Craftsman 21810012 Air Compressor 3-Gallon 1 HP Oil Lubricated

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User Manual

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Operator’s Manual
AIR COMPRESSOR
3-gallon
1 HP
Oil Lubricated
Model No. 218.10012
CAUTION:
Before using this product, read this
manual and follow all its Safety
Rules and Operating Instructions.
Safety Instructions
Installation & Operation
Maintenance & Storage
Troubleshooting Guide
Parts List
Transform SR Brands Management LLC
Hoffman Estates,
IL 60179,
U.S.A.
08/08/2019
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TABLE OF CONTENTS
Page
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see below
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Important Safety Instructions & Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Parts & Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Installation & Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Exploded View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Service Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
Back Cover
CRAFTSMAN LIMITED WARRANTY
FOR ONE YEAR from the date of sale, this product is warranted against any
defects in material or workmanship.
WITH PROOF OF SALE return a defective product to the retailer from which it
was purchased for free replacement.
This warranty applies for only 90 days from the date of sale if this product is ever
used while providing commercial services or if rented to another person.
This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.
Transform SR Brands Management LLC, Hoffman Estates, IL 60179
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1
Safety Instructions
The information listed below should be read and understood by the operator. This information
is given to protect the user while operating and storing the air compressor. We use the symbols
below to allow users to recognize important information about their safety.
DANGER!
Indicates an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
CAUTION!
Indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury.
WARNING!
Indicates a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
NOTICE
Indicates a potentially hazardous situation
which, if not avoided, may result in property
damage.
Important
Safety Instructions
and
Guidelines
Save
all
instructions
WARNING!
This product contains chemicals known to the state of California to cause
cancer, birth defects and/ or other reproductive harm. www.P65Warnings.ca.gov
Improper operation or maintenance of this product could result in serious injury and/or property damage.
Read and understand all of the warnings and safety instructions provided before using this equipment.
NOTICE
The air compressor should be operated on a dedicated 15 Amp circuit. If the
circuit does not have 15 free Amps available, a larger circuit must be used.
Always use more air hose before utilizing extension cords. All extension cords
used must be 12 gauge with a maximum length of 25 ft. The circuit fuse type
must be a time delay. Low Voltage could cause damage to the motor.
Risk of Moving Parts
If the air compressor is in operation, all guards and covers should be attached
or installed correctly. If any guard or cover has been damaged, do not operate
the equipment until the proper personnel has correctly
repaired the equipment. The power cord should be free of any moving parts,
twisting and/or crimping while in use and while in storage.
Risk of Burns
There are surfaces on your air compressor that, while in operation and
thereafter, can cause serious burns if touched. The equipment should be
allowed time to cool before any maintenance is attempted. Items such as the
compressor pump and the outlet tube are normally hot during and after
operation.
Risk of Falling
Operation of the air compressor should always be in a position that is stable.
Never use the air compressor on a rooftop or elevated position that could
allow the unit to fall or be tipped over. Use additional air hose for elevated
jobs.
Risk from Flying Objects
Always wear ANSI Z87.1 approved safety glasses with side shields when the
air compressor is in use. Turn off the air compressor and drain the air tank
before performing any type of maintenance or disassembly of the
hoses
or
fittings. Never point any nozzle or
sprayer
toward any part of
the
body or
at other people or animals.
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Important Safety Instructions & Guidelines
Risk to Breathing
Avoid using the air
compressor
in confined
areas.
Always have
adequate
space (12 inches) on all sides of the air compressor. Also keep
children, pets, and others out of the area of operation. This air compressor
does not provide breathable air for anyone or any auxiliary breathing device.
Spraying material will always need to be in another area away from the air
compressor
to not allow intake air to
damage
the air
compressor
filter.
Risk of Electrical Shock
Never utilize the air compressor in the rain or wet conditions. Any electrical
issues or repairs should be performed by authorized personnel such as an
electrician and should comply with all national and local electrical codes. The air
compressor should also have the proper three prong grounding plug, correct
voltage, and adequate fuse protection.
Risk of
Explosion or Fire
Never operate the compressor near combustible materials, gasoline or solvent
vapors.
If
spraying
flammable
materials,
locate the air
compressor
at least
20 feet away from the spray area. Never operate the air compressor indoors or
in a confined
area.
Risk of Bursting
Always drain the air compressor tank daily or after each use. If the tank
develops a leak, then replace the air compressor. Never use the air com-
pressor
after a leak has
been
found or try to make any
modifications
to
the
tank. Never modify the air
compressor
s
factory
settings
which control
the
tank pressure or any other function.
Specifications
Pump . . . . . . . . . . . . . . . . . . Oil-lube direct drive
Motor . . . . . . . . . . . . . . . . . . . 1.0 HP (Induction)
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.65”
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.26”
Voltage Single Phase . . . . . . . . . . . . . . .120 VAC
Minimum Circuit Requirement . . . . . . . .15 Amps
Glossary
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per minute; a unit of
measure for air delivery.
PSIG: Pounds per square inch gauge; a unit of
measure for pressure.
ASME: American Society of Mechanical Engineers.
California Code: Unit may comply with California
Code 462 (l) (2)/ (M) (2).
Cut-In Pressure: The air compressor will
automatically start to refill the tank when
the pressure drops below the prescribed
minimum.
Duty Cycle
Air Tank Capacity . . . . . . . . . . . . . . . . . 3 Gallons
Cut-in Pressure . . . . . . . . . . . . . . . . . . . 105 PSI
Cut-out Pressure . . . . . . . . . . . . . . . . . . 135 PSI
SCFM @ 90 PSI. . . . . . . . . . . . . . . . . . . . . . . 2.4
Oil Capacity . . . . . . . . . . . . . . . . . 90 mL or 3 oz.
Oil Type . SAE 30 Non-detergent Semi Synthetic
Cut-Out Pressure: The point at which the motor
stops when the tank has reached maximum
air pressure.
Code Certification: Products that bear one or
more of the following marks: UL, CUL,
ETL, CSA, have been evaluated by OSHA-
certified independent safety laboratories
and meet the applicable Underwriters
Laboratories Standards for Safety.
This is a 50% duty cycle air compressor. Do not run the air compressor more than 30 minutes of
one hour. Doing so could damage the air compressor.
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Parts &
Features
See figures below for reference.
Air Intake Filter
Provides
clean air to the pump and
must always
be kept free of
debris. Check
on a daily basis or
before
each use.
Regulator Gauge
Indicates the outgoing air pressure to the tool and is
controlled by the regulator.
Oil Fill Cap
Tank
Pressure Gauge
Indicates the reserve air pressure in the tank.
Pressure Switch
This controls the power to the motor and
also the cut-in/cut-out pressure settings.
This switch serves as the Auto-On/Off
positions for the unit.
Tank
Safety Valve
Used to allow excess tank
pressure to escape into
the atmosphere. This valve
should only open when the
tank pressure is above the
maximum rated pressure.
Pressure
Relief
Valve
The pressure relief valve
located on the side of the
pressure switch, is designed to
automatically release
compressed air when the air
compressor reaches cut-out
pressure. The released
air should only escape
momentarily and the valve
should then close.
Outlet Tube
Tank Drain
Valve
Regulator
The pressure coming from the
air tank is controlled by the
regulator. To increase the
pressure, turn the knob clock
wise, and to decrease the
pressure, turn the knob
counterclockwise.
Used to drain condensation
from the air tank.
Quick Connect
Offers a quick release feature for
attaching and removing the air hose.
Check valve
When the pump is not in operation, the valve closes to retain air pressure inside the tank. An internal component.
Pressure
relief tube
Oil sight gauge
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Installation & Assembly
WARNING!
Before performing any maintenance, turn the compressor off, unplug from power source, bleed air
from tank and allow unit to cool. Personal injuries can occur from moving parts, electrical sources,
compressed air or hot surfaces. If unsure of assembly instructions or you experience difficulty in the
assembly contact a Sears or other qualified service dealer.
Assembly
1. Remove air compressor, manual, air filter
assembly, and accessories from packaging.
2. Remove the plastic plug from the compressor
intake port. (see diagram below)
3. Install the filter in the compressor intake port.
(see diagram below)
4. Remove the oil fill cap from the crankcase
and fill until the oil reaches the top of the red
dot in the sight glass. Oil capacity is 2.7 oz.
(see below) Use SAE 30 Non-detergent Semi
Synthetic oil (API CG/CD heavy duty motor
oil). Under extreme cold weather conditions
use SAE-10 weight oil.
5. Replace the oil fill cap.
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3
4
5
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Installation
Location of the Air Compressor
The air compressor should always be located
in a clean, dry and well-ventilated
environment. The unit should have at
minimum, 12 inches of space on each side.
The air filter intake should be free of any
debris or obstructions. Check the air filter on
a daily basis to make sure it is clean and in
working order.
Grounding Instructions
This product must be grounded. In the event
of an electrical short circuit, grounding
reduces the risk of electric shock by providing
an escape wire for the electric current. This
product is equipped with a cord having a
grounding wire with an appropriate grounding
plug. (See figure below.) The plug must be
plugged into an outlet that is properly installed
and grounded in accordance with all local
codes and ordinances. Check with a qualified
electrician or service personnel if these
instructions are not completely understood or
if in doubt as to whether the tool is properly
grounded.
Make sure that the product is connected to an
outlet having the same configuration as the
plug. No adapter should be used with this
product. If the product must be reconnected
for use on a different type of electric circuit,
qualified service personnel should make the
reconnection.
Extension Cords
Use only a 3-wire extension cord that has a
3-blade grounding plug, and a 3-slot
receptacle that will accept the plug on the
product. Make sure your extension
cord is in good condition. When using an
extension cord, be sure to use one heavy
enough to carry the current your product will
draw. Cords must not exceed 25 feet and #
12 AWG must be used. An undersized cord
will cause a drop in line voltage resulting in
loss of power and overheating.
Break-In Procedures
No break-in procedure is required by the
user. This product is factory tested to
ensure proper operation and performance.
WARNING!
Improper installation of the grounding plug will
result in a risk of electric shock. If repair or
replacement of the cord or plug is necessary, do
not connect the grounding wire to either flat
blade terminal. The wire with insulation having
an outer surface that is green with or without
yellow stripes is the grounding wire. Check
with a qualified electrician or serviceman if the
grounding instructions are not completely
understood, or if in doubt as to whether the
product is properly grounded. Do not modify the
plug provided; if it will not fit the outlet, have the
proper outlet installed by a qualified electrician.
This product is for use on a circuit having a
nominal rating of 120 Volts and is factory-
equipped with a specific electric cord and plug
to permit connection to a proper electric circuit.
Plug
Grounding Pin
Grounded
Outlet
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Operating Procedures
Daily Start-Up Procedures
1. Set the Auto-On/Off lever to the Off position.
2. Inspect the air compressor, air hose, and any
accessories/tools being used for damage or
obstruction. If any of these mentioned items
are in need of repair/replacement, contact
your local authorized service dealer before
use.
3. Close the drain valve.
4. Check the oil level of the pump.
5. Connect the air hose to the quick connect
socket on the regulator assembly by inserting
the quick connect plug on the air hose into
the quick connect socket. The quick connect
socket collar will snap forward and lock
the plug into place providing an airtight seal
between the socket and plug. To release the
air hose, push the collar back on the quick
connect socket.
6. Plug the power cord into the proper
receptacle.
7. Turn the Auto-On/Off lever to the On-Auto
position and the compressor will start and
build air pressure in the tank to cut-out
pressure and then shut off automatically.
8. Adjust the regulator to a PSI setting that is
needed for your application and be sure it is
within the safety standards required to
perform the task. If using a pneumatic tool,
the manufacturer should have
recommendations in the manual for that
particular tool on operating PSI settings.
9. The air compressor is now ready for use.
Daily Shut-Down Procedures
1. Set the Auto-On/Off lever to the Off position.
2. Unplug the power cord from the receptacle.
3. Set the outlet pressure to zero on the
regulator.
4. Remove any air tools or accessories. When
draining the tank, always use ear and eye
protection. Drain the tank in a suitable
location; condensation will be present in
most cases of draining.
5. Open the drain valve allowing air to bleed
from the tank. After all of the air has bled from
the tank, close the drain valve to prevent
debris buildup in the valve.
CAUTION!
When draining the tank, always use ear and eye protection.
Drain the tank in a suitable location; condensation will be
present in most cases
of draining.
WARNING!
Water that remains in the tank during storage
will corrode and weaken the air tank which could
cause the tank to rupture. To avoid serious injury,
be sure to drain the tank after each use or daily.
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Maintenance Schedule
Items to Check/Change
Before each use
or daily
Check Tank Safety Valve
X
Overall Unit Visual Check
X
Check Air Filter
X
Drain Tank
X
Check Power Cord for Damage
X
Change Oil
after first 50 hrs
after every 100 hrs
Check Oil Level
X
Maintenance
NOTE: Any service procedure not covered in the maintenance schedule should be performed
by qualified service personnel. Contact a Sears or other qualified service dealer.
WARNING!
The air compressor should be turned off,
unplugged from the power source, air bled from
the tank and allowed time to cool before any
maintenance is performed.
CAUTION!
To ensure efficient operation and longer life of
the air compressor unit, a routine maintenance
schedule should be followed. The following
schedule is geared toward a consumer whose
compressor is used in a normal working environ-
ment on a daily basis.
Storage
For storing the air compressor, be sure to do the following:
1. Turn the unit off and unplug the power
cord from the receptacle.
2. Remove all air hoses, accessories, and air
tools from the air compressor.
3. Perform the daily maintenance schedule.
4.
Open
the
drain valve
to
bleed
all air
from
the tank.
5. Close the drain valve.
6. Store the air compressor in a clean and
dry location.
NOTES
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Troubleshooting Guide
WARNING!
The air compressor should be turned off and unplugged from the power source before any mainte-
nance is performed as well as the air bled from the tank and the unit allowed time to cool. Personal
injuries could occur from moving parts, electrical sources, compressed air, or hot surfaces.
PROBLEM POSSIBLE CORRECTION
Air leaks at the check
valve or at the pres-
sure relief valve.
A defective check valve results in a constant air leak at the pressure relief
valve when there is pressure in the tank and the compressor is shut off.
Drain the tank, then remove and clean or replace the check valve.
Air leaks between
head and cylinder.
Be sure of proper torque on head bolts. If leak remains, contact a service
technician.
Air leak from safety
valve.
Operate the safety valve manually by pulling on the ring. If the valve con-
tinues to leak when in the closed position, it should be replaced.
Pressure reading on
the regulated pressure
gauge drops when an
accessory is used.
If there is an excessive amount of pressure drop when the accessory is
used, replace the regulator.
NOTE: Adjust the regulated pressure under flow conditions (while
accessory is being used). It is normal for the gauge to show minimal
pressure loss during initial use of the tool.
Excessive tank pres-
sure.
Move the Auto-On/Off lever to the Off position. If the unit doesn’t shut off,
unplug it from the power source and contact a service technician.
Motor will not start. Make sure power cord is plugged in and the switch is on. Inspect for the
proper size fuse in your circuit box. If the fuse was tripped, reset it and
restart the unit. If repeated tripping occurs, replace the check valve or
contact a service technician.
Excessive moisture in
the discharge air.
Remove the water in the tank by draining after each use. High humidity
environments will cause excessive condensation. Utilize water filters on
your air line.
NOTE: Water condensation is not caused by compressor malfunction. Be
sure the compressor’s air output is greater than your tool’s air
consumption rate.
Air leaks from the tank
body or tank welds.
Never drill into, weld or otherwise modify the air tank or it will weaken.
The tank can rupture or explode. Compressor cannot be repaired. Dis-
continue use of the air compressor.
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Craftsman Air Compressor Model 218.10012
Exploded View
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Craftsman Air Compressor Model 218.10012 Parts List
Key
Kit
Part No.
Part
Name
Qty
1 B 45.329 Screw SHCS M6 x 30 mm 4
2 C 45.092 Washer, Lock 6 mm 8
3 B 3.154 Cylinder Head 1
4 B 40.001A Exhaust Elbow 1
5 C 41.005 Air Filter 1
6 A 35.008H Gasket, Cylinder Head 1
7 B 11.001 Valve Plate, 47 1
8 B 34.001 Valve Reed, 51 2
9 A 35.001 Gasket, valve plate, 47 1
10 A
35.008I
Gasket, cylinder upper 1
11 A 10.001C Cylinder, ø42*32 1
12 B 45.140C Screw, SHCS M6 x 20 mm 1
13 A 35.008D Gasket, cylinder lower 1
14 C 45.066 Washer, tooth lock, 8 2
15 C 45.231 Nut, M8 4
16 A 27.036 Capacitor, Running, 50UF/250V 1
17 A 27.007 Capacitor, Starting, 200UF/125V 1
18 C 45.110 Screw, round head, phillips, M3 x 6 mm 1
19 C 45.095 Washer, lock 3 mm 1
20 A 04.129 Motor, Assembly 1
21 B 12.001 Eccentric 1
22 B 45.079A Nut, M6 1
23 B 3.007 Rod, Connecting 1
24 B 28.001 Piston, ø42 1
25 B 30.001 Piston, pin Dia. 12 x 34 mm 1
26 B 46.005 Ring, Snap, 12 mm 2
27 B 29.001 Ring, scraper, Dia. 42 mm 1
28 B 29.001 Ring, compression, Dia. 42 mm 2
29 C 36.022 Baffle, rubber 1
30 C 03.006 Cover, crankcase 1
31 C 33.001 Gauge, oil sight with seal 1
32 C 45.085 Screw, hex flange head M5 x 12 mm 10
33 C 26.004 Oil fill cap with O ring 1
34 B 04.019 Centrifugal switch 1
35 C 45.108 Screw, round head phillips, M5 x 10 mm 2
36 C 45.069 Washer, Lock 5 mm 2
37 C 04.016B Fan, plastic 1
38 C 46.015 Ring, snap 15 1
39 C 06.400 Shroud 1
40 B 21.033 Switch, pressure, 105-135 psi 1
41 C 21.04 Strain relief 6W-3 2
42 C 42.020 Nipple, 1/4˝ NPT x 30 mm 1
43 C 42.028 Nipple, 1/4˝ NPT x 48 mm 1
44 B 25.005 Cyclo-Regulator 1
45 B 42.080 Coupler, Quick connect, 1/4˝ NPT 1
46 A 24.019A Valve, safety, 140 psi, ASME, 1/4˝ NPT 1
47 B 23.066 Pressure Gage, 1.5˝, 1/8˝ NPT, 270 psi 1
48 B 23.067 Pressure Gage, 2˝, 1/4˝ NPT, 270 psi 1
49 A 08.089B Tank, 3 Gallon 1
50 C 37.008 Grip, handle 1
51 B 38.001A Check valve 1
52 C 39.020 Drain valve, 1/ NPT 1
53 C 45.064 Washer, flat, 8 8
54 C 15.014 Isolator, Rubber 4
55 C 45.228 Bolt, Hex Head, M8 x 20 mm 4
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11
Key
Kit
Part No.
Part Name
Qty
56 D 46.029 /
46.029A
Washer, flat, Copper 10, Cu/Fe 2
57 D 44.003 Nut, compression, G3/8 2
58 D 43.001C Tube, with fin, outlet, OD 10 mm 1
59 E 43.001H Tube, relief, outlet, OD 6 mm 1
60 E 44.001 Nut, hex compression, G1/8 1
61 F 22.034 Cord, Power, SJT16*2M 1
62 F 46.050 Terminal, Y type, 1.5-4U 2
63 F 46.051 Terminal, O Type, 1.5-4O 1
Note: Any part/kit field without a number is not available.
Descriptions are provided for reference only. The Kit #
column means that the part being offered is only in a kit.
One of each part per kit is included.
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For product questions or
to order replacement parts call
1-877-636-0533

Specifications

Indexed Terms: Air Compressor, Oil, Air, 3 Gallon

Craftsman 21810012 Questions and Answers