1
For service, spare parts or product information,
please contact Smart Marketing Group Pty. Ltd.
AUST. 1300 660 457 N.Z. 0800 474 876
2.5HP 50LT Belt Drive Air Compressor
03400 06/16
MODEL NO.
AC6359
2 3
SUGGESTED APPLICATIONS
You may use most light duty air tools with this compressor. Some
examples of light duty tools are:
CLEANING
• Engine cleaning gun
• Sandblaster kit
• Air blow gun
• Abrasion kit
TOOLS
• Air hammer
• Air drill
• Impact wrench
• Ratchet wrench
• Sander
• Die Grinder
FASTENING
• Framing gun
• C-bradder
• T-nailer
PAINTING
• Gravity feed spray gun
• Low pressure spray gun
• Touch up spray gun
Section Page
Contents 2
Suggested Applications 2
Introduction 3
Warranty 3 - 4
General Safety Instructions 5 - 7
Electrical Information 8
Specific Safety Instructions 8
Components and Controls 9
Operating Instructions 10 - 17
Maintenance 16 - 18
Trouble Shooting 18
Parts Diagram 19
Technical Information 20
Contact Information 20
CONTENTS
2 3
INTRODUCTION
Dear Customer,
Thank you for purchasing this compressor which has passed through
our extensive quality assurance processes. Every care has been taken
to ensure that it reaches you in perfect condition. However, in the
unlikely event that you should experience a problem, or if you require
any assistance please do not hesitate to contact us;
If you have a problem, call customer service do not return
this compressor to the place of purchase.
CUSTOMER SERVICE
Australia: 1300 660 457
New Zealand: 0800 474 876
Operating times: Monday – Friday
8.30am - 5.30 pm
Australian Eastern Standard Time (AEST)
EXPRESS WARRANTY STATEMENT -
COMPRESSOR GROUP, TRADE
You are not required to do anything to register your compressor
purchase. Please attach the purchase receipt to this manual and
ensure both are kept safe. We hope you enjoy your new compressor,
and if you have any problems call customer service on the above
phone numbers. Do not return to place of purchase.
Smart Marketing Group Pty Ltd (SMG) warrants that this compressor
will be free from manufacturing faults or defects for 24 months from
the date of purchase, providing original purchase receipt is kept and
shown when needed and is subject to the terms and conditions below.
If a warranty fault appears within the warranty period, SMG reserves
the right to replace or repair the product. In the event that SMG
chooses to replace the product, this original warranty will expire
at the original date. If the product includes various accessories or
components, only the defective accessory or component will be
replaced or repaired.
SMG reserves the right to replace defective parts of the product with
parts and components of similar quality, grade and composition where
an identical part or component is not available.
Products presented for repair may be replaced by refurbished products
of the same type rather than being repaired. Refurbished parts may
be used to repair the products.
What is covered.
• Manufacturing fault or defect.
How to claim under this warranty
• Call customer service, phone number at the top.
• Ensure you have the following: Original purchase receipt, Model of
compressor, Serial number of compressor.
• Discuss the issue.
• Customer service will advise which authorised service agent to take
the compressor to provided the issue is a warranty one.
• Take compressor to authorised service agent for repair.
What is not covered.
• Damage caused by incorrect fuel or incorrectly mixed 2 stroke fuel.
• Damage or deterioration due to transport.
• Damage caused by negligence, misuse, abuse or accident or
incorrect voltage and wattage.
• Any corrosion or rusting.
• Damage caused by incorrect set up and start up.
• Replacement parts due to general wear and tear.
• Compressors with serial number defacement, modification
or removal.
• Compressors which have been serviced by other than an authorised
SMG service agent.
• Compressors with no original purchase receipt.
• Compressors which have been on sold, not original purchaser.
• Damage due non-servicing of compressor as is required by this
manual.
• Blockages / damage caused by dust, dirt, spiders webs or insects.
• Damage caused by the incorrect fitting of accessories.
• Damage caused by overloading, overworking the compressor.
• Damage to attached equipment or third party accessories.
• Damage caused by attached equipment or third party accessories.
• Loan compressor whilst servicing is carried out.
• Loss of income due to warranty servicing.
CONTACT DETAILS
Smart Marketing Group Pty Ltd
33-35 Lionel Road, Mt. Waverley
Victoria 3149, Australia.
Tel (+613) 9543 7266
Fax (+613) 9543 9839
4 5
As soon as you have purchased the compressor, we recommend that
you check to make sure it is intact and that you read the operating
instructions carefully before using it. The purchase receipt for this
product is to be retained and must be presented if making a claim
under the terms of the Smart Marketing Group (SMG) warranty. Bank
account statements are not acceptable for proof of purchase.
The warranty will under no circumstances extend to reimbursement
or payment of damages, whether direct, indirect or consequential.
The warranty is void if there is evidence the compressors has been
modified or tampered with in any way or used with unauthorised
accessories without our consent.
SMG declines any responsibility or liability whatsoever arising from
misuse or abuse, negligent handling of the compressors or if the
product has not been installed or failure to comply with the relevant
safety, operating, setting and maintenance instructions (see further in
this manual).
The warranty does not extend to installation or disconnection costs.
Any item sent freight forward/collect for repair will be refused.
Warranty repairs are free of charge, provided the appliance is
delivered to our service department or authorised service agent.
The compressor will need to be returned, adequately protected in a
box. SMG will not be responsible for any in-transit loss or damage.
Assistance under the warranty will only be made available if the
request is made to our customer service team on the contact numbers
listed below and proof of purchase is provided.
This is a repair only warranty you will need to take the compressor
to the authorised service agent after contacting our customer service
centre.
If the product includes various accessories or components, only the
defective accessory or component will be replaced or repaired.
SMG reserves the right to replace defective parts of the product with
parts and components of similar quality, grade and composition where
an identical part or component is not available.
Products presented for repair may be replaced by refurbished products
of the same type rather than being repaired. Refurbished parts may be
used to repair the products.
Damage caused by third party accessories is not covered under this
warranty.
Damage caused to attached equipment or third party accessories will
not be covered under this warranty.
Cost of a loan compressor is not covered under this warranty. Loss of
income is not covered under this warranty.
Rust and corrosion are not covered under this warranty.
If a warranty fault is found the freight cost will be credited to the
owner. If no fault is found the product will be returned and any costs
associated with the service will be charged to the owner.
Blockages caused by spider webs, insects, dirt, accumulated dust,
incorrect fuel or incorrectly mixed 2-stroke fuel are not covered by
warranty. SMG reserves the right to replace or repair the appliance
within the warranty period. Parts found to be defective due to a
manufacturing default will be replaced free of charge.
In the event of SMG choosing to replace the appliance, the warranty
will expire at the original date of purchase. If no warranty fault is
found the owner will be advised and the product will be returned and
any costs associated with the service will be charged to the owner.
Our goods come with guarantees that cannot be excluded under the
Australian Consumer Law. You are entitled to a replacement or refund
for a major failure and for compensation for any other reasonably
foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality
and the failure does not amount to a major failure. The benefits of
this warranty are in addition to any rights and remedies imposed by
Australian State and Federal legislation that cannot be excluded.
In New Zealand, this SMG warranty is in addition to the conditions
and guarantees which are mandatory as implied by the New Zealand
Consumer Guarantee Act 1993.For service, spare parts or product
information please contact customer service:
Australia: 1300 660 457
New Zealand: 0800 474 876
CONTACT DETAILS
Smart Marketing Group Pty Ltd
33-35 Lionel Road, Mt. Waverley
Victoria 3149, Australia.
Tel (+613) 9543 7266
Fax (+613) 9543 9839
COMPLETE WARRANTY STATEMENT – COMPRESSOR GROUP
4 5
LUBRICATION OF COMPRESSOR
Your compressor is oil filled. Do not tip to unpack or assemble. Check
the oil level to ensure the level is to the top of the red dot on the sight
glass; refer to page 10 for complete details and diagram. Failure to
do this may result in damage to the air compressor and / or injury to
the user.
ASSEMBLY
This compressor MUST be fully assembled by you prior to use. Failure
to do so will result in the warranty being VOID. Failure to fully
assemble this compressor may also result in personal injury.
SAFETY
Note: This compressor has a maximum operating pressure of 10
bar. Always regulate the outlet air pressure to match your air tools
operating pressure noted in you air tools instructions.
Before attempting to operate this air compressor the following basic
safety precautions should be taken to reduce the risk of fire, electric
shock and personal injury. It is important to read the instruction
manual and to understand applications, limitations and potential
hazards associated with the air compressor. This air compressor is not
intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction concerning the
use of the appliance by a person responsible for their safety.
BEWARE OF CHILDREN AND PETS
Children and pets should be kept out of the work area. Children
should not be allowed to touch or operate the air compressor,
tools or extension cords. This air compressor is not designed
for use by young children or infirm persons without supervision.
The air compressor and tools should be kept out of reach of
children, preferably stored or locked in a secure cabinet or room
when not in use.
WORK AREA
Work areas and benches should be kept tidy. Cluttered benches and
work areas can cause accidents. Floors should be kept clean and free
from rubbish. Special care should be taken when the floor is slippery
due to sawdust or wax. Always leave sufficient distance, at least
5 metres between the air compressor and the work area, especially
when using tools designed for sanding or spraying liquids.
WORK ENVIRONMENT
Do not expose your air compressor to rain or use in damp or wet
conditions. Keep the work area well lit. Always ensure your
compressor is level and stable. Using your compressor on uneven or
unstable ground may cause a lack of lubrication and the pump to seize,
this damage will not be covered under warranty.
GUARD AGAINST ELECTRIC SHOCK
Avoid body contact with earthed or grounded surfaces (e.g. pipes and
refrigerators).
DO NOT FORCE AIR COMPRESSORS
The air compressor will do a better, safer job and give you much better
service if it’s used at the duty cycle for which it was designed. The
duty cycle will only take effect after the initial (1st ) tank fill for the day.
This air compressors duty cycle is 95%. Duty cycle is the proportion of
time during which the air compressor is operating compared with not
operating. For example a 95% duty cycle could mean after 55 seconds
of operation, motor pumping, the air compressor must be left for 5
seconds resting, motor not pumping. When the motor is pumping the
attached air tool can not be used. Only use the attached air tool while
the compressor is not pumping. Stop using the attached tool as soon
as the air compressor starts pumping.
USE THE RIGHT TOOL
Select the right tool for the job. Do not use a tool for a job for which
it was not designed. Do not force a small air compressor to do the
job of a heavy–duty air compressor. Do not use the air compressor for
purposes not intended.
6 7
DO NOT ABUSE THE POWER CORD
Never yank or pull on the power cord to disconnect it from the mains
supply socket. Never carry or pull your air compressor by its power
cord. Keep the power cord away from heat, oil, solvents and sharp
edges. Regularly check the plug and cord and if damaged have it
replaced by an authorised service facility.
EXTENSION CORDS AND REELS
This air compressor MUST be plugged directly into a 240V AC wall
socket.
This air compressor is NOT designed to be run off an extension
cord/lead. If you need extra distance do NOT use an extension
cord, USE A LONGER AIR HOSE.
The use of extension cords may cause power voltage loss and will
result in damage to the motor. This will NOT be covered under
warranty.
SECURE THE WORK PIECE
Whenever possible secure the work piece using clamps or a vice. It is safer
than using your hands or feet and leaves both hands free to control the tool.
HOT COMPONENTS
Beware many of the components will get hot during use. Never touch
any of the metal pipes, pump or motor as these may burn.
MAINTAIN YOUR AIR COMPRESSOR WITH
CARE
Follow the instructions for lubricating and changing accessories.
Check the air compressor power cord periodically and if damaged have
it replaced by an authorised service facility. Keep handles clean, dry
and free from oil and grease. Ensure that ventilation slots are kept
clean and free from dust at all times. Blocked ventilation slots or air
filter can cause overheating and damage to the motor and this will not
be covered under warranty.
DISCONNECT AIR COMPRESSOR
Ensure that the air compressor is disconnected from the mains supply
when not in use, before servicing, lubricating, making adjustments or
when changing any accessories.
REMOVE ADJUSTING KEYS
AND WRENCHES
Form the habit of always checking to see that any adjusting keys or
wrenches have been removed from the air compressor or attached air
tools before operating.
AVOID UNINTENTIONAL STARTING
Ensure that the switch is in the ‘OFF’ position before plugging the
air compressor into the mains supply.
PROTECT FURNISHINGS
If using the air compressor inside your house, protect furnishings
and floors with a suitable dust sheet.
FIRE PRECAUTIONS
When using the air compressor inside your house or workshop
general fire precautions should be observed. As a precaution it is
recommended that an expert is consulted on obtaining and using a
suitable fire extinguisher.
CLEANING YOUR AIR COMPRESSOR
Always disconnect your air compressor from the mains power
supply before you commence cleaning. Always ensure that your air
compressor has cooled, about one (1) hour, before cleaning and storing.
When cleaning your air compressor use only a damp soft cloth. NEVER
use liquid or solvents of any type.
6 7
WARNING
Do not attempt to modify the air compressor in any way; this will VOID your warranty.
The use of any attachment or accessory other than those recommended in this instruction manual could result in damage to the air
compressor and could cause injuries to the operator.
This electric air compressor complies with Australian / New Zealand and International standards and safety requirements. Repairs should
only be carried out by qualified persons using original spare parts. Failure to do so may result in considerable danger to the operator.
CHECK DAMAGED PARTS
Before using the air compressor it should be carefully checked to
determine that it will operate properly and perform its intended
function.
Check for the correct alignment of moving parts ensuring that they do
not bind. Check for broken or missing parts and have them replaced
or repaired at an authorised service facility. Check any other condition
that may affect the operation of the air compressor. A guard or any
other part of the air compressor that is damaged should be properly
repaired or replaced by an authorised service facility unless otherwise
indicated in this instruction manual.
Any switch/button that does not operate correctly must be replaced by
an authorised service facility.
DO NOT use the air compressor if the ‘ON / OFF’ button does not
turn the air compressor ‘ON’ and ‘OFF’.
PERSONAL SAFETY
Clothing
Do not wear loose clothing, jewellery or anything that could get caught
in moving machinery.
Hair
Long hair should be tied back or contained in a protective covering.
Eye Protection
The use of safety goggles is highly recommended (normal glasses
are not sufficient for eye protection) when using an air compressor.
Prescription glasses do not have safety lenses.
Footwear
Where there is the risk of heavy objects or if there is a risk of slipping
on wet or slippery floors, suitable non–slip safety footwear should be
worn. Protect your feet from dropping accidents.
Ear Protection
The use of ear protection is highly recommended when using air
compressors. The continual noise may damage your ears.
Respiratory Protection
When operating any machinery that creates dust or when spray
painting, an approved dust / filter mask must be worn. When
machining concrete, man made fibres, especially MDF (Medium
Density Fibre board), the resin used in these materials can be
hazardous to your health. Use an approved face mask with
replaceable filter.
Do Not Over Reach
Do not over reach. Keep a proper footing and maintain your balance at
all times. Avoid using abnormal stances and awkward body positions.
Stay Alert
Watch what you are doing, use common sense, and never operate an
air compressor when you are tired, drinking alcohol, taking drugs or if
taking medication that causes drowsiness.
8 9
SPECIFIC SAFETY INSTRUCTIONS
Warning! Do not use the air compressor in areas where there is a risk
of explosion or fire from combustible materials. The sparks generated
from certain tools attached to air compressor can ignite combustible
materials as well as flammable liquids, paint, varnish, petrol,
flammable gases and dust of an explosive nature. As a precaution it is
recommended that you consult an expert on a suitable fire extinguisher
and its use.
• Do not attempt to modify the air compressor, guards or
the supplied accessories in any way.
• Air compressors are designed for intermittent operation.
Ideally a 95% duty cycle (Meaning 55 seconds ON motor
pumping and 5 seconds OFF, motor not pumping). When
the motor is pumping the attached air tool can not be
used. Only use the attached air tool while the compressor
is not pumping.
• Stop using the attached tool as soon as the air
compressor starts pumping.
• Always check the oil level before use. The oil level should
be above the red dot on the sight glass.
• Fully assemble compressor before use.
• Always ensure your compressor is level and stable. Using
your compressor on uneven or unstable ground may cause
a lack of lubrication and the pump to seize, this damage
will not be covered under warranty.
• Never run this compressor without the wheels and/or
rubber stoppers being correctly fitted.
• Never use an extension cord with this compressor always
use a longer air hose.
• Never connect to a generator which does not produce
sufficient power, at least 5500W and has pure sine wave
power output.
• This compressor has a maximum operating pressure of
10 bar. Always regulate the outlet pressure to match
your air tools operating pressure noted in your air tools
instructions.
• Air compressors are not designed for continuous running.
• Avoid touching the pump area as it can become very hot and may
burn.
• Ensure that the air compressor is disconnected from the mains
supply when not in use, before servicing, lubricating, making
changes and when changing attachments such as air hoses / tools.
• Always use the correct type of tool for the operation to be carried
out.
• Never use the air compressor if any part of the unit is damaged.
Always have the air compressor serviced by an authorised service
agent.
• Always wear safety eye, ear and respiratory protection when
operating the air compressor.
• Allow the tank to completely fill before using the air compressor.
• If the air compressor makes an unfamiliar sound or vibrates
excessively, switch the air compressor ‘OFF’ immediately and
disconnect from the mains power supply. Investigate the possible
cause or consult your authorised service facility.
• Always move the air compressor using the handle and wheels.
• Always use the air compressor on stable ground.
• This air compressor is designed to compress normal air. Never use
to compress any other types of gases.
• Never direct the jet of air or other liquids / gases towards your body,
other persons or animals.
• Never direct the jet of air or other liquids / gases towards this air
compressor.
• This air compressor is not suitable for pharmaceutical, food or
sanitary purposes.
• This air compressor is not to be used to for filling scuba or oxygen air
bottles or tanks.
• Always follow the instructions relating to the tools attached to this
air compressor.
ELECTRICAL DATA
IMPORTANT
This air compressor is fitted with a sealed electrical connection plug that is compatible with the mains power supply for Australia / New
Zealand and meets the requirements of Australian Standards. This air compressor must be connected to a supply voltage that is equal to
that stated on the rating label. If the mains power connection plug or power cord becomes damaged it must be replaced with a complete
assembly that is identical to the original, and this must be replaced by an authorised service centre. Always follow the Australian / New
Zealand requirements for connection to the mains supply. If in doubt always consult a qualified electrician.
8 9
COMPONENTS AND CONTROLS
Pic. 1
1. Handle
2. Motor reset button
3. Belt guard
4. Pressure switch
5. On/Off button (Red button)
6. Air filter
7. Pump
8. Sight glass
9. Oil drain bolt
10. Motor/Pump Deck
11. Tank
12. Wheel
13. Tank pressure gauge - Small
14. Regulator
15. Outlet pressure gauge - Large
16. Air outlet socket - Nitto style
17. Twin rubber stoppers
18. Motor cover
19. Motor
20. Safety valve
PIC. 1
6
5
4
3
2
1
7
8
9
10
11
12
13
14
6
17
19
18
20
4
5
14
15
16
10 11
OPERATING INSTRUCTIONS
Unpacking
Carefully unpack your air compressor. This air compressor is bulky and
heavy, two (2) person lift required. Dispose of all packing material in an
environmentally responsible manner.
Assembly
Your air compressor requires minor assembly before initial operation.
Check that you have all required components required for assembly and
initial use.
Your compressor is filled with oil do not tip to assemble.
Oil breather
This compressor already has the oil breather fitted. It is closest to the
pressure switch, this is also the oil fill.
Lubrication
Warning: Your air compressor IS FILLED with OIL!
To check the oil level:
1. Always check the oil level when the air compressor is on flat and
level ground.
Look at the sight glass and ensure the oil is above the red dot on the
sight glass, as per the “OIL LEVEL GAUGE” label, see Pic. 3 and Pic. 4.
To add oil, if required, additional oil not included:
1. Remove oil breather.
2. Add oil, SAE30 to at least the top of the red dot,
see Pic. 4.
3. Oil level will take about 1 minute to drain down
and settle.
4. Check oil level in sight glass, see Pic. 3.
Re-check and top up if required, until level is correct.
5. Replace oil breather.
WARNING
Do not attempt to operate this compressor until it is fully
assembled.
Damage caused due to incomplete assembly will not be covered
under warranty.
Ensure the air compressor is disconnected from the power
supply before carrying out any assembly, maintenance or
adjustments on the machine.
Never under fill or over fill with oil.
PIC. 2
Oil breather
PIC. 3
Oil level should be
to the top of the
red dot on the sight
glass
as per the label
Oil breather
Oil sight glass
PIC. 4
10 11
PIC. 5
PIC. 6
PIC. 7
RUBBER STOPPER
To attach the rubber stoppers to the bracket located on the bottom of
the tank;
1. Undo and remove the nut and star washer.
2. Push through the bracket and replace the star washer and nut.
3. Tighten the nut, Pic. 5.
WHEELS
1. Undo and remove the nut and star washer.
2. Push bolt through wheel bracket and replace the star washer.
3. Tighten the nut, Pic. 6.
Use 3 hex head screws to
attach handles - 2 on this
side and 1 on other side.
HANDLE
1. Position handle under and inside the Motor/Pump
deck at the motor end.
2. Line up holes.
3. Secure with the three hex head screws, Pic. 7.
12 13
PIC. 8
AIR FILTER
Air filter is factory fitted.
To replace filter:
1. Carefully unscrew the screws inside the air filter.
2. Remove air filter.
3. Replace with new air filter.
4. Replace and tighten the screws to secure the
air filter . Do not over tighten the screws.
NOTE: Do not OVER TIGHTEN as this may damage the air filter or
cylinder head which will NOT be covered under warranty.
STARTING AND STOPPING
YOUR AIR COMPRESSOR
Pic. 9
NOTE: Always ensure that you plug your air compressor into a
standard 240V AC power point. Never use an extension cord as this
can lead to a voltage drop which may cause power loss and over
heating. Use a longer air hose if you need to get closer to your work
area.
Always start and stop the compressor using the
ON/OFF button on the Pressure Switch (Pic. 1 Item 2 and 3 as
well as Pic. 9). Damage caused by not using this switch will not
be covered by warranty.
To turn your air compressor ON;
Lift up the red ON / OFF button on top of the
pressure switch
To turn your air compressor OFF;
Push down the red ON / OFF button on top of the pressure switch
PIC. 9
Push button
down for off
Lift button
down for on
12 13
RUNNING IN YOUR NEW
AIR COMPRESSOR
Before running in ensure that the following has been
completed:
1. Oil level is correct, see page 10.
2. The air compressor has been fully assembled, see pages 10 – 12.
Your new air compressor requires running in:
1. Plug the power cord into a standard
240V AC power point.
2. Open the tank drain tap.
3. Start the air compressor using the
ON / OFF button.
4. Run the air compressor for approximately
1 minute.
This ensures that the air compressor is fully lubricated under no load.
After the 1 minute stop the air compressor using the
ON / OFF button. Allow to cool approximately 10 minutes. Recheck the
oil level and top up if needed, additional oil, SAE30, not included.
Before starting your air compressor again ensure that
the tank drain tap is closed.
USING THE AIR COMPRESSOR
Before starting, run through this simple list:
1. Oil level – CORRECT (top of red dot).
Please refer to diagram, Pic. 4, page 10.
2. Drain tap – open and drain tank.
3. Drain tap – close fully.
4. Check power lead for any damage. If damaged have replaced by
an authorised service centre.
5. Plug air compressor into a standard 240V 10Amp
AC power point and turn ON.
6. Lift the air compressor button to turn ON,
see page 12, Pic. 9.
7. Allow the air compressor to fill the air tank.
8. Turn the power point OFF and disconnect the power lead from the
power point.
9. Connect your air hose and air tools.
10. Reconnect to the power lead to the power point and turn ON.
11. Turn your air compressor ON.
12. Set the outlet air pressure to match your air tools requirement.
13. Once turned and you begin using the connected air tools the
air compressor will start and stop without warning. This is
controlled by the pressure switch. These pressure settings are
factory set and should not be changed.
Pumping starts at (minimum) 115PSI and stops at (maximum) 145PSI.
Once the initial pump up stage has finished you can adjust the outlet
air pressure to the tools recommended working pressure and open
the air tap fully.
14 15
PIC. 10
The configuration of tools and accessories can be varied to suit your
particular requirements. A basic recommended set up is shown in
Pic.10
When you have finished using your air compressor follow
these simple steps:
1. Turn your air compressor OFF, using the
ON/OFF button.
2. Turn the power point OFF and disconnect the
power lead.
3. Disconnect your air tools and air hose.
4. Clean your air hose and air tools.
5. Store your air hose and air tools in a secure well ventilated
cabinet.
6. Slowly open the tank drain tap, see page 16.
This allows excess air and moisture, water,
to vent.
7. Leave the tank drain tap open. This allows any moisture to drain
while the air compressor
is stored.
14 15
ADJUSTING THE PRESSURE
To adjust the outlet air pressure, use the orange coloured regulator
knob and check the pressure on the outlet pressure gauge, Pic. 11.
If the pressure needs to be lower, turn anti clockwise.
If the pressure needs to be higher, turn clockwise.
Use the gauge to ensure you set the correct working pressure.
Note: This compressor has a maximum pressure of 10 bar. Always
regulate the air pressure to match your air tool. Different air tools
require different operating pressures. Always check with the tool
manufacturer if unsure.
SAFETY VALVE
Pic. 12
NOTE: When checking the safety valve ALWAYS wear safety glasses.
To check the operation of the safety valve the air tank will need to
be full. Gently pull the ring outwards. This should release air under
pressure. Release the ring and this should stop the air out flow
immediately.
If the safety valve does NOT work in this manner, STOP the air
compressor immediately and have the air compressor
checked / serviced by an authorised service centre.
PIC. 11
PIC. 12
Tank
pressure
gauge
Safety valve.
Pull up to check
operation.
Regulator
On /Off button
Nitto style
outlet socket
Outlet
pressure
gauge
Pressure
switch
PIC. 13
AIR FITTING
Pic. 13
This air compressor is fitted with a ‘Nitto style ‘ air fitting.
To use:
1. Slide the outer collar down.
2. Push in the male fitting, (not included).
3. Release the collar.
4. Fully and completely push the male fitting, (not included) into the
female until it clicks.
Note: This compressor has a maximum pressure of 10 bar. Always
regulate the air pressure to match your air tool. Different air tools
require different operating pressures. Always check with the tool
manufacturer if unsure.
Slide outer collar back.
Push male fitting in (not
supplied)
Push male fitting until outer
collar locates forward and
clicks.
16 17
PIC. 14
DRAIN TAP
Pic. 14
After use open the drain tap to drain excess air and any moisture. The
excess air will also help purge the moisture. Leave the drain tap open
when air compressor is not in use, so any moisture can continue to
drain
To open the drain tap pull the lever down to vertical.
To seal the drain tap push the lever up to horizontal.
NOTE: Remember to seal the drain tap before starting the compressor.
BELT TENSION
Pic. 15
Correct belt tension is paramount to a safe and reliable air compressor.
Too tight a belt can cause damage to bearings and premature motor
failure. These failures will not be covered by warranty. Too loose
a belt can cause poor performance and excess heat due to slippage
which can also lead to premature component failure. This will not
be covered by warranty. To check the belt tension, gently push down
midway between the two pulleys the belt should only move between
10mm – 15mm, Pic. 15. If the belt moves more that this amount then
you will need to tighten the belt.
To adjust the belt tension, follow these simple steps;
1. Loosen the motor bolts, Pic. 15.
2. Slide the motor forward or backward to correct position.
3. Tighten the motor bolts.
4. Check belt tension and repeat if needed.
5. If uncertain about attempting the above steps please
consult an authorised service agent.
Drain Tap Sealed
OR
To close and seal push lever up Right or left
To open and drain pull lever down
Drain tap opened unsealed
PIC. 15
MOTOR BOLTS
10 - 15mm
16 17
BELT STRAIGHTNESS
Pic. 16
Belt straightness is paramount to a safe and reliable air compressor.
The belt should always run in a straight line between the two (2)
pulleys. If the belt is on an angle this could cause excessive strain and
wear on components. This will not be covered by warranty. The belt
should run parallel to the two pulleys. If not, adjust.
To adjust the belt straightness, follow these simple steps;
1. Loosen the pump bolts, Pic. 16.
2. Slide the pump to the appropriate position.
3. Tighten the pump bolts.
4. Check belt straightness and repeat if needed.
5. Check belt tension and correct if necessary.
PIC. 16
PUMP BOLTS
BELT REPLACEMENT
Pic. 17
The belt will need replacing if it has been damaged, worn, or it has
reached 250 hours of use.
To replace the belt follow these steps;
1. Undo and remove the belt guard screws, see Pic. 17.
2. Unclasp and remove the front of the belt guard.
3. Loosen the motor bolts Pic. 15, page 16.
4. Remove the belt.
5. Clean both pulleys with a dry soft cloth.
DO NOT USE any lubricants or solvents as this can
damage the new belt by causing slippage.
6. Fit new belt.
7. Set correct belt tension, see page 16.
8. Check the belt straightness and tension, adjust
if required, see page 16.
9. Replace the front of the belt guard by clicking it
into place.
10. To secure fully replace then tighten the
belt guard screws.
The replacement belt is similar to (Bosch Style) 13A1295
PIC. 17
BELT GUARD SCREWS AND CLIPS
Loosen and remove these
screws.
Once screws have been removed push and
unclasp these 8 clips
18 19
If your compressor does not start
• Check that you have plugged the power lead into a standard
240V 10Amp power point and turned the button ON.
• Check that you have turned the air compressor
ON/OFF button ON.
• The air tank may be full. Use your air tool and the air
compressor should start when the pressure decreases to
115PSI.
If your compressor does not build
up pressure
• Check that the tank drain tap is sealed.
If your compressor smells like burnt oil
• Check the oil level as it may be low
If these tips do not work please have your unit checked by an
authorised service centre.
Call Smart Marketing Group for your closest centre,
Aust. 1300 660 457 N.Z. 0800 474 876.
TROUBLE SHOOTING
PIC. 18
MAINTENANCE
Daily
Before use
1. Seal the tank drain tap, see Pic.14.
2. Check the oil level, see page 10, Pic. 4.
3. Check safety valve operation, see page 14, Pic. 12.
4. Check the belt tension, Pic 15, Page 16. Movement should
be 10-15mm. Adjust if required. Page 16.
5. Check for belt straightness. Adjust if required. Page 17.
After use
1. Open the tank drain tap, see Pic.14.
2. Wipe down the air compressor.
3. Store safely and securely.
Every 50 Hours
1. Replace the air filter, refer page 12.
2. Drain oil completely and replace with fresh oil
To drain:
a. Loosen and remove the drain bolt, Pic. 18 and drain oil into a
funnel / bottle and dispose of in an appropriate manner.
b. Once drained replace and tighten the drain bolt.
c. Wipe up any oil spills.
d. Fill up to the top red dot on the sight glass with fresh clean
oil. Refer page 10 for “To Add Oil, if Required” details.
Refer to diagram Pic. 4, page 10.
NOTE: Use oil type SAE30.
3. Check and replace the belt if necessary.
Remove oil drain
bolt and drain used
oil into funnel.
Replace and
tighten oil drain
bolt
18 19
21
32
42
59
67
58
66
65
64
62
50
94
47
43
70
68
69
PARTS DIAGRAM
Part Description Qty SMG Part No.
21 Air Filter 1 95 AC6359AF
Cylinder Head 2 95 AC6359CH
Drain Tap 1 95 AC6359DT
Exhaust Elbow 1 95 AC6359EE
94 Exhaust Tube 1 95 AC6359ET
32 Oil Breather 1 95 AC6359OB
42 Oil Level Sight Glass 1 95 AC6359OLSG
One Way Valve 1 95 AC6359OWV
58 Nitto style fitting 2 95 AC6359NSF
50 Output Pressure Gauge 1 95 AC6359OPG
Cast outlet tree 1 95 AC6359COUT
47 Pressure Switch 1 95 AC6359PS
Part Description Qty SMG Part No.
64-66 Rubber Stopper with Bolt & Nut 2 95 AC6359RS
43 Safety Pressure Valve 1 95 AC6359SPV
59 Tank Handle 1 95 AC6359TH
62 Tank Pressure Gauge 1 95 AC6359TPG
Unloading Tube - nylon 1 95 AC6359UT
69 Wheel 2 95 AC6359WH
68,70 Wheel Bolt & Nut 2 95 AC6359WHB
Belt 1 95 AC6359B
Belt Guard 1 95 AC6359BG
67 Tank Bung 2 95 AC6359TB
Image may not match exactly. For reference only.
20
For any queries or assistance call
Customer Service
AUST. 1300 660 457
NZ 0800 474 876
Hours of operation:
Monday to Friday 8.00am - 5.00pm AEST
Do not return to place of purchase.
Keep your purchase receipt, this will be required to
make any claims under the 24 month warranty.
TECHNICAL INFORMATION
Specifications
Air Compressor AC6359
Voltage 240V AC ~ 50Hz
Motor Electric 2 ½ Hp
Wattage 2200W
No Load Speed 1400 RPM
Free Air Delivery (FAD) 190 L per minute*
Tank Size 50 L
*
