Sealey BTR4 Universal Trolley for Portable MIG Welders User Manual

UNIVERSAL TROLLEY FOR PORTABLE MIG

WELDERS

Model no: BTR4.V3

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY

8 DO NOT put more than one bottle on the trolley.

9 Always seat the bottle in the upright position.

9 Always secure the bottle tightly to the trolley with the chains provided.

9  Onlyusethetrolleyonrm,level,unobstructedsurfaceswhicharecapableofsupportingthetrolleyanditsload.

8 DO NOTusethetrolleyonslopingsurfaces.

8 DO NOT allow others to ride on the trolley.

8 DO NOT attempt to move the trolley by pulling on the earth or torch cable.

8 DO NOTattachthewelder’searthclamptothemetalframeofthetrolleyasthismayresultinaccidentalarcingfromthetorch.

9 Replace or repair damaged parts. Use only recommended parts. Unauthorised parts may be dangerous and will invalidate the

warranty.

9 Store gas cylinders in a vertical position only and ensure the storage area is correctly secured.

8 DO NOT store gas cylinders in areas where temperature exceeds 50°C. DO NOT use direct heat on a cylinder. Always keep gas

cylinders cool.

8 DO NOTattempttorepairormodifyanypartofagascylinderorvalve,andDO NOT puncture or damage a cylinder.

8 DO NOTobscureorremoveanyo󰀩ciallabelsfromacylinder.Alwayscheckthegasidentitybeforeuse.

8 DO NOT get gas cylinders oily or greasy.

8 DO NOTtrytoliftorhandlecylinderbyitscap,guardorvalve.Alwayskeepcapsandguardsinplaceandclosevalvewhennotin

use.

9  Gascylindersareheavy,usemechanicalliftingequipment.

 WARNING!Failuretocomplywiththeseinstructionsmayresultinlossofload,damagetotrolleyorotherpropertyand/orpersonal

injury.

2. INTRODUcTION

RobusttrolleycarriesportableMIGwelderandgasbottle,makingrelocationofweldingequipmentquickandeasy.Fittedwithtwoxed

wheelsandtwocastorsforexcellentmanoeuvrabilityandsuppliedwithbottleretainingchainsandcablestowagehooks.UppertrayforMIG

welderandtwolowertraysforassociateditems.SuitableforportableMIGweldersupto300mmwideand480mmlongincludingModelNo’s

MIGHTYMIG90,MIGHTYMIG100,MIGHTYMIG150*andSUPERMIG140*.

3. SPEcIFIcATION

Model no: .................................................................................................................BTR4.V3

Application(s): .......... MIGHTYMIG100,MIGHTYMIG150*,SUPERMIG130,SUPERMIG140*

note: ............................................................................. *Withfoot,wheelsandaxleremoved

MaximumWelderWidth/Length: .......................................................................... 280/445mm

nettWeight: ............................................................................................................... 11.20Kg

load Capacity ................................................................................................................. 45kg

BTR4.V3Issue127/11/18

Original Language Version

Referto

instructions

4. ASSEMBLY

4.1. Using the diagram below as a guide; loosely assemble the trolley.

4.2.  Slidetheaxlesupports(9)throughtheslotsinthebase(1)sotheaxlemaybeinsertedintothesupports.

4.3.  Whenthewheels(2and3),backpanel(4),shelves(1,5and6),uprightsupports(7aand7b)andthehooks(8)areinplace, 

 tightenallxings.

NOTE! Whenattachingthebackpanel(4)ensuretheslotsforthechainsarefacingdownwards.

5. OPERATION

5.1. LOADING A GAS BOTTLE

5.1.1. Thetrolleycanbeloadedwithasuitablegasbottleuptoasizeof93cminheight.Tallerbottlesshouldnotbeloadedontothe 

 trolleyasitmaybecomeunstableintransit.Themaximumweightofbottleshouldnotexceed50kg.Thetrolleyisdesignedto 

accommodate one bottle only.

5.1.2. Positionthetrolleyasnearaspossibletotheweldingbottle.Themaximumsizebottlewillrequiretwopeopletoloadit.Whenthe

bottle is in place it should be held steady by one person whilst the other secures the chains around the bottle. The chains must be

 astightaspossibletoensurestabilityofthetrolley.Makesurethattheendsofthechainsarefullyengagedintheslotsintheback

 oftheverticalbackpanel.

5.2. LOADING A WELDER

5.2.1. ThetrolleyisprimarilyintendedforMIGweldersthatusegasbutcouldequallyaccommodateanarcwelderaslongasitdoesnot

 exceedthemaximumfootprintdimensionsof300mmwideand480mmlong.

5.2.2.  Placethewelderontothetopshelfandensurethatitisretainedbythelippedsides.Anytallfeetorwheelsonthewelderthat 

prevent it sitting down properly into the tray should be removed.

5.3. MOVING A FULLY LOADED TROLLEY

5.3.1. For transit purposes the welding cables can either be coiled and placed in the lower trays or hung on the cable brackets on either

 sideofthesupportrails.

5.3.2. Beforemovingthetrolleyensurethatthebottleretainingchainsaretightlyfastenedandthattherearenodanglingcablesthat 

could become caught in the wheels.

5.3.3. Movethetrolleybytakingholdofthedownturnedlipatthefrontofthetopshelf.DO NOT try to move the trolley by pushing or

pulling on the welder or gas bottle.

5.3.4. Thetrolleyshouldonlybemovedoversmoothandlevelsurfaces.

5.4. WELDING WITH THE TROLLEY

5.4.1. Attheweldingsiteensurethatthetrolleyisconvenientlyplacedwithinreachofboththepowersocketandtheitemtobewelded

without any cables being over-streched.

8 DO NOT switch the welder on whilst the cables are still stowed on the trolley.

 WARNING!Neverattachthewelder’searthclampdirectlytothetrolleyframeasthiswilldamagethepaintnishandcouldresult

 inaccidentalarcingfromthetorch.

8 DO NOT attempt to move the trolley by pulling on the earth or torch cable.

no. description Qty.

1 BottomShelfAss 1

2 Wheel 2

3 Swivel Caster 2

4 BackPanel 1

5 MiddleShelf 1

6 TopShelf 1

7a leftSupport 1

7b Right Support (not shown) 1

8 Hook 2

9 Axle 1

10 Bolt,Washer,Nut(set)M6x12 33

11 FlatWasher 2

12 Cotter pin 2

13 Chain 2

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

ENVIRONMENT PROTEcTION

Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento

arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely

unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids

according to local regulations.

Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponentpartswithoutprior

notice.

Important:NoLiabilityisacceptedforincorrectuseofthisproduct.

Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.

BTR4.V3Issue127/11/18

Original Language Version

Sealey BTR4 Universal Trolley for Portable MIG Welders

Product's Documents

User Manual

Specifications

Sealey BTR4 Questions and Answers