Thermomate ATORVHTHMA6RD 12V 5kW All-In-One Diesel Air User Manual

E&OE © Thermomate

Colours may vary

User Manual

[Revision 10.0]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE

AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary

in appearance, assembly, inclusions, specifications, description, and packaging.

Diesel Air Heater – TH-RVH6

E&OE © Thermomate 2

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

• Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

• Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

• Keep clear of moving parts.

• Equipment may be a potential source of

electric shock or injury if misused.

• Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

• Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

•

Work areas should be clean and well it.

• Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

• If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

•

Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

• Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

• Do not use the equipment if tired or under

the influence of drugs, alcohol or

medication.

• This equipment is not intended for use by

persons with reduced physical, sensory or

mental capabilities.

General Fuel Safety

•

Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

• Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

• Do NOT smoke near fuel or when

refuelling.

• Always shut off the engine before

refuelling.

• Do NOT refuel a hot engine.

• Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

• Always refuel in well ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

•

Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

• Use combustion engines OUTSIDE only,

and far away from windows, doors and

vents.

General Equipment Use and Care

•

The equipment is designed for domestic

use only.

• Handle the equipment safely and carefully.

• Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

• Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

• Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

• Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

• Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

• Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases or liquids etc.

• The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

• Do not clean equipment with solvents,

flammable liquids or harsh abrasives.

• For specific equipment safety use and care,

see Equipment Safety.

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Diesel Air Heater – TH-RVH6

E&OE © Thermomate 3

General Electrical Safety

•

Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

• Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

• When wiring electrically powered

equipment, follow all electrical and safety

codes.

• Wherever possible, use a residual current

device (RCD).

• High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

•

Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

• Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

• Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

• Do NOT use electrical equipment in wet

conditions or in damp locations.

• Do NOT use electrical cords to lift, move or

carry equipment.

• Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

•

The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

• Do NOT attempt any maintenance or repair

work not described in this manual.

• After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories or performing repair or

maintenance.

• Do NOT adjust while the equipment is

running.

• Perform service-related activities in suitable

conditions, such as a workshop.

• Replace worn, damaged or missing

warning/safety labels immediately.

Diesel Air Heater Safety

• W

ARNING: THIS PRODUCT MAY HEAT SURFACES AROUND IT. HEAT MAY BE PROJECTED IN ANY DIRECTION. KEEP AWAY FROM

ANY SURFACE THAT COULD BE AFFECTED BY HEAT.

• APPLICATIONS. The air heater is not affected by the engine. It is used for the following vehicles with corresponding power. All kinds of auto and

trailers. Construction and machinery. Agricultural machineries. Boat, ship, yacht. Caravans.

• FUNCTION. Warm-up/Defrost glass. Heat and keep warm driving cabs, cabins, cargo holds, staff carrier interiors, caravans.

• DO NOT USE FOR LONG, CONSTANT HEATING OF: Living rooms, garages, residential-purpose boats, people, animals and articles of objects.

• Do not install the heater around objects that can easily catch fire or get damaged from high temperatures.

• When installing the exhaust vent, prevent the exhaust from entering the heating space through the ventilator, hot air inlet and a window. Keep the

exhaust pipe clear at all times. The exhaust pipe outlet should be kept away from flammable objects. Avoid heating and igniting any flammable

objects/substances near the air heater.

• The combustion-supporting air, which is used for the air heater, should never be inhaled. Ensure that the air inlet isn’t blocked and keep the inlet

open and clear of any obstacles. If the air inlet is equipped with a filter, keep it clean on a regular basis.

• The heater air is composed of fresh/circulating air, which is inhaled from the clean area of the air heater. The air inlet pipe should be protected

with either a safety fence or other suitable tools. Always keep the pipe clear and open.

• To prevent people and objects from being injured/damaged, the hot air pipe should be installed in a place where it could not be accessed easily.

• DO NOT change/modify any internal components of the air heater.

• DO NOT use spare parts from other manufacturers.

• Always follow instructions and guidelines during installation and operation.

• Use only original attachments and spare parts during installation and maintenance.

• DO NOT use the air heater in places where there is flammable vapours or dust such as fuel depots, carbon storehouses, timber storehouses,

granaries and diesel/petrol fuel stations.

• Turn OFF the air heater when re-filling it with fuel.

• If there is a fuel leak or discharge, immediately contact an authorised mechanic or professional for repairs.

• While working, do not cut-off the electric power directly to turn OFF the air heater.

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Diesel Air Heater – TH-RVH6

E&OE © Thermomate 4

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Diesel Air Heater – TH-RVH6

E&OE © Thermomate 5

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

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Diesel Air Heater – TH-RVH6

E&OE © Thermomate 6

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

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Diesel Air Heater – TH-RVH6

E&OE © Thermomate 7

Table of Contents

Safety ............................................................................................................................................................. 2

Safety Symbols ........................................................................................................................................................... 5

Parts Identification ....................................................................................................................................... 8

Spare Parts .................................................................................................................................................... 9

Installation ................................................................................................................................................... 10

Installation Diagram .................................................................................................................................................. 10

Main Heater Installation ............................................................................................................................................ 10

Installation of the Air Heating System ....................................................................................................................... 11

Fuel Pump Installation .............................................................................................................................................. 12

Fuel Filter Installation ................................................................................................................................................ 12

Fuel Tube Installation ............................................................................................................................................... 12

Installation Diagram of Electrical System ................................................................................................................. 13

Combustion Air Siphoning Tube and Exhaust Tube Installation .............................................................................. 14

Operation ..................................................................................................................................................... 15

Typical Set-Up .......................................................................................................................................................... 16

Manual Refuelling ..................................................................................................................................................... 16

Remote Control ......................................................................................................................................................... 16

LCD Panel ................................................................................................................................................................ 17

Troubleshooting ......................................................................................................................................... 20

Specifications ............................................................................................................................................. 21

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Diesel Air Heater – TH-RVH6

E&OE © Thermomate

Parts Identification

No. Name

1 All-in-one unit

2 External intake

3 External exhaust

4

Internal exhaust

5

Air filter and clamps

6

Muffler and clamps

6

5

4

3

2

1

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Diesel Air Heater – TH-RVH6

E&OE © Thermomate 9

Spare Parts

Spare parts available for purchase, scan QR codes below:

QR Code SKU

ATORVHTHMA6RD

ATORVHTHMA6BK

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Diesel Air Heater – TH-RVH6

E&OE © Thermomate 10

Installation

NOTE: Only special-purpose parts can be used in the installation of the air heater. The following picture

is the diagram for installation. The positions and ways of fixing various parts may vary from one

automobile model to another, but the general principles must be followed in conformity with the requirements of

this section. Otherwise, the air heater may not work normally, or safety problems may occur.

Installation Diagram

Main Heater Installation

A tight and secure seal is necessary between the main heater and the installation surface on the vehicle. The

special gasket supplied by the manufacturer must inserted in, installation surface must be even, and its parts at

the installation bases of the main heater should have unevenness less than1 mm. After drilling installation holes,

evenness must be improved according to this requirement. While installing, rotate the four M6 nuts provided until

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Diesel Air Heater – TH-RVH6

E&OE © Thermomate 11

they are tight and secure. For re-installation of the main heater, a new gasket must be used to replace the old

one.

After installation of the main heater, check and make sure that there is no contact or friction between the blade

wheel of the fan and other nearby parts to ensure smooth operation.

Installation of the Air Heating System

The air heating system of the heater should not be connected to the air channel of the vehicle. Either an

independent outer circulation or inner circulation mode can be adopted.

When an external heating air tube is attached to the heater, the tube diameter should not be smaller than 85mm.

The material should be capable of resisting high temperatures. The maximum pressure drop between the air

inlet side and outlet side of the air heating system should not be higher than 0.15kPa.

The hot air from the heating system should not make contact on parts that are unable to resist high amounts of

heat. In passenger vehicles, the hot air vent should not be blocked by passengers. A self-provided protective net

can be installed, if necessary.

For a heater that’s working in external circulation mode, the position of the air inlet port should ensure that under

normal operation, no splashes of water can be sucked into the heater and that no exhaust from the engine can

be sucked in.

For a heater working in internal circulation mode, measures should be taken to avoid recycling the supplied hot

air back into the air inlet port. If there is no air inlet tube attached in this mode, an air inlet hood with grids must

be installed at the air inlet port of the main heater. The inlet air should be drawn from the cold area of the

compartment, such as under the seats.

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Diesel Air Heater – TH-RVH6

E&OE © Thermomate 12

Fuel Pump Installation

The fuel pump should be installed in places with no residual heat coming from vehicle parts or in places with

ample cool ambient air. Its ambient temperature should not exceed 20N. When installing the fuel pump, please

use the fuel pump holder supplied with the heater to hold the pump tight. The pump is fixed with a shock-

reducing tightening piece.

Fuel Filter Installation

The fuel filter should be installed before the fuel inlet port. Ensure that the fuel flow is correctly followed. Its

position should conform with the image above.

Fuel Tube Installation

Use only flexible nylon tubes, which has good light resistance and thermal stability. They are supplied with the

heater and can be used as the fuel tube. The inner diameter of the tube is 2mm.

The position of the fuel tube should be against any flying debris and should be positioned away from any heat-

emitting parts of the vehicle. Protective devices can be installed, if necessary.

The fuel tube from the fuel pump to the main heater could be installed in any directions other than downwards.

The fuel tube should be tied to a secure object. The distance between the two ties should be less than 50cm.

The fuel tube fittings supplied with the heater should only be used for connections between the fuel tube and the

fuel pump, fuel tube and heater, fuel tube and the sucking tube of the fuel tank and fuel tube. The fuel tube

should be secured with clamps for the fuel tube. Remove all air bubbles from the connections.

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Diesel Air Heater – TH-RVH6

E&OE © Thermomate 13

1: Fuel tube clamp 2: Fuel tube fitting 3: Fuel tube

Installation Diagram of Electrical System

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Diesel Air Heater – TH-RVH6

E&OE © Thermomate 14

Combustion Air Siphoning Tube and Exhaust Tube

Installation

The air for combustion must be siphoned in from fresh air outside of the vehicle. The combustion exhaust must

be discharged outside through the exhaust tube. Precautions must be observed to avoid the exhaust from re-

entering the vehicle.

The tubes go through the outer wall or holes on the bottom of the vehicle. Precautions must be observed to

prevent water from entering. The tubes must be protected and should be able to resist shocks permanently.

Only use the air inlet tube and exhaust tube provided with the heater. The air inlet tube is a corrugated pipe

made of an aluminium tube covered with plastic and wrapping paper: The exhaust tube is a corrugated

stainless-steel tube. Please identify them and ensure you do not switch them with each other during installation.

To connect them with the heater, please use the supplied clamps to secure them tightly on the combustion air

inlet and exhaust tube vent, respectively. The protective hood on the vents of the air inlet tube and exhaust tube

must be kept in good condition. Removing them could incur further damages.

Both the air inlet and exhaust tubes should come out and downwards from the heater, otherwise, drill a 4mm

hole at the bottom of the tube to remove any water condensations. If the tube needs to curve, ensure that the

curve’s radius is bigger than 50mm.

The intake and exhaust need to be facing away from the engine of the vehicle,

meaning you need to position the tubes toward the rear of the vehicle. Do not

allow debris, snow or water to inhibit the intake or exhaust.

Install the exhaust tube further away from plastic objects or those with poor

heat-resistance. The exhaust tube should be properly affixed. The exhaust

vent should face downwards, perpendicular to the road’s surface with an angle

between 90 to 10°. To ensure that you get the correct angle range, the exhaust

tube’s clip should be positioned within 150mm from the tube’s end.

WARNING!  Non-compliance with the above instructions could start a

fire.  Install a protective cover on the exhaust tube inside the vehicle to avoid

personal injuries.

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Diesel Air Heater – TH-RVH6

E&OE © Thermomate 15

Operation

NOTE: After installation, turn ON the heater repeatedly a few times to fill-up the fuel tube and to avoid starting

failure due to lack of fuel.

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Diesel Air Heater – TH-RVH6

E&OE © Thermomate 16

Typical Set-Up

You can cut the internal exhaust tubes to fit all 4 of the internal exhaust vents on the all in one unit.

Manual Refuelling

Rotate the rotary knob clockwise until all red LEDs are ON. Then, press the OFF button for three or more

seconds. At this time, diesel will be manually pumped in. Afterwards, press the OFF button for three or more

seconds again.

NOTE:

Fuel pipe should be 1.5 – 2 metres in length. Recommended voltage: 22.5 – 12.8V

Remote Control

NOTE: Batteries not included.

Button Functions

Start-Up/Shutdown: Press and hold for about two seconds to turn ON/OFF the heater.

Confirm: View working status.

Up Button: Increases diesel or temperature.

Internal exhaust

External exhaust

Intake

External intake

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Diesel Air Heater – TH-RVH6

Down Button: Decreases diesel or temperature.

Pairing the Remote Control

1. While the heater is OFF, press the Down Button for a few seconds on the LCD panel. If it shows , it

has entered the remote control code-matching interface.

2. Press the Power and Confirm buttons on the remote control together. The text “waiting/matching” will appear

on the remote control. The remote control and LCD panel should automatically pair-up. After successful

matching, the LCD will automatically exit the code interface and display normal working parameters. If code-

matching fails, it will not return to normal working parameters. The LCD will automatically exit the code-

matching interface if it doesn’t receive any remote control pairing code after several seconds.

Temperature Control

When Temperature Control mode is selected by the remote control, press both Up and Down buttons together to

display the temperature when switching to automatic temperature control. Diesel volume will also be displayed if

the temperature is control manually.

Working Status Adjustment

The working status of the heater can be adjusted at any time with the remote control:

•

Up button: Increases the pump diesel amount (manual temperature control mode) or raises the setting

temperature to increase the heater’s output temperature.

•

Down button: Decreases the pump diesel amount (manual temperature control mode) or reduces the

setting temperature to decrease the heater’s output temperature.

LCD Panel

Button Functions

Settings: Enter the setting state, adjust setting parameters, and change

the working status of the heater.

Confirm -> OK: Under the setting state, confirm the current setting value

and enter the next parameter setting. View the heater state in the non-

setting state.

▲: In the setting state, this increases the setting parameters. In the non-setting state, this increases the set

working temperature.

ON/OFF: Quickly press the button to turn it ON; the status indicator light will turn ON. Press and hold the button

for about 2 seconds to turn it OFF; the status indicator light will flash.

▼: In the setting state, this decreases the setting parameter. In the non-setting state, this decreases the set

working temperature.

Remote Control Matching

1. In the non-setting state, press the Up button first, then press and hold the Confirm button for 3 seconds or

more. Remote control will display ‘HFA’ upon entering its code matching interface.

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Diesel Air Heater – TH-RVH6

2. Press the Confirm button on the remote control to transmit the remote control code, then exit the code

interface after code matching is successful; the heater will then enter start-up state. If the code matching

fails, the heater will not enter start-up state. It will exit the code matching state after several seconds of

inactivity.

Parameter Settings

Press the Setting button to enter and the status icon corresponding to the display screen will light-up.

1. Time setting

Up and Down button of adjusting

parameters

Press Confirm button to set the hours (24-hour

system) and minutes in turn, and press confirm

button to enter the next item.

2. Timing switch

setting

It is closed by default, showing no.

1-oF. Press the Up button to start,

showing no. 1-on to enter.

Press Confirm button to set the start-up and

shutdown time of the first group and the start-

up and shutdown time of the second group in

turn. After the adjustment, press confirm button

to enter the next item.

Inputting of

administrative

password

Press the Up and Down buttons. When the correct value appears, press Confirm button to

enter the next digit. After the 4

th

digit is inputted, press Confirm button to enter the next

item.

3. Setting of

pump diesel

amount

Press the Up and Down buttons to

modify the minimum pump diesel

amount to reach the required value,

and then press Confirm button.

Modify setting with the Up and Down buttons to

meet the requirements of maximum pump

diesel amount, and then press confirm button

to enter the next item.

4. Fan speed

setting

Press the Up and Down buttons to

modify the minimum fan speed to

reach the required value, and then

press Confirm button.

Modify the setting with Up and Down buttons to

meet the requirements of maximum fan speed,

and then press Confirm button to enter the next

item.

5. Operating

voltage setting

Main board operating voltage can only be selected while the heater is turned OFF.

Press the Up and Down buttons to select the switching work voltage 12V system to be

adjusted to display U-12, and system to be adjusted to display U-24 to complete the

selection. Before start-up, check whether the diesel pump, motor and ignition plug of

the heater are a match with each other to avoid damage.

6. Selection of

speed signal

Press the Up and Down buttons to set the speed signal. The polarity of the two magnets of

the impeller is opposite or only one magnet is selected as 1. The polarity of the two

magnets of the impeller is the same. Please select parameter 2. If this parameter is

incorrectly selected, the speed difference will be about 1x.

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Diesel Air Heater – TH-RVH6

7. Administrative

password

modification

After entering, OFF status will be displayed. If there is no need of modification, just press

Confirm button to skip the password modification, saving parameters and exiting

automatically. Press the Up button and it will display "ON", and then press Confirm button

to enter modification status. Input a new, 4-digit password and then press Confirm button

to save the password and the adjusted setting parameters, exiting automatically.

PRECAUTIONS: After all the parameters are set, you must press Confirm button to exit before saving the

setting parameters. If you press the Confirm button to exit, the parameters will not be stored. Please check each

new digit of password carefully and save it, through which you can enter to the parameter modification next time.

Query Heater Status Description

Time display Ambient temperature display Setting temperature display (automatic

temperature control)/setting pump diesel amount display (Manual temperature control)

in non-setting state, press the confirm button to view it cyclically. Display of history fault

code Display of supply voltage

Re-Filling Fuel in Manual Mode

In the non-setting state, press and hold the Down button first and then press and hold the Confirm button to

enter the manual pump interface. When it displays ‘H-oF’, release the Confirm button first and then release the

Down button. Press the Up button to start the manual diesel pumping; it will then display ‘H-on’. You can hear

the diesel pump and the diesel pump icon will light-up. Press the Down or Setting button to close and exit

manual pump mode; the diesel pump icon will turn OFF.

Time Button Description

After the running time is set, press the Confirm button to enter the Time button function setting, which defaults to

"oF" OFF state.

1. Press the Up button to start the "ON" state, the press the Confirm button to set the first group about the

hours and minutes of start-up time, and then enter the setting of hours and minutes of shutdown time after

confirmation.

2. Press the Confirm button to enter the second group. The setting method is the same as above. Set the hours

and minutes of start-up time, and then the hours and minutes of shutdown time. A time interval may be set

between the two sets of timings. The timing function is only run once.

3. After this time, the current time will be turned OFF. Please turn it ON again and set the time for the next

session. The alarm clock icon will light-up after the Time setting and will turn OFF at the end of the session.

Temperature Control Mode Switching Description

In the non-setting state, press and hold the Up button first and then press the Setting button to display ‘P-x.x’ (xx

represents the pump diesel amount), i.e., entering the manual temperature control mode. The pump diesel

amount is limited to the current setting - the initial pump diesel amount.

When you press the 2 button above, XX is displayed. C (xx stands for temperature value), that is, the automatic

temperature control mode is entered, and the pump diesel amount is controlled to run between the maximum

pump diesel amount - the initial pump diesel amount.

The automatic change of pump diesel amount in two modes depends on the change of temperature. The

difference between the two modes is that the pump diesel amount in automatic mode can reach the maximum

value in the parameter setting and when the heater heat is high. The pump diesel amount in manual mode is

limited to the current setting value and will not reach the maximum value in the parameter setting. The heat is

limited to the range of choice, taking into account the usage habits of some old drivers.

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Diesel Air Heater – TH-RVH6

Troubleshooting

Faults

LCD Panel

Display

Digital Panel

Display

Knob Panel

Display

Solution

Insufficient power supply

E-01 1 indicator light

Ensure heater is plugged

in correct power source.

Overvoltage

E-02 2 indicator lights

Ensure heater is plugged

in correct power source

or reduce power supply.

Ignition plug fault

E-03 3 indicator lights

Check if ignition plug is in

open-circuit or short-

circuit.

Diesel pump fault

E-04 4 indicator lights

Check if the diesel pump

has been disconnected.

Heater is overheating

E-05 5 indicator lights

Check the temperature

sensor or if the fan has

abnormal rotating speed.

Motor fault

E-06 6 indicator lights

Check the magnet’s

polarity, the sensor

location or if the wirings

in the terminal are loose.

Broken connection fault

E-07 7 indicator lights

Check the panel’s

connecting plug and see

whether the blue harness

connector is loose or

disconnected.

Extinguished heat

E-08 8 indicator lights

Check if the diesel circuit

is blocked by debris or

air.

Sensor fault

E-09 9 indicator lights

Check if the sensor plug

is loose, broken or short-

circuited.

Ignition failure

E-10 10 indicator lights

Check if the diesel circuit

is blocked, or if diesel

transportation is not

running smoothly. Diesel

pump is stuck.

Volatilization net is

blocked due to diesel

product problem, and

other reasons that can

cause two ignition

failures.

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Diesel Air Heater – TH-RVH6

Specifications

Power

5kW

Voltage

12V

Fuel tank

5L

Fuel

Diesel

Noise Level

70db-90db

Fuel consumption (L/hr)

0.21-0.51

Working temperature

(-40°C +20°C)

Intake duct diameter

4.5cm

Exhaust diameter

8cm

Duct length

80cm

Diameter of vent

2.5cm

Fan speed setting

4000-4500rpm

Max. remote control distance

30m

Number of outlets

4

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Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety



Consult all documentation, packaging

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.



Before each use, check the product for

loose/broken/damaged/missing parts,

wear or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear or leaks.



Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.



Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.



The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.



This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business

or employee, or financially affect the user, business or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement or service by a technician

may cause financial loss, loss of employee time or an

inconvenience requiring compensation.



If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

diagrams or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

Thermomate ATORVHTHMA6RD 12V 5kW All-In-One Diesel Air Heater

Product's Documents

Product manual

Specifications

Thermomate ATORVHTHMA6RD Questions and Answers