REV 20240821
Champion Power Equipment, Inc.
PARTS INFORMATION
9500W DuAl Fuel elecTRIc START GeNeRATOR
SeRIAl NuMBeR RANGe: All
To order replacement parts please visit:
shop.championpowerequipment.com
or call 1-877-338-0999.
MODel #201508
2
TABle OF cONTeNTS
Generator Parts Diagram ............................................. 3
Generator Parts list .................................................. 4
engine Parts Diagram ................................................ 5
engine Parts list ...................................................... 6
cylinder Head Parts Diagram ........................................ 8
cylinder Head Parts list ............................................. 9
carburetor Parts Diagram ..........................................10
carburetor Parts list ................................................ 11
Alternator Parts Diagram ........................................... 12
Alternator Parts list ................................................. 13
Fuel Tank Parts Diagram ............................................14
Fuel Tank Parts list..................................................15
control Panel Parts Diagram .......................................16
control Panel Parts list ............................................. 17
Frame Assembly Parts Diagram ....................................18
Frame Assembly Parts list ......................................... 19
Wiring Diagram ......................................................20
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
3
GeNeRATOR PARTS DIAGRAM
Figure A
1
2
3 See Figure F
4
5 See Figure H
21
22 See Figure B
27
23
24 See Figure E
38 See Figure G
13 14 15 16 17 18 19 20
31 32 33 34 35 36 37
41 42
43
6
39 40
30
7 12 10 9 8
27
11
29
28
26
25
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
4
GeNeRATOR PARTS lIST
# Part Number Description Qty.
1 90007-000024 M6 x 25 Hex Flange Bolt, Blk Zn 4
2 90408-000008 Flat Washer, Ø6, Blk Zn 4
3 96104-Y16620-0027 Fuel Tank Assy - See Figure F 1
4 90698-000002 Protective Rubber Sleeve 2
5 96103-Y51100-0035 Frame Assy - See Figure H 1
6 31115-000002 Battery Strap, 220×20×3.5 1
7 90134-000001 M5 x 12 Cross Hex Pan Head Bolt, Blk Zn 3
8 77300-000003 LPG Hose With Regulator 1
9 90007-000012 M6 x 16 Hex Flange Bolt, Blk Zn 4
10 82007-000005 Decorative Cover, PMS 109C 1
11 96003-Y18100-0014 Muffler Assy 1
12 16287-000001 Dust Cap 1
13 18101-000005 Muffler Outlet Gasket 1
14 90139-000001 M5 x 10 Hex Bolt, Blk Zn 4
15 18250-000005 Spark Arrestor 1
16 90007-000008 M6 x 12 Hex Flange Bolt, Blk Zn 4
17 80019-000002 Guide Hood, Muffler 1
18 90001-000041 M8 x 16 Hex Flange Bolt, Blk Zn 2
19 18030-000007 Muffler Support White Zn 1
20 90001-000040 M8 x 16 Hex Flange Bolt, White Zn 2
21 90303-000004 M8 Hex Nut, Blk Zn 2
22 96100-500DNV00-01 Engine - See Figure B 1
23 18100-000015 Muffler 1
24 96003-Y31300-0004 Alternator Assy - See Figure E 1
25 16750-000027 Fuel Valve Assy 1
26 35720-000001 CO Alarm 1
27 90124-000003 Self Tapping Screw, PT5×16 4
28 90103-000013 M5 x 16 Screw, White Zn 2
29 30351-000002 Cover, CO Alarm 1
30 90729-000005 Vent Hose, Ø9.5×Ø16.8×250 1
# Part Number Description Qty.
31 90001-000027 M6 x 25 Hex Flange Bolt, Blk Zn 1
32 90415-000001 Toothed Lock Washer, Blk Zn 1
33 30009-000024 Grounding Wire 1
34 90303-000003 M6 Hex Nut, Blk Zn 1
35 90408-000006 Flat Washer, Blk Zn 3
36 90403-000003 Spring Washer, Blk Zn 2
37 90312-000001 M6 Wing Nut, Blk Zn 1
38 35610-000182 Control Panel Assy - See Figure G 1
39 77100-000003 Pressure Reducing Valve 1
40 90748-000002 Clamp, Ø10-16 3
41 31114-000007 DC Wire Harness, Engine 1
42 31112-000015 DC Wire Harness, Barttery 1
43 31110-000004 Battery, 12V/14Ah 1
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
5
eNGINe PARTS DIAGRAM
1
2
3
4
5
See Figure C
6
7
8
9
10
11
30
29
28
27
26
25
24
23
22
21
20
68
66
67
56
57
58
59
76
60
78
65
64
63
62
61
77
19
18
77
31
32
33
77
69
71
72
34
35
36
37
38
39
29
40
41
42
43
44
77
12
13
14
70
15
16
17
73
74
75
45
46
47
48
49
50
See Figure D 51
80
79
52
53
54
55
Figure B
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
6
eNGINe PARTS lIST
# Part Number Description Qty.
1 90001-000018 M6 x 12 Hex Flange Bolt, White Zn 4
2 12410-000002 Cylinder Head Cover, White Zn 1
3 12004-000006 Cylinder Head Cover Gasket 1
4 12003-000006 M10 x 85 Cylinder Head Bolt, White Zn 4
5 96003-Z12140-0025 Cylinder Head - See Figure C 1
6 30010-000006 Spark Plug, F7RTJC 1
7 90502-000008 Pin, Ø12 x 20 2
8 14081-000003 Valve Tappet 2
9 13200-000001 Piston Ring Assy 1
10 13111-000002 Piston 1
11 13010-000002 Connecting Rod 1
12 90804-000001 Stop Block 1
13 90685-000016 Clamp, Ø17 x 1.4, White Zn 1
14 17004-000008 Breather Tube, Ø12 × Ø16 x 108 1
15 14070-000001 Valve Lifter 2
16 13122-000002 Piston Pin Clip 2
17 13121-000005 Piston Pin 1
18 11310-000002 Crankcase Assy 1
19 90548-000001 Bearing, 6202 2
20 13300-000037 Crankshaft Assy 1
21 13401-000001 Balancing Shaft 1
22 90502-000002 Pin, Ø8 x 12 2
23 11001-000012 Crankcase Gasket 1
24 16400-000004 Governor Gear Assy 1
25 90547-000014 Bearing, 6208 1
26 15010-000009 Oil Dipstick, PMS 109C 1
27 11411-000002 Crankcase Cover 1
28 90001-000050 M8 x 40 Hex Flange Bolt, Blk Zn 9
29 90682-000005 Oil Seal, Ø52 x Ø40 x 9 2
30 14200-000001 Camshaft Assy 1
# Part Number Description Qty.
31 28101-000001 Rubber Plug 1
32 11007-000003 M12 x 18 Drain Plug Bolt, White Zn 2
33 09100-000002 Starter Motor 1
34 90685-000017 Clamp 2
35 28110-000026 Engine Fan Cover 1
36 90001-000019 M6 x 12 Hex Flange Bolt, Blk Zn 5
37 28261-000004 Retainer Ring, Recoil Starter 1
38 28200-000023 Recoil Starter Assy 1
39 90001-000025 M6 x 20 Hex Flange Bolt, Blk Zn 3
40 90001-000049 M8 x 35 Hex Flange Bolt, White Zn 2
41 19306-000001 Air Deflector, Crankcase, White Zn 1
42 90001-000016 M6 x 10 Hex Flange Bolt, White Zn 2
43 90412-000003 Washer, Ø21 x Ø12 x 2 2
44 19304-000004 Cylinder Body Shroud 1
45 13510-000026 Flywheel Assy 1
46 19352-000007 Engine Cooling Fan 1
47 30400-000004 Ignition Coil 1
48 90001-000028 M6 x 28 Hex Flange Bolt, White Zn 2
49 28002-000003 Starter Pulley, White Zn 1
50 13501-000002 M16 x 1.5 Flywheel Nut, White Zn 1
51 96003-Z16100-0012 Carburetor Assy - See Figure D 1
52 17100-000007 Air Cleaner Assy 1
53 17151-000001 Element 1, Air Cleaner 1
54 17151-000002 Element 2, Air Cleaner 1
55 90305-000007 M6 Hex Flange Nut, White Zn 2
56 16061-000003 Governor Arm 1
57 90412-000004 Washer, Ø8.4 x Ø19.5 x 0.8 2
58 16070-000004 Governor Support Assy, White Zn 1
59 16072-000003 Governor Support Bolt, M6 x 24, White Zn 1
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
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eNGINe PARTS lIST
# Part Number Description Qty.
60 16063-000025
Governor Spring, Ø10.2 x Ø1.8 x 141, White
Zn
1
61 90682-000007 Oil Seal, Ø14 x Ø8 x 4 1
62 90501-000005 Pin, White Zn 1
63 16012-000003 Throttle Valve Returning Spring 1
64 16062-000006 Governor Rod, White Zn 1
65 16520-000007 Air Guide, Engine Fan, White Zn 1
66 90305-000014 M10 Hex Flange Nut, White Zn 1
67 37060-000006 Oil Sensor 1
68 90001-000022 M6 x 16 Hex Flange Bolt, White Zn 2
69 90684-000001 Clip, Ø6 x 10.6 x 130 4
70 90685-000014 Clamp, Ø16 x 1.6 1
71 90001-000007 M5 x 16 Hex Flange Bolt, White Zn 2
72 30500-000001 Starter Relay 1
73 90748-000002 Clamp,Ø10~Ø16 1
74 90729-000010 Vent Hose, Ø9.5×Ø16.8×460 1
75 30431-000021 Rubber Sleeve, Ø19.5×Ø18×65 1
76 90305-000005 M6 Hex Flange Nut, Blk Zn 1
77 90001-000018 M6 x 12 Hex Flange Bolt, White Zn 5
78 16011-000001 Clip, Throttle Valve 1
79 17003-000009 Air Cleaner Support, White Zn 1
80 90001-000019 M6 x 12 Hex Flange Bolt, Blk Zn 1
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
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cYlINDeR HeAD PARTS DIAGRAM
Figure C
1
2
3
4
5
6
7
8
9 10
11
12
13
14
15
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
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cYlINDeR HeAD PARTS lIST
# Part Number Description Qty.
1 14310-000001 Valve Rocker Arm 2
2 14318-000005 Rocker Arm Shaft Assy 2
3 90001-000018 M6 x 12 Hex Flange Bolt, White Zn 1
4 12419-000002 Pin Limit Plate, Cylinder Head Cover 1
5 12104-000001 Lash Cap, Valve 2
6 12109-000001 Valve Lock Clamp, Ø5.5×Ø9 4
7 12112-000002 Valve Spring Retainer 2
8 12103-000009 Valve Spring 2
9 12101-000001 Valve Seal Guide 1
10 12140-000037 Cylinder Head 1
11 90204-000011 Stud, M6/M8 x 110, Blk Zn 2
12 90203-000001 Stud, M8 x 34, Blk Zn 2
13 12131-000001 Cylinder Head Gasket 1
14 12121-000001 Exhaust Valve 1
15 12111-000001 Intake Valve 1
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
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cARBuReTOR PARTS DIAGRAM
Figure D
11
1
2
3
4
5
6
7
8
9
10
12
13
14
15
16
16
8
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
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cARBuReTOR PARTS lIST
# Part Number Description Qty.
1 17002-000002 Inlet Gasket 1
2 16003-000003 Carburetor Insulator Plate 1
3 16001-000003 Carburetor Gasket 1
4 16100-000027 Carburetor Assy 1
5 17001-000006 Air Cleaner Gasket 1
6 90685-000002 Clamp, Ø9 x 0.8 x 8, Dacromet 1
7 90686-000042 Fuel Tube, Ø4 x Ø10 x 490 1
8 30431-000019 Rubber Sleeve, Ø13 x Ø11.5 x 180 2
9 16112-000003 Seal Ring, Float 1
10
16161-000048 Main Jet(112#), Standard 1
16161-000045 Main Jet(110#), Altitude 3000-6000 Feet /
16161-000078 Main Jet(108#), Altitude 6000-8000 Feet /
11 90681-000007 Seal Ring 1
12 16108-000002 Magnetic Valve 1
13 16120-000001 Choke Lever 1
14 90685-000010 Clamp, Ø10.5 x 8 x 0.8, Dacromet 1
15 90686-000017 Fuel Tube, Ø4 x Ø10 x 305 1
16 90685-000007 Clamp, Ø9.5 x 8 x 0.8, Dacromet 2
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
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AlTeRNATOR PARTS DIAGRAM
1 2 3 4
5 6 7 8 5 9 10 11
12 13
14
1516 17
18 19 20
21
Figure E
22
5
24
23
17
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
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AlTeRNATOR PARTS lIST
# Part Number Description Qty.
1 31330-000002 Rotor, AL, Ø204 x 158 1
2 31310-000003 Stator, AL, Ø204 x 158 1
3 31303-000002 Terminal Block 1
4 31320-000002 Carbon Brush Assy 1
5 90001-000007 M5 x 16 Hex Flange Bolt, White Zn 8
6 30049-000004 M10 x1.25 x 285, Rotor Bolt, White Zn 1
7 30048-000004 M6 x 199, Stator Bolt, White Zn 4
8 30060-000012 AVR 1
9 51124-000010 Mounting Bracket, White Zn 1
10 90007-000003 M5 x 12 Hex Flange Bolt, Blk Zn 2
11 90001-000019 M6 x 12 Hex Flange Bolt, Blk Zn 1
12 90303-000001 M5 Stator Nut, Blk Zn 2
13 90403-000002 Spring Washer, Blk Zn 2
14 31300-000010 Alternator Assy, AL, Ø204 x 158 1
15 30023-000005 Alternator Vent Stopper 1
16 30024-000003 Alternator Vent 1
17 90001-000001 M5 x 10 Hex Flange Bolt, White Zn 2
18 30021-000005 End Housing 1
19 31316-000002 M5 x 232 Stator Bolt 2
20 90408-000011 Flat Washer, Ø10.4 × Ø30 × 4, White Zn 1
21 30022-000009 End Housing Cover 1
22 30009-000014 Grounding Wire 1
23 90408-000003 Flat Washer, White Zn 2
24 90727-000001 Band, 4×200 2
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
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Fuel TANK PARTS DIAGRAM
Figure F
1
2
3
10
7
8
9
4
5
6
11
12
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
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Fuel TANK PARTS lIST
# Part Number Description Qty.
1 16730-000010 Fuel Tank Cap 1
2 16652-000009 Fuel Filter 1
3 15150-000003 One Way Valve 1
4 16804-000027 Connection Tube, Ø4.5 x Ø8.5 x 845 1
5 90740-000005 Clamp, Ø9 1
6 16680-000002 Fitting, Fuel Tank Drain 1
7 16601-000001 Vibration Mount 1, Ø12.5 x 16, Fuel Tank 4
8 90683-000001 Bushing, White Zinc 4
9 16620-000017 Fuel Tank, 29.1L, RT2910A 1
10 37200-000010 Fuel Gauge 1
11 90685-000010 Clamp, Ø10.5 x 0.8 x 8, Dacromet 1
12 82153-000004 Scald Resistant Film 1
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
16
cONTROl PANel PARTS DIAGRAM
Figure G
1
2
3
4
6
5
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
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cONTROl PANel PARTS lIST
# Part Number Description Qty.
1 35680-000034 Control Panel Housing 1
2 35632-000006 Intelligauge, INT1AOF 1
3 35627-000001 30Amp Circuit Breaker,2P Flip, 250V 1
4 35627-000003 39.5Amp Circuit Breaker,2P Flip, 250V 1
5 90103-000017 M3 x 6 Screw, Blk Zn 8
6 31234-000003
20Amp Circuit Breaker, Push Button,
125/250V
2
7 35160-000011 Engine Switch 1
8 35614-000004 L14-30R Receptacle, 30A, 125V/250V 1
9 35614-000012 L14-50R Receptacle, 50A, 125V/250V 1
10 35614-000018 5-20R GFCI Receptacle, 20A, 125V/125V 2
11 35654-000012 Receptacle Cover, 14-20R 1
12 35654-000013 Receptacle Cover, 5-20R 2
13 35654-000005 Receptacle Cover 2
14 35650-000069 Control Panel 1
15 35654-000010 Receptacle Cover, L14-30R 1
16 35660-000077 Wire Harness, Control Panel 1
17 90305-000016 M4 Hex Flange Nut, White Zn 20
18 90408-000029 Flat Washer, Ø4 x Ø12 x 0.7, Blk Zn 7
19 30008-000004 Control Module, EV10 1
20 30008-000003 Control Module, OV0402 1
21 30007-000002 Charging Module, EC0803 1
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
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FRAMe ASSeMBlY PARTS DIAGRAM
Figure H
1
2
3
4
5
6
7
8
9 10 8
11
12
13
14
15 16 17 18
5
20
21
19
8
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
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FRAMe ASSeMBlY PARTS lIST
# Part Number Description Qty.
1 51100-000076 Frame Assy 1
2 44001-000003 Decorated Hub Cap, PMS 109C 2
3 44020-000011 Roll Pin, Ø16 x 103.5, Blk Zn 2
4 44110-000008 Wheel, 9.5 in, PMS 109C 2
5 90583-000001 R-Clip,Ø2 x 38, Blk Zn 4
6 90306-000002 M10 Hex Flange Nut, Blk Zn 4
7 51012-000001 Vibration Mount 1, Frame 4
8 90305-000011 M8 Hex Flange Nut, Blk Zn 9
9 90001-000054 M8 x 50 Hex Flange Bolt, Blk Zn 4
10 51016-000011 Support Leg 2
11 90305-000008 M6 Hex Flange Nut, Blk Zn 2
12 24329-000008 Block 1 2
13 51014-000017 Vibration Seat, Frame 2
14 90001-000025 M6 x 20 Hex Flange Bolt, Blk Zn 2
15 90001-000041 M8 x 16 Hex Flange Bolt, Blk Zn 1
16 24329-000006 Heat Shield 1
17 90504-000002 Pin Shaft, Ø8 x 40, Blk Zn 2
18 90722-000006 End Plug 2
19 90103-000007 M4 x 16 Screw, Blk Zn 2
20 54110-000016 Handle, Ø25 x 1.2 1
21 54101-000006 Handle Sheath, PMS 109C 1
201508 - 9500W DuAl Fuel elecTRIc START GeNeRATOR
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WIRING DIAGRAM
