710-0599 Screw, Tt, 1/4-20, 0.500
22 710-0650 Screw, Tt, 5/16-18, .875
23 710-0603 Screw, B, 5/16-12, 0.500
24 751-10291A Oil Drain Hose
25 710 -1257 Hex Head Screw, 3/8-24, 2.50
26 710-0623 Screw, Tt, 3/8-16, 0.750
27 710-0642 Screw, Tt, 1/4-20, 0.750
28 710-1325 Screw, Tt, 1/4-20, 1.625
29 710-3008 Hex Head Screw, 5/16-18, .75
30 710 -3011 Hex Head Screw, 3/8-16, 2.25
31 710-3038 Hex Head Screw, 5/16-18, .875
32 710-3144 Hex Head Screw, 3/8-16, 2.00
33 712- 04063 Nut, Flange Lock, 5/16-18, Nylon
34 712-04065 Nut, Flange Lock, 3/8-16, Nylon
35 712-0711 Nut, Jam, 3/8-24
36 712-3004A Nut, Flange Lock, 5/16-18
37 912-3009 Nut, Hex Lock, 5/16-18, Ctrlk
38 912-3012 Nut, Hex, 1/2-20, Gr5, Slot
39 914 - 0111 Pin, Cotter, 3/32, 1.0
40 751-10510 Tube, Cvt, Intake
Continued on next page
Ref
No.
Part Number Description
41 721-04167 Gasket, Engine
42 707-05304 Bracket, Cable Shield
43 712-04064 Nut, Flange Lock, 1/4-20
44 751-10152B Muer
45 726-04068 Clamp, Hose, Adj.
46 728 - 0117 Rivet, Pop, .125 Od, #42
47 731-04275 Impeller, Blower
48 731-04667 Compression Mount, Eng, Head
49 731-06748 Cover, Cvt
50 751-10689 Spark Arrester Screen
51 707-05257A Plate, Bae
52 721-04292 Seal, CVT, Cvr
53 936-0272 Washer, Flat, .510 x 1.00 x .060
54 936-0300 Washer, Flat, .406 x .875 x .059
55 736-04502A Washer, Flat, M12
56 736-04018 Washer, Flat, .38 x 2.00 x .12
57 936-0452 Washer, Bell, .396 x 1.140 x .095
58 736-0566 Washer, Flat, .793 x 1.368 x .025
59 751-10680A Pipe, Exhaust, Kohl, EFI
60 946-04851 Cable, Throttle Control, Kohler
61 946-04292 Cable, Choke Control, Kohler
62 750 -04184 Spacer, .260 Id x .375od x 1.0l
63 726-0476 Clamp, Hose
64 707-05217 Shield, Harness
65 751-11232-12 Heat Shield Sleeve
66 751-10997 Hose, CVT, Exhaust
67 726-04056 Clamp, Hose
68 725-0157 Tie, Cable
69 751-10995 Hose, Air, Inlet
70 751-10996 Hose, Air, Intake
71 791-181862 Screw
72 607-04227 Support, Asm, Alternator, Kohler
73 756-04097 Pulley, 2.65 OD x 3L
74 756-04357 Pulley, 6.00 OD x 1.125
75 707-05161 Bracket, Fuel System, Kohler EFI
76 707-05167 Bracket, Electrical, Kohler EFI
77 751-10678 Hose, Rdtr, Top Rear
78 751-10679 Hose, Rdtr, Lower Rear
79 710-0489 Hex Head Screw, 1/2-13 x 2.00
80 710-0788 Screw, tt, 1/4-20 x 1.00
16
Ref
No.
Part Number Description
81 710-0946 Screw, Machine, 1/4-20 x .625
82 936-0463 Washer, Flat, .25 x .630 x .0515
83 751-10258A Hose, Radiator
84 710 -1238 Screw, 5/16-18 x .875
85 1903631 Screw, 1/4-20 x 3/8
86 750-04989 Tube, Rdtr
87 712-0349 Nut, Hex, #10-32
88 737-04232 Fitting, Petcock
89 712-3022 Nut, Hex Lock, 1/2-13
90 714 - 0118 Square key, 1/4 x 1.50lg
91 725-04806 Alternator, Aux, 65 Amp
92 725-04661 Electric Power Distribution Post
93 726 - 04114 Clamp, Hose, Adj
94 726-04098 Tie, Cable
95 710-0924 Screw, Machine, 1/4-20 x .750
96 712-3006 Nut, Hex, 1/4-20
97 936-0231 Washer, Flat, .344 x 1.125 x .12
98 936-0400 Washer, Flat, .194 x .62 x .063
99 954-04014 Belt, V-Type
100 936-0722 Washer, Lock
101 726-0205 Clamp, Hose, .490 Dia.
102 737-05062 Fitting, 90 Degree
103 751-10750-62 Fuel Hose, 7/32 Yellow
Kohler EFI Engine/ Transmission Accessories
17
Kohler Gas Alternator (If Equipped with Euro Cab)
Ref
No.
Part Number Description
1. 607-04227-0637 Support Assembly, Altnr., Koh
2. 710-0376 Hex Head Screw, 5/16-18 x 1.00
3. 710-0489 Hex Head Screw, 1/2-13 x 2.00
4. 710-0597 Hex Head Screw, 1/4-20 x 1.00
5. 710 -3118 Hex Head Screw, 3/8-16 x 1.00
6. 712-04064 Nut, Flange Lock, 1/4-20
7. 712-3022 Nut, Hex Lock., 1/2-13
8. 914 - 0119 Square, Key, 1/4 x .75
9. 725-0157 Tie, Cable
10. 725-04349† Harness, Accessory, Kohler
Ref
No.
Part Number Description
11. 725-04806 Alternator, Aux., 65 Amp
12. 936-0227 Washer, Flat, .390 x 1.5 x .134
13. 736-0242 Washer, Bell, .340 x .872 x .060
14. 736-0250 Washer, Flat, 1.00 x 1.75 x .107
15. 936 - 0274 Washer, Flat, 1.01 x 1.75 x .172
16. KH-24-144-53-S Shaft, Kohl., Front, Drive
17. 954-0457 Belt, 3/8 x 24.68
18. 756-04097 Pulley, 2.65 OD, 3L
19. 756-04197 Pulley, 4.5 OD, 1” Bore
† Not Shown
9
2
13
15
16
1
4
19
8
14
5
18
17
12
15
11
7
4
3
6
18
Transmission
37
42
56
38
62
25
55
25
42
25
51
26
63
40
23
25
8
59
10
48
5
34
41
59
27
30
29
20
35
39
4
13
52
54
53
22
3
9
12
49
24
17
47
11
16
46
2
15
33
1
18
45
57
6
7
36
44
58
21
31
60
58
37
50
14
49
19
43
28
28
61
32
19
Transmission
Ref
No.
Part Number Description
1 607-04321 Bracket Assembly, Painted
2 607-04322 Bracket Assembly, Shift, Painted
3 911- 0 4 072 A Gear Assembly, Rev Idler
4 717- 0 4237 Gear, Rev, 39T
5 617- 04035 Gear Assembly, Low Speed
6 718-04176 Yoke, Actr, Uv
7 718-04079B Yoke Actr, Lo
8 919-04790B Housing, Lh, Uv
9 719-04332A Housing, Rh, Uv
10 750-04681 Spacer, Flg, .630 x .787 x .662
11 661-04019 Brake Assembly, Transfer Case
12 915-3045 Dowel, Bush, .400 x .484 x .750
13 710-04644 Hex Head Screw, 1/2-13, 2.00
14 710-0602 Screw, Tt, 5/16-18, 1.000, Hxindwsh
15 710 -1260A Screw, Tt, 5/16-18, 0.750, Hxindwsh
16 710-1314A Screw, Soc Hd, 5/16-18, .750
17 737-04310 Screw, Plug, M14 x 1.5 x .36
18 710-1652 Screw, Tt, 1/4-20 x .625, Hxindwsh
19 710-3103 Hex Head Screw, 5/16-18, 2.00
20 911-04445A Shaft, Mid, Transfer Case
21 911-04446 Shaft, Output, Transfer Case
22 911-04447 Shaft, Rev Idler
23 711- 06241 Shaft, Input, Transfer Case
24 912- 0158 Nut, Hex Lock, 5/16-18, Ctrlk
25 716- 04135 Ring, Ret
26 916 - 0131 External Snap Ring .625 Dia.
27 716-04059 Ring, Retainer, 1.125 Dia.
28 726-0205 Hoase Clamp, .490 Dia.
29 917-04236 Gear, High, 33t
30 917-04332 Gear, Final Pinion, 22t
31 917-04333 Gear, Final, 73t
32 737-04073 Vent, 3/8 Dia.
Ref
No.
Part Number Description
33 717-1177A Disc, Brk, Uv
34 718-04163 Collar, Lo
35 718-04226A Collar, Hi-rev, 4x4
36 718-04240 Plate, Detent Spring
37 721-04146 Seal, Oil, 25x46x7
38 721- 04161 Seal, Oil, 20x52x7
39 741-3118 Bearing, 25mm x 28mm x 25mm
40 721-04493 Seal, Oil, 35 x 47 x 7
41 721-04494 O-ring, .924 Id x .103
42 721-0496 Seal, Oil, .563 x .875 x .188
43 737-04346 Fitting, 90 degree Elbow
44 725-04626 Sw, Saf, Neut
45 732-0424 Spring, 3/8 Od x 1 1/4 Lg
46 732-04248 Spring, Extn, .38 Od x 3.9 Lg
47 93 6 - 0117 Washer, Flat, .385 x .620 x .033
48 936-0256 Washer, Flat, .635x.930x.033, Ht
49 936-0264 Washer, Flat, .330 x .630 x .0635
50 741-05018 Bearing, Ball, 25 x 62 x 17, 6305
51 911-05082 Shaft, Actr, Lo
52 736-0615 Washer, Flat, 1.007x1.542x.03, Ht
53 736-3047 Washer, Thrust, .757 x 1.38 x .062
54 736-3084 Washer, Flat, .51 x 1.12 x .06, Ht
55 911-05081 Shaft, Actr, Fwd, Rev
56 941-04044 Bearing, Ball, .79 Id x 2.05 Od x .6
57 741-04209 Ball, Detent, .375
58 941-3037 Bearing, Ball, 25x52x15, 6205
59 941-3057 Bearing, Ball, 20x47x14, 6204
60 750-04496 Spacer, Output Shaft
61 751-10350-22 Fuel Line, 5/16 Id
62 750-04705A Spacer, .566 x .725 x .650
63 750-05685 Spacer, Input, Uv, Transfer Case
20
4 x 4 Front Axle
8
2
3
4
5
1
12
18
17
40
16
6
11
14
11
15
19
22
24
25
26
19
30
31
32
33
37
42
23
29
23
28
27
34
41
35
36
38
39
21
20
9
10
12
7
13
43
21
4 x 4 Front Axle
Ref
No.
Part Number Description
1 710-0607 Screw, tt, 5/16-18 x 0.500
2 707-04604B Front Mount, dierential, 4x4
3 961-04043 Brake, hydraulic, caliper, frt, RH
4 619-04137B Housing, knuckle, r/frt, mach
5 907-04398A Control Assembly, r/frt, lower
6 737-0296 Vent,3/8 Dia
7 726-0205 Clamp, hose, .490 Dia.
8 751-10350-22 Hose, Fuel Line
9 726-04041 Clamp, Hose, Adj.
10 907- 04397A Arm Assembly, r/frt, upper
11 710-0489 Screw, 1/2-13 x 2.00, gr5, std
12 712-3083 Nut, Hex Lock, 1/2-13, Nylon
13 918-04316A Dierential Assembly, cfd, 4x4
14 732-04424A Shabs, 5.0 Stroke, front
15 911- 04 071A Axle Assembly, cv Joint, 4x4
759 - 04173* Hog Ring
731-05082* DOJ Boot Kit (Includes clamp)
731-05083* Rzeppa Boot Kit (Incl. clamp)
16 710-0521 Screw, 3/8-16 x 3.00, gr8, std
17 712- 04065 Nut, Flange Lock, 3/8-16, Nylon
18 710-0216 Screw, 3/8-16, .75, gr5, std
19 716-04039 Ring, retainer, 34 x 1.6
20 710-0599 Screw, tt, 1/4-20 x .500
21 907-04399A Control Assembly, l/ftr, lower
22 907-04400A Control Assembly, l/frt, upper
Ref
No.
Part Number Description
23 712-04086 Nut, Nylock, m12 x 1.25
24 741-04166 Bearing, dble Row, 60x30x37
25 710-0597 Screw, 1/4-20 x 1.00, gr5, spec
26 619- 04142B Housing, knuckle, l/frt, mach
27 707-04832 Bracket, Steering Shield, LH
707-04833* Bracket, Steering Shield, RH
28 710-04639 Screw, m8-1.25, 25.00
29 961-04044 Brake, hydraulic, caliper, frt, LH
30 712-3006 Nut, Hex, 1/4-20, gr5
31 716-04055 Ring, retainer, dho-60
32 707-04436A Disc, brake, 8.00x.188
33 710-0852 Stud, rib Neck, 7/16-14 x 1.6
34 723-04024 Ball Joint, 14d-6201
35 710-0433 Screw, 1/4-20 x .625, gr5, lock
36 918-04489 Hub, wheel
37 712- 04109 Nut, slotted, 22x1.5
38 936-0291 Washer, at, .88 x 1.38 x .125, ht
39 714-0162 Pin, cotter, 5/32, 1.25
40 634-04637 Wheel Assembly, rh, 26 x 9-12
634-04638 Wheel Assembly, lh, 26 x 9-12
41 712-3050 Nut, lug, 7/16-14
42 707- 04740 Cap, Wheel
43 732-04383 Wire, Brake Line
— 723-3021* Creeper Drive Hsg Breather
— 737-04149* Adaptor, Dierential, Breather
* Not Shown
22
Rear Axle
21
18
19
18
15
1
6
2
26
20
24
22
3
7
8
9
10
12
23
20
21
25
28
29
43
33
36
38
39
11
40
32
31
34
35
42
41
27
29
30
28
29
29
37
30
17
13
14
24
4
17
32
5
16
23
Rear Axle
* Not Shown
Ref
No.
Part Number Description
1 710-0607 Screw, tt, 5/16-18 x 0.500
2 707-05791 Bracket, rear/di, 4x4
3 707-06000 Spacer, Dierential
4 712-04272 Nut, Jam, M12 x 1.5 x 6MM
5 710 -3011 Screw, 3/8-16 x 2.25, gr5, std
6 926-0240 Tie, Cable
7 737-0296 Vent, 3/8 Dia.
8 751-10350-22 Hose, fuel Line
9 726-05003 Clamp, hose, .540 Dia.
10 737-04278 Fitting, Fuel Pickup
11 714-0162 Pin, cotter, 5/32, 1.25
12 959-05016 Dierential Assembly, complete
13 607-04396A Control Assembly, lwr, l/rr
14 710-0623 Screw, tt, 3/8-16 x .750
15 707-05018B Bracket, Di, rr
16 736-0262 Washer, Flat, .385 x .870 x .092
17 710-04482 Screw, 3/8-16 x .875, gr5, std
18 712-04065 Nut, Flange Lock, 3/8-16, Nylon
19 710-0521 Screw, 3/8-16 x 3.00, gr8, std
20 710-0489 Screw, 1/2-13 x 2.00, gr5, std
21 712-3083 Nut, Hex Lock, 1/2-13, Nylon
22 911- 04 063B Axle Assembly, cv Joint
759 - 04173* Hog Ring
731-05082* DOJ Boot Kit (Includes clamp)
731-05083* Rzeppa Boot Kit (Incl. clamp)
Ref
No.
Part Number Description
23 732-04423A Shabs, 5.0 Stroke, rr
24 907-04395 Control Assembly, rr Upr
25 907-04394A Control Assembly, lwr, r/rr
26 710-04637 Screw, 3/8-16 x 4.00, gr5
27 741- 04166 Bearing, dble Row, 60x30x37
28 737-3001 Fitting, Grease
29 741-04234B Bearing, Flange, .625 x .750 x .750
30 750-04358B Tube, pivot, rr/cont Arm
31 619-04188B Housing, rr, mach
32 710-04639 Screw, m8-1.25, 25.00
33 716-04055 Ring, retainer, dho-60
34 710-0433 Screw, 1/4-20 x .625, gr5, lock
35 707-04436A Disc, brake, 8.00x.188
36 710-0852 Stud, rib Neck, 7/16-14 x 1.6
37 961-04043 Brake, hydraulic, caliper, frt, RH
38 918-04489 Hub, wheel
39 936-0291 Washer, at, .88 x 1.38 x .125, ht
40 712-04109 Nut, slotted, 22x1.5
41 634-04636 Wheel Assmbly., rh 26 x 11-12
634-04635 Wheel Assmbly., lh, 26 x 11-12
734-04527 Tire Only, 26x11-12
42 712-3050 Nut, lug, 7/16-14
43 707-04740 Cap, Wheel UV
— 961-04044* Brake, hydraulic, caliper, frt, LH
24
Steering
Ref
No.
Part Number Description
1 731-06459 Cover, Steering Wheel
2 710-0643 Screw, 5/16-18 x 1.00, gr5, patch
3 736-0242 Washer, bell, .340 x .872 x .060
4 731-04514 Steering Wheel, Soft Grip 3 Spoke 5/8
5 916-0231 Ring, e Type, .750
6 941-0339 Flange Bearing, .754id x 1.00od x.925
7 607-04124 Support Assembly, Steering Wheel
8 710-0514 Screw, 3/8-16 x 1.00, gr5, std
9 717-0420 0 Shaft, Steering
10 712-04086 Nut, Nylock, m12 x 1.25
11 617-04041P Steering Assembly
12 710-3005 Screw, 3/8-16 x 1.25, gr5, std
13 710 -1266 Screw, 5/16-18 x 3.50, gr5, std
14 710-3008 Screw, 5/16-18 x .75, gr5, std
15 712-04065 Nut, Flange Lock, 3/8-16, Nylon
16 712-04063 Nut, Flange Lock, 5/16-18
13
14
5
6
6
12
16
15
15
5
4
3
7
8
9
10
11
1
2
25
Ref
No.
Part Number Description
1 951-04148 Radiator Assembly, zin Core
2 703-05461B Bracket, over Flow, bottle
3 722-3022-12 Tape, .625 Wide x .25 Thk Foam
4 731-05688 Shroud, Fan, Mount
5 707-04659 Bracket, tube, uv
6 707-04697 Bracket, rdtr Hose
7 707-04894 Shroud, rh
8 707-04895 Shroud, lh
9 710-0597 Hex Head Screw, 1/4-20 x 1.00, gr5
10 710-0599 Screw, tt, 1/4-20 x 0.500, hxindwsh
11 710-0788 Screw, tt, 1/4-20 x 1.000, hxindwsh
12 712- 04064 Nut, Flange Lock, 1/4-20, Nylon
13 723-3061 Heat Bae Seal
14 725-04224A Fan, electric, 12v, w/Guard,Koh EFI
15 726 - 04114 Clamp, hose, adj
Ref
No.
Part Number Description
16 928-0123 Pop Rivet 3/16 Dia x .450, sty1
17 731-04731 Container, over Flow, coolant
18 736-0173 Washer, at, .28 x .74 x .063
19 710-0751 Screw, 1/4-20 x .620
20 750-04769A Tube, inside, rdtr 4x4
21 750-04768 Tube, outside, rdtr 4x4
22 750-04762 Spacer, Step
23 707-04896 Shroud, rear
24 751-10256 Hose, radiator, frt 4x4
25 707-04897 Shroud, front
26 751-10261 Hose, radiator, frt 4x4
27 751-10377 Tube, overow, radiator
28 735-0225 Grommet, Rubber
29 710-0642 Screw, tt, 1/4-20 x .750
Radiator (If Equipped)
10
6
21
15
26
10
2
17
27
19
14
16
9
1
7
8
12
13
29
20
15
24
15
15
22
18
11
23
28
16
3
4
25
5
26
777S33073
WA RNING
To Avoi d An Accide nt And Injury
Do not tow mo re th an 1400 Lb . rolling weight (i.e., trailer plus cargo).
Spread lo ad evenly. Ne ver exce ed 14 0 lb. tongue weigh t.
Go slow an d us e ex tra
ca
re
wh en towi ng . Allow for
increased braki ng distan ce.
Do no t tow he avy loa ds on slop es over a 5” in cl in e.
777S33155
CARGO BOX LOAD CAPACITY: MA X 1000 Lb.
No riders in cargo box or
anywhere other than seats.
Av oid Injury From Explosion.
Do Not Pl ace Ga s Container
Inside Cargo Box When Fueling.
WA RNING
Spread load eve nly. Secure load to prevent movement.
Go slow. Av oid sudden starts and st ops wh ich could caus e load to shift.
Do not load above height of this panel. Load coul d shift
forward in juring dr iver or passe nger.
777I23064
777S35344
777S35345
777S35343
777I22600
777S33154
777I22675
777I25192
777I22641
777I22032
IMPORTANT
I22695 AC
TO PREVENT
D
RIVE
T
RAIN
D
AMAGE
B
RING
V
EHICLE
T
O
A C
OMPLETE
S
TOP
BEFORE S
HIFTING.
777I22695
777S32767
777D18483
777X46370
777X46369 777D20652
777X46368
777X46367
777D18478
TOP
RELAY CE NT ER DI ESE L & EFI ENG.
R1: BED LIFT REL AY 1 (35A)
R2: FRNT AC SRY REL AY 1 (35A)
R3: FRNT AC SRY REL AY 2 (35A)
R4: BED LIFT REL AY 2 (35A)
R
R
: REAR ACSRY RELAY (35A)
F1: BED LIFT FUSE (30A)
F2: FRON T ACSRY FUSE (30A)
F3: LIGH T BAR FUSE (25A)
F4: REAR AC SRY FUSE (15A)
F5: HO RN FUSE (5A) F6: N/A
R1
R2
R4
F1
R3
F2
F3
F4
F5
F6
R
R
R1: ACCESSORY REL AY (35A)
R2: START REL AY (35A)
R4: FAN RELAY(35A)
F1: FAN FUSE (30A)
F4: GLOW PLUG TIMER (5A)
R3: PARK REL AY (35A)
F2: REGULAT OR FUSE (20A)
F3: KEY MAIN FUSE (25A)
F5/F6: N/A
R
GP
: GL OW PLUG RELAY (35A)
R1
R2
R4
R
GP
F1
R3
F2
F3
F4
F5
F6
RIDERS CAN FALL OFF AND BE
SERIOUS LY INJURED OR KILLED
On ly one person in each seat. Two people only
On e Dr iver and On e Passenger.
No riders in the cargo box or anywhere other
than seats.
Al wa ys we ar the seat be lt wh en operating the
utility vehicle equipped with a OP S. Ho we ve r,
if the OP S is not pr esent or ha s been rem oved,
the seat be lt must not be used.
MA X 15”
S35344
WA RNING
This is an off-r oad utility veh ic le. Do not operate on public
highwa ys . It handles and ma ne uvers di ffere ntly than a normal
passenger car. Sharp, high spee d turns or abrupt maneuvers
can cause vehicle to roll over or go out of control.
Ha ndling and maneuveri ng chara cter istics of veh ic le change
depe nding upon cargo load. He avy loads wi ll affect steer ing,
braking, stability and overall ha ndling of veh ic le .
Read and understand operator’s manua l be fore
operating vehi cle.
On ly one pe rson in each seat. Two people only On e Dr iver
and On e Passenger.
Al wa ys we ar the seat belt wh en operating the utility veh ic le
equipped wi th a OP S. Ho we ver, if the OP S is not present
or has be en removed, the seat belt must not be used.
Keep hands
and feet inside vehi cle during operation.
Do not operate on slopes gr eater than 15”.
Dr ive slowly wh en turning, on rough ground, or carrying
a cargo load.
Spread load evenly in cargo box. Do not exceed
load
capa city specifi ed on cargo box labe l.
Secure load to prevent movement.
F ALLING OFF OR ROLLOVER MA Y
CAUSE SERIOUS INJU RY OR DE AT H
MA X 15”
S353 45
HOURS 1/ 10
FUEL
CHECK
ENGI NE
OV ER
TEMP
PARK
BRAK E
BATT O.IL
12 VOLT
OUTLET
4X4
ON
4X4
OF F
74 7EFI
Labels (Model M48X)
27
Electrical Schematic (Kohler EFI)
28
Ref
No.
Part Number Description
1 VL-1016100 Hood Rack
2 VL-1016101 Frame Mount - LH
3 VL-1016102 Frame Mount - RH
4 VL-1016103 Transverse Rack Support, Driv
5 VL-1016104 Transverse Rack Support, Pass
6 VL-1016105 Long, Rack Support, Driver
7 VL-1016106 Long, Rack Support, Pass
8 VL-1016107 Center Brace
9 VL-1016108 Rack Support, Vert
10 VL-1016109 Bumper Hinge Plate
11 VL-1016110 Light Guard, Driver
12 VL-1016111 Light Guard, Pass
Ref
No.
Part Number Description
13 710-3022 Hex Head Screw, 3/8-16 x 2.75
14 736-3050 Washer, Flat, .406 x .812 x .051
15 712-0130 Nut, Hex Lock, 3/8-16
16 710-3103 Hex Head Screw, 5/16-18 x 2.00
17 936-0275 Washer, Flat, .344 x .688 x .065
18 912-0429 Nut, Hex Lock, 5/16-18
19 710-0376 Hex Head Screw, 5/16-18 x 1.00
20 710-0606 Hex Head Screw, 1/4-20 x 1.50
21 936-3020 Washer, Flat, .271 x .630 x .065
22 712- 0324 Nut, Hex Lock, 1/4-20
23 V L-1016112 Ball Lock Pin, 3/8” x 2.00
8
13
14
13
14
18
10
19
20
5
23
21
22
18
17
16
4
2
6
14
13
1
7
21
22
11
14
15
12
9
3
Hood Rack (If Equipped)
29
Head Rest (If Equipped)
Ref
No.
Part Number Description
1 VL-1024100 Main Frame Tube
2 VL-1024101 Headrest
3 VL-1024102 Bar Clamp
4 710-1703 Hex Head Screw, M8-1.25 x 45.00
5 936-0264 Washer, Flat, .330 x .630 x .0635
6 710-0597 Hex Head Screw, 1/4-20 x 1.00
7 936-3020 Washer, Flat, .271 x .630 x .065
8 712- 0324 Nut, Hex Lock, 1/4-20
6
4
5
7
1
3
8
7
7
6
3
7
8
2
30
Bench Seat (If Equipped)
7
15
10
1
12
3
4
9
16
2
9
13
14
5
6
11
6
5
11
8
7
9
21
26
19
24
25
22
23
30
20
28
32
31
17
29
27
18
6
31
Bench Seat (If Equipped)
Ref
No.
Part Number Description
1 707-05089 Plate, Seat
2 707-05105 Bracket, Seat Mount
3 707-05108A Bracket, Heat Shield
4 710-0597 Hex Head Screw, 1/4-20 x 1.00
5 710-0599 Screw, TT, 1/4-20 x .500
6 710-0607 Screw, TT, 5/16-18 x .500
7 710-0805A Hex Head Screw, 5/16-18 x 1.50
8 710-1260A Screw, TT, 5/16-18 x .750
9 710-3008 Hex Head Screw, 5/16-18 x .750
10 712- 0397A Nut, Wing, 1/4-20
11 712-04063 Nut, Flange Lock., 5/16-18
12 712- 04064 Nut, Flange Lock, 1/4-20
13 936-0451 Washer, Sdl., .320 x .93 x .060
14 750-04857 Tube, Seat Mount, Back
15 757-04067 Seat, Back
16 757-04068 Seat, Bottom
Ref
No.
Part Number Description
17 751-10681-70 Fuel Line, HP
18 722-3022-12 Tape, .625 Wide x.25 Thk Foam
19 951-05243 Tank assembly, Fuel
20 751-3174 Fitting, Fuel Pickup
21 707-04870B Bracket, Battery Mount
22 925-04514 Battery, 450 CCA Wet
23 735-04065 Bush, Tank, Gas
24 735-04067 Bush, Tank, Vent
25 751-10288 Fitting, Fuel Pickup
26 951-10361 Sensor, Fuel, Low
27 951-12426A Fuel Cap
28 951-10375 Fitting, Fuel, Vent
29 710-0607 Screw, 5/16-18 x .500
30 732-04357 Wire, tank, fuel
31 726-0205 Clamp, Hose, .490 Dia.
32 751-10349-16 Hose, Fuel Line, Low Perm.
32
Operator Protective Structure and Seat Belts
Ref
No.
Part Number Description
1 607-04195C Frame Assembly, OPS, LH
2 607-04196C Frame Assembly, OPS, RH
3 607-04197 Frame Assembly, OPS, Roof
4 607-04198 Frame Assembly, OPS, Frt
5 707-04790 Bracket, Seat Belt, LH
6 707-04863 Bracket, Seat Belt, RH
7 710-0514 Screw, 3/8-16 x 1.00
8 710-04656A Screw, 3/8-16 x 2.75
Ref
No.
Part Number Description
9 710-3038 Screw, 5/16-18 x .875
10 712- 04063 Nut, Flange Lock, 5/16-18
11 712-04065 Nut, Flange Lock, 3/8-16
12 738-04422 Shoulder Bolt, 7/16-20
13 757- 04120B Belt, Seat
14 757- 0 4119 Belt, Seat
15 712-0459 Nut, Hex Lock, 7/16-20
3
4
7
1
13
6
9
14
15
12
14
1
13
5
6
14
7
5
8
11
11
7
11
11
11
4
8
2
8
8
11
33Notes
34
Kohler LH775-3024 Crankcase
3
15
10
8
18
7
9
16
25
19
2
4
12
17
5
21
26
24
17
27
20
1
13
11
22
28
23
14
6
1
35
Kohler LH775-3024 Crankcase
Ref.
Part Number Description
1 Crankcase (Use Short Block)
2 KH-12-422-07-S Shim, Camshaft (White .028")
— KH-12-422-08-S Shim, Camshaft (Blue .03")
— KH-12-422-09-S Shim, Camshaft (Red .032")
— KH-12-422-10-S Shim, Camshaft (Yellow .034")
— KH-12-422-11-S Shim, Camshaft (Green .036")
— KH-12-422-12-S Shim, Camshaft (Gray .038")
— KH-12-422-13-S Shim, Camshaft (Black .04")
4 KH-24-018-09-S Retainer, Ring
5 KH-24-032-19-S Oil Seal (Helix Lip)
6 KH-24-067-34-S Rod Assy, Connecting
7 KH-24-144-38-S Shaft, Governor Cross
8 KH-24-380-16-S Pin, Locating
9 KH-24-468-15-S Washer, Flat 11/32"
10 KH-25-108-01-S Ring Set (Std)
— KH-25-108- 02-S Ring Set (.08)
— KH-25-108- 03-S Ring Set (.25)
— KH-25-108-04-S Ring Set (.50)
11 KH-25-139-57-S Plug, Sq Hd Pipe 3/8"
15 KH-25-874-06 Kit, Piston
— KH-25-874-10 -S Kit, Piston
— KH -25- 874 -11-S Kit, Piston
— KH -25-874 -12-S Kit, Piston
16 KH-28-032-09-S Seal, Governor Cross Shaft
17 KH-24-018-01-S Retainer, Piston Pin
18 KH-52-139-09-S Plug, Cup
19 KH-66-012-06-S Kit, Camshaft-EFI
20 KH-66-032-07-S Seal, Camshaft
21 KH-66-093-01-S Sprocket, Camshaft
24 KH-M-651020-S Screw, Flg M6x1.0x20
25 KH-M-931010-S Washer, Flat 9 MM
26 736-0173 Washer, Flat 1/4"
27 KH-X-42-2-S Key, 3/32" X 3/8"
— KH-25-357-14-S Lubricant, Camshaft (Not Shown)
36
Kohler LH775-3024 Crankshaft
Ref.
Part Number Description
1 KH-66-014-395-S Crankshaft, Non-Thrust Style
2 KH-52-139-09-S Plug, Cup
1
2
37
Kohler LH775-3024 Oil Pan/Lubrication
Ref.
Part Number Description
1 KH-12-050-01-S Oil Filter
3 KH-12-144-02 Shaft, Governor Gear
4 KH-12-380 - 01 Pin, Governor Regulating
5 KH-24-009-238-S Closure Plate Assy
6 KH-24- 038-10-S Dipstick
8 KH-24-043-12 Kit, Governor Gear w/Pin
9 KH-24-086-17-S Screw, Flg M8x1.25x45
11 KH-24 -136 -01 Nipple, Oil Filter
12 KH-24-153-01 O-Ring, Oil Pick-Up
13 KH-24-153- 08 O-Ring
14 KH-24-381-04 Pick-Up, Oil
15 KH-24-393-53-S Kit, Oil Pump Assy
16 KH-24-448-02-S Tab, Locking
17 KH-24-755-121-S Kit, Dipstick/Dipstick Tubes
Ref.
Part Number Description
18 KH-25-032-06-S Oil Seal
19 KH-25-086-401-S Screw, Thread Forming
20 KH-25-099-27-S Switch, Oil Pressure
21 KH-25-139- 60-S Plug, Ctsk Pipe 1/8"
25 KH-X-25-53 Washer, Flat 1/4" (O.D. 5/8")
— KH-25-597-05-S Loctite Sealant
— KH-25-194-03-S Pressure Relief Ball
— KH-24-153-33-S Oil Pump Cover Seal
— KH-24-381-13-S Oil Pick-Up Assembly
— KH-24-153-34-S Oil Pick-Up O-Ring
— KH-24-393-70-S Oil Pump Assembly
— KH-24-096-151-S Oil Pump Cover
— KH-25-086-414-S Button Head Screw
7
17
4
8
16
15
13
1
1124
2
9
20
21
22
18
5
12
14
25
19
3
23
10
6
38
Kohler LH775-3024 Head/Valve/Breather
44
20
27
50
22
36
16
13
43
14
12
31
49
22
36
28
38
17
34
47
8
7
10
23
30
6
32
18
39
46
26
37
21
41
2
11
36
25
22
40
29
19
48
15
35
42
45
39
24
51
33
CRANKCASE
4
5
9
3
1
39
Kohler LH775-3024 Head/Valve/Breather
Ref.
Part Number Description
1 KH-12-755-03 Retainer Kit
2 KH-220534 Washer, Flat 5/16"
3 K H -235011-S Retainer, Spring
4 KH-24-016-01 Valve, Exhaust (Std)
— KH-24-016-02 Valve, Exhaust (.25)
5 KH-24-017-01 Valve, Intake (Std)
— KH-24-017-02 Valve, Intake (.25)
6 KH-24-033-01 Kit, Breather Assy
7 KH-24-041-67-S Gasket, Breather
8 KH-24-050-11-S Filter, Breather
9 KH-24-089-02 Spring, Valve
10 KH-24-033-01 Kit, Breather Assy
11 KH-24-100-10-S Nut, Flg M8x1.25
13 KH-24-294-20-S Fitting, Breather
14 KH-24-326-89-S Hose, Breather
17 KH-24-402-03 Reed, Breather
18 KH -24 - 411- 05 Rod, Push
19 KH-24-599-02-S Pivot, Rocker Arm
20 KH-24-755-46 Kit, Oil Fill Cap (Yellow)
21 KH-24-755-66 Kit, Valve Train
22 KH-25-086-124-S Screw, Flg M6x1.0x25
23 KH-25-086-396-S Screw, Thread Forming
26 KH-25-139-62-S Plug, Pipe Ctsk 3/8"
Ref.
Part Number Description
27 KH-25-153- 02-S O-Ring, Dipstick
28 KH-25-173-28-S Cap, Valve Spring
29 KH-25-186-01 Arm, Rocker
30 KH-25-237-37-S Clamp, Band Spring Hose
31 KH-25-237-31-S Clamp, Hose
32 KH-25-351-11-S Hydraulic Valve Lifter
33 KH-25-445-02-S Strap, Lifting
34 KH-66-018-04-S Retainer, Reed
35 KH-25-032-14-S Seal, Valve Stem
36 KH-66-041-09-S Gasket, Valve Cover
37 KH-66-841-01-S Kit, Cyl Head Gasket (#1 Side)
38 KH-66-841- 04-S Kit, Cyl Head Gasket (#2 Side)
39 KH-66-072-03-S Stud
40 KH-66-096-11-S Kit, Rocker Cover
41 KH-66-318-27-S Kit, Cyl Head (#1 Side)
42 KH-66-318-30-S Kit, Cyl Head (#2 Side)
43 KH-66-326-34-S Hose Assy, Breather
44 KH-66-755-10-S Kit, Lh Oil Fill Valve Cover
45 KH-66-841-01-S Kit, Cyl Head Gasket (#2 Side)
46 KH- 66-841-04-S Kit, Cyl Head Gasket (#2 Side)
47 KH-M-0545010 Screw, Flg Thd Frm M5x.8X10
48 KH-M-640034-S Screw, Flg M6x1.0x34
— KH-25-139 - 60-S Plug, Ctsk Pipe 1/8"
40
Kohler LH775-3024 Ignition/Electrical
Ref.
Part Number Description
1 KH-25-086-361-S Screw, Flg M10x1.5x45
2 KH-12-112-18-S Spacer
3 KH -12- 468-03 Washer, Flat 13/32"
5 KH-24-025-23-S Flywheel, Painted
6 KH-24-131-02-S Boot, Spark Plug
7 KH-24-519-02-S Coil, Ignition (Includes 11)
14 KH-66 -132-01-S Spark Plug (Includes 11)
15 KH-66-144-04-S Shaft, Front Drive
17 KH-25-086-426-S Screw
20 KH-25-086-396-S Screw,Flg Thd Frm M6x1.0x20
Ref.
Part Number Description
21 KH-M-651016 Screw, Flng M6 x 1.0 x 16
22 KH-M-670045-S Screw, Thrd Frm M6x1.0x45
23 KH-M-839025-S Screw, Flg M8x1.25x25
25 KH-X-42-15 Key, 3/16" X 5/8"
26 KH-25-086-404-S Screw, Thread Forming
27 KH-24-126-131-S Bracket, Speed Sensor
30 KH-25-100-18-S Nut, Mach Screw #10-32 Grd 2
33 KH-66-584-12-S Module, Engine Management
— KH-66-176-23-S Harness Assembly
14
15
23
1
3
25
5
21
17
30
21
33
20
7
2
22
26
27
17
6
41
Kohler LH775-3024 Engine Controls
Ref.
Part Number Description
1 KH-12-237- 01 Clamp, Cable
2 KH-24-079-01 Linkage, Throttle
3 KH-24-089-01 Spring, Linkage
4 KH-66-089-08-S Spring, Governor
5 KH-24-089-51-S Spring, Throttle Limiter
7 KH-24-090-60-S Lever, Throttle
9 KH-24-090-69-S Lever, Governor
11 KH-24-112-27-S Spacer, Control Assy
12 KH-24-126 -176 -S Bracket, Control
13 KH-24-211-03-S Bolt, Rd Hd Sq Neck M6x1.0x25
15 KH-25-086-397-S Screw, Thread Forming
Ref.
Part Number Description
16 KH-25-089-14-S Return Spring
17 KH-25-158- 08 Bushing, Linkage Retaining
18 KH-25-158-11 Bushing, Throttle Linkage
20 KH-M-401030 Screw, Cap M4x.7X30
21 KH-M-446030-S Nut, M4x0.7
22 KH-M-541050-S Nut, Flg M5x.8
23 KH-25-086-398-S Screw, Thread Forming
24 KH-25-086-473-S Screw, Thread Forming
25 KH-M-547050-S Nut, Lock M5x.8
26 KH-M-641060-S Nut, Flg M6x1.0
28 KH-X-20-1 Washer, Spring Lock 1/4"
24
20
21
7
25
28
12
18
2
17
3
13
9
26
11
23
22
16
15
26
1
5
4
42
Kohler LH775-3024 Cooling System
Ref.
Part Number Description
2 KH-24-431-02-S Sleeve, Insulating 14"
4 KH-25-154-13-S Clip, Bae Mounting
5 KH-25-237-32-S Clamp, Hose
6 KH-45-155-01-S Connector
14 KH-66-123-09-S Tube, Crossover
15 KH-66-123-10-S Tube, Crossover
17 KH-66-126-63-S Bracket, Ignition Coil (EFI)
26 KH-66-153-01-S O-Ring
31 KH-66-203-01-S Belt, Water Pump
34 KH-66-237-07-S Clamp
37 KH-66-326-24-S Hose, By-Pass (12.00")
40 KH-66-393-10-S Pump Assy, Water
43 KH-M-651040-S Screw, Flg M6x1.0x40
45 KH-M-651020-S Screw, Flg M6x1.0x20
17
4
14
57
5
15
45
40
6
26
34
37
2
43
31
43
Kohler LH775-3024 Starting System
7
3
2
6
1
4
5
8
9
10
Ref.
Part Number Description
1 712-3086 Nut, Flg M8x1.25
2 KH-M-851080-S Screw
3 K H -25 - 098 -11-S Starter, Solenoid Shift (Includes 6-10
4 KH-M-851030-S Screw, Flg M8x1.25x30
5 KH-66 -146-10-S Plate, Starter
6 KH-25-435-06-S Kit, Solenoid (Includes 7)
7 KH-25-086-113-S Screw, External Torx Head
8 KH-25-755-33-S Kit, Starter Pinion (Includes 9)
9 KH-25-141-05-S Ring
10 KH-25-221-01-S Kit, Brush Holder
44
Kohler LH775-3024 Fuel System
27
3
32
36
23
35
22
25
34
33
11
31
24
34
33
26
20
38
39
42
40
41
14
18
13
20 17
4
8
30
12
1
37
10
21
29
19
2
9
15
6
5
11
7
16
28
45
Kohler LH775-3024 Fuel System
Ref.
Part Number Description
1 KH-12-089-11-S Spring, Speed Control (Short)
2 KH-12-153-04 O-Ring (.5" Dia)
4 KH-24- 032-16-S Seal, Throttle Shaft
5 KH-24-153-26-S O-Ring
6 KH-24-154-05-S Clip, Fuel Injector
7 KH-24-331-02-S Injector, Fuel
8 KH-24-418-06-S Kit, Throttle Position Sensor
9 KH-24-418-12-S Sensor, Temperature
10 KH-25-086-124-S Screw, Flg M6x1.0x25
11 KH-25-173-18-S Cap, Masking
12 KH-25-089-09-S Spring, Idle Set Screw
13 KH-25-139-62-S Plug, Pipe Ctsk 3/8"
14 KH-25-158-08 Bushing, Linkage Retaining
17 KH-28-030-05-S Bearing, Needle
19 KH-66-041-01-S Gasket, Thermostat
20 KH-66-041-05-S Gasket, Intake Manifold
21 KH-66-081-01-S Housing, Thermostat
24 KH-66 -155- 02-S Connector, Hose
26 KH-66-164-22-S Kit, E Intake Manifold
27 KH-66-399-02-S Rail, Fuel
29 KH-66-453-02-S Kit, Thermostat
30 KH-M-442012-S Screw, Phl Pan M4x0.7x12
31 KH-M-442025-S Screw, Phl Pan M4x0.7x25
32 KH-M-650012-S Screw, Flg M6x1.0x12
33 KH-M-651050-S Screw, Flg M6x1.0x50
34 KH-M-651090-S Screw, Flg M6x1.0x90
36 KH-M-851016-S Screw, Flg 8X1.25x16
— KH-M-651012-S Screw, Flg M6x1.0x12 (not shown)
46
Kohler LH775-3024 Air Intake/Filtration
7
4
6
3
2
8
5
1
4
47
Kohler LH775-3024 Air Intake/Filtration
Ref.
Part Number Description
1 KH-M-645016-S Screw,Flg Thd Frm M6x1.0x16-(#25086397S)
2 KH-24-029-28-S Adapter, Air Intake
3 KH-24-041-38-S Gasket, Air Cleaner Adapter
4 KH-M-551016-S Screw, Hvy Flg M5x.8X16
5 KH-24-126-213-S Bracket, Air Cleaner
6 KH-24-029-83-S Adapter, Plate
7 KH-X-25-12 Washer
8 KH-24-041-06 Gasket, Air Cleaner Base
48
Kohler LH775-3024 Miscellaneous
Ref.
Part Number Description
KH-24-050-03-S Fuel Filter
KH-24-050-12-S Fuel Filter (E)
KH -24 -113-78 -S Decal, Warning
KH-24-237-05-S Clamp, Fuel Hose
KH-24-393-52-S Pump,Fuel Assy(Electric)
KH-24-403-16-S Regulator Assy, Fuel Pressure
KH-24-418-05-S Sensor, Oxygen
Ref.
Part Number Description
1 KH -25-113 -70 -S Lable, Clear Lamination
Kohler LH775-3024 Label
1
No tes
49
50 Notes
51Notes
CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
G
E
N
U
I
N
E
F
A
C
T
O
R
Y
P
A
R
T
S
To order replacement parts, call the Customer Dealer Referral Line at 1-877-282-8684
or visit www.cubcadet.com to find the nearest Cub Cadet dealer in your area.
