*Dimension does not include 3/8” wide flange around liner.
17 1/8” - 20 1/8”
*Inside
Depth (B)
*Inside
Width (A)
Liner
Model
Custom Hood
Exterior Width
Insert
Model
AK0800AS
AK0836AS
30 inches
36 inches
36 inches
48 inches
AK8000CS
AK8100BS
AK8500AS
AK8227AS
AK8340ASX
28 1/2”
34
1/2”
34
1/2”
46
1/2”
2 1/16''
A
B
3/4''
Plywood base thickness: 3/4”
thickness:
FIG 1
Installation -
Recommended
WARNING:
When building a custom hood for an insert, always follow all applicable construction codes and standards.
See the illustrations and table below to locate your liner choice and use corresponding custom hood
base dimensions. For the liner installation, only the bottom of the custom hood is needed. Do not
finalize the entire custom hood yet, because an opening is needed for the insert.
Zephyr recommends the base of the custom hood to be 3/4” thick plywood. The sides,
front and backboard (if included) of the custom hood to be 3/4” thick, assuming standard
cabinet widths.
FIG 1:
Consider the shape and size of the power pack to determine the configuration of the custom hood.
For more details, refer to the installation manual of the power pack.
AUG25.0301
AK08xxxS Adjustable Depth Liners
1
Zephyr Ventilation
2277 Harbor Bay Pkwy, Alameda, CA 94502
Tel: 1.888.880.8368 Fax: 1.888.990.8368 e-mail: productsupport@zephyronline.com
AK0840AS
AK0846AS
30 inches
36 inches
AK8400BS
AK8400BS-ES
28 1/2”
34
1/2”
ZEPHYRONLINE.COM
Insert Liner
AK082360AS
AK083480AS
AK083481AS
17 1/8” - 20 1/8”
17
3/8” - 19 5/8”
17
3/8” - 19 7/8”
20 1/4” - 22 3/4”
2-1/16”
D
C
3/8”
*Insert
Cut-Out
Width (C)
*Insert
Cut-Out
Depth (D)
26 11/16”
26
1/4”
14”
14”
39
1/4”
10
1/2”
19
3/4”
10
1/4”
AK0836AS
AK8134BS
36 inches
34 1/2”
17
1/8” - 20 1/8”
26
11/16”
10
1/2”
CAUTION:
Before installing, remove any protective film from all parts.
The custom hood liner must be installed before the insert unit. For installation into shallow
cabinets (17-
5/8
” to 21-
1/2
“ inside depth) the insert must be installed before the liner front
panel section. This must be done because the insert flange must fit under the liner front
panel section when an overlap occurs.
Refer to insert instructions for mounting height details.
C
B
A
A
B
D
1
2
A
Install 1 small pad (A), included in the
hardware package, to each side of the main
liner plate. (See figures 1 and 2)
Temporarily install the main liner plate (B) to
the external base of the custom hood (C).
When inserting the main liner plate, push
slightly on the pads (A) to prevent damage.
Main liner plate should be positioned as far
back as possible.
Using a pen, mark the outline of the future
opening for the insert. Remove the
main liner plate (B) from the custom hood.
Cut out an opening in the bottom of the
custom hood.
Reinstall the main liner plate to the base of
the custom hood and secure it with (5) 3/4”
screws for 30”/36” custom hood exterior
width and (6) for 48” custom hood
exterior width.
Slide the front panel section (D) into the nose
of the custom hood base. Take care not to
scratch the main liner plate when installing
the front panel section of the liner. Assemble
it to the cabinet using (3) 1/2” screws for 30”/
36” custom hood exterior width and (4) for
48” custom hood exterior width.
Note: When installing the insert it will need to be secured to a wood surface and not only to
the liner. See insert installation manuals for more detailed mounting instructions.
www.zephyronline.com
2
3 4
6
5
Installation - Insert Liner
AK08xxxS Adjustable Depth Liners
ZEPHYRONLINE.COM
