CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA
Illustrated Parts Manual
Form No. 769-08297
(September 10, 2012)
4 x 4 Utility Vehicle - Model Series 460
4 x 2 Utility Vehicle - Model Series 470
Thank you for purchasing a Cub Cadet Utility Vehicle. It was
carefully engineered to provide excellent performance when
properly operated and maintained.
All information in this manual is relative to the most recent
product information available at the time of printing. Please be
aware that this Illustrated Part’s Manual may cover a range of
product specifications for various models. Components listed
and/or illustrated in this manual may not be applicable to all
models.
This manual covers Utility Vehicles manufactured after July 20th,
2012, for the model year 2013. Please have your serial number
ready when ordering replacement parts. We reserve the right to
change product specifications, designs and equipment without
notice and without incurring obligation.
Throughout this manual, all references to right (RH) and left (LH)
are observed from the operating position.
Thank You
0637 Black
4021 Yellow (Cub Cadet)
0499 Beige (Cub Cadet)
0685 Blue (Cub Cadet)
0691 Black Jack (Cub Cadet Commercial)
To The Owner
2
Battery and Dash Panel Accessories ....................12
Bench Seat† ........................................................... 68
Cargo Bed ................................................................. 4
Engine, Kohler CH620-3034 ............................72-89
Engine, Kohler CH640-3053 ..........................90-107
Engine, Kohler LH775-0020 ......................... 108-122
Engine, Yanmar 21.9 H.P. ................................. 34-56
Fenders and Dash ..................................................10
Frame and Bumper ................................................. 8
Front Axle (4x2)...................................................... 26
Front Axle (4x4) ...................................................... 28
Gas Tank .................................................................. 13
Head Rest† ............................................................. 67
Hood Rack† ............................................................ 66
Kohler EFI Engine/Transmission Accessories .......16
Kohler Engine/Transmission Accessories .............14
Kohler Gas Alternator† ......................................... 23
Labels ................................................................57-60
Operator Protective Structure .............................. 70
Pedals and Levers .................................................... 6
Radiator† ............................................................... 33
Rear Axle ................................................................ 30
Schematic, Electrical ........................................62-65
Seats ......................................................................... 3
Steering .................................................................. 32
Transmission .......................................................... 24
Yanmar Engine/Transmission Accessories ......... 20
† If Equipped
Table of Contents
Record Product Information
To ease in ordering replacement parts, please locate the model
plate on the equipment and record the information in the
provided area to the right. You can locate the model plate by
looking beneath the seat.
Model NuMber
Serial NuMber
Painted Parts
When ordering painted service parts, a four digit color suffix must be added to the part number (e.g. 783-XXXXX-0637).
Please refer to the table below for current color codes:
3
Seats
Ref
No.
Part Number Description
1 607-04228B Plate, Seat, Assembly
2 707-05332 Bracket, Seat, RH
3 607-04223C Seat Box
4 707-05333 Bracket, Seat, LH
5 710-0607 Screw, TT, 5/16-18 x .500
6 710-04049 Screw, LD, 5/16-18 x .625
7 710-3008 Screw, 5/16-18 x .75
8 710-3180 Screw, 5/16-18 x 1.75
9 712-04063 Nut, Flange Lock, 5/16-18
10 735-0271A Bumper, .62 Dia. x .3
11 741-04215 Bearing, Flange, .894 ID x 1.1315
12 750-0258 Spacer, .315 x .750 x .375 Lg.
^ Kohler EFI Engine
Ref
No.
Part Number Description
13 750-05186 Handle, Grab
14 757-04008A Seat, High Back
757-04097^ Seat, Sport
15 731-05622 Tray, Seat Box
16 707-04991 Bracket, Tube, CVT
17 731-05436 Seat Console
18 607- 04181A Lever Assembly, Di Lock
19 731-04735 Handle, Select
20 726-3056 Latch
21 732-0936 Spring Clip
22 732-0937 Spring, .40 OD x .040 Dia.
8
12
9
1
15
9
4
4
6
3
8
13
12
9
16
9
1
2
2
6
9
A
B
B
A
8
13
11
5
8
9
19
18
17
5
10
5
7
5
11
9
14
22
21
20
4
Cargo Bed
1
3
32
31
22
23
21
5
25
8
18
15
17
20
17
30
33
29
8
34
16
11
10
26
28
8
15
14
9
19
19
27
4
13
2
12
8
24
24
6
7
7
35
5
Cargo Bed
Ref
No.
Part Number Description
1 607-04159B-0637 Tailgate Assembly, Black
607-04159B- 4021 Tailgate Assembly, Cub Yellow
607-04159B- 4020 Tailgate Assembly, Green
607-04159B-0638 Tailgate Assembly, Red
2 607-04180 Lever Assembly, bed, latch
3 607-04191C-0637 Box Assembly, bed Black
607-04191C-0638 Box Assembly, bed Red
607-04191C-4020 Box Assembly, bed Green
607-04191C-4021 Box Assembly, bed Yellow
4 710-04166 Stud, ball, 5/16-18
5 710-3022 Screw, 3/8-16, 2.75, gr5, std
6 710-0473 Screw, machine, 10-24, 0.500
7 712-04064 Nut, Flange Lock, 1/4-20, nylon
8 712-04065 Nut, Flange Lock, 3/8-16, nylon
9 714-0162 Pin, cotter, 5/32, 1.25
10 932- 04109B Spring, gas, 6.91 Stroke
11 932-0428A Spring, extension, .50 Od x 4.35
12 735-0271A Bumper, .62 Dia. x .3
13 736-04019 Washer, at, .531 x 1.25 x .181
14 936-0272 Washer, at, .510 x 1.00 x .060
15 738-0430 Screw, shoulder, .50 x .685, 3/8-16
Ref
No.
Part Number Description
16 738-0966A Screw, shoulder, .50x.925, 3/8-16
17 738-1023 Screw, shoulder, .375x.280, 1/4-20
18 741-0324A Bearing, Flange, hex, .506 Id x .590
19 941-0673 Bearing, Flange, .503 x .689 x .792
20 746-04245 Cable, lanyard
21 707-04786 Bracket, Bed Guide
22 710-1652 Screw, tt, 1/4-20x.625, hxindwsh
23 731-04016 Bumper, suspension, extension
24 948-0227A Bearing, hex Flange .629 Id
25 750-04634 Spacer, .390 Id x.625 Od x2.03 Lg
26 731-06155 Handle
27 736-0262 Washer, Flat, .385 x .870 x .092
28 710-0924 Screw, Mach., 1/4-20 x .750
29 712-0324 Nut, Hex Lock., 1/4-20
30 712-0161 Nut, Hex lock, #10-24, gr2, nylon
31 726-04058 Latch, draw, over Center
32 928-04004 Pop Rivet, .188 dia, 37-50 grip
33 735-04181 Rear Mud Flap
34 712-04063 Nut, Flange Lock, 5/16-18, nylon
35 712-0264 Nut, Acorn, 1/4-20
6
Pedals and Levers
A
B
B
A
2
18
29
7
34
31
42
40
27
18
6
33
21
19
19
47
12
52
67
17
28
15
30
36
30
16
22
56
17
58
57
17
21
35
11
28
13
12
25
3
54
1
16
21
8
22
26
55
5
15
18
10
66
32
62
30
63
4
48
53
19
65
64
22
22
59
30
23
19
17
21
46
47
9
10
17
19
24
43
45
44
49
60
38
59
37
20
61
41
14
51
50
39
7
Pedals and Levers
Ref
No.
Part Number Description
1 603-04089 Lever Assembly, Brake
2 710-1017 Screw, ab, 1/4-14, 0.625,
3 607-04188D Pedal Assembly, Accelerator
4 607-04193B Pedal Assembly, Brake
5 607-04208 Bracket Assembly, Park Brake
6 907-04212A† Shaft Assembly, Hurst, 4x4
607-04246†† Shaft Assembly, Hurst, 4x2
7 707-04642 Plate, Pawl, Over Center
8 707-04805 Shaft, Console Mount
9 707-04823D Bracket, Accelerator Pedal
10 710-04027 Screw, Shldr, .372 x .375, 5/16-18
11 710-04039 Screw, 5/16-18, 2.00, Gr5, Patch
12 710-0607 Screw, Tt, 5/16-18, 0.500
13 710 - 0641 Screw, 1/4-20, 2.25, Gr5, Std
14 741-04198 Bearing., Flange, .315 ID
15 710-3008 Screw, 5/16-18, .75, Gr5, Std
16 711-05063 Pin, Clevis, 312 Od x 1.0”
17 712-04063 Nut, Flange Lock, 5/16-18
18 712-04064 Nut, Flange Lock, 1/4-20, Nylon
19 712- 04065 Nut, Flange Lock, 3/8-16, Nylon
20 712-3025 Nut, Jam, 5/16-24, Gr5
21 710-0599 Screw, Tt, 1/4-20 x .500
22 714-04040 Pin, Cot, 3/32, 1.0
23 719 -3018 Yoke, 5/16-24
24 707- 0 4711B Panel, Dash, Upper
25 932-0 611 Spring, External, .38 Od x 3.6
732-04973* ^ Spring, External, .49 Od x 3.15
26 726-04056 Clamp, Hose
27 938-0974 Screw, Shldr, .375x.380, 1/4-20
28 738-1011A Screw, Shldr, .500 x 2.230, 3/8-16
29 941-0475 Plastic Bushing .380 Id
30 741-0491 Bearing, Flange, .500 x .34
31 941-3073 Bearing, Flng., .375 x .580 x .250
32 746-04248 Cable, Cont, Di, Lock
33 946-04254 Cable, Cont, Park, Brake, 4x4
† Equipped on 4x4 Units
†† Equipped on 4x2 Units
‡ If Equipped
* Diesel Engine
^ Kohler EFI Engine
Ref
No.
Part Number Description
34 750-04500 Spacer, Pivot, Di Lock
35 661-04042 Cylinder, Master, Tandem
36 936-0159 Washer, Flat, .349 x .879 x .063
37 747-04528A Link, Shaft, F N R
38 747-04529A† Link, Shaft, Hi Lo, 4x4
39 927-04224 Hose, brake, front
40 936-0140 Washer, Flat, .385 x .62 x .063
41 936-0264 Washer, Flat, .330 x .630 x .0635
42 741-04199 Bearing, Flange, .377 Id
43 707-04712D Panel, Dash, Lower, 4x4
44 927-04233 Hose, Brake, Master Cyl, Front
45 927-04230 Hose, Brake, Master Cyl, Rear
46 737-04129 Fitting, Banjo Ftg Bolt, M10 x 1.00
47 737- 04130 Fitting, Banjo Ftg Crush Washer
48 710-3005 Screw, 3/8-16 x 1.25
49 710-0528† Screw, 5/16-18 x 1.25
50 607-04210† Lever, Assembly, Shift, Hi-Lo, 4x4
51 6 07- 0 4211 Lever, Assembly, Shift, F N R
52 737- 04128 Fitting, Tee, -3, 45 Deg Flare
53 710 -1122 Screw, 1/4-20 x 2.50
54 710-3022 Screw, 3/8-16 x 2.75
55 710-3103 Screw, 5/16-18 x 2.00
56 912-3010 Nut, Hex, 5/16-18
57 936-0275 Washer, Flat, .344 x .688 x .065
58 711- 0 4585 Pin, Clevis
59 912-3001 Nut, Jam, 3/8-24
60 723-04038 Rod, End, 3/8 ID
61 723-04039† Rod, End, 5/16 ID
62 738-04409 Screw, shldr, .500 dia x .434
63 607-04216A Lever, Assembly, Di Lock
64 715 - 0 4011 Pin, Roll
65 732-0418 Spring, external, .38od x 2.10
66 707-04693A Bracket, di, Cable,mnt
67 927-04228 Hose, brake, rear
8
Frame and Bumper
A
A
18
6
17
23
5
19
20
9
15
3
12
8
13
1
13
8
16
15
2
4
17
10
15
15
9
18
9
21
25
24
26
10
11
9
22
10
10
27
28
7
14
16
10
10
10
29
10
10
29
10
9
Frame and Bumper
Ref
No.
Part Number Description
1 607-04142A Hitch Assembly, receiver Rr
2 607-04182F Frame Assembly, front, uv
3 607-04184E Frame Assembly, rear, uv
4 707-05326 Plate, console, 4x4, top
5 707-04563E Plate, oor
6 707-04684A Cover, front, 4x4
7 707-04770C Channel, support, rear
8 936-0272 Washer, Flat, .510 x 1.00 x .060
9 710-0216 Screw, 3/8-16 x .75, gr5, std
10 710-04484 Screw, tt, 5/16-18 x 0.750
11 710-1017 Screw, ab, 1/4-14, 0.625
12 710-3008 Hex Head Screw, 5/16-18 (4x2)
710-04043 Screw, Hxg, 5/16-18 (4x4)
13 710-3131 Screw, 1/2-13, 1.00, gr5, std
14 712- 04063 Nut, Flange Lock, 5/16-18, Nylon
15 712-04065 Nut, Flange Lock, 3/8-16, Nylon
16 712-3083 Nut, Hex Lock, 1/2-13, Nylon
17 710-0607 Screw, tt, 5/16-18 x 0.500
18 726-0465 Clip, Panel, ret,
19 707-04728D Bracket, Lh, Shield
20 707-04729D Bracket, Rh, Shield
21 710-0599 Screw, tt, 1/4-20 x .500
22 607-04131D Bumper Assembly, front
23 707-05327 Plate, console, 4x4, front
24 607-04330† Bracket Assembly, ISO, Trans/ Eng
25 607-04331A† Bracket Assembly, Air Filter Mnt
26 607-04333A† Bracket Assembly, Supt, Hose
27 710-0751† Hex Head Screw, 1/4-20 x .620
28 712- 04064† Nut, Flange Lock, 1/4-20
29 710 -1652 Screw, tt, 1/4-20x.625, hxindwsh
† Equipped on 4x4 Units Only
* Not Shown
10
Fenders and Dash
A
A
32
15
25
27
35
42
37
10
42
42
21
42
2
10
38
18
4
9
22
6
6
9
13
40
40
14
23
42
42
20
11
42
19
26
17
31
36
34
5
42
30
12
39
16
29
8
24
28
33
1
3
41
5
7
7
7
11
Fenders and Dash
Ref
No.
Part Number Description
1 707-04484 Channel, Frame, Cross
2 707-04779A Bracket, Hood/dash, Mount, Rh
3 707-04782A Bracket, Hood/dash, Mount, Lh
4 710-0136 Screw, 1/4-20, 1.75, Gr5, Std
5 710-04261 Screw, #12-16 x .50
6 710-0599 Screw, TT, 1/4-20 x .500
7 710-04187 Screw, TT, 1/4-15 x .500
8 710-05105 Hex Head Screw, 1/4-20 x 1.00
9 607-04224 Rod Assembly, Hood Mount
10 712-04064 Nut, Flange Lock, 1/4-20
11 914-0101 Cotter Pin, Internal .08 x 1.42
12 731-06155 Handle, W/Screw 400/500 S
13 731-05285 Head Light RH
14 731-06710 Fender, Lh 4x4
731-05454B Fender, Lh 4x4, Camo
15 731-0 6711 Fender, Rh 4x4
731-05455B Fender, Rh 4x4, Camo
16 731-06638 Hood, 4x4, Yellow
931-05456 Hood, 4x4, Camo
731-06717 Hood, 4x4, Camo, Treestand
931-06715 Hood, 4x4, Green
731-07019 Hood, 4x4, Red
17 731-05322A Dash, Uv 4x4
18 731-3232 Roller, Latch, Hood
19 732-1178 Spring, Latch, Hood
20 736-0342 Washer, Flat, .283 x .75 x .030
Ref
No.
Part Number Description
21 746- 04328 Cable, Hood
22 735-04145 Strap, Hood
23 731-05284 Head Light LH
24 723-04021 Pad, abrasive, toe plate (4x4)
25 731-05282A Fender, Lwr Lh Rr
731-05452 Fender, Lwr Lh Rr, Camo
26 707- 04748A Cover, Uv
27 726-3056 Latch, Panel, 1/4 Turn
28 732-0937 Spring, Comprs, .40 OD x .040
29 732-0936 Spring, Clip
30 751-10435 Insulator, Cover, UV
31 736-0242 Washer, Bell, .340 x .872 x .060
32 731-05283A Fender, Lower Rh Rr
731-05453 Fender, Lower Rh Rr Camo
33 731-05281A Fender, Rh Rr
731-05451A Fender, Rh Rr, Camo
34 710-0286 Screw, Mach., 1/4-20 x .500
35 731-05280A Fender, Lh Rr
731-05450A Fender, Lh Rr, Camo
36 712-0264 Nut, Acorn, 1/4-20
37 710 - 0134 Screw, Crg, 1/4-20, .62, Gr2
38 712-0324 Nut, Hex Lock., 1/4-20
39 710-0166A Screw, Machine, 1/4-20 x 1.00
40 710-1652 Screw, Tt, 1/4-20 x .625, Hxind.
41 736-0173 Washer, Flat 1/4"
42 710-04484 Screw, tt, 5/16-18 x 0.750
12
Battery and Dash Panel Accessories
Ref
No.
Part Number Description
1 710-0607 Screw, TT, 5/16-18 x .500
2 707-04870B Bracket, Mt., Battery
3 925-04514 Battery, 450 CCA Wet
4 726-0475 Clamp
5 736-0607† Washer, Lock, 5/16
6 731-04010 Panel, Plug, Switch
7 925-1741 Switch, Key, 4 Pos. Delta
8 925-1745A Key, Delta, Plastic
9 725-04352‡ Switch, 4x4, Rocker
10 925-04288† Light, Ind., Yellow, LED
925-04530†† Lamp, Ind., Green, Incandescent
11 925-04285† Light, Ind., Red, LED
725-04660†† Lamp, Ind., Red, Incandescent
12 725-2003 Receptacle, Power, 12v
13 712-0161 Nut, Hex Lock, #10-24
14 925-04022B Meter, Ind., Hour Flat Face
15 625-04036P Headlight Assembly (Incl. # 21)
Ref
No.
Part Number Description
16 710-0473† Screw, #10-24 x .500
17 707- 0 4 811 Bracket, Fuse Mount
18 731-05490 Relay, Holder, 3-Way
19 710-0599 Screw, TT, 1/4-20 x .500
20 710-3009 Screw, TT, #10-24 x .750
21 925-3161A Head lamp Bulb
— 725-04625* Harness, Jumper, Neutral Switch
(4x4)
— 725-04678* Harness, Jumper, Neutral Switch
(4x2)
— 725-04840* Harness, Wire, Kohler
— 925-04891††* Harness, Wire, Kohler, EFI
— 725-05203* Harness, Wire, Yanmar
— 725-04758†* Harness, Engine, Diesel, Yanmar
— 735-04069A*‡ Floor Mat, RH
— 735-04068A*‡ Floor Mat, LH
— 925-04892* Harness, Fuel Pump
† Diesel Unit Only ‡ If Equipped
†† Kohler EFI Unit Only * Not Shown
18
19
17
20
9††
6
3
15
16
13
1
2
1
4
1
4
5
6
10
9
14
7
8
6
12
11
21
†† Kohler EFI & Yanmar Unit
4 Self-tapping screws used for
mounting fuel relay, glow plug
timer, and fuel timer to radiator shroud.
13
13
Gas Tank
Ref
No.
Part Number Description
1 951-04208A^ Tank assembly, Fuel
951-04158A† Tank assembly, Fuel
951-04247B‡ Tank assembly, Fuel
2 732-04357 Wire, tank, fuel
3 735-04065 Bush, Tank, Gas
4 751-14155 Fitting, Fuel, Pickup
5 951-10361 Sensor, Fuel, Low
6 951-10375 Fitting, Fuel, Vent
7 751-3174^† Fitting, Fuel, Pickup
Ref
No.
Part Number Description
8 710-0607‡ Screw, 5/16-18 x .500
710-3008† Screw, 5/16-18 x .75
9 751-10374‡ Cap, Fuel
751-10373† Cap, Fuel
10 721-04382 Tape, .75 Wide x.25 Thk Foam
11 735-04067 Bush, Tank, Vent
12 726-0205† Clamp, Hose, .490 Dia.
13 751-10350‡† Fuel Line, 5/16 Id
751-10349^† Hose, Fuel Line, Low Permeation
4
2
8
13
12
3
5
1
6
11
10
9
3
7
† Diesel Engine
^ Kohler EFI Engine
‡ Kohler Engine
14
Kohler Engine/ Transmission Accessories
Mount to Kohler
engine throttle
control linkage
C
C
A
A
B
B
24
41
44
43
5
28
62
17
12
42
40
1
55
20
47
53
38
39
50
15
9
21
26
10
16
60
61
30
66
45
21
63
49
23
67
33
52
21
65
68
27
6
26
2
35
22
58
4
25
3
57
7
26
31
14
46
13
21
59
11
37
19
29
21
64
8
33
32
18
33
48
29
56
34
34
54
32
33
36
29
48
33
56
34
51
15
Kohler Engine/ Transmission Accessories
Ref
No.
Part Number Description
1 607- 0 4177D Tray Assembly, Engine, Kohler
2 918-04306 Shaft Assembly, Rr/prop
3 918-04314† Shaft Assembly, Frt/prop
4 918-05124 Clutch Assembly, Cvt, Driven
5 918-04866 Clutch Assembly, Cvt, Driver, Cvr
6 759-05023† Case Assembly, Transfer
759-05024†† Case Assembly, Transfer
7 754-04125 Belt, Cvt, 4x4
8 707-04724 Bracket, Trans, Mount
9 707-04887B Cover, Heat, Shield
10 707-04891 Exhaust, Shield, Heat
11 607-04360* Shroud, Engine, Kohler
12 707-04943A Cover, Back, Kohler
13 707-04972A* Cover, Engine, Kohler
14 707-04979* Cover, Engine, Rr, Kohler
15 751-10690 Clamp
16 750-04619 Spacer, Engine, Kohl
17 710-0216 Hex Head Screw, 3/8-16, .75
18 710-3103 Hex Head Screw, 5/16-18, 2.00
19 710-04653† Hex Head Screw, 5/16-18, 1.875
20 710-04657 Hex Head Screw, 7/16-20, 5.00
21 710-0599 Screw, Tt, 1/4-20, 0.500
22 710-0650† Screw, Tt, 5/16-18, .875
23 710-0603 Screw, B, 5/16-12, 0.500
24 951-10517A Drain, Oil
25 710-0331 Hex Head Screw, 3/8-24, 2.25
26 710-0623 Screw, Tt, 3/8-16, 0.750
27 710-0642 Screw, Tt, 1/4-20, 0.750
28 710-1325* Screw, Tt, 1/4-20, 1.625
29 710-3008 Hex Head Screw, 5/16-18, .75
30 710 -3011 Hex Head Screw, 3/8-16, 2.25
31 710-3038 Hex Head Screw, 5/16-18, .875
32 710-3144 Hex Head Screw, 3/8-16, 2.00
33 712- 04063 Nut, Flange Lock, 5/16-18, Nylon
34 712-04065 Nut, Flange Lock, 3/8-16, Nylon
† Equipped on 4x4 Units
†† Equipped on 4x2 Units
* If Equipped
Ref
No.
Part Number Description
35 712-0711* Nut, Jam, 3/8-24
36 712-3004A Nut, Flange Lock, 5/16-18
37 912-3009† Nut, Hex Lock, 5/16-18, Ctrlk
38 912-3012 Nut, Hex, 1/2-20, Gr5, Slot
39 914 - 0111 Pin, Cot, 3/32, 1.0
40 751-10510 Tube, Cvt, Intake
41 721-04167 Gasket, Engine
42 707-05304 Bracket, Cable Shield
43 723-3061* Heat Bae Seal
44 751-10152B Muer
45 726-04080 Clamp, Hose, Adj.
46 728-0117 Rivet, Pop, .125 Od, #42
47 731-04275 Impeller, Blo
48 731-04667 Compression Mount, Eng, Head
49 731-06748 Cover, Cvt
50 751-10689 Spark Arrester Screen
51 932-3002* Spring Latch
52 721-04292 Seal, CVT, Cover
53 936-0272 Washer, Flat, .510 x 1.00 x .060
54 936-0300* Washer, Flat, .406 x .875 x .059
55 736-0322 Washer, Flat, .450 x 1.250 x .164
56 736-04018 Washer, Flat, .38 x 2.00 x .12
57 936-0452 Washer, Bell, .396 x 1.140 x .095
58 736-0566 Washer, Flat, .793 x 1.368 x .025
59 751-10247 Pipe, Exhaust, Kohl
60 946-04851 Cable, Throttle Control, Kohler
61 946-04292* Cable, Choke Control, Kohl
62 750-04184* Spacer, .260 Id x .375od x 1.0l
63 726-0476† Clamp, Hose
64 707-05217* Shield, Harness
65 751-11232 Heat Shield Sleeve
66 751-10997 Hose, CVT, Exhaust
67 726-04056 Clamp, Hose
68 725-0157 Tie, Cable
16
Kohler EFI Engine/ Transmission Accessories
A
C
C
B
B
A
17
43
D
D
27
51
29
33
11
63
69
29
21
63
70
34
50
15
10
61
35
54
64
13
14
28
62
17
6
58
22
3
37
19
63
9
33
44
36
41
31
21
59
24
46
34
8
16
60
*Fuel Regulator
*Fuel Filter
*Strainer
*Fuel Pump
*Shown for Reference
43
43
94
29
81
4
57
25
7
5
55
20
47
53
38
39
75
33
68
12
42
67
21
65
96
82
95
27
49
23
40
45
52
66
1
29
48
56
34
33
73
79
43
80
84
97
80
43
91
72
89
33
32
32
30
26
2
18
33
33
29
48
33
56
34
83
93
29
78
77
86
88
87
85
90
99
74
87
100
92
76
82
100
71
98
101
101
17
Kohler EFI Engine/ Transmission Accessories
Ref
No.
Part Number Description
1 607- 0 4177D Tray Assembly, Engine, Kohler
2 918-04306 Shaft Assembly, Rr/prop
3 918-04314 Shaft Assembly, Frt/prop, Hilliard
4 918-05124 Clutch Assembly, Cvt, Driven
5 918-04585 Clutch Assembly, Cvt, Driver, Cvr
6 759-05023 Case Assembly, Transfer
7 754-04125 Belt, Cvt, 4x4
8 707-04724 Bracket, Trans, Mount
9 707-04887B Cover, Heat, Shield
10 707-04891 Exhaust, Shield, Heat
11 951-04156 Filter Assembly, Air Cleaner
12 707-04943A Cover, Back, Kohler
13 707-04972A Cover, Eng, Kohler
14 707-04979 Cover, Engine, Rr, Kohler
15 751-10690 Clamp
16 750-04619 Spacer, Engine, Kohl
17 710-0216 Hex Head Screw, 3/8-16, .75
18 710-3103 Hex Head Screw, 5/16-18, 2.00
19 710-04653 Hex Head Screw, 5/16-18, 1.875
20 710-04657 Hex Head Screw, 7/16-20, 5.00
21 710-0599 Screw, Tt, 1/4-20, 0.500
22 710-0650 Screw, Tt, 5/16-18, .875
23 710-0603 Screw, B, 5/16-12, 0.500
24 951-10517A Drain, Oil
25 710-0331 Hex Head Screw, 3/8-24, 2.25
26 710-0623 Screw, Tt, 3/8-16, 0.750
27 710-0642 Screw, Tt, 1/4-20, 0.750
28 710-1325 Screw, Tt, 1/4-20, 1.625
29 710-3008 Hex Head Screw, 5/16-18, .75
30 710 -3011 Hex Head Screw, 3/8-16, 2.25
31 710-3038 Hex Head Screw, 5/16-18, .875
32 710-3144 Hex Head Screw, 3/8-16, 2.00
33 712- 04063 Nut, Flange Lock, 5/16-18, Nylon
34 712-04065 Nut, Flange Lock, 3/8-16, Nylon
35 712-0711 Nut, Jam, 3/8-24
36 712-3004A Nut, Flange Lock, 5/16-18
37 912-3009 Nut, Hex Lock, 5/16-18, Ctrlk
38 912-3012 Nut, Hex, 1/2-20, Gr5, Slot
39 914 - 0111 Pin, Cotter, 3/32, 1.0
40 751-10510 Tube, Cvt, Intake
Continued on next page
Ref
No.
Part Number Description
41 721-04167 Gasket, Engine
42 707-05304 Bracket, Cable Shield
43 712-04064 Nut, Flange Lock, 1/4-20
44 751-10152B Muer
45 726-04068 Clamp, Hose, Adj.
46 728-0117 Rivet, Pop, .125 Od, #42
47 731-04275 Impeller, Blower
48 731-04667 Compression Mount, Eng, Head
49 731-06748 Cover, Cvt
50 751-10689 Spark Arrester Screen
51 707-05257A Plate, Bae
52 721-04292 Seal, CVT, Cvr
53 936-0272 Washer, Flat, .510 x 1.00 x .060
54 936-0300 Washer, Flat, .406 x .875 x .059
55 736-0322 Washer, Flat, .450 x 1.250 x .164
56 736-04018 Washer, Flat, .38 x 2.00 x .12
57 936-0452 Washer, Bell, .396 x 1.140 x .095
58 736-0566 Washer, Flat, .793 x 1.368 x .025
59 751-10680A Pipe, Exhaust, Kohl, EFI
60 946-04851 Cable, Throttle Control, Kohler
61 946-04292 Cable, Choke Control, Kohler
62 750-04184 Spacer, .260 Id x .375od x 1.0l
63 726-0476 Clamp, Hose
64 707-05217 Shield, Harness
65 751-11232 Heat Shield Sleeve
66 751-10997 Hose, CVT, Exhaust
67 726-04056 Clamp, Hose
68 725-0157 Tie, Cable
69 751-10995 Hose, Air, Inlet
70 751-10996 Hose, Air, Intake
71 791-181862 Screw
72 607-04227 Support, Asm, Alternator, Kohler
73 756-04097 Pulley, 2.65 OD x 3L
74 756-04357 Pulley, 6.00 OD x 1.125
75 707-05161 Bracket, Fuel System, Kohler EFI
76 707-05167 Bracket, Electrical, Kohler EFI
77 751-10678 Hose, Rdtr, Top Rear
78 751-10679 Hose, Rdtr, Lower Rear
79 710-0489 Hex Head Screw, 1/2-13 x 2.00
80 710-0788 Screw, tt, 1/4-20 x 1.00
18
Ref
No.
Part Number Description
81 710-0946 Screw, Machine, 1/4-20 x .625
82 936-0463 Washer, Flat, .25 x .630 x .0515
83 751-10258A Hose, Radiator
84 710-1238 Screw, 5/16-18 x .875
85 1903631 Screw, 1/4-20 x 3/8
86 750-04989 Tube, Rdtr
87 712-0349 Nut, Hex, #10-32
88 737-04232 Fitting, Petcock
89 712-3022 Nut, Hex Lock, 1/2-13
90 914 - 0119 Square key, 1/4 x .75lg
91 725-04806 Alternator, Aux, 65 Amp
92 725-04661 Electric Power Distribution Post
93 726 - 04114 Clamp, Hose, Adj
94 726-04098 Tie, Cable
95 710-0924 Screw, Machine, 1/4-20 x .750
96 712-3006 Nut, Hex, 1/4-20
97 936-0231 Washer, Flat, .344 x 1.125 x .12
98 936-0400 Washer, Flat, .194 x .62 x .063
99 954-04014 Belt, V-Type
100 936-0722 Washer, Lock
101 726-0205 Clamp, Hose, .490 Dia.
Kohler EFI Engine/ Transmission Accessories
19
Page Left Blank Intentionally
20
Yanmar Engine/ Transmission Accessories
A
B
B
A
21
47
31
17
37
46
10
60
37
65
48
15
53
93
39
61
55
49
67
56
19
46
85
16
26
80
89
75
32
83
87
77
82
13
76
57
73
79
81
66
58
49
33
46
12
20
9
31
59
26
84
28
64
54
23
50
51
52
69
62
4
24
70
92
72
29
40
5
27
74
25
8
43
11
44
37
7
88
30
2
41
60
6
37
63
71
48
46
22
3
46
43
26
14
18
90
42
43
1
78
35
34
86
38
91
89
36
45
57
94
89
95
21
Ref
No.
Part Number Description
1 607-04310 Tray Assembly, Engine, Yanmar
2 607- 0 4311 Tray Assembly, Engine, Trans
3 918-04306 Shaft Assembly, Rr/prop
4 918-04314 Shaft Assembly, Frt/prop, Hilliard
5 918-05124 Clutch Assembly, Cvt, Driven
6 918-04585 Clutch Assembly, Driver, Yanmar
7 759-05023 Case Assembly, Transfer
8 619-04207 Housing Assembly, Cvt, Machine
9 951-04044 Filter Assembly, Diesel
10 951-04156 Filter Assembly, Air Cleaner
11 754 - 04125 Belt, Cvt, 4x4
12 707-04714 Bracket, Fuel Filter, Yanmar
13 726-0272 Clamp
14 707- 05179 Shield, Oil, Engine
15 707-04891 Exhaust, Shield, Heat
16 707-04969 Plate, Heat, Shield, Yanmar
17 707-05257A Plate, Bae
18 607-04327 Bracket Mount, Lower, Alternator
19 751-10690 Clamp
20 710-0190 Hex Head Screw, 5/16-18, 4.00
21 710-0216 Hex Head Screw, 3/8-16, .75
22 710-3103 Hex Head Screw, 5/16-18, 2.00
23 710-04653 Hex Head Screw, 5/16-18, 1.875
24 710-04657 Hex Head Screw, 7/16-20, 5.00
25 710-04769 Screw, M10-1.50
26 710-0599 Screw, Tt, 1/4-20, 0.500, Hxindwsh
27 710-0602 Screw, Tt, 5/16-18, 1.000, Hxind.
28 710-0603 Screw, B, 5/16-12, 0.500, Hxindwsh
29 710-0331 Hex Head Screw, 3/8-24, 2.25
30 710-0623 Screw, Tt, 3/8-16, 0.750, Hxindwsh
31 710-0642 Screw, Tt, 1/4-20, 0.750, Hxindwsh
32 710-1003 Screw, #10-16, 0.625, Hxindwsh
33 710-04484 Screw, 5/16-18, 0.750, Hxindwsh
34 710-1238 Hex Head Screw, 5/16-18, .875
35 710-1313 Hex Head Screw, M8-1.5, 35 mm
36 725-0157 Tie, Cable
37 710-3008 Hex Head Screw, 5/16-18, .75
38 710-3015 Hex Head Screw, 1/4-20, .75
39 710-3038 Hex Head Screw, 5/16-18, .875
Yanmar Engine/ Transmission Accessories
Ref
No.
Part Number Description
40 738-04232 Spacer, Shoulder
41 710-3144 Hex Head Screw, 3/8-16, 2.00
42 710-0489 Hex Head Screw, 1/2-13, 2.00
43 710-3208 Hex Head Screw, M10-1.5, 25mm
44 911- 04964 Shaft, Output, Yanmar, Tapered
45 712-04193 Nut, U
46 712-04063 Nut, Flange Lock, 5/16-18, Nylon
47 712- 04064 Nut, Flange Lock, 1/4-20, Nylon
48 712-04065 Nut, Flange Lock, 3/8-16, Nylon
49 712-3004A Nut, Flange Lock, 5/16-18, Sd Lk
50 912-3009 Nut, Hex Lock, 5/16-18, Ctrlk
51 912-3012 Nut, Hex, 1/2-20, Gr5, Slot
52 914 - 0111 Pin, Cot, 3/32, 1.0
53 732-04248 Spring, Extension
54 721-04292 Gasket, CVT Cover
55 721-04167 Gasket, Engine
56 751-10689 Spark Arrester Screen
57 726 - 0 4114 Clamp, Hose, Adj
58 751-10756 Pipe, Exhaust, Yanmar
59 726-04080 Clamp, Hose, Adj
60 726-0476 Clamp, Hose, Adj 2-3”
61 954-04225 Belt, V
62 731-04275 Impeller, Blo
63 731-04667 Compression Mount, Eng, Head
64 731-06748 Cover, Cvt
65 751-10994 Hose, Air Inlet, Yanmar
66 756-04379 Pulley
67 751-10995 Hose, Air Inlet
68 936-0264 Washer, Flat, .330 x .630 x .0635
69 936-0272 Washer, Flat, .510 x 1.00 x .060
70 736-0322 Washer, Flat, .450 x 1.250 x .164
71 736-04018 Washer, Flat, .38 x 2.00 x .12
72 936-0452 Washer, Bell, .396 x 1.140 x .095
73 751-10894 Tube, Upr, rr, Rdtr, Yanmar
74 736-0566 Washer, Flat, .793 x 1.368 x .025
75 736-0607 Washer, Lock, 5/16 Ext Tooth
76 751-10893 Tube, lwr, rdtr
77 751-10779 Hose, Rdtr, Rr, Yanmar
78 725-04806 Alternator, Aux, 65 Amp
Continued on next page
22
Ref
No.
Part Number Description
79 737-04232 Fitting, Petcock, 1/8”
80 946-04540 Cable, Throttle Control, Yanmar
81 750-04989 Tube, Rdtr
82 751-10997 Hose, CVT, Exhaust
83 751B221535 Clamp, Casing
84 751-10510 Tube, Cvt, Intake
85 751-10152B Muer
86 607-04312-0637 Assembly Mount, Alternator
87 607-04325A Bracket, Throttle Mount
88 607-04326-0637 Bracket, Transmission Mount, rr
89 710 -3138 Hex Head Screw, M8-1.25
90 712-3022 Nut, Hex Lock, 1/2-13
91 712-3086 Nut, M8-1.25
92 738-04231 Spacer, Shoulder
93 707-05272 Bracket, Throttle, Spring, Return
94 726 - 0132 Clamp, Hose, Adj
95 736-0173 Washer, Flat 1/4"
Yanmar Engine/ Transmission Accessories
23
Kohler Gas Alternator (If Equipped with Euro Cab)
Ref
No.
Part Number Description
1. 607-04227-0637 Support Assembly, Altnr., Koh
2. 710-0376 Hex Head Screw, 5/16-18 x 1.00
3. 710-0489 Hex Head Screw, 1/2-13 x 2.00
4. 710-0597 Hex Head Screw, 1/4-20 x 1.00
5. 710 -3118 Hex Head Screw, 3/8-16 x 1.00
6. 712-04064 Nut, Flange Lock, 1/4-20
7. 712-3022 Nut, Hex Lock., 1/2-13
8. 914 - 0119 Square, Key, 1/4 x .75
9. 725-0157 Tie, Cable
10. 725-04349† Harness, Accessory, Kohler
Ref
No.
Part Number Description
11. 725-04806 Alternator, Aux., 65 Amp
12. 936-0227 Washer, Flat, .390 x 1.5 x .134
13. 736-0242 Washer, Bell, .340 x .872 x .060
14. 736-0250 Washer, Flat, 1.00 x 1.75 x .107
15. 936- 0274 Washer, Flat, 1.01 x 1.75 x .172
16. 751K2414453 Shaft, Kohl., Front, Drive
17. 954-0457 Belt, 3/8 x 24.68
18. 756-04097 Pulley, 2.65 OD, 3L
19. 756-04197 Pulley, 4.5 OD, 1” Bore
† Not Shown
9
2
13
15
16
1
4
19
8
14
5
18
17
12
15
11
7
4
3
6
24
Transmission
37
42
56
38
62
64
55
64
42
64
65
26
63
40
23
64
8
59
10
48
5
34
41
59
27
30
29
20
35
39
4
13
52
54
53
22
3
9
12
49
24
17
47
11
16
46
2
15
33
1
18
45
57
6
7
36
44
58
21
31
60
58
37
25
51
50
14
49
19
43
28
28
61
32
25
Transmission
† Equipped on 4x4 Only
‡ Equipped on 4x2 Only
* Not Shown
Ref
No.
Part Number Description
1 607-04321 Bracket Assembly, Painted
2 607-04322 Bracket Assembly, Shift, Painted
3 911- 0 4072A Gear Assembly, Rev Idler
4 717-04237 Gear, Rev, 39T
5 617-04035† Gear Assembly, Low Speed
6 718- 0 4176 Yoke, Actr, Uv
7 718-04079B† Yoke Actr, Lo
8 719-04790B Housing, Lh, Uv
9 719-04332A Housing, Rh, Uv
10 750 -04681† Spacer, Flg, .630 x .787 x .662
11 661-04019 Brake Assembly, Transfer Case
12 915-3045 Dowel, Bush, .400 x .484 x .750
13 710-04644 Hex Head Screw, 1/2-13, 2.00
14 710-0602 Screw, Tt, 5/16-18, 1.000, Hxindwsh
15 710-1260A Screw, Tt, 5/16-18, 0.750, Hxindwsh
16 710-1314A Screw, Soc Hd, 5/16-18, .750
17 737-04310 Screw, Plug, M14 x 1.5 x .36
18 710-1652 Screw, Tt, 1/4-20 x .625, Hxindwsh
19 710-3103 Hex Head Screw, 5/16-18, 2.00
20 911-04445A† Shaft, Mid, Transfer Case
911-0 4 66 4‡ Shaft, Mid, Transfer Case
21 911-04446 Shaft, Output, Transfer Case
22 911-04447 Shaft, Rev Idler
23 711- 05754 Shaft, Input, Transfer Case
24 912- 0158 Nut, Hex Lock, 5/16-18, Ctrlk
25 717- 05017 Gear, Pinion, Input Forward
26 916-0131† External Snap Ring .625 Dia.
27 716-04059 Ring, Retainer, 1.125 Dia.
28 726-0205 Hoase Clamp, .490 Dia.
29 917-04236 Gear, High, 33t
30 917-04332 Gear, Final Pinion, 22t
31 917-04333 Gear, Final, 73t
32 737-04073 Vent, 3/8 Dia.
33 717-1177A Disc, Brk, Uv
34 718-04163† Collar, Lo
Ref
No.
Part Number Description
35 718-04226A Collar, Hi-rev, 4x4
36 718-04240 Plate, Detent Spring
37 721-04146 Seal, Oil, 25x46x7
38 721-04161 Seal, Oil, 20x52x7
39 741-3118 Bearing, 25mm x 28mm x 25mm
40 721-04493 Seal, Oil, 35 x 47 x 7
41 721-04494 O-ring, .924 Id x .103
42 721-0496 Seal, Oil, .563 x .875 x .188
43 737-04346 Fitting, 90 degree Elbow
44 725-04626 Sw, Saf, Neut (4x4 Only - Qty. (2).
4x2 Only - Qty. (1); Other replaced
with Qty. (1) 737-04165*- Ftg, Plug)
45 732-0424 Spring, 3/8 Od x 1 1/4 Lg
46 732-04248 Spring, Extn, .38 Od x 3.9 Lg
47 936- 0117 Washer, Flat, .385 x .620 x .033
48 936-0256† Washer, Flat, .635x.930x.033, Ht
49 936-0264 Washer, Flat, .330 x .630 x .0635
50 741-05018 Bearing, Ball, 25 x 62 x 17, 6305
51 750-06019 Spacer, 1.275 x 1.00 x .085
52 736-0615 Washer, Flat, 1.007x1.542x.03, Ht
53 736-3047 Washer, Thrust, .757 x 1.38 x .062
54 736-3084 Washer, Flat, .51 x 1.12 x .06, Ht
55 911- 05081 Shaft, Actr, Fwd, Rev
56 941-04044 Bearing, Ball, .79 Id x 2.05 Od x .6
57 741-04209 Ball, Detent, .375
58 941-3037 Bearing, Ball, 25x52x15, 6205
59 941-3057 Bearing, Ball, 20x47x14, 6204
60 750-04496 Spacer, Output Shaft
61 751-10350-22 Fuel Line, 5/16 Id
62 750-04705A Spacer, .566 x .725 x .650
63 750-05685 Spacer, Input, Uv, Transfer Case
64 716-04135 Ring, Ret
65 911- 05082 Shaft, Actr, Lo
— 921-04019‡* Plug, Oil
26
4 x 2 Front Axle
1
2
3
5
5
17
8
6
7
9
7
11
12
15
16
18
11
20
21
23
24
27
14
19
14
33
22
31
30
29
25
26
28
13
10
4
32
27
4 x 2 Front Axle
Ref
No.
Part Number Description
1 961-04043 Brake, hyd, caliper, frt, RH
2 619-04137B Housing, knuckle, r/frt, mach
3 907-04398A Control Assembly, r/frt, lwr
4 907-04397A Arm Assembly, r/frt, upr
5 712-3083 Nut, Hex Lock, 1/2-13, Nylon
6 710-0521 Screw, 3/8-16, 3.00, gr8, std
7 710-0489 Screw, 1/2-13, 2.00, gr5, std
8 712-04065 Nut, Flange Lock, 3/8-16, Nylon
9 732-04424 Shabs, 5.0 Stroke, frt
10 710-0599 Screw, tt, 1/4-20x.500
11 716-04039 Ring, Retainer, 34 x 1.6
12 907-04400A Control Assembly, l/frt, upr
13 907-04399A Control Assembly, l/ftr, lwr
14 712- 04086 Nut, Nylock, m12 x 1.25
15 741-04166 Bearing, double Row, 60x30x37
16 710-0597 Screw, 1/4-20 x 1.00,
17 710-04639 Screw, m8-1.25, 25.00
18 619-04142B Housing, knuckle, l/frt, mach
19 961-04044 Brake, hydraulic, caliper, frt, LH
20 712-3006 Nut, Hex,1/4-20
21 716-04055 Ring, Retainer, dho-60
22 710-0433 Screw, 1/4-20, .625, gr5, lock
23 707-04436A Disc, brake, 8.00x.188
24 710-0852 Stud, rib Neck, 7/16-14 x 1.6
25 918-04489 Hub, wheel
26 936-0291 Washer, at, .88 x 1.38 x .125, ht
27 712-04109 Nut, slotted, 22x1.5
28 714-0162 Pin, cotter, 5/32, 1.25
29 707-04740 Cap, Wheel UV
30 712-3050 Nut, lug, 7/16-14
31 634-04407 Wheel Assembly, 25 x 10-12
734-04323 Tire Only, 25 x 10.5-12
634-04330 Wheel Assembly, 24 x 9.5-12 (Internatioanl)
32 732-04383 Wire, Brake Line
33 723-04024 Ball Joint, 14d-6201
— 711- 0 4 4 01* Axle, Front, 4x2
— 723-3021* Creeper Drive Housing Breather
— 737-04149* Adaptor, Di, Breather
* Not Shown
28
4 x 4 Front Axle
8
2
3
4
5
1
12
18
17
40
16
6
11
14
11
15
19
22
24
25
26
19
30
31
32
33
37
42
23
29
23
28
27
34
41
35
36
38
39
21
20
9
10
12
7
13
43
29
4 x 4 Front Axle
Ref
No.
Part Number Description
1 710-0607 Screw, tt, 5/16-18 x 0.500
2 707-04604B Front Mount, dierential, 4x4
3 961-04043 Brake, hydraulic, caliper, frt, RH
4 619-04137B Housing, knuckle, r/frt, mach
5 907-04398A Control Assembly, r/frt, lower
6 737-0296 Vent,3/8 Dia
7 726-0205 Clamp, hose, .490 Dia.
8 751-10350 Hose, Fuel Line
9 726-04041 Clamp, Hose, Adj.
10 907-04397A Arm Assembly, r/frt, upper
11 710-0489 Screw, 1/2-13 x 2.00, gr5, std
12 712-3083 Nut, Hex Lock, 1/2-13, Nylon
13 918-04316A Dierential Assembly, cfd, 4x4
14 732-04424 Shabs, 5.0 Stroke, front
15 911- 0 4 071A Axle Assembly, cv Joint, 4x4
759-04173* Hog Ring
731-05082* DOJ Boot Kit (Includes clamp)
731-05083* Rzeppa Boot Kit (Incl. clamp)
16 710-0521 Screw, 3/8-16 x 3.00, gr8, std
17 712- 04065 Nut, Flange Lock, 3/8-16, Nylon
18 710-0216 Screw, 3/8-16, .75, gr5, std
19 716-04039 Ring, retainer, 34 x 1.6
20 710-0599 Screw, tt, 1/4-20 x .500
21 907-04399A Control Assembly, l/ftr, lower
22 907-04400A Control Assembly, l/frt, upper
23 712- 04086 Nut, Nylock, m12 x 1.25
24 741-04166 Bearing, dble Row, 60x30x37
25 710-0597 Screw, 1/4-20 x 1.00, gr5, spec
26 619-04142B Housing, knuckle, l/frt, mach
Ref
No.
Part Number Description
27 707-04832 Bracket, Steering Shield, LH
707-04833* Bracket, Steering Shield, RH
28 710-04639 Screw, m8-1.25, 25.00
29 961-04044 Brake, hydraulic, caliper, frt, LH
30 712-3006 Nut, Hex, 1/4-20, gr5
31 716-04055 Ring, retainer, dho-60
32 707-04436A Disc, brake, 8.00x.188
33 710-0852 Stud, rib Neck, 7/16-14 x 1.6
34 723-04024 Ball Joint, 14d-6201
35 710-0433 Screw, 1/4-20 x .625, gr5, lock
36 918-04489 Hub, wheel
37 712- 04109 Nut, slotted, 22x1.5
38 936-0291 Washer, at, .88 x 1.38 x .125, ht
39 714-0162 Pin, cotter, 5/32, 1.25
40 634-04216B Wheel Assembly, rh, 25 x 10-12
634-04246B Wheel Assembly, rh,25x10-12, blk
634-04486†† Wheel Assembly, rh, 25 x 10-12
634-04217B Wheel Assembly, lh, 25 x 10-12
634-04247B Wheel Assembly, lh,25x10-12, blk
634-04487†† Wheel Assembly, lh, 25 x 10-12
634-04575 Wheel Assbly.,25x10-12, All Trail
734 - 04157 Tire Only, 25 x 10-12
41 712-3050 Nut, lug, 7/16-14
712-04127†† Nut, lug, 7/16-14, Chrome
42 707- 04740 Cap, Wheel
707-05007†† Cap, Wheel, Chrome
43 732-04383 Wire, Brake Line
— 723-3021* Creeper Drive Hsg Breather
— 737-04149* Adaptor, Dierential, Breather
* Not Shown
†† Kohler EFI Units
30
Rear Axle
21
18
19
18
15
1
6
2
26
20
24
22
3
7
8
9
10
12
23
20
21
25
28
29
44
33
36
38
39
41
40
32
31
34
35
43
42
27
29
30
28
29
29
37
30
17
13
14
24
4
17
32
5
16
31
Rear Axle
* Not Shown
†† Kohler EFI Units
** 4x2 Units Only
Ref
No.
Part Number Description
1 710-0607 Screw, tt, 5/16-18 x 0.500
2 707-05791 Bracket, rear/di, 4x4
3 707-06000 Spacer, Dierential
4 712-04272 Nut, Jam, M12 x 1.5 x 6MM
5 710 -3011 Screw, 3/8-16 x 2.25, gr5, std
6 926-0240 Tie, Cable
7 737-0296 Vent, 3/8 Dia.
8 751-10350 Hose, fuel Line
9 726-0205 Clamp, hose, .490 Dia.
10 737-04278 Fitting, Fuel Pickup
11 936-0275 Washer, Flat, .344 x .688 x .065
12 918-05133 Dierential Assembly, complete
13 607-04396A Control Assembly, lwr, l/rr
14 710-0623 Screw, tt, 3/8-16 x .750
15 707-05018B Bracket, Di, rr
16 736-0262 Washer, Flat, .385 x .870 x .092
17 710-04482 Screw, 3/8-16 x .875, gr5, std
18 712-04065 Nut, Flange Lock, 3/8-16, Nylon
19 710-0521 Screw, 3/8-16 x 3.00, gr8, std
20 710-0489 Screw, 1/2-13 x 2.00, gr5, std
21 712-3083 Nut, Hex Lock, 1/2-13, Nylon
22 911- 0 4 063B Axle Assembly, cv Joint
759-04173* Hog Ring
731-05082* DOJ Boot Kit (Includes clamp)
731-05083* Rzeppa Boot Kit (Incl. clamp)
23 732-04423 Shabs, 5.0 Stroke, rr
24 907-04395 Control Assembly, rr Upr
25 607-04394A Control Assembly, lwr, r/rr
26 710-04637 Screw, 3/8-16 x 4.00, gr5
27 741-04166 Bearing, dble Row, 60x30x37
28 737-3001 Fitting, Grease
Ref
No.
Part Number Description
29 741-04234B Bearing, Flange, .625 x .750 x .750
30 750-04358B Tube, pivot, rr/cont Arm
31 619-04188B Housing, rr, mach
32 710-04639 Screw, m8-1.25, 25.00
33 716-04055 Ring, retainer, dho-60
34 710-0433 Screw, 1/4-20 x .625, gr5, lock
35 707-04436A Disc, brake, 8.00x.188
36 710-0852 Stud, rib Neck, 7/16-14 x 1.6
37 961-04043 Brake, hydraulic, caliper, frt, RH
38 918-04489 Hub, wheel
39 936-0291 Washer, at, .88 x 1.38 x .125, ht
40 712-04109 Nut, slotted, 22x1.5
41 714-0162 Pin, cotter, 5/32, 1.25
42 634-04443 Wheel Assmbly., rh, 25 x 11-12
634-04445 Wheel Assmbly., rh,25 x 11-12,blk
634-04484†† Wheel Assmbly., rh, 25 x 11-12
634-04636 Wheel Assmbly., rh 26 x 11-12
634-04444 Wheel Assmbly., lh, 25 x 11-12
634-04446 Wheel Assmbly, lh, 25 x 11-12, blk
634-04485†† Wheel Assembly, lh, 25 x 11-12
634-04635 Wheel Assmbly., lh, 26 x 11-12
634-04407** Wheel Assmbly., compl, 25x10-12
634-04575 Wheel Asmbly.,25x10-12, All Trail
734 - 04156 Tire Only, 25x11-12
734-04323** Tire Only, 25x10.5-12
734-04527 Tire Only, 26x11-12
43 712-3050 Nut, lug, 7/16-14
712-04127†† Nut, lug, 7/16-14, Chrome
44 707-04740 Cap, Wheel UV
707-05007†† Cap, Wheel UV, Chrome
— 961-04044* Brake, hydraulic, caliper, frt, LH
32
Steering
Ref
No.
Part Number Description
1 731-06459 Cover, Steering Wheel
2 710-0643 Screw, 5/16-18 x 1.00, gr5, patch
3 736-0242 Washer, bell, .340 x .872 x .060
4 731-04514 Steering Wheel, Soft Grip 3 Spoke 5/8
5 916-0231 Ring, e Type, .750
6 941-0339 Flange Bearing, .754id x 1.00od x.925
7 607-04124 Support Assembly, Steering Wheel
8 710-0514 Screw, 3/8-16 x 1.00, gr5, std
9 717-04200 Shaft, Steering
10 712- 04086 Nut, Nylock, m12 x 1.25
11 617-04041P Steering Assembly
12 710-3005 Screw, 3/8-16 x 1.25, gr5, std
13 710-1266 Screw, 5/16-18 x 3.50, gr5, std
14 710-3008 Screw, 5/16-18 x .75, gr5, std
15 712- 04065 Nut, Flange Lock, 3/8-16, Nylon
16 712-04063 Nut, Flange Lock, 5/16-18
13
14
5
6
6
12
16
15
15
5
4
3
7
8
9
10
11
1
2
33
Ref
No.
Part Number Description
1 951-04148 Radiator Assembly, zin Core
2 703-05461B Bracket, over Flow, bottle
3 722-3022-12 Tape, .625 Wide x .25 Thk Foam
4 731-05688 Shroud, Fan, Mount
5 707-04659 Bracket, tube, uv
6 707-04697 Bracket, rdtr Hose
7 707-04894 Shroud, rh
8 707-04895 Shroud, lh
9 710-0597 Hex Head Screw, 1/4-20 x 1.00, gr5
10 710-0599 Screw, tt, 1/4-20 x 0.500, hxindwsh
11 710-0788 Screw, tt, 1/4-20 x 1.000, hxindwsh
12 712- 04064 Nut, Flange Lock, 1/4-20, Nylon
13 723-3061 Heat Bae Seal
14 725-04766 Fan, electric, 12v, w/Guard, Yan
725-04224A Fan, electric, 12v, w/Guard,Koh EFI
Ref
No.
Part Number Description
15 726- 0 4114 Clamp, hose, adj
16 928-0123 Pop Rivet 3/16 Dia x .450, sty1
17 731-04731 Container, over Flow, coolant
18 736-0173 Washer, at, .28 x .74 x .063
19 710-0751 Screw, 1/4-20 x .620
20 750-04769A Tube, inside, rdtr 4x4
21 750-04768 Tube, outside, rdtr 4x4
22 750-04762 Spacer, Step
23 707-04896 Shroud, rear
24 751-10256 Hose, radiator, frt 4x4
25 707-04897 Shroud, front
26 751-10261 Hose, radiator, frt 4x4
27 751-10377 Tube, overow, radiator
28 735-0225 Grommet, Rubber
29 710-0642 Screw, tt, 1/4-20 x .750
Radiator (If Equipped)
10
6
21
15
26
10
2
17
27
19
14
16
9
1
7
8
12
13
29
20
15
24
15
15
22
18
11
23
28
16
3
4
25
5
34
Yanmar Engine - Cylinder Block (Figure 1)
35
Cylinder Block
Ref
No.
Part Number Description
1 YA-719515-01560 Block Assembly, Cylinder
4 YA-105311-01090 Plug 30
5 YA-119623- 01250 Plug 45
6 YA-119285-01990 Plug 25
7 YA-119620-02020 Bolt
10 YA -119717- 02411 Bush, Camshaft
11 YA-124060-01050 Plug Pt, 1/8
12 YA-124160-01910 Plug Pt, 1/4
13 YA-27241-120000 Plug 12
23 YA-119717-02930 Bearing, Thrust
26 YA-119515-01200 Bolt, Cylinder Head
27 YA-119515-01330 Gasket, Cylinder Head
28 YA-719717-02901 Main Bearing Set
31 YA-719717-02911 Main Metal
34 YA-119810-02941 Bearing, Thrust
36
Yanmar Engine - Gear Housing (Figure 2)
37
Gear Housing
Ref
No.
Part Number Description
1 YA-119717-01501 Case, Gear
2 YA-119717-01570 Bolt, Stud M8
3 YA-119734- 01590 Cover Assembly, Gear Case
4 YA-719734-01500 Cover Assembly, Gear Case
5 N/A - order Ref. #4 Cover, Gear Case
6 YA-119717-01800 Seal, Oil
7 YA-23876-030000 Plug Pt, 3/8, Screw
8 YA-119717-32100 Cover Assembly, Pump
9 N/A - order Ref. #8 Cover, Lub. Oil Pump
10 YA-129900-32130 Valve, Relief
11 YA-129001-32320 Spring
12 YA-129001-32330 Plug
13 YA -119717-32110 Rotor, Inner
14 YA-119717-32120 Rotor, Outer
15 YA-119802-32130 Screw, M6 x 16
16 YA-119717-01750 Cover, Pump Timing
17 YA-119660-01911 Pipe, Knock
18 YA-119624-32040 O-Ring P 12.0
19 YA-119717-32050 O-Ring P 17.0
20 YA-121850-51960 O-Ring, F.I. Pump
21 YA-26106-060122 Bolt M 6 x 12 Plated
22 YA-26106-060162 Bolt M 6 x 16 Plated
23 YA-26106-060402 Bolt M 6 x 40 Plated
24 YA-26106-060402 Bolt M 6 x 40 Plated
25 YA-26106-060602 Bolt M 6 x 60 Plated
26 YA-26106-060652 Bolt M 6 x 65 Plated
27 YA-26306-080002 Nut
28 YA-124160 - 01751 Cover, Filler
29 YA-24311-000320 O-Ring 1A P-32.0
38
Yanmar Engine - Mounting Flange & Oil Sump (Figure 3)
39
Mounting Flange & Oil Sump
Ref
No.
Part Number Description
1 YA-129100- 01580 Parallel Pin, 8 x 16
2 YA-119415-01600 Flange, Mounting
3 YA-26206-100202 Bolt, M10 x 20
4 YA-26206-100252 Bolt, M10 x 25
5 YA-119620-01620 Parallel Pin, 6 x 10
6 YA-119527-01640 Case Assembly, Oil Seal
8 YA-124085-02220 Seal, Oil
9 YA-26106-060222 Bolt, M 6 x 22 Plated
10 YA-119515-01720 Spacer, Oil Sump
11 YA-119540- 01770 Sump Assembly, Lub. Oil
12 YA-105425-01690 Plug, M16
14 YA-22190-160002 Seal, Washer, 16S
15 YA-26106-060122 Bolt, M 6 x 12 Plated
16 YA-26106-060252 Bolt, M 6 x 25 Plated
17 YA-26106-060452 Bolt, M 6 x 45 Plated
40
Yanmar Engine - Cylinder Head & Bonnet (Figure 4)
41
Cylinder Head & Bonnet
Ref
No.
Part Number Description
1 YA-129900-07900 Lifter, Engine
2 YA-26106-080162 Bolt, M 8 x 16 Plated
3 YA-129901-11450 Protector, Nozzle
4 YA-119600-11460 Gasket, Nozzle
5 YA-105010 -11490 Cap, Valve
6 YA-119515-11750 Head Assembly, Cylinder
13 YA-119285-11990 Plug 35
14 YA-23876-005000 Plug Pt, 1/16, Screw
15 YA-119515 -11101 Valve, Intake
16 YA-119515-11110 Valve, Exhaust
17 YA-119717-11131 Spring, Valve
18 YA-12950 8 -11180 Retainer, Spring
19 YA-119717-11190 Cotter, Valve
20 YA-119717-11340 Seal, Valve Stem
21 YA-119717-11350 Seal, Valve Stem
22 YA-119515-11800 Guide, Valve
23 YA-22351-060012 Spring Pin, 6 x 12
24 YA-119515-11200 Support Assembly, Arm
25 YA-119515-11240 Shaft Assembly, Rocker
28 YA-119717-11260 Support, Rocker Arm
29 YA-119515-11280 Spring, Shaft
30 YA-119717-11650 Arm Assembly, Rocker
31 YA-129150 -11230 Screw, Valve
33 YA-129150-11750 Nut, M8 x P1.0
Ref
No.
Part Number Description
34 YA-22242-000120 Circlip 12
35 YA-26979-050162 Screw, M 5 x 16
36 YA-26106 - 080402 Bolt, M8 x 40 Plated
37 YA-124160-01751 Cover, Filler
38 YA-119515-11380 Bonnet Assembly, Head
39 YA-119717-03031 Plate, Bae
40 YA-119717-03070 Bae, Breather
41 YA-119717- 03070 Bae, Breather
43 YA-1198 02- 03110 Plate, Diaphragm
44 YA-119802-03121 Cover, Diaphragm
45 YA-119802-03131 Diaphragm
46 YA-119802-03141 Spring, Diaphragm
48 YA-119515-11310 Gasket, Bonnet
49 YA-119515-11320 Cover, Bonnet
50 YA-119515-11330 Gasket, Bonnet Cover
51 YA-22857-500100 Screw, 5 x 10, Tapping
52 YA-22857-500100 Screw, 5 x 10, Tapping
53 YA-22857-500160 Screw, 5 x 16
54 YA-24311-000320 O-Ring, 1A P-32.0
55 YA-26106-060202 Bolt, M 6 x 20 Plated
56 YA-26106-060752 Bolt, M 6 x 75 Plated
57 YA-119717-77800 Plug, Glow
58 YA-119717-77820 Connector, Glow Plug
42
Yanmar Engine - Exhaust Manifold (Figure 5)
Ref
No.
Part Number Description
1 YA-119718-13100 Manifold, Exhaust
2 YA-119717-13110 Gasket, Manifold
3 YA-119717-13600 Stud, M8 x 50
4 YA-119802-13620 Bolt, M 8 x 50 Plated
5 YA-119131-18320 Bolt, M 8 x 22
6 YA-26306-080002 Nut
7 YA-119515-13200 Gasket, Silencer
43
Yanmar Engine - Camshaft & Driving Gear (Figure 6)
Ref
No.
Part Number Description
1 YA-119620-14200 Tappet
2 YA-119515-14400 Rod, Push
3 YA-119515-14581 Camshaft Assembly
8 YA-26106-060122 Bolt, M 6 x 12 Plated
9 YA-119717-25050 Shaft, Idle Gear
10 YA-119717-25100 Gear Assembly, Idle
13 YA -119717-25911 Bush, Idle Gear
Ref
No.
Part Number Description
14 YA-26106-060352 Bolt, M 6 x 35 Plated
15 YA-129150-25301 Bolt, FI-P
16 YA-119717-25930 Gear, Pump
17 YA-119717-51150 Flange
18 YA-22217-120000 Spring Washer 12
19 YA-26716-120002 Nut 12
44
Yanmar Engine - Crankshaft & Piston (Figure 7)
Ref
No.
Part Number Description
1 YA-119515-21700 Crankshaft Assembly
2 YA-129100- 01580 Parallel Pin 8 x 16
4 YA-119717-21200 Gear, Crankshaft
5 YA-22512- 040120 Key, 4 x 12
7 YA-119620-21500 Bolt, Flywheel
8 YA-119515-21580 Flywheel Assembly
10 YA-124950-21600 Gear, Ring
11 YA-119717-21650 V-Pulley, Crankshaft
12 YA-119621-21680 Bolt M12 x 1.25, Flange
13 YA-119620-21941 Washer
14 YA-119515-22080 Piston Assembly
Ref
No.
Part Number Description
16 YA-119515-22500 Ring Set
20 YA-119515-22300 Pin, Piston
21 YA-22252-000220 Circlip 22
22 YA-119515-23000 Rod Assembly, Connecting
25 YA-119717-23200 Bolt, Connecting Rod
26 YA-119515-23601 Metal Assembly, Crank Pin
28 YA-119717-23910 Bush, Piston Pin
29 YA-119515 -23611 Bearing, Pin
31 YA-119515-22900 Piston Assembly
33 YA-119515-22550 Ring Set
45
Yanmar Engine - Lub. Oil System (Figure 8)
Ref
No.
Part Number Description
1 YA-119515-34801 Dipstick, Lub. Oil
2 YA-121520-34810 Guide, Dipstick
3 YA-129100-35140 Stud
4 YA-119305-35151 Filter Assembly, Lub. Oil
5 YA-119717-32060 O-Ring, P15.0
6 YA-119515-35080 Pipe Assembly, Lub. Oil
10 YA-26106-060102 Bolt, 6 x 10 Plated
Ref
No.
Part Number Description
11 YA-114250-39450 Switch
12 YA-119717-39210 Pipe Assembly, Hydraulic
13 YA-129005-59830 Bolt Assembly, Joint
14 YA-22190-080002 Seal Washer
15 YA-23857-030000 Joint Bolt
16 YA-22190-080002 Seal Washer
46
Ref
No.
Part Number Description
1 YA-119515-53001 Valve Assembly, Injection
2 YA-11820 0 -53010 Holder, Nozzle
3 YA-119515-53010 Nozzle Assembly
4 YA-129901-53800 Shim Set
15 YA-129150-59120 Retainer, Inj. Pipe
18 YA-129150-59131 Bolt, M 4 x 14, Hex Sckt.
20 YA-119546-59810 Pipe, Fuel Injection
21 YA-119546-59820 Pipe, Fuel Injection
22 YA-119546-59830 Pipe, Fuel Injection
23 YA-103854-39140 Bolt, Pipe Joint
Ref
No.
Part Number Description
24 YA-101304-59020 Joint 12, Pipe
25 YA-22190 -120002 Seal Washer 12
26 YA-119515-59540 Pipe Assembly, Return
32 YA-129901-59560 Gasket, Return
33 YA-119416-59520 Pipe, Fuel Return
34 YA-124066-59100 Clamp
36 YA-119840-59570 Joint
37 YA-119620 -59700 Nut
38 YA-119813-59950 Valve Assembly, Check
44 YA-22190-120002 Seal Washer
Yanmar Engine - Fuel Injection Valve (Figure 9)
47
Page Left Blank Intentionally
48
Yanmar Engine - Fuel Injection Pump (Figure 10)
49
Ref
No.
Part Number Description
1 YA-719533-51350 FIE Assembly
4 YA-129155-51020 Stud, Feed Pump
5 YA-119717-51030 Camshaft
6 YA-119717-51060 Support, Bearing
7 YA-119717-51070 Parallel Pin
8 YA-122710-51090 Key
9 YA-119 415 -5110 0 Plunger Assembly
12 YA-129155-51140 Pin, Barrel Locking
13 YA-158600-51170 Seat Spring
14 YA-119717-51190 Spring, Plunger
15 YA-119717-51200 Tappet Assembly
19 YA-129155-51600 Shim Pack
39 YA-158600-51270 Stopper
40 YA-129155-51280 O-Ring
41 YA-129155-51280 O-Ring
42 YA-119717-51300 Valve Assembly, Delivery
45 YA-119717-51330 Spring, Delivery
46 YA-124550 -51350 Gasket, Delivery
47 YA-118400-51370 Locking
48 YA-129155-51400 Deector
49 YA-158600-51410 Plug
50 YA-119717-51420 O-Ring
51 YA-158600-51420 Plug
52 YA-158600-51442 Valve Assembly, Delivery
58 YA-129155-51450 Shim Set, Adjusting
63 YA-119717-51500 Rack, Control
64 YA-129155-51521 Bush, Rack
65 YA-129155-51530 Spacer, Aux. Spring
Ref
No.
Part Number Description
66 YA-129155-51540 Circlip
67 YA-129155-51550 Pinion, Control
68 YA-774307-51490 Pinion
69 YA-119717-51570 Receiver, Spring
70 YA-129100-51570 Screw
71 YA-158600-51570 Plug
72 YA-129155-51580 O-Ring
73 YA-129155-51591 Spring, Rack
74 YA-129155-51701 Cover
75 YA-119717-51711 Packing
76 YA-119717-51750 Cover, Body Side
77 YA-119717-51761 Gasket
78 YA-158600-51790 Guide, Rack
79 YA-22190-160002 Seal Washer
80 YA-22217-060000 Spring Washer
81 YA-22351-050010 Spring Pin, 5 x 10
82 YA-24101-060034 Ball Bearing
83 YA-24101-063034 Ball Bearing
84 YA-24316-000150 O-Ring
85 YA-26022-050122 Screw, M 5 x 12
86 YA-26022-060162 Screw, M 6 x 16
87 YA-26106-050102 Bolt, M 5 x 10 Plated
88 YA-26716-060002 Nut
89 YA-119717-51480 Collar, FIC Fix
90 YA-119717-51490 Bolt, Fixation
93 YA-129155-52051 Gasket
94 YA-129158-52101 Feed Pump Assembly
Fuel Injection Pump
50
Yanmar Engine - Governor (Figure 11)
51
Ref
No.
Part Number Description
2 YA-119717-61050 Gasket, Case
3 YA-119717-61060 Case, Governor
4 YA-119717-61070 Gasket, Cover
5 YA-119717- 6110 0 Case Assembly, Governor
6 YA-129155-51280 O-Ring
8 YA-119717- 61120 Link
9 YA-119717- 61130 Link
10 YA -119717- 6114 0 Link
11 YA-119717- 61150 Link
12 YA-129209-61370 Nut, M6
13 YA-129052-61390 Shaft, Gov. Lever
14 YA-119717-61400 Shaft Assembly, Control
21 YA-119515-61440 Lever, Control
22 CY-129470 - 61450 Bolt, Revol. Limit
23 YA-129156 - 61460 Shim
24 YA-129155-61480 Spacer Assembly
30 YA-119717-61500 Lever Assembly, Governor
31 YA-174307-51700 Shim Set
49 YA-129486-61540 Spring, Set
59 YA-129470-61650 Spring, Fuel Control
60 YA-158552-61700 Shim Assembly
64 YA-158552-61710 Shim
65 YA-119660-61901 Retainer, Shaft
66 YA-22272-000030 Circlip
67 YA-24341-000070 O-Ring
Ref
No.
Part Number Description
68 YA-26106-060102 Bolt, 6 x 10 Plated
69 YA-26366-080002 Nut, M 8
70 YA-119717-61200 Weight Assembly
74 YA-129008-61301 Nut, Governor Weight
75 YA-129155-61341 Sleeve
76 YA-129155-61460 Bolt, Idle Limit
77 YA-158552-61900 O-Ring
78 YA-129209-61920 Nut
79 YA-22190-100002 Seal Washer
80 YA-22190-120002 Seal Washer
81 YA-22372-040000 Snap Pin
82 YA-23887-100002 Plug 10
83 YA-26106-060102 Bolt, 6 x 10 Plated
84 YA-26106-060142 Bolt, M 6 x 14 Plated
85 YA-26106-060202 Bolt, M 6 x 20 Plated
86 YA-26106-060452 Bolt, M 6 x 45 Plated
87 YA-26756-060002 Lock Nut 6
88 YA-119515-61560 Angleich Assembly
121 YA-129573-61700 Spring, Governor
122 YA-158601-61700 Limiter Assembly, Fuel
130 YA-129209-61930 Cap Nut
131 YA-129209-61970 Plate
132 YA-119653-77950 Solenoid, Stop
133 YA-23414-120016 Gasket 12
Governor
52
Ref
No.
Part Number Description
1 YA-119515-42001 Pump Assembly, Water
2 YA-119717-42031 Gasket
3 YA-119515-42041 Cover
9 YA-26577- 060122 Screw, M 6 x 12
10 YA-27241-250000 Plug 25
11 YA-119717-42320 O-Ring
12 YA-119515-42020 Gasket, Water Pump
13 YA-23414-080000 Gasket 8, Round
14 YA-26106-080122 Bolt, M 8 x 12 Plated
15 YA-26106-080502 Bolt, M 8 x 50 Plated
16 YA-119717- 42350 V-Pulley, C.W. Pump
Ref
No.
Part Number Description
17 YA-26106-060122 Bolt, M 6 x 12 Plated
18 YA-124101-49531 Cover, Thermostat
19 YA-119717-49800 Thermostat
20 YA-26106-080252 Bolt, M 6 x 25 Plated
21 YA-26106-080652 Bolt, M 6 x 65 Plated
22 YA-171056-49120 Plug, Drain
23 YA-121450-42450 Plug, M16
24 YA-121250 - 4 4901 Switch, Thermo
25 YA-124465-44950 Gasket 16
26 YA-124465-44950 Gasket 16
Yanmar Engine - Cooling Water System (Figure 12)
53
Page Left Blank Intentionally
54
Yanmar Engine - Starting Motor (Figure 13)
55
Ref
No.
Part Number Description
1 YA-119717-77010 Starter
2 YA-x0281007750 Coil Assembly, Field
3 YA-x0280996180 Starter Kit
4 YA-x0285105190 Holder Assembly
5 YA-x0285205030 Spring
6 YA-x0282005991 Armature Assembly
7 YA-x0283006960 Clutch Sub-Assembly
8 YA-x4284001590 Housing Assembly, Starter
9 YA-x9491050100 Needle Bearing
10 YA-x0285007030 Frame Assembly
11 YA-x9491040990 Bearing
12 YA-x0280626010 Cover
13 YA-x0284105040 Bearing Sub-Assembly
14 YA-x9491034330 Bearing
15 YA-x0286105010 Shaft Sub-Assembly
16 YA-x9491034320 Bearing
17 YA-x0286305010 Gear
18 YA-x0286355010 Gear
19 YA-x0287405140 Lever
20 YA-x0534007800 Switch, Emergency
21 YA-x9055715000 Ring
22 YA-x9490721360 Ring
23 YA-x0280210331 Nut
24 YA-x9490138110 Washer
25 YA-x9490138090 Washer
26 YA-x9490138100 Washer
27 YA-x0284525010 Plate
28 YA-x9490562360 Nut
29 YA-x9490560750 Nut
30 YA-129407-77330 Bolt, Through
32 YA-x9490065670 Screw, M 4 x 6
33 YA-x0280335350 Cover Set, Terminal
34 YA-x1289510130 Nut
35 YA-26106-100252 Bolt, M 10 x 25 Plated
Starting Motor
56
Yanmar Engine - Gasket Set (Figure 14)
Ref
No.
Part Number Description
1 YA-719515-92620 Gasket Set
2 YA-119515-01330 Gasket, Cylinder Head
3 YA-119624-32040 O-Ring, P 12.0
4 YA-119717-32050 O-Ring, P 17.0
5 YA-121850-51960 O-Ring, F.I. Pump
6 YA-24311-000320 O-Ring, 1A P-32.0
7 YA-24341-000240 O-Ring, 1A S-24.0
8 YA-22190 -160002 Seal Washer
9 YA-129901-11450 Protector, Nozzle
10 YA-119600-11460 Gasket, Nozzle
11 YA-119717-11340 Seal, Valve Stem
12 YA-119717-11350 Seal, Valve Stem
13 YA-119515-11310 Gasket, Bonnet
14 YA-119515-11330 Gasket, Bonnet Cover
Ref
No.
Part Number Description
15 YA-119717-13110 Gasket, Manifold
16 YA-119515-13200 Gasket, Silencer
17 YA-119717-32060 O-Ring, P15.0
18 YA-22190-080002 Seal Washer
19 YA-119515-42020 Gasket, Water Pump
20 YA-23414-080000 Gasket 8, Round
21 YA-124465-44950 Gasket 16
22 YA-129901-59560 Gasket, Return
23 YA-22190 -120002 Seal Washer 12
24 YA-119643-66900 Diode
25 YA-119 650 -77911 Relay, Glow
28 YA-129211-77920 Timer
30 YA-977770-1207F Gasket, Liquid
57
Labels (Models B47X)
777S32680
WARNING
To Avoid An Accident And Injury
• Do not tow more than 1300 Lb. rolling weight (i.e., trailer plus cargo).
• Spread load evenly. Never exceed 150 lb. tongue weight.
• Go slow and use extra care when towing. Allow for
increased braking distance.
• Do not tow heavy loads on slopes over a 5º incline.
777S32719
CARGO BOX LOAD CAPACITY: MAX 1000 Lb.
• No riders in cargo box or
anywhere other than seats.
• Avoid Injury From Explosion.
Do Not Place Gas Container
Inside Cargo Box When Fueling.
WARNING
• Spread load evenly. Secure load to prevent movement.
• Go slow. Avoid sudden starts and stops which could cause load to shift.
• Do not load above height of this panel. Load could shift
forward injuring driver or passenger.
777I23064
RIDERS CAN FALL OFF AND BE
SERIOUSL
Y INJURED OR KILLED
• Only one person in
each seat.
•
No riders in the cargo box or anywhere other
than seats
.
•
Always wear th
e seat belt when operatin
g
th
e
u
tility vehicle eq
ui
pped with a OPS. Howe
ver,
if the OPS is not pres
ent or has been remove
d,
the seat belt
must not be used.
WARNING
MAX 15
º
777S32717
WARNING
• This is an off-road utility vehicle. Do not operate
on public
highways. It handles and maneuvers differently than a normal
passenger car. Sharp, high speed turns or abrupt maneuvers
can cause vehicle to roll over or go out of control.
• Handling and maneuvering characteristics of vehicle change
depending upon cargo load.
Heavy loads will affect steering, braking, stability and overall
handling of vehicle.
•
Read and understand operator's manual before operating vehicle.
• Only one person in each seat. No other riders permitted.
• Always wear the seat belt when operating the utility vehicle
equipped with a OPS. However, if the OPS is not present
or has been removed, the seat belt must not be used.
• Keep hands and feet inside vehicle during operation.
• Do not operate on slopes greater than 15º.
• Drive slowly when turning, on rough ground, or car
ry
ing
a cargo load.
• Spread load evenly in cargo box. Do not exceed
load capacity specified on cargo box label.
• Secure load to prevent movement.
FA
LLING OFF OR ROLLOVER MA
Y
CAUSE SERIOUS INJURY
OR DE
ATH
MAX 15
º
777S32718
777I33172
UNDER 16
DRIVER MUST BE AT LEAST
16 YEARS OLD.
Young Drivers May Not Be Able To Safely Control
Vehicle Increasing
The Chance
Of Inju
ry Or Death.
1300 Lb
. / 589 KG 2700 Lb. / 1225 KG
1,300 Lb. / 589 KG
777I22600
777S33154
TO
P RE
LAY CENTER KOHLER ENGINE
R1
: BED LI
FT
RELAY 1 (3
5A
)
R2: FRN
T
ACSRY RELA
Y 1
(35A
)
R3: FRNT A
CS
R
Y
RELAY 2 (3
5A
)
R4
: BE
D LI
FT
RELAY 2
(3
5A)
R
R
: REAR ACSR
Y
RELAY (3
5A
)
F1
:
BED LIFT
FUSE (30A)
F2
:
FRONT ACSR
Y
FUSE (30A)
F3
:
LIG
HT BA
R FUSE (25A
)
F4:
REAR
AC
SRY
FUSE
(15A)
F5
:
HORN
FUSE (5A)
F6
:
N/A
R1
R2
R4
F1
R3
F2
F3
F4
F5
F6
R
R
R1
: A
CCESO
RY RE
L
AY
(35A)
R2
:
ST
ART RELAY (25A)
R4:
N/A
F1:
REGUL
ATOR FUSE (20A)
F4
:
KEY/MAIN FUSE (25A)
R3
: PARK (35A
)
F2/F3/F5/F6
: N/A
R
GP
:
N/A
R1
R2
R4
F1
R3
F2
F3
F4
F5
F6
R
GP
777I22676
777I25082
777I22031
777I22032
IMPORTANT
I22695 AC
TO PREVENT
D
RIVE
T
RAIN
D
AMAGE
B
RING
V
EHICLE
T
O
A C
OMPLETE
S
TOP
BEFORE S
HIFTING.
777I22695
777S32767
HOURS 1/ 10
FUEL
PARK
BRAKE
BATT.OIL
12 VOLT
OUTLET
777D18483
777X46370
777X46369 777D18501
777X46368 777D18480
777X46367
625
777D18478
58
Labels (Model C46X)
777S33073
WARNING
To Avoid An Accident And Injury
• Do not tow more than 1400 Lb. rolling weight (i.e., trailer plus cargo).
• Spread load evenly. Never exceed 140 lb. tongue weight.
• Go slow and use extra
ca
re
when towing. Allow for
increased braking distance.
• Do not tow heavy loads on slopes over a 5º incline.
777S33155
CARGO BOX LOAD CAPACITY: MAX 1000 Lb.
• No riders in cargo box or
anywhere other than seats.
• Avoid Injury From Explosion.
Do Not Place Gas Container
Inside Cargo Box When Fueling.
WARNING
• Spread load evenly. Secure load to prevent movement.
• Go slow. Avoid sudden starts and stops which could cause load to shift.
• Do not load above height of this panel. Load could shift
forward injuring driver or passenger.
777I23064
RIDERS CAN FALL OFF AND BE
SERIOUSL
Y INJURED OR KILLED
• Only one person in
each seat.
•
No riders in the cargo box or anywhere other
than seats
.
•
Always wear th
e seat belt when operatin
g
th
e
u
tility vehicle eq
ui
pped with a OPS. Howe
ver,
if the OPS is not pres
ent or has been remove
d,
the seat belt
must not be used.
WARNING
MAX 15
º
777S32717
WARNING
• This is an off-road utility vehicle. Do not operate
on public
highways. It handles and maneuvers differently than a normal
passenger car. Sharp, high speed turns or abrupt maneuvers
can cause vehicle to roll over or go out of control.
• Handling and maneuvering characteristics of vehicle change
depending upon cargo load.
Heavy loads will affect steering, braking, stability and overall
handling of vehicle.
•
Read and understand operator's manual before operating vehicle.
• Only one person in each seat. No other riders permitted.
• Always wear the seat belt when operating the utility vehicle
equipped with a OPS. However, if the OPS is not present
or has been removed, the seat belt must not be used.
• Keep hands and feet inside vehicle during operation.
• Do not operate on slopes greater than 15º.
• Drive slowly when turning, on rough ground, or car
ry
ing
a cargo load.
• Spread load evenly in cargo box. Do not exceed
load capacity specified on cargo box label.
• Secure load to prevent movement.
FA
LLING OFF OR ROLLOVER MA
Y
CAUSE SERIOUS INJURY
OR DE
ATH
MAX 15
º
777S32718
777I33156
UNDER 16
DRIVER MUST BE AT LEAST
16 YEARS OLD.
Young Drivers May Not Be Able To Safely Control
Vehicle Increasing
The Chance
Of Inju
ry Or Death.
1500 Lb
. / 680 KG 2900 Lb. / 1315 KG
1,400 Lb. / 635 KG
777I22600
777S33154
TO
P RE
LAY CENTER KOHLER ENGINE
R1
: BED LI
FT
RELAY 1 (3
5A
)
R2: FRN
T
ACSRY RELA
Y 1
(35A
)
R3: FRNT A
CS
R
Y
RELAY 2 (3
5A
)
R4
: BE
D LI
FT
RELAY 2
(3
5A)
R
R
: REAR ACSR
Y
RELAY (3
5A
)
F1
:
BED LIFT
FUSE (30A)
F2:
FRONT ACSR
Y
FUSE (3
0A
)
F3
:
LIG
HT BA
R FUSE (25A
)
F4
:
REAR
AC
SRY
FUS
E
(15A)
F5
:
HORN
FUSE (5A)
F6
:
N/A
R1
R2
R4
F1
R3
F2
F3
F4
F5
F6
R
R
R1
: A
CCESO
RY RE
L
AY
(35A)
R2
:
ST
ART RELAY (25A)
R4:
N/A
F1:
REGUL
ATOR FUSE (20A)
F4
:
KEY/MAIN FUSE (25A)
R3
: PARK (35A
)
F2/F3/F5/F6
: N/A
R
GP
:
N/A
R1
R2
R4
F1
R3
F2
F3
F4
F5
F6
R
GP
777I22676
777I25083
777I22641
777I22032
IMPORTANT
I22695 AC
TO PREVENT
D
RIVE
T
RAIN
D
AMAGE
B
RING
V
EHICLE
T
O
A C
OMPLETE
S
TOP
BEFORE S
HIFTING.
777I22695
777S32767
777D18483
777X46370
777X46369 777D18502
777X46368 777D18479
777X46367
777D18478
HOURS 1/ 10
FUEL
PARK
BRAKE
BATT.OIL
4X4
ON
4X4
OF F
12 VOLT
OUTLET
625
HIGH
OUTPUT
59
Labels (Model M46X)
777S33073
WARNING
To Avoid An Accident And Injury
• Do not tow more than 1400 Lb. rolling weight (i.e., trailer plus cargo).
• Spread load evenly. Never exceed 140 lb. tongue weight.
• Go slow and use extra
ca
re
when towing. Allow for
increased braking distance.
• Do not tow heavy loads on slopes over a 5º incline.
777S33155
CARGO BOX LOAD CAPACITY: MAX 1000 Lb.
• No riders in cargo box or
anywhere other than seats.
• Avoid Injury From Explosion.
Do Not Place Gas Container
Inside Cargo Box When Fueling.
WARNING
• Spread load evenly. Secure load to prevent movement.
• Go slow. Avoid sudden starts and stops which could cause load to shift.
• Do not load above height of this panel. Load could shift
forward injuring driver or passenger.
777I23064
RIDERS CAN FALL OFF AND BE
SERIOUSL
Y INJURED OR KILLED
• Only one person in
each seat.
•
No riders in the cargo box or anywhere other
than seats
.
•
Always wear th
e seat belt when operatin
g
th
e
u
tility vehicle eq
ui
pped with a OPS. Howe
ver,
if the OPS is not pres
ent or has been remove
d,
the seat belt
must not be used.
WARNING
MAX 15
º
777S32717
WARNING
• This is an off-road utility vehicle. Do not operate
on public
highways. It handles and maneuvers differently than a normal
passenger car. Sharp, high speed turns or abrupt maneuvers
can cause vehicle to roll over or go out of control.
• Handling and maneuvering characteristics of vehicle change
depending upon cargo load.
Heavy loads will affect steering, braking, stability and overall
handling of vehicle.
•
Read and understand operator's manual before operating vehicle.
• Only one person in each seat. No other riders permitted.
• Always wear the seat belt when operating the utility vehicle
equipped with a OPS. However, if the OPS is not present
or has been removed, the seat belt must not be used.
• Keep hands and feet inside vehicle during operation.
• Do not operate on slopes greater than 15º.
• Drive slowly when turning, on rough ground, or car
ry
ing
a cargo load.
• Spread load evenly in cargo box. Do not exceed
load capacity specified on cargo box label.
• Secure load to prevent movement.
FA
LLING OFF OR ROLLOVER MA
Y
CAUSE SERIOUS INJURY
OR DE
ATH
MAX 15
º
777S32718
777I33156
UNDER 16
DRIVER MUST BE AT LEAST
16 YEARS OLD.
Young Drivers May Not Be Able To Safely Control
Vehicle Increasing
The Chance
Of Inju
ry Or Death.
1500 Lb
. / 680 KG 2900 Lb. / 1315 KG
1,400 Lb. / 635 KG
777I22600
777S33154
777I22675
777I25085
777I22641
777I22032
IMPORTANT
I22695 AC
TO PREVENT
D
RIVE
T
RAIN
D
AMAGE
B
RING
V
EHICLE
T
O
A C
OMPLETE
S
TOP
BEFORE S
HIFTING.
777I22695
777S32767
777D18483
777X46370
777X46369 777D18482
777X46368 777D18479
777X46367
777D18478
TOP
RELAY CENTER DIESEL & EFI ENG.
R1: BED LIFT RELAY 1 (35A)
R2: FRNT ACSRY RELAY 1 (35A)
R3: FRNT ACSRY RELAY 2 (35A)
R4: BED LIFT RELAY 2 (35A)
R
R
: REAR ACSRY RELAY (35A)
F1: BED LIFT FUSE (30A)
F2: FRONT ACSRY FUSE (30A)
F3: LIGHT BAR FUSE (25A)
F4: REAR ACSRY FUSE (15A)
F5: HORN FUSE (5A) F6: N/A
R1
R2
R4
F1
R3
F2
F3
F4
F5
F6
R
R
R1: ACCESSORY RELAY (35A)
R2: START RELAY (35A)
R4: FAN RELAY(35A)
F1: FAN FUSE (30A)
F4: GLOW PLUG TIMER (5A)
R3: PARK RELAY (35A)
F2: REGULATOR FUSE (20A)
F3: KEY MAIN FUSE (25A)
F5/F6: N/A
R
GP
: GLOW PLUG RELAY (35A)
R1
R2
R4
R
GP
F1
R3
F2
F3
F4
F5
F6
HOURS 1/ 10
FUEL
CHECK
ENGINE
OV ER
TEMP
PARK
BRAKE
BATT.OIL
4X4
ON
4X4
OF F
12 VOLT
OUTLET
750EFI
60
Labels (Model K46X)
777S33073
WARNING
To Avoid An Accident And Injury
• Do not tow more than 1400 Lb. rolling weight (i.e., trailer plus cargo).
• Spread load evenly. Never exceed 140 lb. tongue weight.
• Go slow and use extra
ca
re
when towing. Allow for
increased braking distance.
• Do not tow heavy loads on slopes over a 5º incline.
777S33155
CARGO BOX LOAD CAPACITY: MAX 1000 Lb.
• No riders in cargo box or
anywhere other than seats.
• Avoid Injury From Explosion.
Do Not Place Gas Container
Inside Cargo Box When Fueling.
WARNING
• Spread load evenly. Secure load to prevent movement.
• Go slow. Avoid sudden starts and stops which could cause load to shift.
• Do not load above height of this panel. Load could shift
forward injuring driver or passenger.
777X44873
RIDERS CAN FALL OFF AND BE
SERIOUSL
Y INJURED OR KILLED
• Only one person in
each seat.
•
No riders in the cargo box or anywhere other
than seats
.
•
Always wear th
e seat belt when operatin
g
th
e
u
tility vehicle eq
ui
pped with a OPS. Howe
ver,
if the OPS is not pres
ent or has been remove
d,
the seat belt
must not be used.
WARNING
MAX 15
º
777S32717
WARNING
• This is an off-road utility vehicle. Do not operate
on public
highways. It handles and maneuvers differently than a normal
passenger car. Sharp, high speed turns or abrupt maneuvers
can cause vehicle to roll over or go out of control.
• Handling and maneuvering characteristics of vehicle change
depending upon cargo load.
Heavy loads will affect steering, braking, stability and overall
handling of vehicle.
•
Read and understand operator's manual before operating vehicle.
• Only one person in each seat. No other riders permitted.
• Always wear the seat belt when operating the utility vehicle
equipped with a OPS. However, if the OPS is not present
or has been removed, the seat belt must not be used.
• Keep hands and feet inside vehicle during operation.
• Do not operate on slopes greater than 15º.
• Drive slowly when turning, on rough ground, or carrying
a cargo load.
• Spread load evenly in cargo box. Do not exceed
load capacity specified on cargo box label.
• Secure load to prevent movement.
FA
LLING OFF OR ROLLOVER MA
Y
CAUSE SERIOUS INJURY
OR DE
ATH
MAX 15
º
777S32718
777I33156
UNDER 16
DRIVER MUST BE AT LEAST
16 YEARS OLD.
Young Drivers May Not Be Able To Safely Control
Vehicle Increasing
The Chance
Of Inju
ry Or Death.
1500 Lb
. / 680 KG 2900 Lb. / 1315 KG
1,400 Lb. / 635 KG
777I22600
777S33154
777X43290
777I25084
777I22641
777I22032
IMPORTANT
I22695 AC
TO PREVENT
D
RIVE
T
RAIN
D
AMAGE
B
RING
V
EHICLE
T
O
A C
OMPLETE
S
TOP
BEFORE S
HIFTING.
777I22695
777S32767
777D18483
777X46370
777X46369 777D18481
777X46368 777D18479
777X46367
777D18478
USE ULTRA
LOW SULFUR
FUEL ONLY
TOP
RELAY CENTER YANMAR DIESEL ENG.
R1: ACCESSORY RELAY (35A)
R2: START RELAY (35A)
777X43290
R3: PARK RELAY (35A)
F2: REGULATOR FUSE (20A)
F3: KEY MAIN FUSE (25A)
R4/F1/F4/F5/F6: N/A
F7: FAN RELAY (70A)
FAN FUSE (50A)
GP RELAY
R1
R2
F7
F1
R3
F2
F3
F4
F5
F6
HOURS 1/ 10
FUEL
OV ER
TEMP
PARK
BRAKE
BATT.OIL
4X4
ON
4X4
OF F
12 VOLT
OUTLET
GLOW
PL UG
875 DIESEL
61
Page Left Blank Intentionally
62
Electrical Schematic (Kohler)
63
Electrical Schematic (Kohler EFI)
64
Electrical Schematic (Yanmar)
65
Electrical Schematic (Diesel Engine)
66
Ref
No.
Part Number Description
1 VL-1016100 Hood Rack
2 VL-1016101 Frame Mount - LH
3 VL-1016102 Frame Mount - RH
4 VL-1016103 Transverse Rack Support, Driv
5 VL-1016104 Transverse Rack Support, Pass
6 VL-1016105 Long, Rack Support, Driver
7 VL-1016106 Long, Rack Support, Pass
8 VL-1016107 Center Brace
9 VL-1016108 Rack Support, Vert
10 VL-1016109 Bumper Hinge Plate
11 VL-1016110 Light Guard, Driver
12 VL-1016111 Light Guard, Pass
Ref
No.
Part Number Description
13 710-3022 Hex Head Screw, 3/8-16 x 2.75
14 736-3050 Washer, Flat, .406 x .812 x .051
15 712- 0130 Nut, Hex Lock, 3/8-16
16 710-3103 Hex Head Screw, 5/16-18 x 2.00
17 936-0275 Washer, Flat, .344 x .688 x .065
18 912-0429 Nut, Hex Lock, 5/16-18
19 710-0376 Hex Head Screw, 5/16-18 x 1.00
20 710-0606 Hex Head Screw, 1/4-20 x 1.50
21 936-3020 Washer, Flat, .271 x .630 x .065
22 712-0324 Nut, Hex Lock, 1/4-20
23 V L-1016112 Ball Lock Pin, 3/8” x 2.00
8
13
14
13
14
18
10
19
20
5
23
21
22
18
17
16
4
2
6
14
13
1
7
21
22
11
14
15
12
9
3
Hood Rack (If Equipped)
67
Head Rest (If Equipped)
Ref
No.
Part Number Description
1 VL-1024100 Main Frame Tube
2 VL-1024101 Headrest
3 VL-1024102 Bar Clamp
4 710-1703 Hex Head Screw, M8-1.25 x 45.00
5 936-0264 Washer, Flat, .330 x .630 x .0635
6 710-0597 Hex Head Screw, 1/4-20 x 1.00
7 936-3020 Washer, Flat, .271 x .630 x .065
8 712-0324 Nut, Hex Lock, 1/4-20
6
4
5
7
1
3
8
7
7
6
3
7
8
2
68
Bench Seat (If Equipped)
7
15
10
1
12
3
4
9
16
2
9
13
14
5
6
11
6
5
11
8
7
9
21
26
19
24
25
22
33
23
30
20
28
32
31
17
29
27
18
6
69
Bench Seat (If Equipped)
Ref
No.
Part Number Description
1 707-05089 Plate, Seat
2 707-05105 Bracket, Seat Mount
3 707-05108A Bracket, Heat Shield
4 710-0597 Hex Head Screw, 1/4-20 x 1.00
5 710-0599 Screw, TT, 1/4-20 x .500
6 710-0607 Screw, TT, 5/16-18 x .500
7 710-0805 Hex Head Screw, 5/16-18 x 1.50
8 710 -1260A Screw, TT, 5/16-18 x .750
9 710-3008 Hex Head Screw, 5/16-18 x .750
10 712- 0397A Nut, Wing, 1/4-20
11 712-04063 Nut, Flange Lock., 5/16-18
12 712-04064 Nut, Flange Lock, 1/4-20
13 936-0451 Washer, Sdl., .320 x .93 x .060
14 750-04857 Tube, Seat Mount, Back
15 757-04067 Seat, Back
16 757-04068 Seat, Bottom
17 751-10681-66 Fuel Line, HP
18 722-3022-12 Tape, .625 Wide x.25 Thk Foam
19 951-04208A^ Tank assembly, Fuel
Ref
No.
Part Number Description
951-04158A† Tank assembly, Fuel
951- 04247A‡ Tank assembly, Fuel
20 751-3174^† Fitting, Fuel Pickup
21 707-04870A Bracket, Battery Mount
22 925-04514 Battery, 450 CCA Wet
23 735-04065 Bush, Tank, Gas
24 735-04067 Bush, Tank, Vent
25 751-10288 Fitting, Fuel Pickup
26 951-10361 Sensor, Fuel, Low
27 751-10374‡ Cap, Fuel
751-10373† Cap, Fuel
28 951-10375 Fitting, Fuel, Vent
29 710-0607‡ Screw, 5/16-18 x .500
710-3008† Screw, 5/16-18 x .75
30 732-04357 Wire, tank, fuel
31 726-0205† Clamp, Hose, .490 Dia.
32 751-10350‡† Fuel Line, 5/16 Id
751-10349^† Hose, Fuel Line, Low Perm.
33 737-0296† Vent, 3/8 Dia.
‡ Kohler Engine
† Diesel Engine
^ Kohler EFI Engine
70
Operator Protective Structure and Seat Belts
Ref
No.
Part Number Description
1 607- 04195C Frame Assembly, OPS, LH
2 607-04196C Frame Assembly, OPS, RH
3 607- 04197 Frame Assembly, OPS, Roof
4 607- 04198 Frame Assembly, OPS, Frt
5 707-04790 Bracket, Seat Belt, LH
6 707-04863 Bracket, Seat Belt, RH
7 710-0514 Screw, 3/8-16 x 1.00
8 710-04656 Screw, 3/8-16 x 2.75
Ref
No.
Part Number Description
9 710-3038 Screw, 5/16-18 x .875
10 712- 04063 Nut, Flange Lock, 5/16-18
11 712-04065 Nut, Flange Lock, 3/8-16
12 738-04422 Shoulder Bolt, 7/16-20
13 757-04120B Belt, Seat
14 757- 0 4119 Belt, Seat
15 712-0459 Nut, Hex Lock, 7/16-20
3
4
7
1
13
6
9
14
15
12
14
1
13
5
6
14
7
5
8
11
11
7
11
11
11
4
8
2
8
8
11
71Notes
72
Kohler CH620-3034 Crankcase
9
Service with Short Block
or Miniblock
1
2
3
4
5
6
7
9
10
11
13
14
15
16
12
17
18
19
21
22
23
20
24
25
27
28
29
30
31
32
26
33
8
34
35
73
Kohler CH620-3034 Crankcase
Ref.
Part Number Description
3 KH-24-012-10 -S Kit, Camshaft
5 KH-M-931010-S Washer, Flat 9 MM
6 KH-24-067-30-S Rod Assy, Connecting
7 KH-28-032-09-S Seal, Governor Cross Shaft
8 KH-24-468-15-S Washer, Flat 11/32"
10 KH-24-144-38-S Shaft, Governor Cross
12 KH-25-139-57-S Plug, Pipe 3/8"
13 KH-24-032-19-S Oil Seal
28 KH-24-380-16-S Pin, Locating
29 KH-52-139-09-S Plug, Cup
30 KH-24-018-01-S Retainer, Piston Pin
31 KH-24-108-22-S Ring Set (STD)
— KH-24-108-23-S Ring Set (.08)
— KH-24-108-24-S Ring Set (.25)
— KH-24-108-25-S Ring Set (.50)
32 KH-24-874-46-S Kit,Piston Assy w/Ring(STD)77MM
— KH-24-874-47-S Kit,Piston Assy w/Ring Set(.08)77MM
— KH-24-874-48-S Kit,Piston Assy w/Ring Set(.25)77MM
— KH-24-874-49-S Kit,Piston Assy w/Ring Set(.5)77MM
33 KH-24-018-09-S Retainer, Ring
— KH-25-357-14-S Camshaft Lubricant (Not Shown)
74
Kohler CH620-3034 Crankshaft
Ref.
Part Number Description
1 KH-24-014-154-S Crankshaft (Includes 2)
2 KH-52-139-09-S Plug, Cup
1
2
75
Kohler CH620-3034 Oil Pan/Lubrication
Ref.
Part Number Description
10 KH-24-755-121-S Kit, Dipstick/Dipstick Tubes
11 KH-24-038-10-S Dipstick
19 KH-24 - 086 -17-S Screw, Flg M8X1.25X45
21 KH-25-032-06-S Oil Seal
22 KH-25-139-60-S Plug, Pipe CTSK 1/8"
23 KH-25-099-27-S Switch, Oil Pressure
25 KH-24 - 086 -17-S Screw, Flg M8X1.25X45
26 KH-24-009-167-S Plate, Closure & Bearing
27 KH-12-144- 02 Shaft, Governor Gear
28 KH-24-448-02-S Tab, Locking
Ref.
Part Number Description
29 KH-24-043-12 Kit, Governor Gear w/Pin
30 KH-12-380-01 Pin, Governor Regulating
34 KH-24-153- 08 O-Ring
35 KH-24-393-53-S Kit, Oil Pump Assy
36 KH-24-153-01 O-Ring, Oil Pick-Up
37 KH-24-381-04 Pick-Up, Oil
38 KH-X-25-53 Washer, Flat 1/4" (O.D. 5/8")
39 KH-25-086-401-S Screw, Thread Forming
96 KH-12-050-01-S Oil Filter
112 KH-24-136- 01 Nipple, Oil Filter
21
22
25
23
29
28
30
27
34
35
36
37
38
39
112
26
11
19
10
96
76
Kohler CH620-3034 Head/Valve/Breather
27
26
35
30
9
12
10
46
13
44
45
49
14
31
40
48
280
29
36
34
33
39
11
20
25
21
24
22
8
41
18
47
6
5
4
32
37
17
18
19
23
3
3
1
2
CRANKCASE
11
42
38
7
43
15
16
77
Kohler CH620-3034 Head/Valve/Breather
Ref.
Part Number Description
1 KH-24-755-46 Kit, Oil Fill Cap (Yellow)
2 KH-25-153- 02-S O-Ring, Dipstick
3 KH-24-755-140 -S Kit, Valve Cover-Oil Fill
6 KH-M-651030-S Screw, Flg M6X1.0X30
8 KH-25-294-10-S Kit, 1/4" Fitting (Straight)
9 KH-25-294-11-S Kit, 90 Deg. Fitting
10 KH-24-559-12-S Kit, Valve Cover-Fuel Pump
11 KH-24-153-30-S O-Ring (Yellow), Valve Cover
14 KH-M-640034-S Screw, Flg M6X1.0X34
16 KH-24-755-66 Kit, Valve Train
17 KH-24-016-01 Valve, Exhaust (Std)
— KH-24-016-02 Valve, Exhaust (.25)
18 KH-24-841-01-S Kit, Cyl Head Gasket (C17-22)
19 KH-24-318-107-S Kit, #1 Cyl Head Assy
20 KH-66-032-05-S Seal, Valve Stem
21 KH-24-089-02 Spring, Valve
22 KH-12-755-03 Kit, Retainer
24 KH-25-173-28-S Cap, Valve Spring
25 KH -235011-S Retainer, Spring
26 KH-25-086-396-S Screw, Thread Forming
27 KH-25-237-08-S Clamp, Band Spring Hose
Ref.
Part Number Description
28 KH-24-326-89-S Hose, Breather
29 KH-25-237-31-S Clamp, Hose
30 KH-25-139-60 -S Plug, Pipe CTSK 1/8"
31 KH-24-041-67-S Gasket, Breather
32 KH-24-017-01 Valve, Intake (Std)
— KH-24-017-02 Valve, Intake (.25)
33 KH-M-0545010 Screw, Flg Thd Frm M5X.8X10
34 KH-24-402-03 Reed, Breather
35 KH-24-033-01 Kit, Breather Assy
36 KH -24- 050-11-S Filter, Breather
37 KH-66-018-04-S Retainer, Reed
38 KH-25-086-395-S Screw, Thread Forming
39 KH-25-445-03-S Strap, Lift
40 KH-25-351-10-S Hydraulic Valve Lifter
41 K H -24- 411- 05 Rod, Push
43 KH-62-086-08-S Screw, Flg M10X1.5X90
47 K H -24-318-115-S Kit, #2 Cyl Head Assy
48 KH-25-186-01 Arm, Rocker
49 KH-24-599-02-S Pivot, Rocker Arm
— KH-24-755-147-S Kit, Cylinder Head Hardware
(Not Shown)
78
Kohler CH620-3034 Ignition/Electrical
16
17
6
7
8
9
4
3
2
1
5
19
11
18
10
12
15
20
13
14
79
Kohler CH620-3034 Ignition/Electrical
Ref.
Part Number Description
1 KH-237878 Kit, 15 / 20 Amp Stator (Includes Terminal)
2 KH-M-548025-S Screw, Thd Frm M5X0.8X25
3 KH-24-584-45-S Kit, Module Igntn (CDI Fixed)
4 KH-M-545020-S Screw, Flg Thd Frm M5X.8X20
5 KH-24-025-55-S Flywheel
6 KH-X-42-15 Key, 3/16" X 5/8"
7 KH-12- 468- 03 Washer, Flat 13/32"
8 KH-25-086-361-S Screw, Flg M10X1.5X45 - (#25086361S)
9 KH-24-157-16 -S Fan
10 KH-25-086-47 Bolt, Shoulder
11 KH-24-162-35-S Screen,Grass Low Pre w/o Hole
12 KH-24-018-03-S Retainer
13 KH-25-086-157-S Screw, Hex Flange Hi-Lo
14 KH-41-403-10-S Regulator/Rectier
15 KH-25-155-41-S Connector
16 KH -235173 Clip, Cable
17 KH-X-25-63 Washer, Flat 1/4" (O.D. 1/2")
18 KH-210281-S Clip
19 KH-25-132-14-S Spark Plug, RFI
20 KH-24-126-137-S Bracket, Ground Strap
— KH-24-176-171-S Wiring Harness Assy (Not Shown)
— KH-25-454-07-S Tie (Not Shown)
— KH-25-452-01-S Terminal
— KH-25-086-91-S Screw, Wsh Hd Tap #8-18 x 1/2”
80
Kohler CH620-3034 Blower Housing & Baffles
23
19
18
15
11
9
10
8
7
6
28
12
81
Kohler CH620-3034 Blower Housing & Baffles
Ref.
Part Number Description
6 KH-25-086-400-S Screw, Thread Forming
7 KH-24-063-93-S Bae, Valley #1 Cyl
8 KH-24-063-85-S Kit, Cyl Bael #1 Side
9 KH-25-086-397-S Screw, Thread Forming
10 KH-24-063-94-S Bae, Valley #2 Cyl
11 KH-24-063-88-S Kit, Cyl Bael #2 Side
12 KH-24-146-59-S Kit, Backing Plate
15 KH-54-027-09-S Kit, Blwr Housing
18 KH-25-086-396-S Screw, Thread Forming
19 KH-25-086-398-S Screw, Thread Forming
— KH-25-086-426-S Screw, Thread Forming
23 KH-25-100-37-S Nut, Plastic - Black
28 KH-24-332-01-S Insert, Threaded
82
Kohler CH620-3034 Starting System
25
26
27
28
29
32
30
31
33
34
35
36
2
1
13
6
9
5
4
7
8
10
12
11
15
17
14
16
5
3
24 098 01-S (Nippondenso)
18
19
21
22
2
1
3
25 098 08-S (Delco)
25 098 09-S (Delco)
25 098 11-S (Delco)
20
24
44
43
40
42
41
23
39
38
37
24 098 03-S
24 098 06-S
24 098 07-S
83
Kohler CH620-3034 Starting System
Ref.
Part Number Description
1 712-3086 Nut, Flg M8X1.25
2 K H -2 5 - 098 -11-S Electric Starter - Solenoid Shift
3 KH-M-851080-S Screw, Flg M8X1.25X80
4 KH-24-081-04 Drive, End Cap
5 KH-52-100-09 Nut
— KH-52-100-10 Nut
6 KH-12-090 -10 Lever, Drive
7 KH-24-755-84 Kit, Starter Repair
8 KH-12-239- 01 Drive Pinion
9 KH-52-435-02 Solenoid
10 KH-12-170-04 Armature
11 KH-12-471- 01 Frame w/Brushes - Disc.
12 KH-52-221-01 Brush & Spring Kit
13 KH-52-323-03 Brush Holder
14 KH-52-089-09 Spring, Brush
15 KH-52-168-01 Insulator
16 KH-52-211-05 Thru Bolt
17 KH-24-301-01 Commutator, End Cap
18 KH-25-435-04-S Solenoid
— KH-25-435-06-S Kit, Solenoid
19 KH-25-755-33-S Kit, Starter Pinion
20 K H -25 - 0 86 -113 -S Screw, External Torx Head
21 KH-25-141-05-S Ring, Retaining
22 KH-25-221-01-S Kit, Brush Holder
* Service starter components according to the part number
printed on the starter. Starter components are NOT inter-
changeable.
84
Kohler CH620-3034 Engine Controls
77
1
2
4
6
10
13
14
17
19
1
21
22
57
76
71
30
31
28
75
20
66
85
Kohler CH620-3034 Engine Controls
Ref.
Part Number Description
1 KH-25-086-398-S Screw, Thread Forming
2 KH-12-237-01 Clamp, Cable
4 KH-25-086-399-S Screw, Thread Forming
6 KH-24-079-23-S Linkage, Choke
10 KH-M-401030 Screw, Cap M4X.7X30
13 KH-M-446030-S Nut, M4X0.7
14 KH-24-112-27-S Spacer, Control Assy
17 KH-24-090-47-S Lever, Throttle Actuator
19 KH-25-086-397-S Screw, Thread Forming
20 KH-24-126-176-S Bracket, Control
21 KH-24-089-03 Spring, Choke Return
22 KH-M-547050-S Nut, Lock M5X.8
28 KH-25-158-11 Bushing, Throttle Linkage
30 KH-24-089-01 Spring, Linkage
31 KH-25-158- 08 Bushing, Linkage Retaining
57 KH-24-089-51-S Spring, Throttle Limiter
66 KH-24-079-01 Linkage, Throttle
71 KH-24-211-03-S Bolt, Rd Hd Sq Neck M6X1.0X25
75 KH-24-090-57-S Lever, Governor
76 KH-M-641060-S Nut, Flg M6X1.0
77 KH-24-089-48-S Spring, Governor (Purple)
— KH-24-090-59-S Lever, Control (Not Shown)
— KH-24-090-60-S Lever, Throttle (Not Shown)
— KH-24-112-27-S Spacer, Control Assy (Not Shown)
— KH-25- 089-14-S Return Spring (Not Shown)
— KH-24-090-69-S Lever, Governor Assy (Not Shown)
86
Kohler CH620-3034 Air Intake/Filtration
102
104
103
9
10
11
14
15
16
17
18
20
82
81
80
79
77
28
35
37
87
Kohler CH620-3034 Air Intake/Filtration
Ref.
Part Number Description
9 KH-25-341- 04-S Knob, Cover
10 KH-24-153-20-S O-Ring
11 KH-24-096-69-S A/C Cover
14 KH-12-100-01 Nut, Wing
15 KH-24-096-01 Cover, Inner Air Cleaner
16 KH-24-032-03 Seal, Inner Air Cleaner
17 KH-47-883-03-S1 Element, Precleaner (Low)
18 KH-47-083-03-S1 Element, Air Cleaner
20 KH-25-086-400-S Screw, Thread Forming
28 KH-24-126-130-S Bracket, Air Cleaner Base
35 KH-24-041-06 Gasket, Air Cleaner Base
37 KH-M-651040-S Screw, Flg M6X1.0X40
77 KH-24-094-84-S Kit, Air Cleaner Base
79 KH-24-126-206-S Bracket, Air Cleaner
80 KH-24-086-53-S Screw, Flg Thd Frm M6X1.0X16
81 KH-24-096 -17-S Cover, Blwr Housing
82 KH-25-086-423-S Screw, Hex Washer Hi-Lo
102 KH-24-164-93-S Kit, Intake Manifold
103 KH-24-041-53-S Gasket, Carburetor
104 KH-24-153-27-S O-Ring, Intake Port
— KH-24-139-07-S Plug, Hole
— KH-25-154-04-S Clip, Cable
— KH-24-743-08 Kit, Air Cleaner Cover
— KH-54-755-01-S Kit, Knob w/Seal
88
Kohler CH620-3034 Fuel System
Ref.
Part Number Description
1 K H -2 5 -111- 81-S Line, fuel 24” - cut to length (2)
2 KH-25-237-31-S Clamp, Hose
3 KH-25- 086-124 -S Screw, Flg M6X1.0X25
4 KH-24-050 -13-S Fuel Filter
— KH-24-086-05 Screw, Throttle Stop (Not Shown)
— KH-24-518-24-S Lead, Ground (Not Shown)
— KH-25- 431-12-S Sleeve, Anti Abrasion (Not Shown)
2
1
2
4
3
89
Kohler CH620-3034 Miscellaneous
Ref.
Part Number Description
1 KH-25-072-24-S Stud
1
90
Kohler CH640-3053 Crankcase
9
Service with Short Block
or Miniblock
1
2
3
4
5
6
7
9
10
11
13
14
15
16
12
17
18
19
21
22
23
20
24
25
27
28
29
30
31
32
26
33
8
34
35
91
Kohler CH640-3053 Crankcase
Ref.
Part Number Description
3 KH-24-012-10 -S Kit, Camshaft
5 KH-M-931010-S Washer, Flat 9 MM
6 KH-24-067-30-S Rod Assy, Connecting
7 KH-28-032-09-S Seal, Governor Cross Shaft
8 KH-24-468-15-S Washer, Flat 11/32"
10 KH-24-144-38-S Shaft, Governor Cross
12 KH-25-139-57-S Plug, Pipe 3/8"
13 KH-24-032-19-S Oil Seal
28 KH-24-380-16-S Pin, Locating
29 KH-52-139-09-S Plug, Cup
30 KH-24-018-01-S Retainer, Piston Pin
31 KH-24-108-22-S Ring Set (STD)
— KH-24-108-23-S Ring Set (.08)
— KH-24-108-24-S Ring Set (.25)
— KH-24-108-25-S Ring Set (.50)
32 KH-24-874-46-S Kit,Piston Assy w/Ring(STD)77MM
— KH-24-874-47-S Kit,Piston Assy w/Ring Set(.08)77MM
— KH-24-874-48-S Kit,Piston Assy w/Ring Set(.25)77MM
— KH-24-874-49-S Kit,Piston Assy w/Ring Set(.5)77MM
33 KH-24-018-09-S Retainer, Ring
— KH-25-357-14-S Camshaft Lubricant (Not Shown)
92
Kohler CH640-3053 Crankshaft
Ref.
Part Number Description
1 KH-24-014-154-S Crankshaft (Includes 2)
2 KH-52-139-09-S Plug, Cup
1
2
93
Kohler CH640-3053 Oil Pan/Lubrication
Ref.
Part Number Description
10 KH-24-755-121-S Kit, Dipstick/Dipstick Tubes
11 KH-24-038-10-S Dipstick
19 KH-24 - 086 -17-S Screw, Flg M8X1.25X45
21 KH-25-032-06-S Oil Seal
22 KH-25-139-60-S Plug, Pipe CTSK 1/8"
23 KH-25-099-27-S Switch, Oil Pressure
25 KH-24 - 086 -17-S Screw, Flg M8X1.25X45
26 KH-24-009-167-S Plate, Closure & Bearing
27 KH-12-144- 02 Shaft, Governor Gear
28 KH-24-448-02-S Tab, Locking
Ref.
Part Number Description
29 KH-24-043-12 Kit, Governor Gear w/Pin
30 KH-12-380-01 Pin, Governor Regulating
34 KH-24-153- 08 O-Ring
35 KH-24-393-53-S Kit, Oil Pump Assy
36 KH-24-153-01 O-Ring, Oil Pick-Up
37 KH-24-381-04 Pick-Up, Oil
38 KH-X-25-53 Washer, Flat 1/4" (O.D. 5/8")
39 KH-25-086-401-S Screw, Thread Forming
96 KH-12-050-01-S Oil Filter
112 KH-24-136- 01 Nipple, Oil Filter
21
22
25
23
29
28
30
27
34
35
36
37
38
39
112
26
11
19
10
96
94
Kohler CH640-3053 Head/Valve/Breather
27
26
35
30
9
12
10
46
13
44
45
49
14
31
40
48
280
29
36
34
33
39
11
20
25
21
24
22
8
41
18
47
6
5
4
32
37
17
18
19
23
3
3
1
2
CRANKCASE
11
42
38
7
43
15
16
95
Kohler CH640-3053 Head/Valve/Breather
Ref.
Part Number Description
1 KH-24-755-46 Kit, Oil Fill Cap (Yellow)
2 KH-25-153- 02-S O-Ring, Dipstick
3 KH-24-755-140 -S Kit, Valve Cover-Oil Fill
6 KH-M-651030-S Screw, Flg M6X1.0X30
8 KH-25-294-10-S Kit, 1/4" Fitting (Straight)
9 KH-25-294-11-S Kit, 90 Deg. Fitting
10 KH-24-559-12-S Kit, Valve Cover-Fuel Pump
11 KH-24-153-30-S O-Ring (Yellow), Valve Cover
14 KH-M-640034-S Screw, Flg M6X1.0X34
16 KH-24-755-66 Kit, Valve Train
17 KH-24-016-01 Valve, Exhaust (Std)
— KH-24-016-02 Valve, Exhaust (.25)
18 KH-24-841-01-S Kit, Cyl Head Gasket (C17-22)
19 KH-24-318-107-S Kit, #1 Cyl Head Assy
20 KH-66-032-05-S Seal, Valve Stem
21 KH-24-089-02 Spring, Valve
22 KH-12-755-03 Kit, Retainer
24 KH-25-173-28-S Cap, Valve Spring
25 KH -235011-S Retainer, Spring
26 KH-25-086-396-S Screw, Thread Forming
27 KH-25-237-08-S Clamp, Band Spring Hose
Ref.
Part Number Description
28 KH-24-326-89-S Hose, Breather
29 KH-25-237-31-S Clamp, Hose
30 KH-25-139-60 -S Plug, Pipe CTSK 1/8"
31 KH-24-041-67-S Gasket, Breather
32 KH-24-017-01 Valve, Intake (Std)
— KH-24-017-02 Valve, Intake (.25)
33 KH-M-0545010 Screw, Flg Thd Frm M5X.8X10
34 KH-24-402-03 Reed, Breather
35 KH-24-033-01 Kit, Breather Assy
36 KH -24- 050-11-S Filter, Breather
37 KH-66-018-04-S Retainer, Reed
38 KH-25-086-395-S Screw, Thread Forming
39 KH-25-445-03-S Strap, Lift
40 KH-25-351-10-S Hydraulic Valve Lifter
41 K H -24- 411- 05 Rod, Push
43 KH-62-086-08-S Screw, Flg M10X1.5X90
47 K H -24-318-115-S Kit, #2 Cyl Head Assy
48 KH-25-186-01 Arm, Rocker
49 KH-24-599-02-S Pivot, Rocker Arm
— KH-24-755-147-S Kit, Cylinder Head Hardware
(Not Shown)
96
Kohler CH640-3053 Ignition/Electrical
43
6
7
8
48
4
3
2
5
37
36
11
20
19
1
39
46
9
44
73
97
Kohler CH640-3053 Ignition/Electrical
Ref.
Part Number Description
1 KH-237878 Kit, 15 / 20 Amp Stator
2 KH-M-548025-S Screw, Thd Frm M5X0.8X25
3 KH-24-584-45-S Kit, Module Igntn (CDI Fixed)
4 KH-M-545020-S Screw, Flg Thd Frm M5X.8X20
5 KH-24-025-55-S Flywheel
6 KH-X-42-15 Key, 3/16" X 5/8"
7 KH-12- 468- 03 Washer, Flat 13/32"
8 KH-25-086-361-S Screw, Flg M10X1.5X45 - (#25086361S)
9 KH-24-157-16 -S Fan
11 KH-25-086-47 Bolt, Shoulder
19 KH-24-162-35-S Screen,Grass Low Pre w/o Hole
20 KH-25-086-126-S Screw, Sems Dog Point
36 KH-25-086-157-S Screw, Hex Flange Hi-Lo
37 KH-24-126-137-S Bracket, Ground Strap
39 KH-41-403-10-S Regulator/Rectier
43 KH-235173 Clip, Cable
44 KH-X-25-63 Washer, Flat 1/4" (O.D. 1/2")
46 KH-210281-S Clip
48 KH-25-132-12-S Spark Plug (Pro Series)
73 KH-25-086-91-S Screw, Wsh Hd Tap #8-18X1/2"
— KH-24-176-171-S Wiring Harness Assy (Not Shown)
— KH-25-454-07-S Tie (Not Shown)
98
Kohler CH640-3053 Blower Housing & Baffles
23
19
18
15
11
9
10
8
7
6
28
12
99
Kohler CH640-3053 Blower Housing & Baffles
Ref.
Part Number Description
6 KH-25-086-400-S Screw, Thread Forming
7 KH-24-063-93-S Bae, Valley #1 Cyl
8 KH-24-063-85-S Kit, Cyl Bael #1 Side
9 KH-25-086-397-S Screw, Thread Forming
10 KH-24-063-94-S Bae, Valley #2 Cyl
11 KH-24-063-88-S Kit, Cyl Bael #2 Side
12 KH-24-146-59-S Kit, Backing Plate
15 KH-54-027-09-S Kit, Blwr Housing
18 KH-25-086-396-S Screw, Thread Forming
19 KH-25-086-398-S Screw, Thread Forming
— KH-25-086-426-S Screw, Thread Forming
23 KH-25-100-37-S Nut, Plastic - Black
28 KH-24-332-01-S Insert, Threaded
100
Kohler CH640-3053 Starting System
25
26
27
28
29
32
30
31
33
34
35
36
2
1
13
6
9
5
4
7
8
10
12
11
15
17
14
16
5
3
24 098 01-S (Nippondenso)
18
19
21
22
2
1
3
25 098 08-S (Delco)
25 098 09-S (Delco)
25 098 11-S (Delco)
20
24
44
43
40
42
41
23
39
38
37
24 098 03-S
24 098 06-S
24 098 07-S
101
Kohler CH640-3053 Starting System
Ref.
Part Number Description
1 712-3086 Nut, Flg M8X1.25
2 K H -2 5 - 098 -11-S Electric Starter - Solenoid Shift
3 KH-M-851080-S Screw, Flg M8X1.25X80
4 KH-24-081-04 Drive, End Cap
5 KH-52-100-09 Nut
— KH-52-100-10 Nut
6 KH-12-090 -10 Lever, Drive
7 KH-24-755-84 Kit, Starter Repair
8 KH-12-239- 01 Drive Pinion
9 KH-52-435-02 Solenoid
10 KH-12-170-04 Armature
11 KH-12-471- 01 Frame w/Brushes - Disc.
12 KH-52-221-01 Brush & Spring Kit
13 KH-52-323-03 Brush Holder
14 KH-52-089-09 Spring, Brush
15 KH-52-168-01 Insulator
16 KH-52-211-05 Thru Bolt
17 KH-24-301-01 Commutator, End Cap
18 KH-25-435-04-S Solenoid
— KH-25-435-06-S Kit, Solenoid
19 KH-25-755-33-S Kit, Starter Pinion
20 K H -25 - 0 86 -113 -S Screw, External Torx Head
21 KH-25-141-05-S Ring, Retaining
22 KH-25-221-01-S Kit, Brush Holder
* Service starter components according to the part number
printed on the starter. Starter components are NOT inter-
changeable.
102
Kohler CH640-3053 Engine Controls
77
1
2
4
6
10
13
14
17
19
1
21
22
57
76
71
30
31
28
75
20
66
103
Kohler CH640-3053 Engine Controls
Ref.
Part Number Description
1 KH-25-086-398-S Screw, Thread Forming
2 KH-12-237-01 Clamp, Cable
4 KH-25-086-399-S Screw, Thread Forming
6 KH-24-079-23-S Linkage, Choke
10 KH-M-401030 Screw, Cap M4X.7X30
13 KH-M-446030-S Nut, M4X0.7
14 KH-24-112-27-S Spacer, Control Assy
17 KH-24-090-47-S Lever, Throttle Actuator
19 KH-25-086-397-S Screw, Thread Forming
20 KH-24-126-176-S Bracket, Control
21 KH-24-089-03 Spring, Choke Return
22 KH-M-547050-S Nut, Lock M5X.8
28 KH-25-158-11 Bushing, Throttle Linkage
30 KH-24-089-01 Spring, Linkage
31 KH-25-158- 08 Bushing, Linkage Retaining
57 KH-24-089-51-S Spring, Throttle Limiter
66 KH-24-079-01 Linkage, Throttle
71 KH-24-211-03-S Bolt, Rd Hd Sq Neck M6X1.0X25
75 KH-24-090-57-S Lever, Governor
76 KH-M-641060-S Nut, Flg M6X1.0
77 KH-24-089-48-S Spring, Governor (Purple)
— KH-24-090-59-S Lever, Control (Not Shown)
— KH-24-090-60-S Lever, Throttle (Not Shown)
— KH-24-112-27-S Spacer, Control Assy (Not Shown)
— KH-25- 089-14-S Return Spring (Not Shown)
— KH-24-090-69-S Lever, Governor Assy (Not Shown)
104
Kohler CH640-3053 Air Intake/Filtration
102
104
103
9
10
11
14
15
16
17
18
20
82
81
80
79
77
28
35
37
105
Kohler CH640-3053 Air Intake/Filtration
Ref.
Part Number Description
9 KH-25-341- 04-S Knob, Cover
10 KH-24-153-20-S O-Ring
11 KH-24-096-69-S A/C Cover
14 KH-12-100-01 Nut, Wing
15 KH-24-096-01 Cover, Inner Air Cleaner
16 KH-24-032-03 Seal, Inner Air Cleaner
17 KH-47-883-03-S1 Element, Precleaner (Low)
18 KH-47-883-03-S1 Element, Air Cleaner
20 KH-25-086-400-S Screw, Thread Forming
28 KH-24-126-130-S Bracket, Air Cleaner Base
35 KH-24-041-06 Gasket, Air Cleaner Base
37 KH-M-651040-S Screw, Flg M6X1.0X40
77 KH-24-094-84-S Kit, Air Cleaner Base
79 KH-24-126-206-S Bracket, Air Cleaner
80 KH-24-086-53-S Screw, Flg Thd Frm M6X1.0X16
81 KH-24-096 -17-S Cover, Blwr Housing
82 KH-25-086-423-S Screw, Hex Washer Hi-Lo
102 KH-24-164-93-S Kit, Intake Manifold
103 KH-24-041-53-S Gasket, Carburetor
104 KH-24-153-27-S O-Ring, Intake Port
— KH-24-139-07-S Plug, Hole (Not Shown)
— KH-25-154-04-S Clip, Cable (Not Shown)
— KH-24-743-08 Kit, Air Cleaner Cover (Not Shown)
— KH-54-755-01-S Kit, Knob w/Seal (Not Shown)
106
Kohler CH640-3053 Fuel System
Ref.
Part Number Description
1 K H -2 5 -111- 81-S Line, fuel 24” - cut to length (2)
2 KH-25-237-31-S Clamp, Hose
3 KH-24-853-181-S Kit, Carburetor
5 KH-25- 086-124 -S Screw, Flg M6X1.0X25
6 KH-24-041-06 Gasket, Air Cleaner Base
7 KH-24-041-17 Gasket, Carburetor
8 KH-24-050 -13-S Fuel Filter
— KH-24-518-24-S Lead, Ground (Not Shown)
— KH-25- 431-12-S Sleeve, Anti Abrasion (Not Shown)
— K H -X-22-11 Washer, Int Tooth Lock 1/4" (Not Shown)
2
1
3
2
8
5
6
7
107
Kohler CH640-3053 Miscellaneous
Kohler CH640-3053 Labels
Ref.
Part Number Description
1 KH-25-072-24-S Stud
Ref.
Part Number Description
1 K H -2 5 -113 -39 -S Decal, Clear Laminate
12 K H -24 -113- 08 -S Decal, HP (20)
1
Artwork is representative.
Actual decals ma
r.
108
Kohler LH775-0020 Crankcase
19
18
14
15
17
16
13
21
20
23
22
24
25
2 1
1
8
4
5
6
7
3
109
Kohler LH775-0020 Crankcase
Ref.
Part Number Description
1 Crankcase (Use Short Block)
3 KH-66-032-07-S Seal, Camshaft
4 KH-X-42-2-S Key, 3/32" X 3/8"
5 KH-66-093-01-S Sprocket, Camshaft
6 KH-X-25-52 Washer, Flat 1/4"
7 KH-M-651020-S Screw, Flg M6x1.0x20
8 KH-24-032-19-S Oil Seal (Helix Lip)
12 KH-25-139-57-S Plug, Sq Hd Pipe 3/8"
13 KH-24-380-16-S Pin, Locating
14 KH-24-067-30-S Rod Assy, Connecting
15 KH-25-874-06 Kit, Piston
— KH-25-874-10 -S Kit, Piston
— K H -25- 874 -11-S Kit, Piston
— KH-25-874-12-S Kit, Piston
17 KH-24-018-01-S Retainer, Piston Pin
18 KH-66-012-06-S Kit, Camshaft-EFI
19 KH-12-422-07-S Shim, Camshaft (White .028")
— KH-12-422-08-S Shim, Camshaft (Blue .03")
— KH-12-422-09-S Shim, Camshaft (Red .032")
— KH-12-422-10-S Shim, Camshaft (Yellow .034")
— KH-12-422-11-S Shim, Camshaft (Green .036")
— KH-12-422-12-S Shim, Camshaft (Gray .038")
— KH-12-422-13-S Shim, Camshaft (Black .04")
20 KH-24-018-09-S Retainer, Ring
21 KH-M-931010-S Washer, Flat 9 MM
22 KH-28-032-09-S Seal, Governor Cross Shaft
23 KH-24-468-15-S Washer, Flat 11/32"
24 KH-24-144-38-S Shaft, Governor Cross
25 KH-52-139-09-S Plug, Cup
— KH-25-357-14-S Lubricant, Camshaft (Not Shown)
110
Kohler LH775-0020 Crankshaft
Ref.
Part Number Description
1 KH-66-014-395-S Crankshaft, Non-Thrust Style
2 KH-52-139-09-S Plug, Cup
1
2
111
Kohler LH775-0020 Oil Pan/Lubrication
Ref.
Part Number Description
2 KH-24-009-157-S Closure Plate Assy
3 KH-24-755-121-S Kit, Dipstick/Dipstick Tubes
4 KH-24-038-10-S Dipstick
14 KH-25-032-06-S Oil Seal
16 KH-25-139-60 -S Plug, Ctsk Pipe 1/8"
17 KH-12-144-02 Shaft, Governor Gear
18 KH-24-448-02-S Tab, Locking
19 KH-24-043-12 Kit, Governor Gear w/Pin
20 KH-12-380 - 01 Pin, Governor Regulating
21 KH-25-086-401-S Screw, Thread Forming
Ref.
Part Number Description
22 KH-X-25-53 Washer, Flat 1/4" (O.D. 5/8")
23 KH-24-393-53-S Kit, Oil Pump Assy
24 KH-24-381-04 Pick-Up, Oil
25 KH-24 -153-01 O-Ring, Oil Pick-Up
26 KH-24-153-08 O-Ring
27 KH-12-050-01-S Oil Filter
28 KH-24-136-01 Nipple, Oil Filter
29 KH-24-086 -17-S Screw, Flg M8x1.25x45
30 KH-25-086 -17-S Screw
31 KH-25-099-27-S Switch, Oil Pressure
14
2
29
30
19
18
20
17
26
23
25
24
22
21
28
27
31
4
3
1
16
112
Kohler LH775-0020 Head/Valve/Breather
7
30
16
25
24
23
17
13
12
29
28
26
18
19
16
17
42
47
46
43
41
40
39
37
38
45
2
27
20
44
CRANKCASE
3
2
1
7
6
5
4
50
8
14
12
13
9
10
11
15
52
51
53
113
Kohler LH775-0020 Head/Valve/Breather
Ref.
Part Number Description
2 KH-25- 086-124 -S Screw, Flg M6x1.0x25
3 KH-66-755-10-S Kit, Lh Oil Fill Valve Cover
4 KH-24-755-46 Kit, Oil Fill Cap (Yellow)
5 KH-25-153- 02-S O-Ring, Dipstick
6 KH-66-096-11-S Kit, Rocker Cover
7 KH-66-041-09-S Gasket, Valve Cover
8 KH-12-755-03 Kit, Retainer
9 KH-25-173-28-S Cap, Valve Spring
10 KH-24-089-02 Spring, Valve
11 K H -235011-S Retainer, Spring
12 KH-24-100 -10-S Nut, Flg M8x1.25
13 KH-220534 Washer, Flat 5/16"
14 KH-66-032-05-S Seal, Valve Stem
15 KH-66-318-27-S Kit, Cyl Head (#1 Side)
16 KH-66-841-04-S Kit, Cyl Head Gasket (#2 Side)
17 KH-66-072-03-S Stud
18 KH-24-017-01 Valve, Intake (Std)
18 KH-24-017-02 Valve, Intake (.25)
19 KH-24-016-01 Valve, Exhaust (Std)
19 KH-24-016-02 Valve, Exhaust (.25)
20 KH-25-445-02-S Strap, Lifting
23 KH-24-755-66 Kit, Valve Train
Ref.
Part Number Description
24 KH-25-351-10-S Hydraulic Valve Lifter
25 KH -24 - 411-05 Rod, Push
26 KH-66-318-30-S Kit, Cyl Head (#2 Side)
27 KH-25-139-62-S Plug, Pipe Ctsk 3/8"
28 KH-25-186-01 Arm, Rocker
29 KH-24-599-02-S Pivot, Rocker Arm
30 KH-M-640034-S Screw, Flg M6x1.0x34
37 KH-24-402-03 Reed, Breather
38 KH-66-018-04-S Retainer, Reed
39 KH-M-0545010 Screw, Flg Thd Frm M5x.8X10
40 KH -24 - 050 -11-S Filter, Breather
41 KH-24-033-01 Kit, Breather Assy
42 KH-24-041-67-S Gasket, Breather
43 KH-24-033-01 Kit, Breather Assy
44 KH-25-139-60 -S Plug, Ctsk Pipe 1/8"
45 KH-25-086-396-S Screw, Thread Forming
46 KH-25-237-08-S Clamp, Band Spring Hose
50 KH-25-237-31-S Clamp, Hose
51 KH-66-326-34-S Hose Assy, Breather
52 KH-24-326-89-S Hose, Breather
53 KH-24-294-20-S Fitting, Breather
114
Kohler LH775-0020 Ignition/Electrical
Ref.
Part Number Description
1 KH-24-519 -02-S Coil, Ignition (Includes 11)
2 KH-12-112-18-S Spacer
3 KH-66 -132- 01-S Spark Plug (Includes 11)
4 KH-M-670045-S Screw, Thrd Frm M6x1.0x45
5 KH-24-025-23-S Flywheel, Painted
6 KH-X-42-15 Key, 3/16" X 5/8"
7 KH-12- 468- 03 Washer, Flat 13/32"
8 KH-12-086 -14 Screw, Flg M10x1.5x45 - (#25086361S)
9 KH-66-144-04-S Shaft, Front Drive
10 KH-M-839025-S Screw, Flg M8x1.25x25
11 KH-24-131-02-S Boot, Spark Plug
— KH-M-545016-S Screw (Not Shown)
— KH-25-086-396-S Screw,Flg Thd Frm M6x1.0x20 (Not Shown)
— KH-M-645025-S Screw, Flg Thd Frm M6x1.0x25 (Not Shown)
3
1
11
5
2
4
6
7
10
8
9
Cooling System
115
Kohler LH775-0020 Engine Controls
19
10
17
33
28
23
25
24
20
6
1
2
3
5
7
4
36
9
3
18
34
35
Ref.
Part Number Description
1 KH-24-211-03-S Bolt, Rd Hd Sq Neck M6x1.0x25
2 KH-24-090-57-S Lever, Governor
3 KH-M-641060-S Nut, Flg M6x1.0
4 KH-24-089-01 Spring, Linkage
5 KH-25-158-08 Bushing, Linkage Retaining
6 KH-24-079-01 Linkage, Throttle
7 KH-25-158-11 Bushing, Throttle Linkage
9 KH-25-086-397-S Screw, Thread Forming
10 KH-M-547050-S Nut, Lock M5x.8
17 KH-25-086-398-S Screw, Thread Forming
18 KH-24-112-27-S Spacer, Control Assy
19 KH-25-089 -14-S Return Spring
Ref.
Part Number Description
20 KH-24-126-176-S Bracket, Control
23 KH-12-237-01 Clamp, Cable
24 KH-X-20-1 Washer, Spring Lock 1/4"
25 KH-M-541050-S Nut, Flg M5x.8
27 KH-24-090-47-S Lever, Throttle Actuator
33 KH-25-086-399-S Screw, Thread Forming
34 KH-M-401030 Screw, Cap M4x.7X30
35 KH-M-446030-S Nut, M4x0.7
36 KH-24-089-51-S Spring, Throttle Limiter
37 KH-66-089-08-S Spring, Governor
— KH-24-090-60-S Lever, Throttle (Not Shown)
116
Kohler LH775-0020 Cooling System
Ref.
Part Number Description
1 KH-66-431-03-S Sleeve
2 KH-66-100-01-S Nut
3 KH-66-755-16-S Tube, Crossover
4 KH-25-237-32-S Clamp, Hose
5 KH-66-755-16-S Hose, Crossover
6 KH-66-237-07-S Clamp
7 KH-24-431-02-S Sleeve, Insulating 14"
8 KH-66-326-24-S Hose, By-Pass (12.00")
9 KH-66-153-01-S O-Ring
Ref.
Part Number Description
10 KH-45-155-01-S Connector
11 KH-66-393-10-S Pump Assy, Water
12 KH-M-651020-S Screw, Flg M6x1.0x20
13 KH-66-203-01-S Belt, Water Pump
14 KH-M-651040-S Screw, Flg M6x1.0x40
15 KH-66-126-63-S Bracket, Ignition Coil (EFI)
16 KH-66 -154-05-S Clip
— KH-25-454-03-S Tie, Wire (Not Shown)
1
2
3
4
8
6
5
4
7
14
13
9
4
10
11
12
Not Serviceable
Part of
Crankcase
15
16
Ignition/
Electrical
117
Kohler LH775-0020 Starting System
7
3
2
6
1
4
5
8
9
10
Ref.
Part Number Description
1 712-3086 Nut, Flg M8x1.25
2 KH-M-851080-S Screw
3 K H -2 5 - 098 -11-S Starter, Solenoid Shift (Includes 6-10
4 KH-M-851030-S Screw, Flg M8x1.25x30
5 KH-66-146-10 -S Plate, Starter
6 KH-25-435-06-S Kit, Solenoid (Includes 7)
7 K H -2 5 - 086 -113-S Screw, External Torx Head
8 KH-25-755-33-S Kit, Starter Pinion (Includes 9)
9 KH-25-141-05-S Ring
10 KH-25-221-01-S Kit, Brush Holder
118
Kohler LH775-0020 Fuel System
1
5
6
4
7
8
25
24
23
26
2
3
9
10
14
15
16
17
18
11
12
13
22
*16
17
18
COOLING
SYSTEM
19
20
21
30
29
27
31
119
Kohler LH775-0020 Fuel System
Ref.
Part Number Description
1 KH-66-399-02-S Rail, Fuel
2 KH-M-651012-S Screw, Flg M6x1.0x12
3 KH-25- 086-124 -S Screw, Flg M6x1.0x25
4 KH-66-081-01-S Housing, Thermostat
5 KH-66-453-02-S Kit, Thermostat
6 KH-66-584-12-S Module, Engine Management (ECU)
7 KH-M-650012-S Screw, Flg M6x1.0x12
8 KH-66-164-22-S Kit, E Intake Manifold (Includes 9-15)
9 KH-66-041-01-S Gasket, Thermostat
10 KH-M- 442012-S Screw, Phl Pan M4x0.7x12
11 KH-24-418-06-S Kit, Throttle Position Sensor
12 KH-66-041-05-S Gasket, Intake Manifold
13 KH-25-139-62-S Plug, Pipe Ctsk 3/8"
14 KH-12-089-11-S Spring, Speed Control (Short)
15 KH-M-442025-S Screw, Phl Pan M4x0.7x25
16 KH-66 -155-02-S Connector, Hose
17 KH-M-651050-S Screw, Flg M6x1.0x50
18 KH-M-651090-S Screw, Flg M6x1.0x90
19 KH-24-086-42-S Screw, Flg Thd Frm M6x1.0x16
20 KH-24-126-131-S Bracket, Speed Sensor
21 KH-M-545016-S Screw,Flg Thd Frm M5x0.8x16
22 KH-12-153-04 O-Ring (.5" Dia)
23 KH-24-418 -12-S Sensor, Temperature
24 KH-24-154-05-S Clip, Fuel Injector
25 KH-24-331-02-S Injector, Fuel (Includes 26)
26 KH-24-153-26-S O-Ring
27 KH-24-393-52-S Pump,Fuel Assy(Electric)
29 KH-24-403-16-S Regulator Assy, Fuel Pressure
30 KH-24-050-12-S Fuel Filter (E)
31 KH-24-418-05-S Sensor, Oxygen
— KH-25-454-07-S Tie (Not Shown)
— KH-66-176-23-S Harness Assy (Not Shown)
— KH-M-651016 Screw, Flg M6x1.0x16 (Not Shown)
— KH-M-851016-S Screw, Flg 8X1.25x16 (Not Shown)
— KH-25-100 -18-S Nut, Mach Screw #10-32 Grd 2 (Not Shown)
120
Kohler LH775-0020 Air Intake/Filtration
7
4
6
3
2
8
5
1
4
121
Kohler LH775-0020 Air Intake/Filtration
Ref.
Part Number Description
1 KH-M-645016-S Screw,Flg Thd Frm M6x1.0x16-(#25086397S)
2 KH-24-029-28-S Adapter, Air Intake
3 KH-24- 041-38-S Gasket, Air Cleaner Adapter
4 KH-M-551016-S Screw, Hvy Flg M5x.8X16
5 KH-24-126-213-S Bracket, Air Cleaner
6 KH-24-029-83-S Adapter, Plate
7 KH-X-25-12 Washer
8 KH-24-041-06 Gasket, Air Cleaner Base
122
Kohler LH775-0020 Miscellaneous
Ref.
Part Number Description
KH-24-050-03-S Fuel Filter
KH-24-050-12-S Fuel Filter (E)
KH -24 -113 -78 -S Decal, Warning
KH-24-237-05-S Clamp, Fuel Hose
KH-24-393-52-S Pump,Fuel Assy(Electric)
KH-24-403-16-S Regulator Assy, Fuel Pressure
KH-24-418-05-S Sensor, Oxygen
Ref.
Part Number Description
1 KH-25-072-24-S Stud, Exhaust (Km)
2 KH-24-041-49-S Gasket, Exhaust
3 712-3086 Nut, Flg M8x1.25
Kohler LH775-0020 Exhaust
3
2
1
No tes
123
CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
G
E
N
U
I
N
E
F
A
C
T
O
R
Y
P
A
R
T
S
To order replacement parts, call the Customer Dealer Referral Line at 1-877-282-8684
or visit www.cubcadet.com to find the nearest Cub Cadet dealer in your area.
