Sealey SSCL4 Platform Scaffold Tower Extension Pack 4 User Manual

PLATFORM SCAFFOLD TOWER EN 1004-1 MODEL NO: SSCL.1

PLATFORM SCAFFOLD TOWER EXTENSION PACK 2 EN1004-1 MODEL NO: SSCL.2

SCAFFOLD TOWER EXTENSION EN 1004-1 PACK 3 MODEL NO: SSCL3

SCAFFOLD TOWER EXTENSION EN 1004-1 PACK 4 MODEL NO: SSCL4

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,

and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Refer to

instructions

Wear protective

gloves

Wear head

protection

A MINIMUM OF TWO PEOPLE ARE

REQUIRED TO BUILD THIS TOWER

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102-61029533 Ind00 05/2023

1. SAFETY

9 These instructions do not replace existing legislation which should be used as a reference.

9 Respect allowable loads for the platforms and structure.

9 Horizontal forces should not exceed 30Kg.

9 Wind speed limit with stabilizers = 35 km/h.

9 For wind speeds above 35 km/h: fasten down the mobile access and working tower.

9 For wind speeds above 45 km/h: take down the mobile tower.

8 DO NOT position the mobile tower near live unprotected conductors.

9 Prohibit access to the equipment when it is positioned in areas accessible to the public.

9  Ensurethereissu󰀩cientsignageatthesiteincaseoftra󰀩candvehicles.

9 Check that there are no aerial obstacles in the movement area.

9  Mobileaccessandworkingtowersshouldonlybemovedmanuallywhilstonrmandevenground,andwheretherearenoobstacles

either on the ground or in the air. The speed at which the mobile tower is moved should not exceed a man’s normal walking speed.

9 The mobile access and working tower to be moved should not exceed 6m in height, and no-one should be on the equipment whilst it is

being moved.

9  Keepthestabilisersxedonthemobileaccessandworkingtowerwhilstitisbeingmoved.(Theplaybetweenthesupportplatesand

the ground should be reduced to a minimum).

9 The ground on which the mobile access and working tower is being moved should be able to support load lowering.

9  Forsoftground(loosesoil,gravel,etc.),ensurethereisaproledtrack.

9  Towerismovedwithtwopeople:themobileaccessandworkingtoweris“PUSHED”atamaximumheightasspeciedbythe 

manufacturer; it is not “PULLED”.

9 When the mobile access and working tower is left unattended, ensure that the stabilizers are positioned correctly, refer to steps 8 and

12, prevent all unauthorised access, and protect from harsh weather conditions

9 Prevent all unauthorised access, and protect it from harsh weather conditions.

9 Mobile towers are not designed to be covered in sheeting.

9 Mobile towers complying with EN 1004-1 are not designed to be used as a means of peripheral protection.

9 Mobile towers complying with EN 1004-1 are not designed to be used as a means of entering or exiting other structures, such as a

staircase, for example.

9 The instruction manual should be available at the site where the mobile tower is being used.

9  Themobileaccessandworkingtowershouldonlybeusedinaccordancewiththismanual,andshouldnotbemodiedinanyway.

9 Mobile access and working towers should only be used in accordance with national regulations.

9 The mobile tower should be used intentionally as a means of accessing the working area.

9 All components, tools and other necessary equipment to assemble the mobile tower should be available at the site.

9 Before assembling the mobile access and working tower, the chosen site should be checked to identify and prevent hazards during its

 assembly,modicationanddismantling,including,andwithoutlimitation:

Ground conditions;

The level of the slope;

  Obstacles(onthegroundorintheair);

Weather conditions;

Hazardous electrical phenomena.

9 Assemble the mobile access and working tower according to the instructions in this manual for assembly and use.

9  Ensurethatallnecessarysplitpinsandboltsarermlyinplace.

9 Should only be erected and dismantled by personnel trained in assembling and using the mobile tower.

9 User training courses are not a substitute for instruction manuals, but can complement them.

9  Onlyoriginalcomponents,asspeciedinthismanual,shouldbeused.

9 Damaged or faulty components should not be used.

9 For assembling each element, refer to the respective previous diagrams.

9  PPE(PersonalProtectiveEquipment)mustbewornforassemblyanddismantling.

9 Stabilizers must always be positioned at an angle; refer to the diagrams and the table in this manual.

9 Two-person assembly is required.

9  Di󰀨erentlevelscanbeaccessedfrominsidethemobiletowerviathetrapdoors.

9 Hauling up items to raise the height of the product can be done from the guard rail side once this has been installed.

9 Hauling up tools or other items whilst the product is in use can be done through platform access trap doors.

9 This product should only be used in accordance with the instruction manual.

9 It is forbidden to:

Use a lifting beam, even a manual one, on the outside of the mobile tower.

Cover the mobile access and working tower in sheeting, even partially.

Increase the height of the tower above the authorised height.

Use components other than the ones that have been supplied and described in the parts list.

Use damaged parts.

  Useamobileaccessandworkingtowerwhichhasnotbeenassembledvertically(tolerance:1%).

Use a mobile access and working tower which has not been assembled according to the instructions in this manual.

Create a bridge between a mobile access and working tower and a building, or between two mobile towers.

Lean an access ladder against the mobile tower.

Jump on the platforms.

Use boards as a platform.

Access to the working platform from the outside.

  Movethemobileaccessandworkingtowerongroundwhichisslopedmorethan3%.

Move the mobile access and working tower with a motor vehicle.

Move the mobile access and working tower in wind speeds above 35 km/h.

Move the mobile access and working tower when personnel or equipment are on it.

Lift the mobile access and working tower with a crane or bridge crane.

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Keep the trap door blocked open.

9 Mobile access and working towers designed in accordance with EN 1004-1 are not anchor points for fall arrest systems.

9 Working on a platform is only allowed if there is a complete guard rail consisting of handrails, intermediate rails and toeboards.

9  Afterassemblyormodication,thefollowingbasicinformationshouldbedisplayedonthemobileaccessandworkingtower,andit

 shouldbeclearlyvisiblefromtheground(onalabel,forexample):

The name and contact details of the person in charge;

Whether the mobile access and working tower is ready for use or not;

The load category and the uniformly distributed load value for the mobile access and working tower;

Whether the mobile access and working tower is solely intended for interior use only;

The assembly date.

1.1. LOAD STRUCTURE:

9 Mobile access and working tower category III EN 1004-1

9 Point load: 150 Kg on a single loaded platform

9  Maximumallowableloadonasinglelevel:2000N/m²(≈169Kg)uniformlydistributedontheplatform

9  1personperplatform(seeplatformdetailsabove)

9 Only the last platform should have a person on it, provided the load limits detailed above are respected!

9 The use of stabilizers is compulsory for all mobile tower heights.

2. INTRODUCTION

SSCL.1: EN1004-1ApprovedSca󰀨oldTowerSystemdesignedtomeettheUKPASMA3Tstandards.Robustaluminiumframeunitwith

durable corrosion resistance. Heavy-duty platform with trapdoor for safe access to platform. Base working height is 2.6m and can be extended

to multiple heights, check extension packs SSCL.2, SSCL3 and SSCL4 for full details. Unique design enables the unit to be quickly and easily

folded down without tools for transportation or storage. 890mm Depth means unit will pass through most doorways even when partly erected.

Hand rails for comfort and safety. Four large Ø125mm castors for easy mobility.

SSCL.2: Extension kit for Model No. SSCL.1, increases platform height to 1.6m and working height to 3.6m. Supplied with 2 x 1m ladder

extensionsand1xsafetyrail.Manufacturedfromrobustaluminiumwithanodizednishfordurablecorrosionresistance.

SSCL3: Extension kit for Model No. SSCL.1, increases platform height to 3.3m and working height to 5.3m. Supplied with 2 x 2m ladders, 4 x

safetyrails,2xØ35Diagonalsupportsand1xAdditionalPlatformwithtrapdoor.Manufacturedfromrobustaluminiumwithanodizednishfor

durable corrosion resistance.

SSCL4: Extension kit for Model No. SSCL.1, SSCL.2 and SSCL3, increases platform height to 5.1m and working height to 7.1m. Supplied with 2

x2mladders,4xØ35diagonalsupports.Manufacturedfromrobustaluminiumwithanodizednishfordurablecorrosionresistance.

3. SPECIFICATION

Model No: ..................................................................SSCL.1

Depth: ........................................................................ 890mm

Description: ........................................................... Base Pack

Capacity: ................................................................. 200kg/m

Max. Platform Height: .................................................... 0.6m

Max. Working Height: ..................................................... 1.6m

Width: ....................................................................... 1750mm

Width with legs: ........................................................ 3084mm

Model No: ..................................................................SSCL.2

Depth: ........................................................................ 890mm

Description: .................................................Extension Pack 2

Capacity: ................................................................. 200kg/m

Max. Platform Height: .................................................... 1.6m

Max. Working Height: ..................................................... 3.6m

Width: ....................................................................... 1750mm

Width with legs: ........................................................ 3084mm

Note: ........................................ Only when used with SSCL.1

Original Language Version

Model No: ...................................................................SSCL3

Depth: ........................................................................ 890mm

Description: .................................................Extension Pack 3

Capacity: ................................................................. 200kg/m

Max. Platform Height: ...................................................3.3m*

Max. Working Height: .................................................... 5.3m*

Width: ....................................................................... 1750mm

Width with legs: ........................................................ 3084mm

Note: ......................... *only when used with SSCL.1, SSCL.2

Model No: ...................................................................SSCL4

Depth: ........................................................................ 890mm

Description: .................................................Extension Pack 4

Capacity: ................................................................. 200kg/m

Max. Platform Height: ................................................. 5.1m**

Max. Working Height: .................................................. 7.1m**

Width: ....................................................................... 1750mm

Width with legs: ........................................................ 3084mm

Note: ..........** only when used with SSCL.1, SSCL.2, SSCL3

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4. MODEL COMPOSITION

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5. CONTENTS

No Description Weight kg

1 Base ladder 5.9

2 1m ladder 2.9

3 2m ladder 4.7

4 Folding base 5

5 Rail 1.4

6 Diagonal 1.1

7 Stabiliser 2.7

8 Platform 9.2

9 Toeboards 5.7

10 Wheels

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SSCL.1

Contents:

1 x Platform

1 x Diagonal

2 x Base Ladder

1 x Folding Base

4 x Rail

1 x Toeboards

SSCL.2

Contents:

2 x 1m Ladder

1 x Rail

SSCL3

Contents:

2 x 2m Ladder

4 x Rail

2 x Diagonal

1 x Platform

SSCL4

Contents:

2 x 2m Ladder

4 x Diagonal

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6. ASSEMBLY

Correctassemblyshouldbeveriedbytheappropriatelytrainedpersonwhohasbeenappointedbythecompany’son-sitesafety

Delegate.

The checks will cover:

฀Whetherthestructureisingoodcondition.

฀Thecompletelyassembledstructure

฀Verifyingwhetherthemobiletoweriscorrectlyassembledandcomplete.

฀Verifyingwhetherthemobiletowerisverticalorifitneedsadjusting.

฀Verifyingthatthereisnoenvironmentalchangewhichmaya󰀨ectthesafeuseofthemobiletower.

฀Verifyingthatthestabilizersandthestabilizerlegscomplywiththeinstructionmanual.

฀Thebrakes(lockedwheels)

฀Thecushioning(tocompensateforlocaliseddefectsinatness)

ALWAYS follow the instruction manual supplied with the product.

These instructions should be available at the site where the mobile access and working tower is being used.

Checkthattheproduct,andparticularlythesafetydevices,areingoodgeneralconditionbeforeeachuse(partconditionand

Geometry). Where parts need to be replaced, only use TUBESCACOMABI components: see manufacturer after-sales service

Sheet https://www.tubescacomabi.com/fr/centre-de-documentation, exploded views, after-sales service section.

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SSCL3

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6.1.  Correctassemblyshouldbeveriedbytheappropriatelytrainedpersonwhohasbeenappointedbythecompany’son-sitesafety

delegate.

The checks will cover:

9 Whether the structure is in good condition.

9 The completely assembled structure.

9   Verifyingwhetherthemobiletoweriscorrectlyassembledandcomplete.

9   Verifyingwhetherthemobiletowerisverticalorifitneedsadjusting.

9   Verifyingthatthereisnoenvironmentalchangewhichmaya󰀨ectthesafeuseofthemobiletower.

9   Verifyingthatthestabilizersandthestabilizerlegscomplywiththeinstructionmanual.

9   Thebrakes(lockedwheels)

9   Thecushioning(tocompensateforlocaliseddefectsinatness)

6.2. ALWAYS follow the instruction manual supplied with the product.

6.3. These instructions should be available at the site where the mobile access and working tower is being used.

6.4.  Checkthattheproduct,andparticularlythesafetydevices,areingoodgeneralconditionbeforeeachuse(partconditionand

geometry). Where parts need to be replaced, only use genuine components.

7. MAINTENANCE

7.1. After use at each site, ensure that the mobile tower is cleaned with a clean cloth.

7.2. Inspect parts before each assembly, particularly:

- Castor wheels tyres and brakes.

- Safety devices.

- Working platform hooks and fasteners.

- The plywood on the working platforms.

- The stabiliser mounting brackets.

All parts with the following defects:

- Permanent deformation.

- Perforations.

 -Scoremarks(asaresultofgrinding,forexample)

- Severe oxidation

The part should be discarded!

7.3. If in doubt, change the part. When the part is being changed, it must be replaced with a genuine part.

7.4. Keep parts clean, and safety devices in good working order.

7.5. Replace or clean all the panels or stickers with operating and safety instructions.

7.6. CHECKS:

7.6.1. This product should be checked periodically and the results of these checks should be recorded.

A check prior to use at each installation site:

 -whenthemobiletowerisusedforthersttime,

- when the mobile access and working tower is dismantled and then re-assembled.

 -followingchangesinusageconditions,oratmosphericorenvironmentalconditionswhichmaya󰀨ectthesafeuseofthemobile

access and working tower,

- when the tower has not been used for at least a month.

This check should include a suitability assessment, an assembly and installation assessment, as well as an assessment of its

condition. This check will be recorded in the establishment’s safety records for traceability.

7.6.2. A DAILY CHECK

This is a condition assessment.

This check will be recorded on a sheet attached to the access hatch for traceability.

7.6.3. A QUARTERLY CHECK

For the mobile access and working tower, the scope of this check is comparable to the daily check. It will be carried out at least

once every 3 months, and will be recorded in the establishment’s safety records for traceability.

8. DISMANTLING

8.1. BEFORE DISMANTLING:

- Ensure that the mobile access and working tower is stable.

- All parts, tools and other necessary equipment to dismantle the mobile tower should be available on site.

- The brake castor wheels are locked.

- The stabilisers are correctly positioned etc.

- Have ropes available to handle items if required.

8.2. BEFORE HANDLING:

- Put the split pins back on to the components.

- Put damaged parts to one side to be replaced.

8.3. DURING DISMANTLING:

8.3.1.  Usetheprocedureforassemblingthetowerinstrictreverseorder.Makesurethestabilizersarenotdismantledrst.

8.3.2. Dismantling requires two people, and PPE should be used.

8.3.3. Store the mobile tower in a dry, unobstructed, secure place where it is not at risk of getting damaged or being in the way.

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Original Language Version

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500 sales@sealey.co.uk www.sealey.co.uk

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior

notice. Important: No Liability is accepted for incorrect use of this product.

Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

ENVIRONMENT PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted,

taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product

becomescompletelyunserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersand

dispose of the product and fluids according to local regulations.

PURCHASE HERE

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Sealey SSCL4 Platform Scaffold Tower Extension Pack 4

Product's Documents

User Manual

Specifications

Sealey SSCL4 Questions and Answers