Sealey AB500DV Dual Voltage Kerosene/Diesel Heater Wheels User Manual

DUAL VOLTAGE SPACE WARMER® KEROSENE/

DIESEL HEATER 50,000BTU/HR SPACE WARMER® WITH

WHEELS

MODELS: AB500DV, AB1850DV

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,

and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

This product is not suitable for primary heating purposes.

This product is only suitable for well insulated spaces or occasional use.

1. SAFETY

1.1. ELECTRICAL SAFETY

 WARNING! It is the user’s responsibility to check the following:

9 Check all electrical equipment and appliances to ensure that they are safe before using.

9 Inspect power supply leads, plugs and all electrical connections for wear and damage.

9 Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.

8 DO NOT use worn or damaged cables, plugs or connectors.

9  EnsurethatanyfaultyitemisrepairedorreplacedimmediatelybyaSealeyqualiedtechnician.

9  Ifthecableorplugisdamagedduringuse,switcho󰀨theelectricitysupplyandremovefromuse.

9 SealeyrecommendthatanRCD(ResidualCurrentDevice)isusedwithallelectricalproducts.

Important:Ensurethatthevoltageratingontheappliancesuitsthemainspowersupply.

8 DO NOT pull or carry the appliance by the power cable.

8 DO NOT pull the plug from the socket by the cable.

9  Ifthesupplycordisdamaged,itmustbereplacedbythemanufacturer,itsserviceagentorsimilarlyqualiedpersonsinordertoavoid

a hazard.

1.2. GENERAL SAFETY

9  Childrenfromage8yearsandabove,personswithreducedphysical,sensory,ormentalcapabilitiesthosewithlackofexperience

 andknowledgecanusetheappliance,iftheyhavebeengivensupervisionorinstructionconcerninguseoftheapplianceinasafeway

 tounderstandthehazardsinvolved.

9 Children shall NOT play with the appliance.

9  Cleaningandusermaintenanceontheapplianceshallnotbemadebychildrenwithoutsupervision.

9  Theapplianceshallbedisconnectedfromitspowersourceduringserviceandwhenreplacingparts.

9 Read instructions carefully.

9 Place instructions in a safe place for future reference.

8 DO NOT allow anyone who has not read these instructions to assemble, light adjust or operate this heater.

9 IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING

PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

9  Maintenancemustonlybeperformedbyqualiedpersonnel.

9  UNVENTEDPORTABLEHEATERSUSEAIR(OXYGEN)FROMTHEAREAINWHICHITISUSED.ADEQUATECOMBUSTIONAND

VENTILATION AIR MUST BE PROVIDED. REFER TO INSTRUCTIONS.

8 DO NOTstoreorusepetrolorotherammablesubstancesinthevicinityofthisoranyotherappliance.

 WARNING! FIRE, BURN, INHALATION, AND EXPLOSION HAZARD. KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING

MATERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY

THE INSTRUCTIONS. NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE

COMBUSTIBLES, OR PRODUCTS SUCH AS GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES OR

UNKNOWN CHEMICALS.

 WARNING!DIRECT-FIREDHEATERSMAYCAUSECARBONMONOXIDE(CO)POISONINGWHENINCORRECTLYUSED,E.G

 INDOORSWITHOUTADEQUATEAIRCIRCULATION,ORIFNOTPROPERLYWORKING.COPOISONINGMAYLEADTODEATH.

 WARNING! FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN

RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION,

BURN, ASPHYXIATION, CARBON MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK. ONLY PERSONS WHO

CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER. IF YOU NEED ASSISTANCE

OR HEATER INFORMATION SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC. CONTACT THE MANUFACTURER.

 WARNING! NOT FOR HOME OR RECREATIONAL VEHICLE USE.

9  Theproductisprohibitedfrombeingusedinenvironmentswithtemperaturesabove45°Candbelow-20°C.

8 DO NOTcovertheheater.Donotblocktheairinletandoutlet.

9  Theheateroutletisveryhotduringoperationandafteruse.Donottouch!Usepersonalprotectingequipmentifneeded.

 Unplugtheheaterbeforemovingit.Neverpullthecabletounplugormovetheunit.

8 DO NOT leavetheheaterunattendedwheninuse.

AB500DVAB1850DVIssue:514/08/25

Original Language Version

Refer to

instructions

Warning!

automatic

start-up

Warning!

Hot surfaces

Warning!

DO NOTcover

2. INTRODUCTION

AB500DV:Dualvoltagespacewarmerwith50,000Btu/hr(15kW)Heatoutput.Thevoltagecanbeeasilychangedusingeither230Vor110V

cablesandplugssupplied.Cleanburningandprovenpumpsystemcanoperatewitheitherkeroseneordiesel.Large22Ltankwithan13hr

usage on a single tank of fuel it is ideal for use in workshops, garages or factories. With stainless steel combustion chamber and dual LED

display makes it easy to keep the temperature of any workspace controlled. Fitted with safety cut-outs and fuel gauge, plus a sturdy handle

andheavy-dutywheelsforeasymanoeuvrability.

AB1850DV:Dualvoltagespacewarmerwith185,000Btu/hr(55kW)Heatoutput.Canbeusedwitheither230Vor110Vsupplywiththeswitchof

aplug.Cleanburningandprovenpumpsystemcanoperatewitheitherkeroseneordiesel.Large50Ltankwithan10hrusageonasingletankoffuel.

Ideal for use in workshops, garages or factories. With its stainless steel combustion chamber and a dual LED Display, this unit makes it easy

tokeepthetemperatureofanyworkspacecontrolled.Fittedwithsafetycut-outsandfuelgauge,plusasturdyhandleandheavy-dutywheelsforeasy

manoeuvrability.

3. SPECIFICATION

4. FEATURES (SEE ABOVE RIGHT)

5. CONTENTS

6. ASSEMBLY

6.2.1. Insert the wheel shaft G to the corresponding hole of feet pipe E, insert the cotter K to the corresponding holes; put plain washer H to

 thetwosidesofshaft,slidethewheelIoverthewheelshaftG,screwthenutJtoxthewheelontheshaft.

6.2.2.  Puttheheaterbodyonthefeetpipeassembly,makesurethe4holesofhandleCpointtowardsthecorresponding4holesonthefeet

pipe.

6.2.3. UsingthescrewD,andnutFtoxthefeetpipeassemblyandhandletothetank.

6.2.4. Fit the plastic handle B with screws A.

fig.

Original Language Version

No: Description Qty

A ScrewM5*12 2

B Plastic handle 1

C Handle 1

D Screw(M5*40/M5*25) 8

E Feet pipe 1

F NutM5 8

G Wheel shaft 1

H PlainwasherØ13mm 2

I Wheel 2

J Nut M12 2

K Cotter 2

L Mains plug leads Not shown

Display

On/O󰀨

Fuel

Gauge

Fuel

tank cap

Mains

lead

socket

Thermostat control

Model AB500DV AB1850DV

Fuel Tank 22L 50L

Fuel Kerosene/Diesel

Fuse Rating 5Aon230V,5Aon110V

Heated Area 8,800ft³(200-300m²)

55,000ft³(1500m³),

500-720m²

Motor Power 170Wusing230V,150W

using110V

290Wusing230V

270Wusing110V

Output 50,000Btu(15kW) 185,000Btu

(55kW)

Power Supply

Cable Length

1.3m

Running Time

Per Filling

13hrs-1.2kg/hr 10hrs-4.3kg/hr

Supply 230v50hzor110V50Hz

AB500DVAB1850DVIssue:514/08/25

Original Language Version

fig.

7. INSTALLATION

7.1.  Positiontheheateronaat,level,non-ammable,solidsurface.

7.2.  Direct-redheatersareintendedforuseinoutdooropenareasorinindoorwellventilatedareas.Forindooruse,providepermanent

 ventilationopeningsofatleast25cm²/kW,equallydistributedbetweenoorandhighlevel,withaminimumof250cm².

7.3.  MinimumOpeningSize:AB500DV375cm²AB1850DV1375cm²

7.4. Only install the heater in normal upright position.

8 DO NOT place the heater near walls, corners or low ceilings.

8 DO NOT place the heater below a socket outlet.

8 DO NOTplacetheheateronmovingvehiclesorwhereitcantipover.

7.5.  Keeptheheaterawayfromammable,combustible,explosiveorcorrosivematerials.

7.6. Keep the heater away from curtains or similar materials that could block the air inlet and outlet.

7.7.  Neverblockorrestricttheairinletandoutletforanyreason.

7.8.  Keepthepowercableawayfromheatsources,sharpedges,cuttingandmovingparts.

8 DO NOT exposedirectlytotheweatherortoexcessivehumidity.

7.9. DO NOT place the heater in the immediate surroundings of a bath, shower or swimming pool.

7.10. Followgeneralandspecialresafetyregulationsinforceinalleldsofapplications.

7.11. Ensure the following minimum safety clearances from materials or objects in the surroundings of the heater:

Side:0.6m

Air inlet side: 1 m

 Top:1.5m

 Hotairoutletside:3m

 Floor:0m

7.12. Floorsandceilingsmustbemadeofreproofmaterialsintheplacewheretheheaterisoperated.

8 DO NOT connectdirect-redheaterstoairducts.

8. OPERATION

8.1.  Filltankwithcleanfuel.OnlyuseDieselorKerosene.Thefuelgaugeontopofthetankallowstocheckfuellevel.

8.2. Select appropriate plug for power supply being used. Plug lead into socket on rear face of heater.

8.3.  ConnectthepowercordplugtoaAC110Vor230V50Hzearthedelectricalsupplysystem.Earthingismandatory.

8.4. The left display window shows “--”, the right display window shows ambient temperature.

8.5.  Pushthepowerswitchto“ON”(1)position.

8.6.  Thedefaulttemperaturesettingis20°C,(shownontheleftdisplaywindow).

8.7. If the ambient temperature is below the default temperature, both the electrodes and the fan work simultaneously, and the heater starts

8.8. If the ambient temperature is higher than the default temperature, turn the thermostat control knob to the desired temperature, the

electrodes begin to spark, the motor works simultaneously, and the heater starts.

8.9. COLD START-UP: atlowtemperaturekeeptheairventhole(g.2)closedbyangerduringignitiontomakestart-upeasier.

8.10. ABNORMAL OPERATION: incaseofmalfunction(amefailure,reducedairow,badcombustion,etc.)theheaterstopsandthe

 indicatorlightstartsFLASHING(THELOCK-OUTMODEcodewillbeshowedonthedisplaywindow).

8.11. MANUAL RESET/RESTART: Iftheheaterisinlock-outmode,checkandremovethecauseoflock-outbeforerestartingtheheater.

 Toreset,turntheON/OFFswitchto0andthenagaintoI.Incaseofrepeatedmalfunction,callSealeytechnicalservice.Turningthe

thermostat control knob will NOT reset the heater.

8.12. SHUT-DOWN: Moveswitchto“OFF”(O)position.Unplugtheunitwhenitisnotusedforalongtime.

8 DO NOTcovertheheater. DO NOT block the air inlet and outlet.

8.13. Theheateroutletisveryhotduringoperationandafteruse.DO NOT touch!

Use personal protection equipment if needed.

8.14. Unplugtheheaterbeforemovingit.Neverpullthecabletounplugormovetheunit.

8 DO NOTleavetheheaterunattendedwheninuse.

8.15. Removemainsleadandstoreseparatelywhennotinuse.

9. MAINTENANCE

 WARNING!Beforestartinganymaintenancetask,shutdown,unplugandlettheheatercooldownforatleast15minutes.

9.1.  Regularlywipetheenclosureusingasoftspongeorcloth.Forverydirtyparts,useaspongewettedwithlukewarmwaterandamild

detergent, then dry using a clean cloth. When cleaning, make sure that water does not enter the unit.

9.2. Keep air inlet and fan free from dust and dirt. To clean inner parts, gently blow compressed air through air inlet.

9.3.  Regularlyinspectthepowercable:ifworn,crackedordamagedhaveitreplacedbytechnicalservice.

9.4.  Beforestoringtheheater,makesureitisperfectlycoolanddry.Covertheunitwithaplasticbag,putitinitspackingboxandstoreitin

 adry,ventilatedplace.

8 DO NOTattemptanyelectricalrepairyourself.Iftheheaterneedsserviceorrepair,contactaqualiedtechnician.

8 DO NOTuseafaultyunitunlessaqualiedtechnicianhasinspectedandrepairedit.

9.5.

8 DO NOT open the enclosure to clean the inner parts. DO NOT spray water into the heater.

9.6.  Neverusesolvents,gasoline,tolueneandsimilaraggressivechemicalstocleantheheater.

Airventhole

Pressure

Gauge

Cap

AB500DVAB1850DVIssue:514/08/25

Original Language Version

fig.

9.7.  ThefollowingchecksBYQUALIFIEDPERSONNELONLYarerecommendedbeforeeveryseasonaluse:

9.7.1. NOZZLE: Carefullyunscrewnozzlefromnozzletting.Blowcompressedairthroughnozzleoricetofreeitfromdirt.Replacenozzle

 ifnecessary,g.4.

9.7.2. AIR FILTERS: Cleanairlters.Removelterendcover(11),washairintakelter(10)usingalightdetergentanddryitthoroughly

 beforere-installing.Replaceairdeliverylter(9)onceayear(Fig.3.)

9.7.3. IGNITION ELECTRODES: Clean, adjust and if necessary replace ignition electrode.ForelectrodegapsseeFig.4-5(dimensionsin

 mm).

9.7.4. COMPRESSOR PRESSURE ADJUSTMENT (Fig.2)

 Thecompressorpressureisfactorysetandmustbecheckedandadjustedbyqualiedtechniciansonly.Tamperingwiththeunitmay

be dangerous.

 Removepressuregaugecap.Connectapressuregaugeonthepressuremeasuringportontherearguard.Startheaterandreadair

 pressurevalue.Ifnecessaryadjustpressuretothecorrectvalueturningtheadjustingscrew(theairventholeintheadjustingscrew

 middle)clockwisetoincrease,anticlockwisetodecreasethepressure.

 AB500DV:0.35(bar)AB1850DV:0.45(bar)

9.7.5. ELECTRICAL: Inspect cables, electrical components and connections.

10. TROUBLESHOOTING

fig.

Problem Cause Remedy

Motor does not start

E1 displayed on the screen

Nopowerorlowvoltage Checkpowerlineandvoltage

Check fuse and replace if necessary

Faulty or damaged power cord Check and replace if needed

Faulty motor/capacitor Check and if necessary replace

Lock-outofapplianceduetoprevious

overheating

Detectthecauseofoverheating

Shut the appliance down

Check air inlet and outlet

Wait some minutes and restart the appliance

E2 displayed on the screen The temperature probe is faulted or the

connector for temperature probe is loosen

Check and replace if the temperature probe

if needed

Check and replace the PCB if needed

E9 displayed on the screen The power module is in poor contact with the

display module

Check the display board wiring or restart the

machine

The cable of the display board is faulty or

damaged

Check and replace the PCB if needed

AB500DVAB1850DVIssue:514/08/25

Original Language Version

Motor runs, but the heater does not ignite and

locks out after a short time

E1 displayed on the screen

Empty fuel tank, dirty or wrong fuel Removedirtyorwrongfuel.

Fill tank with clean fuel.

Fuellterclogged Cleanorreplacefuellter

Air leaks in oil line Check hoses, tighten connections, if

necessary replace

Burner nozzle clogged Clean nozzle by blowing through with

compressed air, replace if necessary

Fuelviscosityincreasedduetolow

temperature

MixDieselwith10-20%kerosene

Flamescomeoutofueoutlet

E1 displayed on the screen

Insu󰀩cientairowintocombustionchamber Check air inlet, fan, motor

Compressor pressure too high Check air pressure, adjust if necessary

Heater stops during operation

Ambient temperature displayed on screen

The room temperature set on room

thermostat has been reached

Normal operation

To start turn the temperature control knob

clockwise on a higher setting

Heater stops during operation

E1 displayed on the screen

Flame failure Checkandremovethecause(s)of

malfunction

Toreset,turnOn/O󰀨switchto0andthentoI

Calltechnicalserviceiftheproblempersists

Bad combustion

Reducedairow

Overheating

LC displayed on the screen 3ignitionfailureswilllockthePCBandheater

will stop working

To unlock: with mains power on, switch power

switchtoON3timesin10seconds

11. END OF LIFE

11.1. Attheendofitslifetheproductmustbedismantled(performreverseofAssemblysection)anddisposedofaccordingtoregulationsin

force.

WEEE REGULATIONS

DisposeofthisproductattheendofitsworkinglifeincompliancewiththeEUDirectiveonWasteElectricalandElectronic

Equipment(WEEE).Whentheproductisnolongerrequired,itmustbedisposedofinanenvironmentallyprotectiveway.Contact

your local solid waste authority for recycling information.

NOTE: Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specicationsandcomponentparts

IMPORTANT: No Liability is accepted for incorrect use of this product.

WARRANTY:Guaranteeis36monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.

ENVIRONMENT PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted,

takentoarecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproduct

becomescompletelyunserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersand

dispose of the product and fluids according to local regulations.

PURCHASE HERE

AB500DVAB1850DVIssue:514/08/25

Information requirements for gaseous/liquid fuel local space heaters

Model identifier(s):

Indirect heating functionality: Yes

Direct heat output: (kW) Indirect heat output: (kW)

Fuel

Space heating emissions

nitrogen oxides

Select fuel type: Gaseous Liquid Specify: [mg/kWh

input

] (GCV)

Item Symbol Value Unit Item Symbol Value Unit

Heat output Useful efficiency (NCV)

Nominal heat output

nom

Useful efficiency at nominal

heat output

ῃ

th,nom

Minimum heat output (indicative)*

min

Useful efficiency at minimum

heat output (indicative)*

ῃ

th,min

Seasonal space heating

efficiency

Auxiliary electricity consumption Type of heat output/room temperature control (select one)

At nominal heat output

max

Single stage heat output, no room

temperature control

Yes No

At minimum heat output

min

Two or more manual stages, no room

temperature control

Yes No

With mechanical thermostat room

temperature control

Yes No

* Enter figure or NA

With electronic room temperature control Yes No

With electronic room temperature control

plus day timer

Yes No

With electronic room temperature control

plus week timer

Yes No

Other control options (multiple selections possible)

Room temperature control, with presence

detection

Yes No

Room temperature control, with open

window detection

Yes No

With distance control option Yes No

With adaptive start control Yes

Permanent pilot flame power requirement

With working time limitation

Yes

Pilot flame power required

(if applicable)*

pilot

With black bulb sensor Yes

ERP Table 1

Power consumption

Inoff-mode

In idle mode W

Instandybymode

dle

In networkedstandbymode

nsm

Standbymodewithdisplayinformationorstatus

With self-learningfunctionality

Yes

With controlaccuracy

Yes No

AB500DVv1

Diesel 97

0.06

0.00

100

84.4

✔

0.95

0.00

YES

✔

Sealey AB500DV Dual Voltage Kerosene/Diesel Heater Wheels 50,000 BTU

Product's Documents

Instructions

Specifications

Sealey AB500DV Questions and Answers