PACKAGE AIR CONDITIONERS FEATURING NEW INDUSTRY STANDARD
R410A REFRIGERANT
RLRL-C SERIES 7.5 & 10 TON [26.4 & 35.2 kW]
60 HZ MODELS
92-23577-118-00
[ ] Designates Metric Conversions
THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALI-
FIED, LICENSED SERVICE PERSONNEL FOR PROPER INSTALLA-
TION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ
THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING
INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION,
ADJUSTMENT, SERVICE OR MAINTENANCE POSSIBLY RESULT-
ING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAMAGE, PER-
SONAL INJURY OR DEATH.
WARNING
!
DO NOT DESTROY
PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
INSTALLATION INSTRUCTIONS
Recognize this symbol as an indication of Important Safety Information!
!
ISO 9001:2008
I. TABLE OF CONTENTS
I. Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
II. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
III. Checking Product Received . . . . . . . . . . . . . . . . . . . . . 2
IV. Equipment Protection . . . . . . . . . . . . . . . . . . . . . . . . . . 2
V. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
A. General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
B. Major Components . . . . . . . . . . . . . . . . . . . . . . . . 3
C. R-410A Refrigerant. . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
E
lectrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
VI. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1. Pre-Installation Check Points . . . . . . . . . . . . . . . 13
2. Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
B. Outside Slab Installation . . . . . . . . . . . . . . . . . . . . . 13
C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
D. Rooftop Installation . . . . . . . . . . . . . . . . . . . . . . . . . 14
VII. Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
VIII. Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
VIX. Conversion Procedure. . . . . . . . . . . . . . . . . . . . . . . . . 15
X. Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
XI. Electrical Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
A. Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
B. Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
C. Internal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
D. Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
E. Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
XII. Indoor Air Flow Data . . . . . . . . . . . . . . . . . . . . . . . . . . 17
XIII. Crankcase Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
XIV. Pre-Start Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
XV. Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
XVI. Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
XVII. Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
XVIII. Airflow Data Tables . . . . . . . . . . . . . . . . . . . . . . . . 20-21
XIX. Heater Kit Characteristics. . . . . . . . . . . . . . . . . . . . 22-24
XX. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
XXI. Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27
XXII. Charge Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29
II. INTRODUCTION
THE MANUFACTURER’S WARRANTY DOES NOT COVER
ANY DAMAGE OR DEFECT TO THE AIR CONDITIONER
CAUSED BY THE ATTACHMENT OR USE OF ANY COMPO-
NENTS, ACCESSORIES OR DEVICES (OTHER THAN
THOSE AUTHORIZED BY THE MANUFACTURER) INTO,
ONTO OR IN CONJUNCTION WITH THE AIR CONDITION-
ER. YOU SHOULD BE AWARE THAT THE USE OF UNAU-
THORIZED COMPONENTS, ACCESSORIES OR DEVICES
MAY ADVERSELY AFFECT THE OPERATION OF THE AIR
CONDITIONER AND MAY ALSO ENDANGER LIFE AND
PROPERTY. THE MANUFACTURER DISCLAIMS ANY
RESPONSIBILITY FOR SUCH LOSS OR INJURY RESULT-
ING FROM THE USE OF SUCH UNAUTHORIZED COMPO-
NENTS, ACCESSORIES OR DEVICES.
This booklet contains the installation and operating instructions
for your air conditioner. There are a few precautions that
should be taken to derive maximum satisfaction from it.
Improper installation can result in unsatisfactory operation or
dangerous conditions.
Read this booklet and any instructions packaged with separate
equipment required to make up the system prior to installation.
Give this booklet to the owner and explain its provisions. The
owner should retain this booklet for future reference.
III. CHECKING PRODUCT RECEIVED
Upon receiving the unit, inspect it for any damage from ship-
ment. Claims for damage, either shipping or concealed, should
be filed immediately with the shipping company. Check the unit
model number, heating size, electrical characteristics, and
a
ccessories to determine if they are correct.
IV. EQUIPMENT PROTECTION FROM THE
ENVIRONMENT
The metal parts of this unit may be subject to rust or deteriora-
tion in adverse environmental conditions. This oxidation could
shorten the equipment’s useful life. Salt spray, fog or mist in
seacoast areas, sulphur or chlorine from lawn watering sys-
tems, and various chemical contaminants from industries such
as paper mills and petroleum refineries are especially corro-
sive.
If the unit is to be installed in an area where contaminants
are likely to be a problem, special attention should be
given to the equipment location and exposure.
1. Avoid having lawn sprinkler heads spray direction on the
unit cabinet.
2. In coastal areas, locate the unit on the side of the building
away from the waterfront.
3. Shielding provided by a fence or shrubs may give some
protection.
Regular maintenance will reduce the buildup of contami-
nants and help to protect the unit’s finish.
DISCONNECT ALL POWER TO THE UNIT BEFORE START-
ING MAINTENANCE. FAILURE TO DO SO CAN RESULT IN
SEVERE ELECTRICAL SHOCK OR DEATH.
1. Frequent washing of the cabinet, fan blade and coil with
fresh water will remove most of the salt or other contami-
nants that build up on the unit.
2. Regular cleaning and waxing of the cabinet with a good
automobile polish will provide some protection.
3. A good liquid cleaner may be used several times a year to
remove matter that will not wash off with water.
Several different types of protective coatings are offered in
some areas. These coatings may provide some benefit, but the
effectiveness of such coating materials cannot be verified by
the equipment manufacturer.
The best protection is frequent cleaning, maintenance and
minimal exposure to contaminants.
V. SPECIFICATIONS
A. GENERAL
The Packaged Air Conditioner is available without heat or with
10, 15, 20, 30, 40 or 50 kW electric heat. Cooling capacities of
7
1
⁄2 and 10 nominal tons of cooling are available. Units are con-
vertible from horizontal supply and return to bottom supply and
return by relocation of supply and return air access panels. See
cover installation detail.
2
WARNING
!
WARNING
!
• R-410A refrigerant cylinders are pink.
•
R-410A, as with other HFC’s is only compatible with POE
oils.
• Vacuum pumps will not remove moisture from POE oil.
• R-410A systems are to be charged with liquid refrigerants.
Prior to March 1999, R-410A refrigerant cylinders had a dip
tube. These cylinders should be kept upright for equipment
charging. Post March 1999 cylinders do not have a dip tube
and should be inverted to ensure liquid charging of the
equipment.
• Do not install a suction line filter drier in the liquid line.
• A liquid line filter drier is standard on every unit.
• Desiccant (drying agent) must be compatible for POE oils
and R-410A.
3. Evaporator Coil / TXV
The thermostatic expansion valve is specifically designed to
operate with R-410A. DO NOT use an R-22 TXV. The exist-
ing evaporator must be replaced with the factory specified
TXV evaporator specifically designed for R-410A.
4. Tools Required For Installing & Servicing R-410A Models
Manifold Sets:
-Up to 800 PSIG High side
-Up to 250 PSIG Low Side
-550 PSIG Low Side Retard
Manifold Hoses:
-Service Pressure Rating of 800 PSIG
Recovery Cylinders:
-400 PSIG Pressure Rating
-Dept. of Transportation 4BA400 or BW400
R-410A systems operate at higher pressures than R-22 sys-
tems. Do not use R-22 service equipment or components on R-
410A equipment.
3
CAUTION
!
The units are weatherized for mounting outside of the building.
The information on the rating plate is in compliance with the
FTC and DOE rating for single phase units. The following infor-
mation is for three phase units which are not covered under
t
he DOE certification program.
1. The efficiency rating of this unit is a product thermal effi-
ciency rating determined under continuous operating condi-
tions independent of any installed system.
B. MAJOR COMPONENTS
The unit includes a hermetically-sealed refrigerating system
(consisting of a compressor, condenser coil, evaporator coil
with thermal expansion valve), a circulation air blower, a con-
denser fan, and all necessary internal electrical wiring. The
cooling system of these units is factory-evacuated, charged
and performance tested. Refrigerant amount and type are indi-
c
ated on rating plate.
C. R-410A REFRIGERANT
All units are factory charged with R-410A refrigerant.
1. Specification of R-410A:
Application: R-410A is not a drop-in replacement for R-22
;
equipment designs must accommodate its higher pressures. It
cannot be retrofitted into R-22 units.
Pressure: The pressure of R-410A is approximately 60%
(1.6 times) greater than R-22. Recovery and recycle equip-
ment, pumps, hoses and the like need to have design pressure
ratings appropriate for R-410A. Manifold sets need to range up
to 800 psig high-side and 250 psig low-side with a 550 psig
low-side retard. Hoses need to have a service pressure rating
of 800 psig. Recovery cylinders need to have a 400 psig ser-
vice pressure rating. DOT 4BA400 or DOT BW400.
Combustibility: At pressures above 1 atmosphere, mixture of
R-410A and air can become combustible. R-410A and air
should never be mixed in tanks or supply lines, or be
allowed to accumulate in storage tanks. Leak checking
should never be done with a mixture of R-410A and air.
Leak checking can be performed safely with nitrogen or a mix-
ture of R-410A and nitrogen.
2. Quick Reference Guide For R-410A
• R-410A refrigerant operates at approximately 60% higher
pressure (1.6 times) than R-22. Ensure that servicing equip-
ment is designed to operate with R-410A.
4
RETURN COVER
SUPPLY*
RET
U
RN*
S
UPPLY COVER
(
REAR SIDE)
COMPRESSOR
ACCESS
FIGURE 1
UNIT DIMENSIONS
FIGURE 2
UNIT DIMENSIONS
S
T-A1112-02-00
ST-A1112-01-00
1
20 MODEL
4
6
3
⁄16”
[
1173.2 mm]
0
90 MODEL
4
0
3
⁄1
6
”
[
1020.7 mm]
3
1
3
⁄16”
[96.8 mm]
5
”
[
127 mm]
1
1
11
⁄16”
[
296.9 mm]
4
1
⁄8”
[104.8 mm]
6
5
⁄8”
[
168.3 mm]
6
1
3
⁄16”
[173 mm]
58
3
⁄4”
[1492.2 mm]
23”
[584.2 mm]
2”
[50.8 mm]
4
7
⁄16”
[112.7 mm]
2”
[50.8 mm]
2”
[50.8 mm]
2”
[50.8 mm]
2”
[50.8 mm]
P
OWER
E
NTRY
1
3
⁄4”
[44.5 mm]
D
IA.
C
ONTROL
ENTRY
7
⁄8” [22.2 mm]
DIA.
9
3
1
1
⁄16”
[
2379.6 mm]
CONTROL/FILTER
ACCESS PANEL
(FRONT SIDE)
CONDENSER FAN GRILLS
25”
[635 mm]
15
1
⁄8”
[384.2 mm]
14”
[355.6 mm]
[ ] Designates Metric Conversions
34”
[863.6 mm]
89
11
⁄16”
[2278 mm]
*ACTUAL OPENING
DIMENSIONS
54
3
⁄4”
[1390.6 mm]
10
7
⁄16”
[265.1 mm]
S
S
CONDENSER
COIL
(RIGHT SIDE)
5
F
IGURE 3
U
NIT DIMENSIONS
A0737-03
C
ONDENSATE DRAIN
1
” [25.4 mm] FNPT
CONTROL/FILTER
ACCESS
(FRONT SIDE)
ELECTRIC HEAT
ACCESS
B
LOWER ACCESS
CONTROL ENTRY
REAR SIDE
RIGHT
SIDE
LEFT
SIDE
FRONT SIDE
POWER ENTRY
C
OMPRESSOR
A
CCESS
(
BOTH SIDE SOME MODELS)
GAUGE PORT
CONNECTIONS
93.688”
[2379.7 mm]
5
8.75”
[
1487.7 mm]
2
7.268”
[
692.6 mm]
33.715”
[805.5 mm]
5
.625”
[
142.9 mm]
7
.020”
[
178.3 mm]
L
EFT SIDE
SUPPLY RETURN DIMENSIONS FOR DOWNFLOW APPLICATIONS
25"
[635 mm]
14"
[355.6 mm]
34"
[863.6 mm]
8"
[203.2 mm]
THRU THE BASE ELECTRIC
54"
[1371.6 mm]
23"
[585.5 mm]
FIGURE 4
BOTTOM VIEW
A0712-02
93
1
1
/
16
”
[2379.4 mm]
4
7
/
16
”
[112.7 mm]
15
1
/
8
”
[384.1 mm]
4
7
/
16
”
[112.7 mm]
10
7
/
16
”
[265.1 mm]
2
1
/
8
”
[54 mm]
6
1
/
2
”
[165.1 mm]
27
1
/
2
”
[698.5 mm]
2
1
/
8
”
[54 mm]
88
15
/
16
”
[2259 mm]
2
3
/
8
”
[60.3 mm]
58
3
/
4
”
[1492.2 mm]
*26"
[660.4 mm]
12"
[
304.8 mm]
3
4"
[
863.6 mm]
14"
[355.6 mm]
28"
[711.2 mm]
S
UPPLY AND RETURN DIMENSIONS FOR HORIZONTAL APPLICATION
S
UPPLY DUCT MAY EXTEND UP TO THIS LEVEL
FIGURE 5
R
EAR VIEW
A
0714-03
*RECOMMENDED DUCT DIMENSIONS ARE 26”
93
1
1
/
1
6
”
[2379.6 mm]
13
5
/
8
”
[346 mm]
4
7
/
16
”
[112.7 mm]
7
7
/
32
”
[183.3 mm]
6
GENERAL DATA - RLRL
NOM. SIZES 7.5-10 TONS [26.4-35.2 kW]
Model RLRL-Series C090CL C090CM C090CN C090DL
Cooling Performance
1
Gross Cooling Capacity Btu [kW] 95,000 [27.83] 95,000 [27.83] 95,000 [27.83] 95,000 [27.83]
EER/SEER
2
13/NA 13/NA 13/NA 13/NA
Nominal CFM/AHRI Rated CFM [L/s] 3000/2600 [1416/1227] 3000/2600 [1416/1227] 3000/2600 [1416/1227] 3000/2600 [1416/1227]
AHRI Net Cooling Capacity Btu [kW] 92,000 [26.96] 92,000 [26.96] 92,000 [26.96] 92,000 [26.96]
Net Sensible Capacity Btu [kW] 66,200 [19.4] 66,200 [19.4] 66,200 [19.4] 66,200 [19.4]
Net Latent Capacity Btu [kW] 25,800 [7.56] 25,800 [7.56] 25,800 [7.56] 25,800 [7.56]
IEER
3
14 14 14 14
Net System Power kW 7.04 7.04 7.04 7.04
Compressor
No./Type 2/Scroll 2/Scroll 2/Scroll 2/Scroll
Outdoor Sound Rating (dB)
5
88 88 88 88
Outdoor Coil—Fin Type Louvered Louvered Louvered Louvered
Tube Type MicroChannel MicroChannel MicroChannel MicroChannel
Tube Size in. [mm] OD 1 [25.4] 1 [25.4] 1 [25.4] 1 [25.4]
Face Area sq. ft. [sq. m] 27 [2.51] 27 [2.51] 27 [2.51] 27 [2.51]
Rows / FPI [FPcm] 1 / 23 [9] 1 / 23 [9] 1 / 23 [9] 1 / 23 [9]
Indoor Coil—Fin Type Louvered Louvered Louvered Louvered
Tube Type Rifled Rifled Rifled Rifled
Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]
Face Area sq. ft. [sq. m] 13.5 [1.25] 13.5 [1.25] 13.5 [1.25] 13.5 [1.25]
Rows / FPI [FPcm] 3 / 15 [6] 3 / 15 [6] 3 / 15 [6] 3 / 15 [6]
Refrigerant Control TX Valves TX Valves TX Valves TX Valves
Drain Connection No./Size in. [mm] 1/1 [25.4] 1/1 [25.4] 1/1 [25.4] 1/1 [25.4]
Outdoor Fan—Type Propeller Propeller Propeller Propeller
No. Used/Diameter in. [mm] 2/24 [609.6] 2/24 [609.6] 2/24 [609.6] 2/24 [609.6]
Drive Type/No. Speeds Direct/1 Direct/1 Direct/1 Direct/1
CFM [L/s] 8000 [3775] 8000 [3775] 8000 [3775] 8000 [3775]
No. Motors/HP 2 at 1/3 HP 2 at 1/3 HP 2 at 1/3 HP 2 at 1/3 HP
Motor RPM 1075 1075 1075 1075
Indoor Fan—Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal
No. Used/Diameter in. [mm] 1/15x15 [381x381] 1/15x15 [381x381] 1/15x15 [381x381] 1/15x15 [381x381]
Drive Type/No. Speeds Belt/Variable Belt/Variable Belt/Variable Belt/Variable
No. Motors 11 1 1
Motor HP 22 3 2
Motor RPM 1725 1725 1725 1725
Motor Frame Size 56 56 56 56
Filter—Type Disposable Disposable Disposable Disposable
Furnished Yes Yes Yes Yes
(No.) Size Recommended in. [mm x mm x mm] (6)2x18x18 [51x457x457] (6)2x18x18 [51x457x457] (6)2x18x18 [51x457x457] (6)2x18x18 [51x457x457]
Refrigerant Charge Oz. (Sys. 1/Sys. 2) [g] 105.6/105.6 [2994/2994] 105.6/105.6 [2994/2994] 105.6/105.6 [2994/2994] 105.6/105.6 [2994/2994]
Weights
Net Weights lbs. [kg] 1056 [479] 1056 [479] 1064 [483] 1056 [479]
Ship Weights lbs. [kg] 1093 [496] 1093 [496] 1101 [499] 1093 [496]
CONTINUED
7
GENERAL DATA - RLRL
NOM. SIZES 7.5-10 TONS [26.4-35.2 kW]
Model RLRL-Series C090DM C090DN C090YL C090YM
Cooling Performance
1
Gross Cooling Capacity Btu [kW] 95,000 [27.83] 95,000 [27.83] 95,000 [27.83] 95,000 [27.83]
EER/SEER
2
13/NA 13/NA 13/NA 13/NA
Nominal CFM/AHRI Rated CFM [L/s] 3000/2600 [1416/1227] 3000/2600 [1416/1227] 3000/2600 [1416/1227] 3000/2600 [1416/1227]
AHRI Net Cooling Capacity Btu [kW] 92,000 [26.96] 92,000 [26.96] 92,000 [26.96] 92,000 [26.96]
Net Sensible Capacity Btu [kW] 66,200 [19.4] 66,200 [19.4] 66,200 [19.4] 66,200 [19.4]
Net Latent Capacity Btu [kW] 25,800 [7.56] 25,800 [7.56] 25,800 [7.56] 25,800 [7.56]
IEER
3
14 14 14 14
Net System Power kW 7.04 7.04 7.04 7.04
Compressor
No./Type 2/Scroll 2/Scroll 2/Scroll 2/Scroll
Outdoor Sound Rating (dB)
5
88 88 88 88
Outdoor Coil—Fin Type Louvered Louvered Louvered Louvered
Tube Type MicroChannel MicroChannel MicroChannel MicroChannel
Tube Size in. [mm] OD 1 [25.4] 1 [25.4] 1 [25.4] 1 [25.4]
Face Area sq. ft. [sq. m] 27 [2.51] 27 [2.51] 27 [2.51] 27 [2.51]
Rows / FPI [FPcm] 1 / 23 [9] 1 / 23 [9] 1 / 23 [9] 1 / 23 [9]
Indoor Coil—Fin Type Louvered Louvered Louvered Louvered
Tube Type Rifled Rifled Rifled Rifled
Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]
Face Area sq. ft. [sq. m] 13.5 [1.25] 13.5 [1.25] 13.5 [1.25] 13.5 [1.25]
Rows / FPI [FPcm] 3 / 15 [6] 3 / 15 [6] 3 / 15 [6] 3 / 15 [6]
Refrigerant Control TX Valves TX Valves TX Valves TX Valves
Drain Connection No./Size in. [mm] 1/1 [25.4] 1/1 [25.4] 1/1 [25.4] 1/1 [25.4]
Outdoor Fan—Type Propeller Propeller Propeller Propeller
No. Used/Diameter in. [mm] 2/24 [609.6] 2/24 [609.6] 2/24 [609.6] 2/24 [609.6]
Drive Type/No. Speeds Direct/1 Direct/1 Direct/1 Direct/1
CFM [L/s] 8000 [3775] 8000 [3775] 8000 [3775] 8000 [3775]
No. Motors/HP 2 at 1/3 HP 2 at 1/3 HP 2 at 1/3 HP 2 at 1/3 HP
Motor RPM 1075 1075 1075 1075
Indoor Fan—Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal
No. Used/Diameter in. [mm] 1/15x15 [381x381] 1/15x15 [381x381] 1/15x15 [381x381] 1/15x15 [381x381]
Drive Type/No. Speeds Belt/Variable Belt/Variable Belt/Variable Belt/Variable
No. Motors 11 1 1
Motor HP 23 2 2
Motor RPM 1725 1725 1725 1725
Motor Frame Size 56 56 56 56
Filter—Type Disposable Disposable Disposable Disposable
Furnished Yes Yes Yes Yes
(No.) Size Recommended in. [mm x mm x mm] (6)2x18x18 [51x457x457] (6)2x18x18 [51x457x457] (6)2x18x18 [51x457x457] (6)2x18x18 [51x457x457]
Refrigerant Charge Oz. (Sys. 1/Sys. 2) [g] 105.6/105.6 [2994/2994] 105.6/105.6 [2994/2994] 105.6/105.6 [2994/2994] 105.6/105.6 [2994/2994]
Weights
Net Weights lbs. [kg] 1056 [479] 1064 [483] 1056 [479] 1056 [479]
Ship Weights lbs. [kg] 1093 [496] 1101 [499] 1093 [496] 1093 [496]
CONTINUED
8
GENERAL DATA - RLRL
NOM. SIZES 7.5-10 TONS [26.4-35.2 kW]
Model RLRL-Series C090YN C120CL C120CM C120DL
Cooling Performance
1
Gross Cooling Capacity Btu [kW] 95,000 [27.83] 124,000 [36.33] 124,000 [36.33] 124,000 [36.33]
EER/SEER
2
13/NA 12.5/NA 12.5/NA 12.5/NA
Nominal CFM/AHRI Rated CFM [L/s] 3000/2600 [1416/1227] 4000/3575 [1888/1687] 4000/3575 [1888/1687] 4000/3575 [1888/1687]
AHRI Net Cooling Capacity Btu [kW] 92,000 [26.96] 120,000 [35.16] 120,000 [35.16] 120,000 [35.16]
Net Sensible Capacity Btu [kW] 66,200 [19.4] 87,600 [25.67] 87,600 [25.67] 87,600 [25.67]
Net Latent Capacity Btu [kW] 25,800 [7.56] 32,400 [9.49] 32,400 [9.49] 32,400 [9.49]
IEER
3
14 13.8 13.8 13.8
Net System Power kW 7.04 9.62 9.62 9.62
Compressor
No./Type 2/Scroll 2/Scroll 2/Scroll 2/Scroll
Outdoor Sound Rating (dB)
5
88 88 88 88
Outdoor Coil—Fin Type Louvered Louvered Louvered Louvered
Tube Type MicroChannel MicroChannel MicroChannel MicroChannel
Tube Size in. [mm] OD 1 [25.4] 1 [25.4] 1 [25.4] 1 [25.4]
Face Area sq. ft. [sq. m] 27 [2.51] 27 [2.51] 27 [2.51] 27 [2.51]
Rows / FPI [FPcm] 1 / 23 [9] 2 / 23 [9] 2 / 23 [9] 2 / 23 [9]
Indoor Coil—Fin Type Louvered Louvered Louvered Louvered
Tube Type Rifled Rifled Rifled Rifled
Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]
Face Area sq. ft. [sq. m] 13.5 [1.25] 15.75 [1.46] 15.75 [1.46] 15.75 [1.46]
Rows / FPI [FPcm] 2 / 18 [7] 4 / 15 [6] 4 / 15 [6] 4 / 15 [6]
Refrigerant Control TX Valves TX Valves TX Valves TX Valves
Drain Connection No./Size in. [mm] 1/1 [25.4] 1/1 [25.4] 1/1 [25.4] 1/1 [25.4]
Outdoor Fan—Type Propeller Propeller Propeller Propeller
No. Used/Diameter in. [mm] 2/24 [609.6] 2/24 [609.6] 2/24 [609.6] 2/24 [609.6]
Drive Type/No. Speeds Direct/1 Direct/1 Direct/1 Direct/1
CFM [L/s] 8000 [3775] 8000 [3775] 8000 [3775] 8000 [3775]
No. Motors/HP 2 at 1/3 HP 2 at 1/3 HP 2 at 1/3 HP 2 at 1/3 HP
Motor RPM 1075 1075 1075 1075
Indoor Fan—Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal
No. Used/Diameter in. [mm] 1/15x15 [381x381] 1/15x15 [381x381] 1/15x15 [381x381] 1/15x15 [381x381]
Drive Type/No. Speeds Belt/Variable Belt/Variable Belt/Variable Belt/Variable
No. Motors 11 1 1
Motor HP 32 3 2
Motor RPM 1725 1725 1725 1725
Motor Frame Size 56 56 56 56
Filter—Type Disposable Disposable Disposable Disposable
Furnished Yes Yes Yes Yes
(No.) Size Recommended in. [mm x mm x mm] (6)2x18x18 [51x457x457] (3)2x18x18 [51x457x457] (6)2x18x18 [51x457x457] (6)2x18x18 [51x457x457]
(3)2x18x24 [51x457x610] (3)2x18x24 [51x457x610] (3)2x18x24 [51x457x610]
Refrigerant Charge Oz. (Sys. 1/Sys. 2) [g] 107.5/110.7 [3048/3138] 153.6/156.8 [4355/4445] 153.6/156.8 [4355/4445] 153.6/156.8 [4355/4445]
Weights
Net Weights lbs. [kg] 1064 [483] 1205 [547] 1213 [550] 1205 [547]
Ship Weights lbs. [kg] 1101 [499] 1242 [563] 1250 [567] 1242 [563]
CONTINUED
9
10
GENERAL DATA - RLRL
NOM. SIZES 7.5-10 TONS [26.4-35.2 kW]
Model RLRL-Series C120DM C120YL C120YM
Cooling Performance
1
Gross Cooling Capacity Btu [kW] 124,000 [36.33] 124,000 [36.33] 124,000 [36.33]
EER/SEER
2
12.5/NA 12.5/NA 12.5/NA
Nominal CFM/AHRI Rated CFM [L/s] 4000/3575 [1888/1687] 4000/3575 [1888/1687] 4000/3575 [1888/1687]
AHRI Net Cooling Capacity Btu [kW] 120,000 [35.16] 120,000 [35.16] 120,000 [35.16]
Net Sensible Capacity Btu [kW] 87,600 [25.67] 87,600 [25.67] 87,600 [25.67]
Net Latent Capacity Btu [kW] 32,400 [9.49] 32,400 [9.49] 32,400 [9.49]
IEER
3
13.8 13.8 13.8
Net System Power kW 9.62 9.62 9.62
Compressor
No./Type 2/Scroll 2/Scroll 2/Scroll
Outdoor Sound Rating (dB)
5
88 88 88
Outdoor Coil—Fin Type Louvered Louvered Louvered
Tube Type MicroChannel MicroChannel MicroChannel
Tube Size in. [mm] OD 1 [25.4] 1 [25.4] 1 [25.4]
Face Area sq. ft. [sq. m] 27 [2.51] 27 [2.51] 27 [2.51]
Rows / FPI [FPcm] 2 / 23 [9] 2 / 23 [9] 2 / 23 [9]
Indoor Coil—Fin Type Louvered Louvered Louvered
Tube Type Rifled Rifled Rifled
Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]
Face Area sq. ft. [sq. m] 15.75 [1.46] 15.75 [1.46] 15.75 [1.46]
Rows / FPI [FPcm] 4 / 15 [6] 4 / 15 [6] 4 / 15 [6]
Refrigerant Control TX Valves TX Valves TX Valves
Drain Connection No./Size in. [mm] 1/1 [25.4] 1/1 [25.4] 1/1 [25.4]
Outdoor Fan—Type Propeller Propeller Propeller
No. Used/Diameter in. [mm] 2/24 [609.6] 2/24 [609.6] 2/24 [609.6]
Drive Type/No. Speeds Direct/1 Direct/1 Direct/1
CFM [L/s] 8000 [3775] 8000 [3775] 8000 [3775]
No. Motors/HP 2 at 1/3 HP 2 at 1/3 HP 2 at 1/3 HP
Motor RPM 1075 1075 1075
Indoor Fan—Type FC Centrifugal FC Centrifugal FC Centrifugal
No. Used/Diameter in. [mm] 1/15x15 [381x381] 1/15x15 [381x381] 1/15x15 [381x381]
Drive Type/No. Speeds Belt/Variable Belt/Variable Belt/Variable
No. Motors 11 1
Motor HP 32 3
Motor RPM 1725 1725 1725
Motor Frame Size 56 56 56
Filter—Type Disposable Disposable Disposable
Furnished Yes Yes Yes
(No.) Size Recommended in. [mm x mm x mm] (3)2x18x18 [51x457x457] (6)2x18x18 [51x457x457] (6)2x18x18 [51x457x457]
(3)2x18x24 [51x457x610] (3)2x18x24 [51x457x610] (3)2x18x24 [51x457x610]
Refrigerant Charge Oz. (Sys. 1/Sys. 2) [g] 153.6/156.8 [4355/4445] 153.6/156.8 [4355/4445] 153.6/156.8 [4355/4445]
Weights
Net Weights lbs. [kg] 1213 [550] 1205 [547] 1213 [550]
Ship Weights lbs. [kg] 1250 [567] 1242 [563] 1250 [567]
11
ELECTRICAL DATA - RLRL-B
Unit Information
ELECTRICAL DATA - RLRL SERIES
C
090CL C090CM C090CN C090DL C090DM C090DN C090YL C090YM C090YN
Compressor Motor
Condenser Motor
Evaporator Fan
Unit Operating Voltage
Range
Volts
Minimum Circuit
Ampacity
Minimum Overcurrent
Protection Device Size
Maximum Overcurrent
Protection Device Size
No.
Volts
Phase
RPM
HP, Compressor 1
Amps (RLA), Comp. 1
Amps (LRA), Comp. 1
HP, Compressor 2
Amps (RLA), Comp. 2
Amps (LRA), Comp. 2
No.
Volts
Phase
HP
Amps (FLA, each)
Amps (LRA, each)
No.
Volts
Phase
HP
Amps (FLA, each)
Amps (LRA, each)
1
87-253 187-253 187-253 414-506 414-506 414-506 518-632 518-632 518-632
208/230 208/230 208/230 460 460 460 575 575 575
4
4/44 44/44 49/49 21 21 24 16 16 21
5
0/50 50/50 60/60 25 25 30 20 20 25
50/50 50/50 60/60 25 25 30 20 20 25
2
22 22 2222
200/240 200/240 200/240 480 480 480 600 600 600
3
33 33 3333
3
450 3450 3450 3450 3450 3450 3450 3450 3450
3 1/4 3 1/4 3 1/4 3 1/4 3 1/4 3 1/4 3 1/4 3 1/4 3 1/4
13.6/13.6 13.6/13.6 13.6/13.6 6.1 6.1 6.1 4.2 4.2 4.2
83.1/83.1 83.1/83.1 83.1/83.1 41 41 41 33 33 33
3 1/4 3 1/4 3 1/4 3 1/4 3 1/4 3 1/4 3 1/4 3 1/4 3 1/4
13.6/13.6 13.6/13.6 13.6/13.6 6.1 6.1 6.1 4.2 4.2 4.2
83.1/83.1 83.1/83.1 83.1/83.1 41 41 41 33 33 33
222222222
208/230 208/230 208/230 460 460 460 575 575 575
111111111
1/3 1/3 1/3 1/3 1/3 1/3 1/3 1/3 1/3
2.4/2.4 2.4/2.4 2.4/2.4 1.4 1.4 1.4 111
4.7/4.7 4.7/4.7 4.7/4.7 2.4 2.4 2.4 1.5 1.5 1.5
111111111
208/230 208/230 208/230 460 460 460 575 575 575
333333333
223223223
8/8 8/8 13/13 447448
56/56 56/56 74.5/74.5 28 28 38.1 19 19 20
12
1
87-253 187-253 414-506 414-506 518-632 518-632
208/230 208/230 460 460 575 575
4
9/49 54/54 23 26 18 23
60/60 60/60 25 30 20 30
6
0/60 60/60 25 30 20 30
222222
200/240 200/240 480 480 575 575
3
33 33 3
3
450 3450 3450 3450 3450 3450
4 1/4 4 1/4 4 1/4 4 1/4 4 1/4 4 1/4
1
5.9/15.9 15.9/15.9 7.1 7.1 5.1 5.1
110/110 110/110 52 52 39.5 39.5
4 1/4 4 1/4 4 1/4 4 1/4 4 1/4 4 1/4
15.9/15.9 15.9/15.9 7.1 7.1 5.1 5.1
110/110 110/110 52 52 39.5 39.5
222222
208/230 208/230 460 460 575 575
111111
1/3 1/3 1/3 1/3 1/3 1/3
2.4/2.4 2.4/2.4 1.4 1.4 11
4.7/4.7 4.7/4.7 2.4 2.4 1.5 1.5
111111
208/230 208/230 460 460 575 575
333333
232323
8/8 13/13 4748
56/56 74.5/74.5 28 38.1 19 20
Unit Information
ELECTRICAL DATA - RLRL SERIES
C120CL C120CM C120DL C120DM C120YL C120YM
Compressor Motor
Condenser MotorEvaporator Fan
Unit Operating Voltage
Range
Volts
Minimum Circuit
Ampacity
Minimum Overcurrent
Protection Device Size
Maximum Overcurrent
Protection Device Size
No.
Volts
Phase
RPM
HP, Compressor 1
Amps (RLA), Comp. 1
Amps (LRA), Comp. 1
HP, Compressor 2
Amps (RLA), Comp. 2
Amps (LRA), Comp. 2
No.
Volts
Phase
HP
Amps (FLA, each)
Amps (LRA, each)
No.
Volts
Phase
HP
Amps (FLA, each)
Amps (LRA, each)
ELECTRICAL DATA - RLRL-B
13
VI. INSTALLATION
A. GENERAL
1. PRE-INSTALLATION CHECK-POINTS
Before attempting any installation, the following points
should be carefully considered:
a. Structural strength of supporting members.
(rooftop installation)
b. Clearances and provision for servicing.
c. Power supply and wiring.
d. Air duct connections.
e. Drain facilities and connections.
f
. Location for minimum noise.
2. LOCATION
These units are designed for outdoor installations. They
can be mounted on a slab or rooftop. They are not to be
installed within any part of a structure such as an attic,
crawl space, closet, or any other place where condenser
air flow is restricted or other than outdoor ambient condi-
tions prevail. Since the application of the units is of the
outdoor type, it is important to consult your local code
authorities at the time the first installation is made.
B. OUTSIDE SLAB INSTALLATION (Typical outdoor slab
installations are shown in Figures 6 and 7.)
1. Select a location where external water drainage cannot
collect around the unit.
2. Provide a level concrete slab extending 3" [76.2 mm]
beyond all four sides of the unit. The slab should be suf-
ficient above grade to prevent ground water from enter-
ing the unit. IMPORTANT: To prevent transmission of
noise or vibration, slab should not be connected to
building structure.
3. The location of the unit should be such as to provide
proper access for inspection and servicing.
4. Locate unit where operating sounds will not disturb
owner or neighbors.
5. Locate unit so roof runoff water does not pour directly on
the unit. Provide gutter or other shielding at roof level.
Do not locate unit in an area where excessive snow drift-
ing may occur or accumulate.
C. CLEARANCES
The following minimum clearances must be observed for
proper unit performance and serviceability.
1. Provide 48" [1219.2 mm] minimum clearance at the front
of the unit. Provide 18" [457.2 mm] minimum clearance
at all other sides of the unit.
2. Provide 60" [1524 mm] minimum clearance between top
of unit and maximum 3 foot [.91 m] overhang.
3. Unit is design certified for application on combustible
flooring with 0" [0 mm] minimum clearance.
4. See Figure 6 for illustration of minimum installation-ser-
vice clearances.
FIGURE 6
O
UTSIDE SLAB INSTALLATION, BASEMENT OR
CRAWL SPACE DISTRIBUTION SYSTEM
FIGURE 7
OUTSIDE SLAB INSTALLATION, CLOSET DISTRIBUTION
SYSTEM. SLAB FLOOR CONSTRUCTION
A0739-03
A
0741-03
Recommended
Clearance
Location
48” [1219.2 mm] A - Front
18” [457.2 mm] B - Condenser Coil
18” [457.2 mm] C - Duct Side
18”* [457.2 mm] D - Evaporator End
60” [1524 mm] E - Above
*Without Economizer. 48” [1219.2 mm] With
*Economizer
SU
PPLY
D
U
C
T
RE
TURN
DUCT
D. ROOFTOP INSTALLATION
1. Before locating the unit on the roof, make sure that the
strength of the roof and beams is adequate at that point
to support the weight involved. This is very important
a
nd user’s responsibility.
2. For rigging and roofcurb details, see Figures 8 and 9.
Use field-furnished spreaders.
3
. For roofcurb assembly, see Roofcurb Installation Instruc-
tions.
4. If the roofcurb is not used, provisions for disposing of
condensate water runoff must be provided.
5. The unit should be placed on a solid and level roofcurb
or platform of adequate strength. See Figure 10.
6
. The location of the unit on the roof should be such as to
provide proper access for inspection and servicing.
IMPORTANT: If unit will not be put into service immediately,
cover supply and return openings to prevent excessive con-
densation.
FIGURE 8
R
IGGING FOR LIFTING
INSTALL GASKET
NAILING STRIP
DUCT FLANGE NOT
TO EXCEED 1" [25.4 mm]
SUPPLY DUCT
RETURN DUCT
CAULK ALL JOINTS
WATERTIGHT
ROOFCURB
UNIT
A0719-02
A0719-03
CORNER WEIGHTS BY PERCENTAGE
ABCD
33% 27% 17% 23%
FIGURE 9
ROOFCURB INSTALLATION
A
0
7
4
4
0
3
Illustration
A
074403
A0744-03
14
VII. DUCTWORK
Ductwork should be fabricated by the installing contractor in
accordance with local codes and NFPA90A. Industry manuals
may be used as a guide when sizing and designing the duct
system - contact Air Conditioning Contractors of America, 1513
16th St. N.W., Washington, D.C. 20036.
DO NOT, UNDER ANY CIRCUMSTANCES, CONNECT
RETURN DUCTWORK TO ANY OTHER HEAT PRODUCING
DEVICE SUCH AS A FIREPLACE INSERT, STOVE, ETC.
UNAUTHORIZED USE OF SUCH DEVICES MAY RESULT IN
FIRE, CARBON MONOXIDE POISONING, EXPLOSION,
PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR
DEATH.
The unit should be placed as close to the space to be air condi-
tioned as possible allowing clearance dimensions as indicated.
Ducts should be run as directly as possible to supply and
return outlets. Use of non-flammable waterproof flexible con-
nectors on both supply and return connections at the unit to
reduce noise transmission is recommended.
It is preferable to install the unit on the roof of the structure if
the registers or diffusers are located on the wall or in the ceil-
ing. A slab installation could be considered when the registers
are low on a wall or in the floor.
On ductwork exposed to outside air conditions of temperature
and humidity, use a minimum of 2" [50.8 mm] of insulation and
a vapor barrier. Distribution system in attic, furred space or
crawl space should be insulated with at least 2" [50.8 mm] of
insulation with vapor barrier. One-half to 1" [25.4 mm] thick-
ness of insulation is usually sufficient for ductwork inside the air
conditioned space.
Balancing dampers should be provided for each branch duct in
the supply system. Ductwork should be properly supported
from the structure.
When installing ductwork, consider the following items:
1. Noncombustible flexible connectors should be used
between ductwork and unit to reduce noise and vibration
transmission into the ductwork.
2. When auxiliary heaters are installed, use noncombustible
f
lexible connectors and clearance to combustible material
of 0" [0 mm] for the first 3 feet [.91 m] of discharge duct.
Clearance to unit top and side is 0" [0 mm].
VIII. FILTERS
This unit is provided with 6 - 2" x 18" x 18" [51mm x 457 mm x
457 mm] disposable filters. When replacing filters, ensure they
are inserted fully to the back to prevent bypass.
VIX.CONVERSION PROCEDURE
DOWNFLOW TO HORIZONTAL
1. Remove the screws and covers from the outside of the
supply and return sections.
2. Install the covers over the bottom supply and return open-
ings, painted side up inserting the leading flange under the
bracket provided. Place the back flange to the top of the
front bracket provided. See Figure 11.
3. Secure the return and supply cover to the front bracket with
one (1) screw.
FIGURE 10
FLAT ROOFTOP INSTALLATION, ATTIC OR DROP CEILING
D
ISTRIBUTION SYSTEM. MOUNTED ON ROOFCURB.
CURB MUST BE LEVEL
WARNING
!
A
1112-03
FIGURE 11
COVER GASKET DETAIL
A0725-01
REAR PANEL
FRONT BRACKET
SUPPLY OR RETURN COVER
INSULATION
BACK
BRACKET
INSULATION
BASE PAN
BASE RAIL
NOTE: COVER SLIDES
UNDER BACK
BRACKET FLANGE.
NOTE: COVER FITS ON
TOP OF FRONT
BRACKET FLANGE.
15
X. CONDENSATE DRAIN
IMPORTANT: Install a condensate trap to ensure proper
condensate drainage. See Figure 12.
T
he condensate drain pan has a threaded female 1 inch NPT
(
11.5 TPI) connection. Consult local codes or ordinances for
s
pecific requirements of condensate drain piping and disposal.
• To use the removable drain pan feature of this unit, some of
the condensate line joints should assembled for easy
removal and cleaning.
• Use a thin layer of Teflon tape or paste on drain pan con-
nections and install only hand tight.
• Do not over tighten drain pan connections as damage to the
drain pan may occur.
• Drain line MUST NOT block service access panels.
• Drain line must be no smaller than drain pan outlet and ade-
quately sized to accommodate the condensate discharge
from the unit.
• Drain line should slope away from unit a minimum of 1/8”
per foot to ensure proper drainage.
• Drain line must be routed to an acceptable drain or outdoors
in accordance with local codes.
• Do not connect condensate drain line to a closed sewer
pipe.
• Drain line may need insulation or freeze protection in certain
applications.
XI. ELECTRICAL WIRING
Field wiring must comply with the National Electrical Code (CEC
in Canada) and local ordinances that may apply.
A. POWER WIRING
1. This unit incorporates single-point electrical connections
for the unit and electric heat accessory.
2. It is important that proper electrical power is available to
the unit. Voltage should not vary more than 10% from the
values marked on the unit rating plate. Phase voltages
must be balanced within 3%.
3. Install a branch circuit disconnect within sight of the unit.
Use the unit rating plate or RLNL-B Electrical Data to
determine the required size.
4. The branch circuit wire must be sized in accordance with
the National Electrical Code (C.E.C. in Canada) and local
ordinances that may apply using the minimum circuit
ampacity found on the unit rating plate.
5. Field-installed power wiring must be run through ground-
ed rain-tight conduit attached to the unit power entry
panel and connected as follows:
UNITS WITHOUT ELECTRIC HEAT - Connect power
wiring to the power terminal block located on the left side
of the electric heat compartment. Connect the ground
wire to the adjacent ground lug.
UNITS WITH FACTORY INSTALLED ELECTRIC HEAT -
Connect power wiring to the power terminal block located
on the electric heater kit. Connect the ground wire to the
adjacent ground lug. DO NOT connect aluminum wiring
directly to the electric heater terminal block. Wiring to the
unit contactors is factory-connected.
6. For field installation of an electric heater kit, follow the
instructions below. Refer to the information supplied with
the kit.
a. Removing screws as required, open heater access
door and detach adjacent power entry panel.
b. Remove wires to unit contactor (1L1, 1L2, 1L3) from
unit terminal block on the left side of the electric heat
compartment. Remove and discard the terminal block
and the adjacent ground lug.
c. Remove the heater kit block-off panel and install the
heater kit in its place using 9 of the 12 screws previ-
ously removed.
d. Connect the unit contactor wires (1L1, 1L2, 1L3) to the
compressor fuse block on the heater kit.
e. Re-install the power entry panel & run conduit and the
proper size field wiring through the opening in the
panel.
f. Connect field wiring to the power terminal block located
on the electric heater kit. Connect ground wire to the
adjacent ground lug.
g. Connect heater kit control plug to the receptacle on the
control wiring harness.
h. Close heater access door and secure with screws pre-
viously removed.
B. CONTROL WIRING (Class II)
1. Low voltage wiring should not be run in conduit with
power wiring.
2. Control wiring is routed through the 7/8" [22 mm] hole in
the unit side panel. See Figure 14. Use a minimum #18
AWG thermostat wire. For wire lengths exceeding 50'
[15.24 m] use #16 AWG thermostat wire. Connect the
control wiring to the low voltage terminal block located on
the unit integrated control. Route wires under the control
voltage shield. See Figure 14.
3. It is necessary that only approved thermostats be used.
Please contact your distributor for part number informa-
tion. See thermostat specification catalog for recommend-
ed thermostat.
FIGURE 12
CONDENSATE DRAIN
FIGURE 13
BRANCH CIRCUIT DISCONNECT LOCATION
3”
[76 mm]
3”
[76 mm]
16
4. Figure 15 shows representative low voltage connection
diagrams. Read your thermostat installation instructions
for any special requirements for your specific thermostat.
C. INTERNAL WIRING
1. A diagram of the internal wiring of this unit is located on
the inside of the control access panel and in this manual.
If any of the original wiring must be replaced, the wire
gauge and insulation must be the same as original wiring.
Transformer is factory-wired for 230 volts on 208/230 volt
models and must be changed for 208-volt applications.
See unit wiring diagram for 208-volt wiring.
D. GROUNDING
THE UNIT MUST BE PERMANENTLY GROUNDED. A
GROUNDING LUG IS PROVIDED IN THE ELECTRIC
HEAT ACCESS AREA FOR A GROUND WIRE. FAILURE
TO GROUND THIS UNIT CAN RESULT IN FIRE OR
ELECTRICAL SHOCK CAUSING PROPERTY DAMAGE,
SEVERE PERSONAL INJURY OR DEATH.
E. THERMOSTAT
The thermostat should be mounted on an inside wall about
five feet above the floor in a location where it will not be
affected by unconditioned air, sun, or drafts from open doors
or other sources. READ installation instructions in air condi-
tioner thermostat package CAREFULLY because each has
some different wiring requirements.
XII. INDOOR AIR FLOW DATA
Belt-drive blower models have motor sheaves set for proper
CFM at a typical external static. See Tables C through G for
blower performance.
XIII. CRANKCASE HEAT (OPTIONAL)
Crankcase heat is not required on these models, but may be
desirable under certain conditions.
F
IGURE 14
WARNING
!
17
XIV. PRE-START CHECK
1. Is unit properly located and slightly slanted toward indoor
condensate drain?
2. Is ductwork insulated, weatherproofed, with proper spacing
to combustible materials?
3. Is air free to travel to and from outdoor coil? (See Figure 4.)
4. Is the wiring correct, tight, and according to unit wiring dia-
gram?
5. Is unit grounded?
6. Are field supplied air filters in place and clean?
7. Do the outdoor fan and indoor blower turn freely without
rubbing, and are they tight on the motor shafts?
XV. STARTUP
1. Turn thermostat to “OFF,” turn “on” power supply at discon-
nect switch.
2. Turn temperature setting as high as it will go.
3. Turn fan switch to “ON.”
4. Indoor blower should run. Be sure it is running in the right
direction.
5. Turn fan switch to “AUTO.” Turn system switch to “COOL”
and turn temperature setting below room temperature. Unit
should run in cooling mode.
6. Is outdoor fan operating correctly in the right direction?
7. Is compressor running correctly.
Record the following after the unit has run some time.
A. Operating Mode _______________________________
B. Discharge Pressures (High) _____________PSIG [kPa]
C. Vapor Pressure at Compressors (Low) _____PSIG [kPa]
D. Vapor Line Temperature at Compressors ______°F [C°].
E. Indoor Dry Bulb __________________________°F [C°].
F. Indoor Wet Bulb__________________________°F [C°].
G. Outdoor Dry Bulb_________________________°F [C°].
H. Outdoor Wet Bulb ________________________°F [C°].
I. Voltage at Contactor ________________________Volts
J. Current at Contactors ______________________ Amps
K. Model Number_________________________________
L. Serial Number _________________________________
M.Location______________________________________
N. Owner _______________________________________
O. Date_________________________________________
8. Turn thermostat system switch to “HEAT.” Unit compres-
sors should stop. Raise temperature setting to above room
temperature. Unit should run in heating mode and auxiliary
heaters, if installed, should come on.
9. Check the refrigerant charge using the instructions located
on unit charging chart. Replace service port caps. Service
port cores are for system access only and will leak if not
tightly capped.
10. Adjust discharge air grilles and balance system.
11. Check ducts for condensation and air leaks.
12. Check unit for tubing and sheet metal rattles.
13. Instruct the owner on operation and maintenance.
14. Leave “INSTALLATION” and ”USE AND CARE“ instruc-
tions with owner
R Y1 Y2 G C W1 W2 W3 B
TERMINAL BLOCK
st-A1125-12-00
COOL
POWER
F
A
N
HEAT
ONLY USED
O
N DUAL
F
UEL OR HEAT
P
UMP
MODELS
LOW VOLTAGE
THERMOSTAT CONNECTIONS
FIGURE 15
THERMOSTAT
CONNECTIONS
DIAGRAM
ST-A1125-12-00
18
XVI. OPERATION
COOLING MODE
With thermostat in the cool mode, fan auto and the room tem-
perature higher than the thermostat setting:
A. Indoor blower contactor is energized through thermostat
contact (G).
B. Compressor contactors are energized through thermostat
contacts (Y1) & (Y2) and high pressure controls.
C. Economizer enthalpy control (if installed) controls operation
of first-stage cooling and positions fresh air damper to main-
t
ain mixed air temperature. Second-stage cooling operates
normally as required by second stage of thermostats.
D. The system will continue in cooling operation as long as all
safety controls are closed, until the thermostat is satisfied.
HEATING MODE
With the thermostat in heat mode, fan on auto, and the room
temperature lower than the thermostat setting, the Indoor
blower contactor is energized through thermostat contact (G).
ONLY ELECTRIC HEATER KITS SUPPLIED BY THIS MAN-
UFACTURER AS DESCRIBED IN THIS PUBLICATION
HAVE BEEN DESIGNED, TESTED, AND EVALUATED FOR
USE WITH THIS UNIT. USE OF ANY OTHER MANUFAC-
TURED ELECTRIC HEATERS INSTALLED WITHIN THIS
UNIT MAY CAUSE HAZARDOUS CONDITIONS RESULTING
IN PROPERTY DAMAGE, FIRE, BODILY INJURY OR
DEATH.
In the heating mode, the thermostat will energize one or more
supplementary heaters.
XVII. MISCELLANEOUS
REPLACEMENT PARTS
Contact your local distributor for a complete parts list.
.
WARNING
!
19
AIR-FLOW PERFORMANCE – 7.5 TON RLRL-C090 MODELS
1097
2328 11263100 [1463] 560 804 598 940 632 1010 664 713 772 1311 801 1373 830 1435 860 1497 889 1559 921 1816 950 1901 979 1987 1009 2072 1038 2157 1068 2243
3200 [1510]
576 876 612 1011 646 1089 678 722 781 1371 810 1433 839 1495 868 1557 898 1619 928 1880 957 1965 987 2051 1016 2136 1045 2222
2414
1075 2307
3300 [1557]
592 954 628 1096 660 1168 692 731 789 1431 818 1493 848 1555 877 1617 906 1859 935 1944 965 2029 994 2115 1023 2200 1053
Capacity 7.5 Ton [26.4 kW]
2286 1082 2371
3400 [1605]
607 1030 643 1180 673 1247 710 739 798 1491 827 1553
RPM W RPM W RPM W RPM RPM RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W
2400 [1133]
— — — —
540 580 582 612 711 890 740 952 770 1014 799 1076 828 1138 857 1200 887 1261 929 1538 958 1623 987 1709 1017 1794
2500 [1180]
— — — —
552 633 593 624 720 950 749 1012 778 1074 808 1136 837 1198 866 1260 895 1322 936 1602 965 1687 995 1773 1024 1858
2600 [1227]
— — — —
564 687 603 635 729 1010 758 1072 787 1134 816 1196 846 1258 875 1320 914 1581 943 1666 972 1751 1002 1837 1031 1922
2700 [1274]
— —
539 670 577 744 614 648 737 1070 766 1132 796 1194 825 1256 854 1318 883 1380 921 1645 950 1730 980 1816 1009 1901 1038 1986
2800 [1321]
— —
554 733 590 801 625 660 746 1131 775 1192 804 1254 834 1316 863 1378 892 1440 928 1709 958 1794 987 1880 1016 1965 1046 2050
2900 [1369]
— —
569 801 604 866 638 673 755 1191 784 1253 813 1315 842 1376 872 1438 906 1688 936 1773 965 1858 994 1944 1024 2029 1053 2115
3000 [1416]
546 741 854 869 617 931 650 685 763 1251 792 1313 822 1375 851 1437 880 1498 913 1752 943 1837 972 1923 1002 2008 1031 2093 1060 2179
3500 [1652] 622 1112 658 1271 689 1344 719 748 807 1552 836 1613 865 1675 894 1737 920 1987 950 2072 979 2158 1009 2243 1038 2328 1067 2414 1097 2499
856 1615 886 1677 913 1923 943 2008 972 2094 1001 2179 1031 2264 1060 2350 1089 2435
3600 [1699] 638 1202 672 1361 704 1440 728 757 815 1612 844 1674 874 1735 903 1797 928 2051 957 2136 986 2222 1016 2307 1045 2393 1075 2478 1104 2563
Air
Flow
CFM [L/s]
1156 2499
1104 2392 1134 2478 1163 2563
1111 2456 1141 2542 1170 2627
RPM W RPM W RPM W
1046 1879 1075 1965 1105 2050
1053 1944 1083 2029 1112 2114
1061 2008 1090 2093 1119 2178
1068 2072 1097 2157 1127 2243
1075 2136 1104 2221 1134 2307
1082 2200 1112 2285 1141 2371
1090 2264 1119 2350 1148 2435
1126 2585 1155 2670 1185 2756
1119 2521 1148 2606 1178 2691
1133 2649 1163 2734 1192 2820
0.1 [.02] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.7 [.17] 0.8 [.20] 0.9 [.22] 1.0 [.25] 1.1 [.27] 1.2 [.30] 1.3 [.32] 1.4 [.35] 1.5 [.37] 1.6 [.40] 1.7 [.42] 1.8 [.45] 1.9 [.47] 2.0 [.50]
External Static Pressure—Inches of Water [kPa]
743
751
760
769
RPM
645
656
667
680
708
725
734
777
786
1107
1189
1274
1306
W
664
717
769
828
887
956
1024
1366
1426
0.6 [.15]0.5 [.12]
1249
1309
1369
1430
W
812
878
945
1017
1069
1129
1189
1490
1550
1187
1247
1307
1368
W
729
791
853
923
993
1069
1144
1428
1488
Drive Package L M
Motor H.P. [W] 2.0 [1491.4] 2.0 [1491.4]
Blower Sheave BK110 BK90
Motor Sheave 1VP-44 1VP-44
Turns Open 1 2 3 4 5 6 1 2 3 4 5 6
RPM 682 650 620 587 555 523 869 838 806 774 742 710
N
3.0 [2237.1]
BK65
1VP-44
1 2 3 4 5 6
1157 1106 1056 1005 954 904
NOTES: 1. Factory sheave settings are shown in bold print.
2. Re-adjustment of sheave required to achieve rated airflow at ARI minimum E.S.P.
3. Do not operate above blower RPM shown as motor overloading will occur.
4. Do not set motor sheave below one turn open.
NOTE: L-Drive left of 1st bold line, M-Drive in middle of bold lines, N-Drive right of 2nd bold line.
AIRFLOW CORRECTION FACTORS
7.5 TON [26.4 kW]
0.98 0.99TOTAL MBH
0.99
0.97
0.97
3000
[1416]
1.00 1.01
1.000.99
1.02
3400
[1605]
POWER kW 1.000.99
1.00
3200
[1510]
0.94SENSIBLE MBH 0.91
2800
[1321]
ACTUAL—CFM
[L/s]
2600
[1227]
1.02
1.01
1.05
3600
[1699]
1.03
1.02
1.08
3800
[1793]
COMPONENT AIR RESISTANCE, IWC
7.5 TON [26.4 kW]
Component
Standard Indoor Airflow—CFM [L/s]
2400
[1133]
2600
[1227]
2800
[1321]
3000
[1416]
3200
[1510]
3400
[1604]
3600
[1699]
Resistance—Inches Water [kPa]
Wet Coil
0.047
[0.012]
0.051
[0.013]
0.055
[0.014]
0.060
[0.015]
0.065
[0.016]
0.071
[0.018]
0.076
[0.019]
Economizer
100% R.A. Damper Open
0.05
[0.012]
0.06
[0.015]
0.07
[0.017]
0.08
[0.020]
0.09
[0.022]
0.10
[0.025]
0.11
[0.027]
Horizontal Economizer
100% R.A. Damper Open
0.03
[0.007]
0.04
[0.009]
0.04
[0.010]
0.05
[0.011]
0.05
[0.012]
0.06
[0.014]
0.06
[0.015]
Concentric Diffuser RXRN-FA65 or
FA75 & Transition RXMC-CD04
DNA
.017
[0.042]
.020
[0.050]
.025
[0.062]
.031
[0.077]
.037
[0.092]
DNA
Concentric Diffuser RXRN-AA61 or
AA71 & Transition RXMC-CE05
DNA DNA DNA DNA DNA
DNA
.017
[0.042]
Horizontal Economizer
100% O.A. Damper Open
0.08
[0.020]
0.08
[0.020]
0.08
[0.020]
0.10
[0.024]
0.11
[0.027]
0.12
[0.030]
0.13
[0.032]
NOTES: 1. Multiply correction factor times gross performance data.
2. Resulting sensible capacity cannot exceed total capacity.
[ ] Designates Metric Conversions
NOTE: Add component resistance to duct resistance to determine total external static pressure.
DNA = Data not Available.
AIRFLOW CORRECTION FACTORS-C090
7.5 TON [26.4 kW]
COMPONENT AIR RESISTANCE, IWCC090
7.5 TON [26.4 kW]
20
21
AIR-FLOW PERFORMANCE – 10 TON RLRL-C120 MODELS
1090 2875 11103900 [1841] 699 1526 727 1601 754 1675 782 1750 809 1824 837 1899 864 1973 927 2015 948 2080 968 2194 988 2307 1008 2421 1029 2534 1057 2648 1069 2761
4000 [1888] 713 1609 740 1683 768 1758 795 1832 823 1907 850 1961 878 2056 935 2085 955 2199 975 2312 996 2426 1016 2539 1043 2653 1070 2767
2988
1077 2880
4100 [1935] 726 1692 754 1766 781 1841 809 1915 836 1990 864 2064 922 2091 942 2204 963 2318 983 2431 1003 2545 1024 2658 1056 2772 1084 2885 1084 2999
4200 [1982] 740 1774 767 1849 795 1923 822 1998 850 2072 877 2147
External Static Pressure—Inches of Water [kPa]
3200 [1510]
— — — — — —
657 1170 715 1245 742 1319 770 1394 797 1468 825 1543 852 1617 880 1692 956 1698 976 1703 996 1817 1017 1930
3300 [1557]
— — — —
673 1179 701 1253 728 1328 756 1402 783 1477 811 1551 838 1626 866 1700 943 1705 963 1708 948 1822 976 1935 1024 2049
3400 [1605]
— — — —
687 1261 714 1336 742 1410 769 1485 797 1559 824 1634 852 1708 879 1763 950 1811 971 1827 962 1941 989 2054 1032 2168
3500 [1652]
— —
673 1270 700 1344 728 1419 755 1493 783 1588 810 1642 838 1717 865 1791 938 1813 958 1832 978 1946 975 2059 1003 2173 1039 2286
3600 [1699]
— —
686 1352 714 1427 741 1501 769 1576 796 1650 824 1725 851 1799 879 1874 945 1892 966 1951 986 2065 989 2178 1016 2292 1047 2405
3700 [1746] 672 1361 700 1435 727 1510 755 1584 782 1659 810 1733 837 1808 865 1882 933 1896 953 1956 973 2070 993 2183 1002 2297 1030 2410 1054 2524
3800 [1793] 686 1443 713 1518 741 1592 768 1667 796 1741 823 1818 861 1890 878 1965 940 2003 960 2075 981 2189 1001 2302 1016 2416 1043 2529 1062 2643
4300 [2029] 753 1857 781 1932 808 2006 836 2081 853 2155 917 2215 937 2328 957 2442 978 2555 998 2669 1018 2782 1039 2896 1083 3009 1111 3123 1099 3236
930 2209 950 2323 970 2438 990 2550 1011 2663 1031 2777 1070 2890 1097 3004 1092 3117
4700 [2218] 807 2188 835 2263 862 2337 906 2462 927 2576 947 2689 967 2803 988 2916 1008 3030 1028 3143 1048 3257 1069 3371 1137 3484 1165 3598 1130 3711
1130 3102
1097 2994 1117 3107 1138 3221
1105 3112 1125 3226 1145 3339
1037 2044 1057 2157 1077 2271
1044 2162 1065 2276 1085 2390
1052 2281 1072 2395 1092 2508
1059 2400 1080 2513 1100 2627
1067 2519 1087 2632 1108 2746
1075 2637 1095 2751 1115 2864
1082 2756 1102 2870 1123 2983
1120 3350 1140 3453 1160 3577
1112 3231 1133 3345 1153 3458
1150 3825 1170 3938 1190 4052
1191 3442 —1150 3215 1171 3329
1158 3334
—
1178 3448
1166 3453 1186 3566
1098 2384 1118 2498
1105 2503 1125 2617
1113 2622 1133 2735
1120 2740 1141 2854
1128 2859 1148 2973
1135 2978 1156 3091
1143 3097 1163 3210
1181 3690 — —
1173 3572 1193 3685
— — — —
— —
1199 3561 — — — —
— — — — — —
1138 2611 1159 2725 1179 2838
1146 2730 1166 2844 1186 2957
1153 2849 1174 2962 1194 3076
1161 2968 1181 3081 — —
1168 3086 1189 3200 — —
1176 3205 1196 3318 — —
1183 3324 — — — —
— — — — — —
— — — — — —
— — — — — —
4400 [2077] 767 1940 794 2014 822 2089 849 2163 877 2238 924 2333 945 2447 965 2560 985 2674 1006 2787 1026 2901 1046 3014 1097 3128 1124 3241 1107 3355
4500 [2124] 780 2023 808 2097 835 2172 863 2248 912 2338
1188
932 2452
4600 [2171] 794 2105 821 2180 840 2254 876 2329 919 2457 940 2571 960 2684 980 2798 1000 2911 1021 3025 1041 3138 1061 3252 1124 3365 1151 3479 1122 3592
952 2585 973 2679 993 2793 1013 2906 1033 3020 1054 3133 1110 3247 1138 3360 1115 3474
3809 —1127 3468 1148 3582 1168 3695 —
1142 3706 1163 3819 1183 3933
1135 3587 1155 3701 1175 3814
— — — —
1196 3928 — —
— — — — — —
— — — — — —
— — — — — —
4800 [2265] 821 2271 848 2345 876 2420 914 2581 934 2695 955 2808 975 2922 995 3035 1015 3149 1036 3262 1056 3376 1076 3489 1151 3603 1178 3716 1137 3830 1157 3943 1178 4057 1198 4170 — — — — — — — — — —
RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM W RPM WRPM W RPM W RPM W
0.1 [.02] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17] 0.8 [.20] 0.9 [.22] 1.0 [.25] 1.1 [.27] 1.2 [.30] 1.3 [.32] 1.4 [.35] 1.5 [.37]
RPM
1.6 [.40] 1.7 [.42] 1.8 [.45]
W RPM W RPM W RPM W
1.9 [.47] 2.0 [.50] 2.1 [.52] 2.2 [.55] 2.3 [.57]
Air
Flow
CFM [L/s]
Capacity 10 Ton [35.2 kW]
Drive Package L M
Motor H.P. [W] 2.0 [1491.4] 3.0 [2237.1]
Blower Sheave BK90 BK65
Motor Sheave 1VP-44 1VP-44
Turns Open 1 2 3 4 5 6 1 2 3 4 5 6
RPM 845 810 775 739 704 669 1138 1089 1041 992 943 894
NOTES: 1. Factory sheave settings are shown in bold print.
2. Re-adjustment of sheave required to achieve rated airflow at ARI minimum E.S.P.
3. Do not operate above blower RPM shown as motor overloading will occur.
4. Do not set motor sheave below one turn open.
NOTE: L-Drive left of bold line, M-Drive right of bold line.
AIRFLOW CORRECTION FACTORS
10 TON [35.2 kW]
0.98 0.99TOTAL MBH 0.96
0.99
0.97
0.97
3800
[1793]
1.00 1.01
1.000.99
1.02
4200
[1982]
POWER kW 0.98 1.000.98
1.00
4000
[1888]
1.03
1.01
1.07
4600
[2171]
0.95SENSIBLE MBH 0.91 0.93
3600
[1699]
ACTUAL—CFM
[L/s]
3200
[1510]
3400
[1605]
1.04
1.01
1.09
4800
[2265]
1.02
1.01
1.05
4400
[2077]
COMPONENT AIR RESISTANCE, IWC 10 TON [35.2 kW]
Component
Standard Indoor Airflow—CFM [L/s]
Concentric Diffuser RXRN-FA65 or
FA75 & Transition RXMC-CD04
0.31
[0.077]
0.37
[0.092]
DNA DNA DNA DNA DNA
Concentric Diffuser RXRN-AA61 or
AA71 & Transition RXMC-CE05
DNA
3200
[1510]
3400
[1604]
3600
[1699]
3800
[1793]
4000
[1888]
4200
[1982]
4400
[2076]
DNA
0.17
[0.042]
0.18
[0.045]
0.21
[0.052]
Resistance—Inches Water [kPa]
0.24
[0.060]
0.27
[0.067]
Horizontal Economizer
100% O.A. Damper Open
0.11
[0.027]
0.12
[0.030]
0.13
[0.032]
0.15
[0.0.36]
0.16
[0.040]
0.18
[0.044]
Wet Coil
0.065
[0.016]
0.071
[0.018]
0.076
[0.019]
0.082
[0.020]
0.087
[0.022]
0.093
[0.023]
0.099
[0.025]
0.19
[0.047]
Economizer
100% R.A. Damper Open
0.09
[0.022]
0.10
[0.025]
0.11
[0.027]
0.12
[0.030]
0.13
[0.032]
0.14
[0.035]
0.15
[0.037]
DNA
4600
[2171]
DNA
0.105
[0.026]
0.20
[0.50]
0.16
[0.040]
0.10
[0.024]
DNA
4800
[2265]
Horizontal Economizer
100% R.A. Damper Open
0.05
[0.012]
0.06
[0.014]
0.06
[0.015]
0.07
[0.017]
0.08
[0.020]
0.09
[0.021]
0.09
[0.022]
DNA
0.110
[0.027]
0.21
[0.052]
0.17
[0.042]
0.10
[0.025]
Concentric Diffuser RXRN-AA66 or
AA76 & Transition RXMC-CF06
DNA DNA DNA DNA DNA DNA DNA
0.31
[0.077]
0.32
[0.080]
NOTE: Add component resistance to duct resistance to determine total external static pressure.
DNA = Data not Available.
NOTES: 1. Multiply correction factor times gross performance data.
2. Resulting sensible capacity cannot exceed total capacity.
[ ] Designates Metric Conversions
COMPONENT AIR RESISTANCE, IWC-C120
10 TON [35.2 kW]
AIRFLOW CORRECTION FACTORS-C120
10 TON [35.2 kW]
R
LRL-C090CL No Heat ————44/44 50/50 50/50 ——44/44 50/50 50/50
CC10C 1 7.2/9.6 24.56/32.75 20/23.1 44/44 50/50 50/50 25/29 25/30 44/44 50/50 50/50
C
C15C 1 10.8/14.4 36.84/49.13 30/34.6 48/54 50/50 60/60 38/44 40/45 44/44 50/50 50/50
CC20C 1 14.4/19.2 49.13/65.5 40/46.2 60/68 60/60 70/70 50/58 50/60 44/44 50/50 50/50
CC30C 1 21.6/28.8 73.69/98.25 60/69.3 85/97 90/90 100/100 75/87 80/90 44/44 50/50 50/50
C
C40C 1 28.8/38.4 98.25/131 80.1/92.4 111/126 125/125 150/150 101/116 110/125 44/44 50/50 50/50
RLRL-C120CL No Heat ————49/49 60/60 60/60 ——49/49 60/60 60/60
C
C10C 1 7.2/9.6 24.56/32.75 20/23.1 49/49 60/60 60/60 25/29 25/30 49/49 60/60 60/60
CC15C 1 10.8/14.4 36.84/49.13 30/34.6 49/54 60/60 60/60 38/44 40/45 49/49 60/60 60/60
CC20C 1 14.4/19.2 49.13/65.5 40/46.2 60/68 60/60 70/70 50/58 50/60 49/49 60/60 60/60
C
C30C 1 21.6/28.8 73.69/98.25 60/69.3 85/97 90/90 100/100 75/87 80/80 49/49 60/60 60/60
CC40C 1 28.8/38.4 98.25/131 80.1/92.4 111/126 125/125 150/150 101/116 110/125 49/49 60/60 60/60
C
C50C 1 36.1/48 123.16/163.75 100.1/115.5 136/155 150/150 175/175 126/145 150/150 49/49 60/60 60/60
RLRL-C090CM No Heat ————44/44 50/50 50/50 ——44/44 50/50 50/50
C
C10C 1 7.2/9.6 24.56/32.75 20/23.1 44/44 50/50 50/50 25/29 25/30 44/44 50/50 50/50
CC15C 1 10.8/14.4 36.84/49.13 30/34.6 48/54 50/50 60/60 38/44 40/45 44/44 50/50 50/50
C
C20C 1 14.4/19.2 49.13/65.5 40/46.2 60/68 60/60 70/70 50/58 50/60 44/44 50/50 50/50
CC30C 1 21.6/28.8 73.69/98.25 60/69.3 85/97 90/90 100/100 75/87 80/90 44/44 50/50 50/50
CC40C 1 28.8/38.4 98.25/131 80.1/92.4 111/126 125/125 150/150 101/116 110/125 44/44 50/50 50/50
R
LRL-C120CM No Heat ————54/54 60/60 60/60 ——54/54 60/60 60/60
CC10C 1 7.2/9.6 24.56/32.75 20/23.1 54/54 60/60 60/60 25/29 25/30 54/54 60/60 60/60
CC15C 1 10.8/14.4 36.84/49.13 30/34.6 54/60 60/60 60/60 38/44 40/45 54/54 60/60 60/60
CC20C 1 14.4/19.2 49.13/65.5 40/46.2 67/75 70/70 80/80 50/58 50/60 54/54 60/60 60/60
CC30C 1 21.6/28.8 73.69/98.25 60/69.3 99/103 100/100 110/110 75/87 80/90 54/54 60/60 60/60
CC40C 1 28.8/38.4 98.25/131 80.1/92.4 117/132 125/125 150/150 101/116 110/125 54/54 60/60 60/60
CC50C 1 36.1/48 123.16/163.75 100.1/115.5 142/161 150/150 175/175 126/145 150/150 54/54 60/60 60/60
RLRL-C090CN No Heat ————49/49 60/60 60/60 ——49/49 60/60 60/60
CC10C 1 7.2/9.6 24.56/32.75 20/23.1 49/49 60/60 60/60 25/29 25/30 49/49 60/60 60/60
CC15C 1 10.8/14.4 36.84/49.13 30/34.6 54/60 60/60 60/60 38/44 40/45 49/49 60/60 60/60
CC20C 1 14.4/19.2 49.13/65.5 40/46.2 67/75 70/70 80/80 50/58 50/60 49/49 60/60 60/60
CC30C 1 21.6/28.8 73.69/98.25 60/69.3 92/103 100/100 110/110 75/87 80/90 49/49 60/60 60/60
CC40C 1 28.8/38.4 98.25/131 80.1/92.4 117/132 125/125 150/150 101/116 110/125 49/49 60/60 60/60
2
08/240 VOLT, THREE PHASE, 60 HZ, AUXILIARY ELECTRIC HEATER KITS CHARACTERISTICS AND APPLICATION
S
ingle Power Supply for Both Unit and Heater Kit Separate Power Supply for Both Unit and Heater Kit
Heater Kit Air Conditioner Heater Kit Air Conditioner
O
ver Current Protective
D
evice Size
O
ver Current Protective
D
evice Size
R
HEEM
M
odel
N
umber
R
XJJ-
H
eater Kit
N
ominal
k
W
N
o. of
S
equence
S
teps
R
ated
H
eater
k
W @
2
08/240 V
H
eater
K
BTU/Hr @
2
08/240 V
H
eater
A
mp. @
2
08/240 V
U
nit Min.
C
kt.
A
mpacity @
2
08-240V
M
in. Ckt.
A
mpacity
2
08/240V
M
ax. Fuse
S
ize
2
08/240V
M
in. Circuit
A
mpacity
2
08/240V
Min./Max.
@ 208 V
Min./Max.
@ 240 V
M
in./Max.
@
208 V
M
in./Max.
@
240 V
XIX. HEATER KIT CHARACTERISTICS
TABLE A
A
UXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION (RLRL MODELS)
208/240V – 3 PHASE
22
HEATER KIT CHARACTERISTICS
TABLE A
A
UXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION (RLRL MODELS)
480V – 3 PHASE
RLRL-C90DL No Heat ————21 25/25 ———21 25/25 —
C
C10D 1 9.6 32.75 11.5 21 25/25 — 15 15 21/0 25/25 0/0
CC15D 1 14.4 49.13 17.3 27 30/30 — 22 25 21/0 25/25 0/0
C
C20D 1 19.2 65.5 23.1 34 35/35 — 29 30 21/0 25/25 0/0
C
C30D 1 28.8 98.25 34.6 49 50/50 — 44 45 21/0 25/25 0/0
CC40D 1 38.4 131 46.2 63 70/70 — 58 60 23/0 25/25 0/0
RLRL-C120DL No Heat ————23 25/25 ———23 25/25 —
C
C10D 1 9.6 32.75 11.5 23 25/25 — 15 15 23/0 25/25 0/0
CC15D 1 14.4 49.13 17.3 27 30/30 — 22 25 23/0 25/25 0/0
CC20D 1 19.2 65.5 23.1 34 35/35 — 29 30 23/0 25/25 0/0
C
C30D 1 28.8 98.25 34.6 49 50/50 — 44 45 23/0 25/25 0/0
CC40D 1 38.4 131 46.2 63 70/70 — 58 60 23/0 25/25 0/0
C
C50D 1 48 163.75 57.7 78 80/80 — 73 80 23/0 25/25 0/0
RLRL-C090DM No Heat ————21 25/25 ———21 25/25 —
C
C10D 1 9.6 32.75 11.5 21 25/25 — 15 15 21/0 25/25 0/0
CC15D 1 14.4 49.13 17.3 27 30/30 — 22 25 21/0 25/25 0/0
C
C20D 1 19.2 65.5 23.1 34 35/35 — 29 30 21/0 25/25 0/0
CC30D 1 28.8 98.25 34.6 49 50/50 — 44 45 21/0 25/25 0/0
C
C40D 1 38.4 131 46.2 63 70/70 — 58 60 21/0 25/25 0/0
R
LRL-C120DM No Heat ————26 30/30 ———26 30/30 —
CC10D 1 9.6 32.75 11.5 26 30/30 — 15 15 26/0 30/30 0/0
CC15D 1 14.4 49.13 17.3 31 35/35 — 22 25 26/0 30/30 0/0
CC20D 1 19.2 65.5 23.1 38 40/40 — 29 30 26/0 30/30 0/0
CC30D 1 28.8 98.25 34.6 52 60/60 — 44 45 26/0 30/30 0/0
CC40D 1 38.4 131 46.2 67 70/70 — 58 60 26/0 30/30 0/0
CC50D 1 48 163.75 57.7 81 90/90 — 73 80 26/0 30/30 0/0
RLRL-C090DN No Heat ————24 30/30 ——— 24 30/30 —
CC10D 1 9.6 32.75 11.5 24 30/30 — 15 15 24/0 30/30 0/0
CC15D 1 14.4 49.13 17.3 31 35/35 — 22 25 24/0 30/30 0/0
CC20D 1 19.2 65.5 23.1 38 40/40 — 29 30 24/0 30/30 0/0
CC30D 1 28.8 98.25 34.6 52 60/60 — 44 45 24/0 30/30 0/0
CC40D 1 38.4 131 46.2 67 70/70 — 58 60 24/0 30/30 0/0
480 VOLT, THREE PHASE, 60 HZ, AUXILIARY ELECTRIC HEATER KITS CHARACTERISTICS AND APPLICATION
S
ingle Power Supply for Both Unit and Heater Kit Separate Power Supply for Both Unit and Heater Kit
Heater Kit Air Conditioner Heater Kit Air Conditioner
O
ver Current Protective
D
evice Size
O
ver Current Protective
D
evice Size
RHEEM
Model
Number
R
XJJ-
H
eater Kit
N
ominal
k
W
N
o. of
S
equence
S
teps
R
ated
H
eater
k
W @
4
80 V
H
eater
K
BTU/Hr @
4
80 V
H
eater
A
mp.
@
480 V
U
nit Min.
C
kt.
A
mpacity @
4
80V
M
in. Ckt.
A
mpacity
4
80V
M
ax. Fuse
S
ize
4
80V
M
in. Circuit
A
mpacity
4
80V
M
in./Max.
@
480 V
M
in./Max.
@
480 V
M
in./Max.
@
480 V
M
in./Max.
@
480 V
23
HEATER KIT CHARACTERISTICS (continued)
T
ABLE A
AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION (RLRL MODELS)
600V – 3 PHASE
RLRL-C090YL No Heat ————16 20/20 ———16 20/20 —
C
C10Y 1 9.6 32.75 9.2 17 20/20 — 12 15 16/0 20/20 0/0
CC15Y 1 14.4 49.13 13.9 23 25/25 — 18 20 16/0 20/20 0/0
C
C20Y 1 19.2 65.5 18.5 29 30/30 — 24 25 16/0 20/20 0/0
CC30Y 1 28.8 98.25 27.7 40 40/40 — 35 35 16/0 20/20 0/0
CC40Y 1 38.4 131 37 52 60/60 — 47 50 16/0 20/20 0/0
RLRL-C120YL No Heat ————18 20/20 ———18 20/20 —
C
C10Y 1 9.6 32.75 9.2 18 20/20 — 12 15 18/0 20/20 0/0
CC15Y 1 14.4 49.13 13.9 23 25/25 — 18 20 18/0 20/20 0/0
C
C20Y 1 19.2 65.5 18.5 29 30/30 — 24 25 18/0 20/20 0/0
CC30Y 1 28.8 98.25 27.7 40 40/40 — 35 35 18/0 20/20 0/0
CC40Y 1 38.4 131 37 52 60/60 — 47 50 18/0 20/20 0/0
C
C50Y 1 48 163.75 46.2 63 70/70 — 58 60 18/0 20/20 0/0
R
LRL-C090YM No Heat ————16 20/20 ——— 16 20/20 —
CC10Y 1 9.6 32.75 9.2 17 20/20 — 12 15 16/0 20/20 0/0
CC15Y 1 14.4 49.13 13.9 23 25/25 — 18 20 16/0 20/20 0/0
C
C20Y 1 19.2 65.5 18.5 29 30/30 — 24 25 16/0 20/20 0/0
CC30Y 1 28.8 98.25 27.7 40 40/40 — 35 35 16/0 20/20 0/0
C
C40Y 1 38.4 131 37 52 60/60 — 47 50 16/0 20/20 0/0
R
LRL-C120YM No Heat ————23 30/30 ——— 23 30/30 —
CC10Y 1 9.6 32.75 9.2 23 30/30 — 12 15 23/0 30/30 0/0
CC15Y 1 14.4 49.13 13.9 28 30/30 — 18 20 23/0 30/30 0/0
CC20Y 1 19.2 65.5 18.5 34 35/35 — 24 25 23/0 30/30 0/0
CC30Y 1 28.8 98.25 27.7 45 45/45 — 35 35 23/0 30/30 0/0
CC40Y 1 38.4 131 37 57 60/60 — 47 50 23/0 30/30 0/0
CC50Y 1 48 163.75 46.2 68 70/70 — 58 60 23/0 30/30 0/0
RLRL-C090YN No Heat ————21 2525 ———21 25/25 —
CC10Y 1 9.6 32.75 9.2 22 25/25 — 12 15 21/0 25/25 0/0
CC15D 1 14.4 49.13 13.9 28 30/30 — 18 20 21/0 25/25 0/0
CC20Y 1 19.2 65.5 18.5 34 35/35 — 24 25 21/0 25/25 0/0
CC30Y 1 28.8 98.25 27.7 45 45/45 — 35 35 21/0 25/25 0/0
CC40Y 1 38.4 131 37 57 60/60 — 47 50 21/0 25/25 0/0
600 VOLT, THREE PHASE, 60 HZ, AUXILIARY ELECTRIC HEATER KITS CHARACTERISTICS AND APPLICATION
S
ingle Power Supply for Both Unit and Heater Kit Separate Power Supply for Both Unit and Heater Kit
Heater Kit Air Conditioner Heater Kit Air Conditioner
Over Current Protective
Device Size
Over Current Protective
Device Size
RHEEM
Model
Number
R
XJJ-
H
eater Kit
N
ominal
k
W
N
o. of
S
equence
S
teps
R
ated
H
eater
k
W @
6
00 V
H
eater
K
BTU/Hr @
6
00 V
H
eater
A
mp.
@
600 V
U
nit Min.
C
kt.
A
mpacity @
6
00V
M
in. Ckt.
A
mpacity
6
00V
M
ax. Fuse
S
ize
6
00V
M
in. Circuit
A
mpacity
6
00V
M
in./Max.
@
600 V
M
in./Max.
@
600 V
M
in./Max.
@
600 V
M
in./Max.
@
600 V
24
25
WARNING
!
XX. TROUBLE SHOOTING CHART
DISCONNECT ALL POWER TO UNIT BEFORE SERVICING. CONTACTOR MAY BREAK ONLY ONE SIDE. FAILURE
TO SHUT OFF POWER CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH.
SYMPTOM POSSIBLE CAUSE REMEDY
U
nit will not run • Power off or loose electrical connection • Check for correct voltage at compressor contactor in control
b
ox
•
Thermostat out of calibration-set too high • Reset
•
Defective contactor • Check for 24 volts at contactor coil - replace if contacts are
o
pen
•
Blown fuses • Replace fuses
•
Transformer defective • Check wiring-replace transformer
• High pressure control open (if provided) • Reset-also see high head pressure remedy-
• Interconnecting low voltage wiring damaged • Replace thermostat wiring
Condenser fan runs, compressor • Run capacitor defective (single phase only) • Replace
doesn’t • Loose connection • Check for correct voltage at compressor -
check & tighten all connections
• Compressor stuck, grounded or open motor winding • Wait at least 2 hours for overload to reset.
open internal overload. If still open, replace the compressor.
• Low voltage condition At compressor terminals, voltage must be within 10% of rating
plate volts when unit is operating.
Insufficient cooling • Improperly sized unit • Recalculate load
• Improper airflow • Check - should be approximately 400 CFM [188.78 L/s] per ton.
• Incorrect refrigerant charge • Charge per procedure attached to unit service panel.
• Air, non-condensibles or moisture in system • Recover refrigerant, evacuate & recharge, add filter drier
• Incorrect voltage • At compressor terminals, voltage must be within 10% of rating
plate volts when unit is operating.
Compressor short cycles • Incorrect voltage • At compressor terminals, voltage must be ± 10% of
nameplate marking when unit is operating.
• Defective overload protector • Replace - check for correct voltage
• Refrigerant undercharge • Add refrigerant
Registers sweat • Low evaporator airflow • Increase speed of blower or reduce restriction - replace air
filter
High head-low vapor pressures • Restriction in liquid line, expansion device or filter drier • Remove or replace defective component
• Flow check piston size too small • Change to correct size piston
• Incorrect capillary tubes • Change coil assembly
• TXV does not open • Replace TXV
High head-high or normal vapor • Dirty condenser coil • Clean coil
pressure - Cooling mode • Refrigerant overcharge • Correct system charge
• Condenser fan not running • Repair or replace
• Air or non-condensibles in system • Recover refrigerant, evacuate & recharge
High head-high or normal vapor • Low air flow - condenser coil • Check filters - correct to speed
pressure - Heating mode • Refrigerant overcharge • Correct system charge
• Air or non-condensibles in system • Recover refrigerant, evacuate & recharge
• Dirty condenser coil • Check filter - clean coil
Low head-high vapor pressures • Defective Compressor valves • Replace compressor
Low vapor - cool compressor - • Low evaporator airflow • Increase speed of blower or reduce restriction - replace air
iced evaporator coil filter
• Operating below 65°F outdoors • Add Low Ambient Kit
• Moisture in system • Recover refrigerant - evacuate & recharge - add filter drier
• TXV limiting refrigerant flow • Replace TXV
High vapor pressure • Excessive load • Recheck load calculation
• Defective compressor • Replace
Fluctuating head & vapor • TXV hunting • Check TXV bulb clamp - check air distribution on coil - replace
pressures TXV
• Air or non-condensibles in system • Recover refrigerant, evacuate & recharge
Gurgle or pulsing noise at • Air or non-condensibles in system • Recover refrigerant, evacuate & recharge
expansion device or liquid line
XXI. WIRING DIAGRAMS
26
27
RLRL SYSTEM CHARGE CHARTS
FIGURE 16
BOTH COMPRESSORS MUST BE OPERATING BEFORE CHECKING
REFRIGERANT CHARGE.
B
EFORE FINAL REFRIGERANT CHECK!
RETURN AIR TEMPERATURE MUST BE WITHIN COMFORT CONDITIONS
XXII. CHARGING CHARTS
28
RLRL SYSTEM CHARGE CHARTS
FIGURE 17
B
OTH COMPRESSORS MUST BE OPERATING BEFORE CHECKING
R
EFRIGERANT CHARGE.
BEFORE FINAL REFRIGERANT CHECK!
R
ETURN AIR TEMPERATURE MUST BE WITHIN COMFORT CONDITIONS
29
30
31
CM 0511
32
