MODELS XOGRILL32XLT | XOGRILL40XLT
CARE & USE / INSTALLATION
RESIDENTIAL USE ONLY / HOMEOWNERS COPY
everything you need to know
about your
PERFORMANCE XLT
GAS GRILL
14
2
APPLIANCE
When buying any XO appliance
you can be confident you have chosen a
high quality, innovative and stylish product
from a company that cares about you!
If you require service or have questions,
Help is only a phone call away -
call: 973-403-8900
Talk to one of our appliance experts.
www.xoappliance.com/register-your-product/
CONGRATULATIONS
on purchasing your XO.
Before you proceed, take just a
moment to register your XO at:
REGISTRATION HELPS YOU BY -
Ensuring warranty coverage should you need service
Providing ownership veri
cation for insurance purposes
XO can notify you in the event of product changes or recalls.
Or simply scan here to be taken
to the registration page...
model and serial number
You may require service or parts one day -
take a minute to locate and record some important info about your grill.
• Model number
• Date of purchase
• Proof of purchase by the original owner
• Serial number
The serial number can be located on the rating plate which is located on the left side of the
grill or on the pull-out drip tray lighting instructions and also on the underside of the drip tray.
DRIP TRAY
RATING PLATE
3
CAUTION
5
1. Massachusetts requires all gas be installed using a plumber or gas fitter carrying th
Massachusetts license.
e appropriate
2. All permanently-installed natural gas or propane installations require a “T” handle type manual gas
manual gas valve be installed in the gas supply line to this appliance.
3. This does not apply to portable propane installations using a 20 pound cylinder.
WARNING! CALIFORNIA PROPOSITION 65
The burning of gas cooking fuel generates some by-products which are on the
list of substances which are known by the State of California to cause cancer or
reproductive harm.
California law requires businesses to warn customers of potential exposure to such
substances. To minimize exposure to the substances, always operate this unit
according to the use and care instructions found in this manual. Be certain to provide
adequate ventilation when cooking.
Warning: Handling the brass material on this product exposes you to lead, a chemical
known to the state of California to cause cancer, birth defects or other reproductive
harm. (Wash hands after handling this product.)
For more information go to this website
www.P65warnings.ca.gov
notice: commonwealth of massachusetts
• Never leave children unsupervised around the XO grill.
• Pre-heating for more than 15 minutes may overheat and cause damage to the grill.
• Never cover slots, holes, or passages in the grill fire box or cover an entire rack with material
such as aluminum foil. Doing so blocks air flow through the oven and may cause carbon
monoxide poisoning. Aluminum foil linings may trap heat causing a fire hazard.
• Do not leave the grill unattended.
800-966-8300 www.xoappliance.com
Warning: Heavy Weight Hazard!
THIS INSTRUCTION MANUAL CONTAINS IMPORTANT INFORMATION NECESSARY FOR THE PROPER
ASSEMBLY AND SAFE USE OF THE APPLIANCE. READ AND FOLLOW ALL INSTRUCTIONS AND
WARNINGS BEFORE ASSEMBLING AND USING THE APPLIANCE. FOLLOW ALL WARNINGS AND
INSTRUCTIONS WHEN USING THE APPLIANCE. FAILURE TO INSTALL AND OPERATE THIS UNIT
IN ACCORDANCE WITH THESE INSTRUCTIONS CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
6
STOP
THANK YOU FOR CHOOSING XO
As you unbox your new grill, please take a moment to make certain all the
parts are included and there was no damage in shipping.
Please recycle when you dispose of the packing materials.
One of the fastest and easiest
ways to get help is to visit
our YouTube Channel
which has lots of useful
How To videos -
Just scan the QR Code or go to
https://www.youtube.com/channel/UCT-Ip-dM9hoPydpxZfrZzRA
This manual covers the following XO products:
N OTE TO I N S T A L L E R
This manual must remain with grill. Check your local building codes for proper method of
installation. In the absence of local codes, this unit should be installed in accordance with National
Fuel Gas Code No. ANSI Z21.58D-2002 USA or CAN/CGA-B149.1/.2 Natural Gas/Propane
Code. (Canada) latest edition or the National Electrical Code ANSI/NFPA No. 70 or the Canadian
Electrical Code CGA 1.6b2005 or latest edition.
Please note: Pictures and Information may change without notice.
installation, care and use of your
xo perfomance cooking product
THIS MANUAL MUST REMAIN WITH THE PRODUCT OWNER FOR FUTURE REFERENCE.
40
CART (CART)
40CART (CART) SIDEB (SIDE BURNER CART)
7
where things are
Product Registration....................................................................................................................
Warnings...................................................................................................................................
Models.........................................................................................................................................
Specifications.............................................................................................................................
Dimensions............................................................................................................................
Safety.........................................................................................................................................
Grill Location - Clearances.........................................................................................................
Factoring in Wind Direction........................................................................................................
Overhead Construction..............................................................................................................
Outdoor Rated Hoods................................................................................................................
Cutout Dimensions.....................................................................................................................
Insulated Jacket Installation.......................................................................................................
Outdoor Island Venting..............................................................................................................
Electrical Hook Up......................................................................................................................
Before your Gas Hook Up...................................................................................................
Natural Gas Installation.......................................................................................................
Propane Tank Installation...................................................................................................
Lighting your grill safely......................................................................................................
Grilling Safety.............................................................................................................................
Cooking and Grilling Tips...........................................................................................................
Cleaning and Maintenance.................................................................................................
Trouble Shooting................................................................................................................
Wiring and Lightbulb Replacement.....................................................................................
Parts and Obtaining Service...............................................................................................
Warranty.....................................................................................................................................
2
5
Link - How To Videos................................................................................................................... 6
Product Features..................................................................................................................... ....
9
10
11-12
13
14
15
16
17
18
19
20
21
22 - 23
24 - 25
26 - 27
28 - 30
31
32
33 - 38
39 - 40
41 - 43
44 - 46
47
8
7
4
unique features and benefits
The XO gas grill has some of the most unique grilling features
that will enhance your grilling experience and make you that
Stainless Steel Grills,
unique full coverage flame tamers to create even heat and
minimize flair-ups, heavy duty stainless steel tube burners
to enhance the overall searing of your food.
Performance series stainless steel square cooking grates
enable cooking with greater speed and control.
The heavy duty grates heat up evenly and sear the natural
juices into the food.
The unique design of XO’s stainless steel flame tamers provide
superior protection to the burners and even temperature distribution
while vaporizing drippings to add flavor and ensuring rapid heat up.
Your XO grill
accessory with an adjustable temperature range from 400 to
1000 degrees.
an optional infrared burner available as an
9
meet your xo
The performance series stainless U-Style XLT burner is used
in this XO gas grill. This new burner has even heat distribution
that enables rapid heating throughout the cooking area.
Description
Main Cooking Area Sq. In.
Warming Rack Sq. In.
Total Cooking Area Sq. In.
Gas Type (specify)
Orifices Main Burners NG
Orifices Main Burners LP
Orifices Rear Burner NG
Orifices Rear Burner LP
Main Burners
Main Burner BTUs (each / total)
Cooking Grates
Warming Rack
Flame Tamers
Heat Zone Dividers
Rear Burner
Rear Burner BTUs
Rotisserie Kit
Hood Assembly
Spring Counter Balanced
Control Panel
Drip Tray
Ignition
Temperature Gauge
Control panel Lighting
Interior Work Lighting
Grill Cutout Dimensions
XOGRILL32XLT XOGRILL40XLT
please read and follow all safety instructions
10
530
172
702
NG or LP
1.98 mm
1.18 mm
1.5 mm
1.1 mm
(3) Tubular SS
17,000 / 51,000
(4) 18” x 7 3/8” SS
Tilt and Store SS
(3) Full Coverage SS
(2) Removable SS
Ceramic InfraRed
10,000
Optional
Welded Stainless
Yes
Welded Stainless
Welded Stainless
Reliable Flame Thrower
Hood Mounted
12v Blue LED
12v Halogen (2)
8 1/2” x 21 1/4” x 30 5/8”
662
210
872
NG or LP
1.98 mm
1.18 mm
1.5 mm
1.1 mm
(4) Tubular SS
17,000 / 68,000
(5) 18” x 7 3/8” SS
Tilt and Store SS
(4) Full Coverage SS
(3) Removable SS
Ceramic InfraRed
10,000
Optional
Welded Stainless
Yes
Welded Stainless
Welded Stainless
Reliable Flame Thrower
Hood Mounted
12v Blue LED
12v Halogen (2)
8 1/2” x 21 1/4” x 38 3/8”
product specifications
11
product specifications
Model XOGRILL32XLT
W D
H
3 ”
2
Total Area
Cutout Width
Cutout Depth
Cutout Height
Square inch
”
21
”
”
Dimensions
Width (W)
Depth (D)
Height (H)
Details
Material
Primary Burner BTU
Rotisserie Burner
Fuel Type
Total Power Output
”
”
Stainless Steel
17,000 BTUs x
10 BTUs
Natural gas
BTUs
61,000
12
product specification
Model XOGRILL40XLT
W D
H
3 ”
Total Area
Cutout Width
Cutout Depth
Cutout Height
Square inch
”
”
”
Dimensions
Width (W)
Depth (D)
Height (H)
Details
Material
Primary Burner BTU
Rotisserie Burner
Fuel Type
Total Power Output
”
”
Stainless Steel
17,000 BTUs x
10 00 BTUs
Natural gas
78, BTUs
fire, burn
hazard or other injury and to ensure proper installation and servicing.
empty propane
cylinders in the grill cabinet or in the vicinity of this or any other gas or electrical appliance. Do not
store propane cylinders indoors or on their sides for gas may escape. Gas cylinders are highly
flammable
No Children should ever be left alone or unattended in an area where a grill is located. Place your
grill well away from areas where children play. Do not store items that may interest children in or
around the grill, in the cart or in the enclosure or Island.
cause severe
burns.
designed for
outdoor use only. Never use in a garage, building, shed, breezeway or other enclosed area. Do not
use this grill under any unprotected overhead combustible construction. Combustible material
exposed to heat will catch on fire
n a recreational
vehicle, portable trailer, boat or any other moving installation including commercial use.
e with water
or other liquids.
outdoors
in a well-ventilated area away from heat and away from where children may tamper with it. Always
leave tank outdoors.
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces. Electrical
cords should be placed away from walkways to avoid tripping hazard.
Do not repair or replace any part of the grill unless recommended in this manual. Other
service should be performed by a certified and qualified BBQ technician.
you where
your gas supply shut-off is located. All gas lines must have a shut-off that is readily and easily
accessible. If you smell gas, check for gas leaks immediately. Check only with a soap and water
solution. Never check for gas leaks with an open flame
excessive
abrasion or wear, or the hose is cut, it must be replaced before using the grill.
disconnected from the
gas supply piping system during any pressure testing of that system at test pressures in excess of
0.5 psi (3.5 kPa).
safety matters
13
location of your grill | clearances
14"
Distance Minimum
16"
16"
Combustible
Materials
ISLAND INSTALLATIONS | NON-COMBUSTIBLECONSTRUCTION
The XO Built in grills are designed for easy installation
into a non-combustible masonry island.
In installations of this type non-combustible materials
like brick, stone or cement board completely surround
the appliances supported by block or metal framing.
No materials shall be used within 12” of the unit that will burn or be affected by the high heat the
unit can produce.
The grill slides into the cutout opening of the island and is supported by the flanges that surround
the grill sides and rear. Do not grout the unit in place so that it can be removed for maintenance.
In addition to a 12“ non-combustible materials clearance in all diretions; proper hood operation
requires a 7” clear space minimum behind the unit.
ISLAND INSTALLATIONS | COMBUSTIBLE CONSTRUCTION
Island construction which employs some combustible materials is permitted providing certain
additional requirements are met.
Combustible materials include any surface or framing materials which may ignite, burn, support
combustion, emit smoke or melt when exposed to heat.
An approved, insulated jacket designed to shield each gas appliance must be used.
All minimum clearances to adjacent combustible construction must be increased to 14” on the sides
and 16” to the rear of the grill.
NEVER INSTALL OR USE YOUR GRILL IN ANY ENCLOSED SPACE SUCH AS, BUT NOT
LIMITED TO, GARAGES, PORCHES OR BREEZEWAYS.
NEVER USE YOUR GRILL ON ELEVATED PATIOS OR DECKS.
NEVER INSTALL OR USE UNDERNEATH UNPROTECTED OVERHEAD CONSTRUCTION.
Hood
Clearance
7"
14
grill location
WHERE IS THE WIND COMING FROM?
When
traffic patterns.
If you have a free standing grill, position it so the prevailing wind blows toward the front control panel
(at your back when grilling). This will support the proper front to rear of airflow required for proper
operation of your grill.
Built-in grills located in areas with prevailing winds should be protected by a wind barrier positioned
behind the appliance. All clearances must be observed for safe operation.
FAILURE TO COMPENSATE FOR PREVAILING WIND CAN RESULT IN EXCESSIVE
HEAT BUILD UP AND RESULT IN DAMAGE TO THE APPLIANCE AND RISK OF
FIRE, PROPERTY DAMAGE OR PERSONAL INJURY.
If you suspect the grill is overheating, using an heat resistant mitt, open the hood. After first checking
the control knobs for excessive temperature, turn them down to a lower setting.
If you have a freestanding grill - turn it OFF, and after allowing it to cool, reposition the grill based on
prevailing wind patterns as described above.
OR - install a wind break to prevent the wind from interfering with the correct front to back exchange
of air.
On windy days, do not operate the grill on high with the hood closed for more than 15 minutes.
Never leave your grill unattended while operating.
Your XO Grill must draw air in from the front and exhaust heated air from the rear in order to operate.
Position your grill so that smoke and exhaust will not gain access to the house through open
windows, doors or ventilation.
selecting a suitable location, consider important factors such as exposure to the wind and foot-
WIND
BREAK
REQUIRED
CORRECT
WIND
DIRECTION
WIND BREAK
15
overhead construction
•
If installed under any combustible construction the area above the cooking surface of the
grill must be covered with an approved exhaust hood.
•
It is highly recommended the hood be sized with a minimum 3” overhang on all exposed sides.
•
The exhaust hood shall provide no less than 1,200 CFM of proper exhaust ventilation.
•
The exhaust hood must be approved for outdoor installation and used with a dedicated
GFCI branch circuit.
7”
min.
30” to 36”
We recommend oversizing the hood by 3" on
each side to maximize efficiency and capture
space
For example;
A 36" Grill would require a 42" Hood
NON-COMBUSTIBLE
REAR WALL
OVERHEAD CONSTRUCTION
TYPICAL EXHAUST HOOD INSTALLATION
OBSERVE ALL MINIMUM CLEARANCES
Non-Combustible Construction
Sides 12” Back 7”
Combustible Construction
Sides 14” Back 16”
Combustible Overhead Construction
Must Be Protected By An Approved Hood
Use Of An Approved Hood Is Highly
Recommended With Non-Combustible
Overhead Construction
60”
Minimum above
cooking surface to
non-combustible
overhead.
16
17
outdoor rated exhaust hoods
AVAILABLE IN THREE SIZES
All Models:
33” Deep
18” High to the top of the Canopy
10” Dia. Exhaust Top or Rear
All Models have the following features:
Top or Rear Venting
304 Stainless Steel Construction
Professional Stainless Steel Baffle Filters
Four LED Lamps
Rotary Controls
Two High Velocity Blowers capable
of exhausting up to 1,200 CFM
Matching SS Top Duct Cover
13 1/2”
18”
36”
10” Dia.
33”
7 7/16”
MODEL: XOGV36S
36” Wide - use with XOGRILL30 & XOGRIDDLE30
MODEL: XOGV42S
42” Wide - use with XOGRILL36
MODEL: XOGV48S
48” Wide - use with XOGRILL42
outdoor kitchen dimensions - cutouts
CUTOUTS FOR GRILL
NON COMBUSTIBLE CONSTRUCTION
CUTOUTS FOR INSULATED JACKET
COMBUSTIBLE CONSTRUCTION
Use of an Insulated Jacket is Required
Must conform with local codes or, in the absence of local codes, with either the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA
B149.1, or the Propane Storage and Handling Code, CSA B149.2, or the Standard for
Recreational Vehicles, ANSI A119.2/NFPA 1192, and CSA Z240 RV Series, Recreational
Vehicle Code, as applicable
XOGRILL32XLT XOGRILL40XLT
DIM A
DIM B
DIM C
DIM D
DIM E
DIM F
8 1/2”
21 1/4”
30 5/8”
2 3/4“
2 3/4”
2 3/4”
8 1/2”
21 1/4”
38 3/8”
2 3/4“
2 3/4”
2 3/4”
XOG32JACKETXLT XOG40JACKETXLT
DIM A
DIM B
DIM C
DIM D
DIM E
DIM F
9 1/2”
21 7/8”
33 1/2”
3“
3”
3 5/8”
9 1/2”
21 7/8”
40 3/4”
3“
3”
3 5/8”
A
B
C
E
D
F
Dimensions D, E and F define the center lines
for 4” x 4” openings for the gas and electrical
utilities to be brought in.
18
9/16”
Notch Detail
when countertop
is overhung
9
insulated jacket installation
IMPORTANT: Before you build the frame, you must take into account the total weight of the
liner, grill, other appliances, countertop and all other finishing materials.
XO Outdoor cooking appliances operate at very HIGH TEMPERATURES. It is absolutely essential
to install an insulated jacket whenever combustible materials are used in the construction of your
outdoor kitchen. Failure to isolate the cooking appliances within an approved insulated jacket can
result in fire, property damage, personal injury or death. Combustible materials include anything
which will burn, emit smoke, melt or support combustion.
Refer to the table on page 18 for the correct dimensions to nstall the insulated jacket..
Determine the entry point for your gas and electrical connections. Create your 4” x 4” rear or bottom
utility access based on location requirements.
Use a carpenter’s level to ensure the framing is level both side to side and front to back.
NEVER under any circumstances run the gas line or electrical wiring between the grill and the
insulated jacket. All excess electrical wire leads must be pulled out beyond the insulated
jacket. Never attempt to install the transformer between the liner and grill.
LINER INSTALLATION
Position the liner in the frame. No part of the combustible construction can protrude above the top or
beyond the front surface face of the liner. Shim the liner as necessary.
APPLIANCE INSTALLATION - CAUTION HEAVY LIFT
Remove the grates from the grill to reduce its weight and using two people, place the grill into the liner.
The side and rear flanges of the grill are desiged to rest on top of the stainless flanges of the liner
without additional fasteners. The grill must be able to be removed for maintenance and service, do not
grout the grill in place.
FINISHING
If desired the gap, if any, between the liner and the counter may be filled with non-combustible sealant.
• Never install this product into a structure built using combustible materials without an
insulated jacket. Doing so risks Fire, Property Damage, Injury or Death.
Observe and follow ALL set backs and clearances set forth in this manual.
For outdoor installation only - Never install or operate in an enclosed space.
Observe and follow ALL overhead clearances set forth in this manual.
• Installation must conform with local codes or, in the absence of local codes, with either the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and propane Installation Code,
CSA B149.1, or Propane Storage and Handling Code, B149.2, in Canada.
WARNING
outdoor kitchen venting
REQUIRED FOR ALL OUTDOOR KITCHEN INSTALLATIONS
Proper venting is essential for all installations regardless of the materials of construction.
1. Correctly installed venting helps ensure adequate airflow necessary for combustion to take
place safely.
2. AND properly installed cross ventilation helps ensure that, in the event of a leak, gas is not
trapped within the enclosed space inside.
Gas leakage within a confined space poses an extreme danger of fire and/or explosion.
Adequate cross ventilation is absolutely essential.
NON-COMBUSTIBLE MATERIAL
NON-COMBUSTIBLE MATERIAL
MINIMUM 20 SQ IN
OF VENTILATION
REQUIRED ON EACH END OF
CABINET.
MINIMUM 10 SQ IN
OF VENTILATION REQUIRED ON
EACH END OF CABINET.
5"
MAXIMUM
5"
MAXIMUM
1"
MAXIMUM
Min 7"
E
X
TRE
M
E DANGER
Natural Gas is lighter than air.
Vents should be placed 10” below
the countertop.
Propane is heavier than air.
Vents should be placed 1” minimum
above ground level.
10”
1”
A minimum of three 10 in² (65 cm²) of
ventilation openings must be provided
at the bottom of the back, left and right
sides of your enclosure (island).
A minimum of three 20 in² (130 cm²)
of ventilation openings must be provided
at the top of both left, right and back sides
of your enclosure (island) where the top
of the opening aligns with the bottom of
the grill cut-out.
These openings are required to safely
dissipate gas vapors if there is a leak
in your enclosure.
EXAMPLE
20
21
electrical hook up
Note: In order for the rotisserie, LED and halogen lights to work the rotisserie motor and grill
must both be plugged into a properly grounded GFCI outlet installed by an electrician.
WARNING
• Product installation must meet local electric codes or, in the absence of local codes, the latest edition of the National
Electrical Code ANS/ NFPA No. 70 or the Canadian Electrical Code CGA 1.6b2005.
• Use only a Ground Fault Interrupter (GFI) protected circuit with this outdoor cooking gas appliance.
•
the outlet.
• This grill is equipped with a three prong (grounding) electric plug for your protection against shock hazard and must
be plugged directly into a properly grounded three prong outlet. Never cut or remove the grounding prong from this
plug.
• Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for
outdoor use with a “W-A” marking.
• To protect against electric shock, do not immerse any part of the power cord, an extension cord or any plugs in water
or other liquid.
• Unplug the rotisserie from the outlet when not in use and before cleaning. Allow it to cool before putting on or
• Do not let the cord hang over the edge of a table or touch hot surfaces.
• Do not use an outdoor cooking gas appliance for purposes other than intended.
• Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions
or has been damaged in any manner. Contact the manufacturer for repair.
ELECTRICAL GROUNDING
TO GRILL TRANFORMER
TO ROTISSERIE
OUTDOOR
RATED
GFCI
OUTLET
60W
TRANSFORMER
TO GRILL
LIGHTING HARNESS
TO GFCI
OUTLET
The Flame Thrower Ignition system
does NOT require an electrical connection.
The grill lighting system is powered by a 60W transformer included with the grill.
It must be mounted with the three prong cord set pointing down. All wiringing should be routed
away from all hot surfaces and gas lines.
22
before hooking up your gas connections
WARNING
Your XO gas grill is designed for use with either Natural Gas or Propane (LP).
HOWEVER, it must be set up correctly to use one or the other fuel. Different fuels cannot be used
interchangeably.
Operation with using natural gas requires different burner orifices and a different regulator set up than for
propane and vice versa.
If your grill has been set up for to use one type of fuel and you wish to power it with the other fuel - the
appliance must be converted for that use. A gas conversion should only be performed by an experienced
gas appliance technician.
Every gas installation must include a readily accessible emergency shut off valve close to the grill. The
valve should be at the gas supply source outdoors after the gas line exits the outer wall of the house and
before it connects to the flex line or QD line. If th egas line is to be buried, it should connected before it
enters the ground. It is highly recommended that the valve have the ability to lock when closed to prevent
accidental opening. Any locking or sercurity device cannot interfere with the ability to rapidly close the
valve in an emergency. Some locations require this locking feature by code.
XO Grill are shipped as customer spcified set up for use with Natural Gas or Propane. This is
designated by the last letter of the model number. Confirm the correct fuel type before installation.
If the model number ends with “L” the unit has been set up to burn Propane.
If the model number ends with “N” the unit has been set up to burn Natural Gas.
In either case, the unit is shipped with the appropriate regulator. Natural Gas regulators operate with an
outlet pressure of 4 “ W.C. and Propane regulators operate at 11” W.C.
All threaded fittings must be properly sealed with pipe compound or tape with has been approved for use
on gas systems.
During gas system pressure testing, (equal to or exceeding 1/2 PSI - 3.5 KPa), the gas grill must be
disconnected from the supply using the isolation shut-off valve.
23
gas leak testing
Regardless of whether you are powering your grill with Propane or Natural Gas - Leak Testing of all
connections and components is an essential step to ensure the safe use of the appliance.
Leak testing is easy to do and MUST be performed: Before the First Use, whenever a gas line supply
component (such as a propane tank) is changed, whenever a gas leak is suspected, or once a year as
general maintenance.
PERFORMING A LEAK TEST - Either with a leak detector or by the simple method below:
Prepare a mixture of 50% liquid dish soap and 50% water.
Remove or extinguish all open flames or potential ignition sources - NO SMOKING whenever
gas may be present. NEVER test for the presence of gas using a match or open flame.
Sparks or open flames may ignite a fire or explosion resulting in property damage,
personal injury or death!
Ensure that all control knobs are in the OFF position.
Open the local gas supply valve (either at the propane tank or natural gas line)
Using a spray bottle or brush, liberally coat ALL the gas line connections, hoses, manifolds,
regulators and valves.
Gas leaks will be indicated by bubbles forming.
If this occurs, IMMEDIATELY SHUT THE GAS OFF.
FIXING A GAS LEAK
After shutting off the gas, turn all control knobs “ON” to purge gas from the system.
Wait several minutes - then turn all control knobs to the “OFF” position.
With a damp cloth, wash the residual soapy solution from the gas line and let dry.
Tighten the loose fitting or replace the leaking component with a Manufacturer approved part.
Repeat the leak test above.
If the unit fails the leak test a second time -
STOP - Shut the gas off and call for a professonal
service technician. - DO NOT ATTEMPT TO USE THE GRILL UNTIL REPAIRED.
WARNING
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Proper Air
Ventilation
Required
Natural Gas
Supply
Non-Combustible
Construction
Natural Gas Supply
Line From Source
Natural Gas
Regulator
Flexible
Gas Line
Grill Gas line Flexible
(Not Supplied)
Rigid Piping for
supply
(Not Supplied)
Securely mount the gas
supply components to the
non combustionable
structure. This illustration is for
reference only each
All Other Components
Are Not Supplied
natural gas installation
Hard Pipe Connection in a Built in Enclosure
WARNING
Only licensed a gas professional must perform the required gas fitting on XO gas appliances.
To ensure satisfactory performance, the gas supply line must be sized to accommodate the
total BTU/h requirements of all the gas-fired equipment that will be connected to that line.
In no case should pipe less than 3/4” inside diameter or 1” outside diameter ever be used to
connect this product.
Flexible
Gas Line
Natural Gas
Regulator
CONTRACTORS
Natural Gas Regulator
mounted on BBQ.
ALWAYS REGULATE THE BBQ
24
gas hook up - natural gas
NATURAL GAS CONNECTION KIT INCLUDED WITH GAS GRILL
The Natural Gas Regulator and 1/2F to 1/2M brass connection is included with the gas grill. Always
use a Professional Installer when connecting to your gas line. The gas regulator which is included
is set up for natural gas but can be converted for use with propane.
Gas grill manifold ends in a 1/2" male thread and has a "Grip Nut" for a wrench. When tightening
these fittings, two wrenches are required. One to hold the Grip Nut and prevent it from moving while
the other wrench turns the opposing fitting. Failure to employ two wrenches this way places an undue
strain on the manifold and can cause damage and/or result in leaks.
Use plumbers putty or gas tape on the male threads to seal the
male threads to seal the connection.
Do NOT use sealant or tape on the flare side of a connector.
Connect the gas regulator and make certain the “IN” and “OUT” are oriented correctly. This is
marked in the casting. Gas will only flow in one direction. A gas flex line or hose can then be used
to make the final connection to the house supply line.
IMPORTANT:
An XOLQD Hose may only be used for Freestanding Grills.
Permanent installations MUST use SS Flex Line.
YOUR FINAL PIPING MUST INCLUDE
A LOCKING 1/4 TURN SHUT OFF
VALVE OUTSIDE LOCAL TO THE
GRILL FOR EMERGENCIES.
Always use two wrenches to
tighten gas fittings
SEALANT
NO SEALANT
Gas
Supply
Inside
Wall
Outside
Wall
Shut-Off
Quick Disconnect
Locking
Shut-Off
Grill
Regulator
Swivel
Nut
Or Flex Line
25
ALL CONNECTIONS
MUST BE LEAK TESTED
PRIOR TO FIRST USE
12ft. XOLQD Hose (freestanding only)
When Using 12ft. XOLQD Hose
With Freestanding Grill
26
lp gas tank safety
LP Gas grill models are designed to use a standard 20lb. Liquid Propane Gas (LP Gas) tank, sold
separately. Do not connect your gas grill to an LP tank that exceeds this capacity. This is a tank
approximately 12” in diameter and 18-1/2” tall.
The tank must have an Overfill Prevention Device, “OPD”, installed. This is a safety device which
prevents filling the cylinder beyond its rated capacity, which can cause the LP tank to malfunction.
The LP Gas tank must be constructed and marked in accordance with the Specifications for LP-
Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods, and Commission:
as applicable.
The LP Gas tank must have a shutoff valve, terminating in an LP Gas supply tank valve outlet,
that is compatible with a Type 1 tank connection device. The LP Gas tank must also have a safety
relief device that has a direct connection with the vapor space of the tank. The tank supply system
must be arranged for vapor withdrawal.
The LP Gas tank must have a collar to protect the tank valve. Never connect an unregulated LP gas
tank to your gas grill. The gas regulator assembly supplied with your gas grill is adjusted to have an
outlet pressure of 11" water column (W.C.) for connection to an LP gas tank. Only use the regulator
and hose assembly supplied with your gas grill.
Replacement hose and regulator assembly must be identical to those listed in the parts list of this
Operating Manual as specified by XO.
Have your LP Gas dealer check the release valve after every filling to ensure it remains free of defects.
Always keep LP Gas tank in upright position. Do not subject the LP Gas tank to excessive heat. Never
store an LP Gas tank indoors. If you store your gas grill in the garage always disconnect the LP Gas
tank first and store it safely outside. LPGas tanks must be stored outdoors in a well-ventilated area and
out of the reach of children. Disconnected LP Gas tanks must not be stored in a building, garage or any
other enclosed area.
The regulator and hose assembly can be seen by opening the cart or island doors. They must be inspected
before each use of the grill. If the hose is damaged in any way, it must be replaced prior to using the grill.
The gas grill is set up to operate with an LP gas cylinder equipped with an OPD (overfilling prevention
device).
NOTE: LP Tank is secured
in the cart by a bolt
which locks it in place.
SAFETY NOTICE
Always shut the tank valve when not in use.
Excessive heat can cause vapor to be
released from the cylinder when not in use.
The grill cart has air vents
on three sides to allow for
the release of excess vapor.
27
gas hook up - propane
Never connect any appliance directly to a gas line. The correct pressure regulator must be installed
on all gas equipment. All local codes require it. XO supplies the correct regulator with your grill.
Failure to install or removal of the gas regulator supplied with your grill can result in fire and/or
serious personal injury. It will also void the equipment warranty.
Do not use any gas regulator/assemby except the one supplied for your unit by XO.
WARNING
When not in use - shut the gas valve OFF at the tank.
Never store spare propane tanks under or near the grill.
If storing the grill indoors - remove the propane tank.
Use only the valve dust cap supplied with disconnected tanks.
Tanks must be stored outdoors in a secure, well ventilated area.
Never fill propane tanks beyond 80% of their rated capacity.
Hand tighten the regulator coupling nut - Do not over tighten.
WARNING | PROPANE TANKS
Cylinder Valve
Coupling Nut
Pressure Relief Valve
Propane Tank
Propane Dust Cap
(used when in storage
or transportation.)
Propane Regulator
(included)
Valve Protection Collar
Hand tighten to ensure proper
seal for correct gas flow.
lighting the burners - controls
ignition
OFF
Ignition
Point
High
Temperature
Low
Temperature
8
With the hood open - Push and hold the knob in to start the flow of gas.
After 2 seconds, while holding in, turn slowly 1/4 Turn to the left.
You will hear the loud Click of the igniter.
Look to see the burner is fully lit.
If the burner does not light, turn the knob OFF
wait 5 minutes until the gas is fully dissapated
and repeat.
Always make certain all knobs are in the
OFF position when finished cooking.
XOGRILL32XLT
XOGRILL40XLT
29
lighting the burners
WARNING
• Always keep the hood open when lighting the grill.
• Never leave children unsupervised around the XO grill.
Do not store items of interest to children around or below the grill, or in the cabinet.
Never allow children to crawl inside a cabinet or enclosure.
CAUTION
• Never light the grill if you smell gas.
• Keep face and body parts away from the grill when lighting.
• Never leave the grill unattended.
LIGHTING THE MAIN GRILL BURNERS:
1. Open grill hood . DO NOT ATTEMPT TO LIGHT GRILL WITH THE HOOD CLOSED.
2. Check to ensure that all burner control knobs are set to OFF.
3. Turn on main gas supply.
4. Push in and hold knob for 2 seconds
5.
After 2 seconds, while holding the knob in, turn the knob counterclockwise 1/4 turn.
You will hear the "CLICK" and the burner will ignite. Release knob.
6. If burner does not light, turn knob to OFF, wait 5 minutes for gas to dissipate, and repeat step 4.
LIGHTING THE BACK INFRARED BURNER:
Always preheat the grill for best results.
Before begining - wipe the top of the grates with a light coating of a high temperature oil like canola.
To preheat the grill, light all main burners and set to HIGH. Close the hood and preheat for 10-15 minutes,
or until the grill reaches desired temperature.
After preheating, turn off all burners not required, carefully open the hood, and adjust remaining burners
to desired temperature.
Do not leave the grill unattended during the preheat cycle or at any time while the grill is in use.
Do not allow grill to preheat for prolonged periods of time. Overheating the grill can cause damage to
the grill and personal property.
1. Open grill hood . DO NOT ATTEMPT TO LIGHT GRILL WITH THE HOOD CLOSED.
2. Check to ensure that all burner control knobs are set to OFF.
3. Turn on main gas supply.
4. Push in and hold knob for 2 seconds
5.
After 2 seconds, while holding the knob in, turn the knob counterclockwise 1/4 turn.
You will hear the "CLICK" and the burner will ignite.
Continue to hold the knob in for 30 seconds until the burner ignites completely, then release.
6. If burner does not light, turn knob to OFF, wait 5 minutes for gas to dissipate, and repeat step 4.
IF BURNERS ARE NOT IGNITING AFTER TWO ATTEMPTS - YOU CAN ATTMPT TO LIGHT THE
BURNERS MANUALLY AFTER WAITING 5 MINUTES FOR GAS TO DISSAPATE.
IF THE BURNERS STILL WILL NOT LIGHT - SHUT OFF THE GAS SUPPLY & CALL FOR SERVICE
•
•
30
manually lighting burners
1. Open the hood and wait five minutes to allow any accumulated gas to dissipate.
2. Keep your face as far away from the burners as possible.
3. Light and insert a long-stem match, holding it near the Lighting
main burner or the right hand side of the rear burner.
Tube on the leftt side to light the
4. Slowly rotate the burner knob for the burner you are lighting counter-clockwise to the high position.
5. If the burner does not light after five seconds, turn the control knobs to
the OFF position
and wait five minutes until the gas clears before attempting to re-light
6.
If the burner does not light after several attempts, immediately close all gas valves and
consult an authorized service technician.
7.
To shut off the burners, rotate the knob and turn to OFF.
8.
It is normal to hear a popping sound when the burners are turned off.
WARNING
• Never attempt to light a burner if you smell gas.
• Always keep the hood open when lighting your grill.
• Releasing fuel into a closed grill before lighting will increase the risk of explosion, property
damage, personal injury or death.
• Keep your face and body as far from the grill as possible when lighting. Any time a burner
doesn’t light within 5 seconds, turn off the control, wait 5 minutes for gas to dissipate, and
repeat the lighting procedure.
• NEVER LEAVE THE GRILL UNATTENDED WHILE COOKING.
31
grilling safety
NEVER leave the grill unattended..
NEVER operate a grill that has not successfully undergone a leak test.
Prior to the first use - make certain that all packing materials and tie downs have been removed
from the interior of the grill, the grates have been washed and given a light coat of canola oil.
Avoid wearing loose-fitting garments while grilling.
Assume all surfaces are hot. Do not touch the grill racks, hood or immediate surrounding metal
surfaces with bare hands - these areas become extremely hot during use and could cause burns.
Use an insulated glove or mitt when opening and operating the grill.
Open the grill hood slowly to allow heat and smoke to escape before fully opening.
Open the grill hood fully when lighting.
Never lean over hot grill surface or look directly into the grill when lighting.
Do not heat unopened food containers.
Do not use aluminum foil to line any part of the grill. Severe damage can result and void your
warranty
Never use charcoal in this gas grill.
Excessively fatty foods can cause flare-ups. Damage caused as a result of unsupervised use or
flare-ups will void the warranty.
Never grill without the drip pan in place. Failure to ensure that the drip pan is properly inserted
can result in a grease fire.
Grease is extremely flammable. Let hot grease cool down completely before disposing of it.
The drip tray should be cleaned after every use.
Before grilling, lightly oil the grates with canola before lighting the burners and preheat for
10 minutes for best peformance.
NEVER operate the grill under the influence of alcohol or drugs.
32
grilling tips
COOK FOOD TO PROPER TEMPERATURES
Cooking food safely requires that you raise the internal temperature of the meat high enough
and for a long enough period of time to kill any food-borne bacteria that may cause illnesses.
Color is not the best indicator that food is safe to eat. Use a high-quality probe thermometer
to be sure your food is properly cooked. Place the tip of an instant-read thermometer into the
center of the thickest part of the food but at least 1/2 inch deep. Read the temperature after
about 10 seconds. Follow the temperature guidelines for the type of food you’re cooking.
The following guidelines are from the U.S. Food and Drug Administration Center for Food
Safety and Applied Nutritio
n.
COOK TO INTERNAL TEMP
Meat And Poultry Medium Rare Medium Well Done
Fresh Beef - Medium Rare 145°F 160°F 170°F
Ground Turkey, Chicken 165°F
Ground Veal, Beef, Lamb, Pork
145°F with 3 minutes of rest and then turn
Fresh Pork - Medium 160°F 170°F
Chicken - Whole 165°F
Turkey - Whole 165°F
Poultry Breasts, Roast 165°F
Poultry Thighs, Wings 165°F
Stuffing (Cooked Alone Or In Bird)
165°F
Duck And Goose 180°F
Fresh Veal - Medium Rare 160°F
Fresh Lamb - Medium Rare 145°F 160°F 170°F
Ham - Fresh (Raw) 145°F 160°F 170°F
Ham - Pre-Cooked (Reheat) 140°F
SEAFOOD
Fish
Cook until flesh turns opaque and flakes easily with a fork.
Shrimp, Lobster, Crab
Cook until shells turn red and flesh becomes pearly opaque.
Scallops Should turn milky white or opaque and firm
Clams, Mussels, Oysters Cook until shells open.
*The above temperature settings are a guide, the temperatures may vary due to wind and
outside ambient temperatures.
HIGH Setting - Use this setting only for fast warm-up, for searing steaks and chops, and for burning
food residue from the cooking grids after the cookout is over.
MEDIUM Setting - Use this setting for most grilling, roasting or baking, and for cooking hamburgers
and vegetables.
LOW Setting - Use this setting for all smoke cooking, rotisserie cooking, and when cooking very
lean cuts such as fish.
TEMPERATURE SETTINGS
33
grilling methods
Direct cooking involves placing food on grates over direct heat. Use this method for foods that take less
than 20 minutes to cook or use it to sear larger items before or after indirect cooking.
Place the food to be cooked directly on the preheated grates above firing burners and leave until they no
longer stick. Turning too soon and too often are two of the most common grilling mistakes.
Use a meat thermometer to achieve desired doneness and remove items one degree below how you
would like to enjoy them, as the resting period before carving or consuming will raise the temperature.
INDIRECT COOKING METHOD
The indirect cooking method is a popular alternative to direct heat grilling. Indirect cooking uses
adjacent burners to cook food and, in many cases, this reduces the potential to overcook or overly brown
heat from
food. The most common uses are for items that benefit from slower cooking such as breads or thicker cuts
of chicken or roasts. Indirect cooking involves placing the food on grates above burners that are off and
closing the grill hood to create an oven effect.
Items you usually oven-roast can be grilled to perfection using indirect heating. Preheat the burners
surrounding the food to be cooked. Place a basting pan below the grates
directly on the flame tamers
under the food containing
water or marinaide to prevent the natural juices from burning or evaporating.
DIRECT COOKING METHOD
34
grilling methods
ROTISSERIE
Rotisserie is mostly used to cook large pieces of meat and poultry to assure slow, even cooking.
Constant turning provides a self-basting action, making food cooked on a rotisserie exceptionally
moist and juicy. Rotisserie cooking generally requires 1 ½ to 4½ hrs to cook depending on the size
and type of meat being cooked. You can have rotisserie cooking with indirect heat as shown or with
infrared rotisserie burner.
For successful rotissering, the meat should be centered and balanced as evenly as possible on the
spit rod to avoid overworking the rotisserie motor.
Since indirect heat is often used in cooking on a rotisserie, a foil or aluminum drip pan is advisable
to prevent excessive flare-ups. Generally, the cooking grates are removed to allow for the swing of
the rotisserie. A basting pan is placed under the rotisserie area on top of the flame tamers to catch
the drippings.
Remove or tilt the warming rack up to prevent interference with the turning spit.
CAUTION
35
a little tlc goes a long way
GRILL CLEANING AND MAINTENANCE
Proper care and maintenance will keep your grill in top operating condition and prolong its life. Follow
these cleaning procedures on a timely basis and your grill will stay clean and operate with minimal
effort. CAUTION: Be certain your gril is off and cool before cleaning.
CLEANING THE COOKING GRATES
Before initial use, and periodically thereafter, wash your Cooking Grids in a mild soap and warm water
solution. Use a wash cloth or vegetable brush to scrub them clean. After washing and before cooking,
apply a light coating of a high temperature cooking oil like canola to the grate surface.
CLEANING THE FLAME TAMERS
Periodically wash the Flame Tamers in soap and warm water using a vegetable brush to remove
stubborn burnt-on cooking residue. Dry the Flame Tamers thoroughly before you reinstall them.
CLEANING THE DRIP TRAY
To reduce the chance of fire, the drip tray should be visually inspected before each grill use. Remove
any grease and wash drip tray with a mild soap and warm water solution.
CLEANING INSIDE THE GRILL HOOD
Grease can build up on the inside of the hood over time and can drip outside the grill when opened.
Visually inspect the inside of the hood before each use. Remove any grease and wash with a mild soap
and warm water solution.
ROUTINE CLEANING OF THE GRILL INTERIOR
Burning-off excess food after every cookout will keep it ready for instant use. However, at least every
6 months you must give the entire grill a thorough cleaniing to minimize risk of grease fires and keep
your grill in top shape.
FOLLOW THESE STEPS:
Turn all control knobs off and turn off the gas supply (LP or Natural Gas)
Remove and clean the grates, flame tamers, warming rack, zone dividers and burners.
Scrape out and brush debris from the inside and bottom of the fire box. Then wash the interior
with a fiber pad or nylon brush and a mild soap and warm water solution - rinse thoroughly and
allow to dry.
Check all orifices for any obstructions.
Replace the burners, ensuring they are correctly centered on and overlapping each orifice.
Replace the flame tamers, zone dividers, warming rack and grates
Brush all vents, whether in a cart of built-in installation, free of any dirt or debris.
Reconnect the gas, ignite the burners and check the flame for correct operation.
1.
2.
3.
4.
5.
6.
7.
8.
36
cleaning and maintenance
CARING FOR STAINLESS STEEL
Common conditions that cause corrosion or discoloration of stainless steel:
OXIDIZATION Removal
If you have oxidation there are a few steps to take to bring your stainless appliances back to “like
new” condition. Apply clean water with a cleaning sponge and rub gently in the direction of the
grain. If the mark won’t shift, it may be necessary to use a stainless steel cleaner, in which case
apply the cleaner and rub gently. After cleaning it is important to rinse the stainless steel with clean
fresh water and buff with a soft coth, always rubbing with the grain. Rubbing across the grain can
damage the finish and the stainless will lose its shine.
1. Chloride containing cleansers – this includes bleach and any cleaners containing bleach
2. Muriatic acid (hydrochloric acid) – commonly used to clean up after tile/concrete installation
3. Concentrated soap residue – chemical additives will cause discoloration and some dried soaps
actually look like rust
4. Water with high iron content – can leave a rusty residue, especially if allowed to drip
continuously
5. Contact with iron materials – including steel wool, iron residue/dust from installation or cleaning
of other steel products
6. Don’t allow trapped moisture between the product and cover – rubber mats, metal cans or
cleaning products trapped moisture - allow cabinets to completely dry before covering.
7. Salts – contain chlorides
8. Extreme Heat by Flame
9. Do not permit citrus or tomato juice to remain on stainless steel surfaces.
Wash regularly with clean fresh water, mild detergent and a microfiber cloth. After washing rinse with
clean water and wipe the surface dry with a microfiber cloth. Be certain to go with the grain on brushed
stainless steel. Generally you should wash your stainless steel every three months. In areas where
the grill is exposed to high salt concentrations or chlorine such as coastal regions or near swimming
pools, your stainless should be washed every two weeks. Failure to maintain the finish in such
environments will lead to tea staining and corrosion. For better protection use a thin coating of
protectant on the surface.
10. Avoid all abrasive cleaners, steel wool or abrasive cloths as they will scratch the surface.
37
cleaning and maintenance - burners
Before removing burners ensure the gas
cooled before proceeding.
TO REMOVE BURNERS:
burner in place. Grasp the burner, pull it
up and slightly to the rear of the unit, so
the burner head comes off the brass orifice
at the front and remove. Be careful not to
upset the air shutter position.
BURNER CLEANING:
the exterior of the burner with a wire
brush. Clear stubborn scale with a metal
scraper. Clear any clogged ports with
a straightened paper clip. Never use a
wooden toothpick as it may break off
and clog the port. Shake out any debris
through the air shutter. Use a flashlight to
inspect the burner inlet to ensure it is not
blocked. If obstructions can be seen, use
a metal wire coat hanger that has been
straightened out to clean.
BETTER AIR ADJUSTMENT:
Each grill burner is tested and adjusted
variations in the local gas supply or a
conversion from one gas to another may
make it necessary to adjust the burners.
The flames of the grill burners should be
visually checked, adjusting the air shutter by
opening the air shutter and slowly closing
it until the flame starts to yellow. STOP
and turn back 1/16", and tighten the screw.
Flame should be blue with yellow tips when
adjusted correctly.
For safe operation, make sure the Orifices are
inside the Burner Tubes before using your grill.
See figure. If the Orifice is not inside the Burner
Tube, lighting the Burner may cause explosion
and/or fire resulting in serious bodily injury and/
or property damage.
It is critical to center every burner on its orifice.
If this is not done there will be a possible fire
or explosion
Please Note that the air mixture for LP gas and NG is
different. Your gas grill will come preset for your gas type.
If you find that you are not getting the best flame you can
adjust the air shutter and the O2 mix with gas will change
the flame. The flame coming from your burner is extremely
important. If the flame is not correct you will be able to
adjust the flame as described in the section below.
Gas Valve
Assembly
Orifice
Burner Tube
Orifice
38
cleaning and maintenance - burners
Spiders and small insects can spin webs and nest in the grill burner ventur
flow obstruction resulting in a fire in and around the burner tubes. This type of "FLASHBACK FIRE"
can cause serious grill damage and create an unsafe operating condition for the user.
To reduce the chance of FLASHBACK FIRE you must inspect and clean the venturi at least twice
a year in summer and fall, whenever spiders are active in your area, or if your grill has not been used
for an extended period of time.
Remove the pin from the rear of each burner tube using needle nose pliers. Carefully lift each burner
up and away from the gas valve oriface. Check the burner venturi tubes for insects and nests and
clean as shown below. A clogged tube can lead to a fire beneath the grill.
i which can lead to a gas
FOR CLEANING, REFER TO
METHODS 1-3 BELOW:
METHOD 1: Bend a stiff wire or wire
coat hanger into a small hook as shown
and run the hook through the Burner
Tube and inside the Burner several times
to remove debris.
METHOD 2: Use a bottle brush with a
flexible handle and run the brush through
the Burner Tube and inside the Burner
several times to remove any debris.
METHOD 3: Use an air hose to force air
through each Burner Tube. The forced
air should pass debris or obstructions
through the Burner and out the Ports.
For safe operation ensure the Gas Valve Assembly
Orifice is inside the Burner Tube before using your
grill. (See figure above). If the Orifice is not inside
the Burner Tube, lighting the Burner may cause
explosion and/or fire resulting in serious bodily
injury and/or property damage.
Burner Holes
Gas Venturi
To Clean Burner Tube,
Insert Hook Here
WARNING
39
ISSUE
Low Heat or Low Flame
with the control knob set on High
Uneven heating
Yellow flame accompanied by
smell of gas
POSSIBLE CAUSE (+REMEDY)
For built-In / undersized supply line
(Consult code - recommended 3/4” ID pipe minimum)
For freestanding / kinked or restricted supply hose
(Reposition gas supply hose to remove restriction)
Dirty or clogged orifice or venturi
(see section on Cleaning Burners)
Flame tamers have built up debris and residue
(Preheat for 10 minutes and see if it burns off)
(Perform cleaning on flame tamers)
Drip pan needs cleaning
(Clean drip pan as per instructions)
Burners fouled or ports plugged
(Clean burners as per instructions)
Insect blockage in burner venturi
(Thorough burner cleaning as per instructions)
Open or improperly set air shuttle
(Call for service)
Is there fuel supplied to the grill?
Is the main shut-off valve open?
Are you using the correct type of fuel for the grill? (Propane or Natural Gas)
Is the grill plugged in to a live, grounded GFCI electric circuit?
Are all burners out or just one?
Can you light the burner with a match?
6.
trouble shooting
Often minor issues can be be resolved quickly and easily by the homeowner.
This section is not intended as a replacement for qualified, professional service but rather as a
general guide to determine if a service technician is needed.
If you are unsure of any issue or have a question regarding your gas gril, do not hesitate to contact
our service team. They are here to help you.
XO Service can be reached at 973-403-8900 or email service@easternmarketing.com
BEFORE CALLING SERVICE - SOME COMMON QUESTIONS & FIXES:
40
trouble shooting
ISSUE
Burner not lighting with igniter
but will light with match
Humming Regulator Noise
Burners not cross lighting
Infrared burner will not light
Infrared burner flashes
back. While operating
makes “Whoosh” noise.
Surface grows dim.
Control panel lights off
Burner goes out
Burner goes out on low setting
POSSIBLE CAUSE (+REMEDY)
Dirty Electrode
(Clean electrode with Isoprol Alcohol & Cloth)
Wet Electrode
(Wipe dry with cloth)
Blocked or damaged valve
(Call for Service)
Common internal vibration
(No service required)
Debris / Grease blocking cross lighting channels
(Clean crosslighting channels)
Burner ports near croos light channels blocked
(Clear blocked burner ports with wire)
Knob must be held in for 30 seconds after ignition
(attempt to relight with long match holding knob in)
Ceramic ports are clogged with debris
(Turn off for 2 minutes to cool - restart and run on high 5 minutes
or until glowing red evenly)
Cracked ceramic
(Call for service)
No power
(Check transformer plugged in & GFCI has not tripped)
Faulty transformer
(Check for 12v output - replace transformer)
Faulty push button switch
(Test switch - change as necessary)
Grill location - Wind Issue
(Relocate grill or install wind break)
Burner misaligned
(Check to ensure burner is properly seated / Call for service)
Supply hose is pinched or kinked
(Reposition supply hose)
Dirty or clogged orifice or venturi
(see section on Cleaning Burners)
41
electrical wiring
NOTE: This grill uses a transformer to provide power to the LED lights and work lights.
The transformer should be secured to the island walls or cart back wall. Plug only into a
Ground Fault Interrupter (GFCI) protected circuit.
NOTE: To install the electrical transformer to the cart use the 4 Bolts provided in your
hardware pack. The transformer has 4 holes that will match up to the holes on the back
panel of the cart. face the transformer main electrical wire "facing down" and the wire from
the gas grill will connect securely into the top of the transformer making a watertight fit.
Unplug the grill from the power supply.
Remove the screw holding the light housing
using a #2 Phillips screwdriver.
Carefully remove the housing from grill.
DO NOT PULL HARD
It is attached by electrical wires.
Remove the clip holding the light cover
to the main light housing.
With the light cover removed pull the
halogen bulb out sideways from light socket.
CAREFUL - the bulbs are fragile and
can break, grip with your fingers only
by the sides.
3
Replace bulb by pushing it straight into
light socket. Re-attach light cover, and re-
install housing repeating steps 2. and 3. in
reverse order.
10w/12V
NOTE
• Disconnect grill at power source before replacing lightbulbs
•
2
3
4
Oil from your skin will reduce bulb life. Avoid touching the bulb with your bare hands.
Hold the new bulb with a clean lint free cloth. Wipe the bulb clean after handling.
1
REMEMBER - AVOID TOUCHING THE NEW BULB WITH BARE SKIN
42
replacing halogen bulbs
44
obtaining parts
Parts Not Under Warranty
Parts can be ordered through XO directly.
Warranty Parts
Warranty parts will need a proof of purchase and can be ordered by contacting XO appliances.. Proof of purchase is
required for warranty parts.
All parts listed in the Parts List have a Part Number. When ordering parts, first obtain the Model Number and Serial
Number from the name plate on your equipment. Then determine the Part Number and the Description of each part from the
following illustration and part list. Be sure to give all this information . . .
Appliance Model Number
Appliance Serial Number Part Number
Type of Gas (Propane or Natural
Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.
Shipments contingent upon strikes, fires and all causes beyond our control.
Your XO Premium Gas Grill is identified by model number, serial number, and gas type. This information is provided on
a product identification
convenience, complete this section for future reference when contacting XO Appliance.
CALL 973-403-8900
service@easternmarketing.com
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parts list
ITEM
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DESCRIPTION
HOOD ASSEMBLY
THERMOMETER
HOOD HANDLE ASSEMBLY
WARMING RACK
COOKING GRATE
FLAME TAMER
BURNER ASSEMBLY
HEAT ZONE SEPARATER
UPPER DRIP PAN BAFFLE
LOWER DRIP PAN BAFFLE
LED HEAT SHIELD
CONTROL PANEL ASSEMBLY
LOGO PLATE
KNOB BEZEL
KNOB
LIGHT SWITCH
LED LIGHT
LED WIRE
REGULATOR HOSE ASSEMBLY
MAIN VALVE ASSEMBLY
DRIP TRAY ASSEMBLY
WIRING HARNESS
FITTING
TRANSFORMER
IGNITION NEEDLE ASSEMBLY
FLEX LINE
FIREBOX ASSEMBLY
REAR BURNER
REAR BURNER ORIFICE
FLAME TAMER SUPPORT
FIRE BOX BACK WALL ASSEMBLY
IGNITION COVER
HALOGEN LAMP 1
HALOGEN LAMP 2
HOOD SUPPORT RIGHT
HOOD SUPPORT LEFT
LOUVER COVER
WARMING RACK FRONT SUPPORT
WARMING RACK REAR SUPPORT
RUBBER BUMPER
HOOD SPIN AXIS
M6 FLAT WASHER
M6 SPRING WASHER
M6 LOCK NUT
SPRING
QTY (32XLT)
QTY (40XLT)
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XO Limited Warranty
WARRANTY TERMS FOR XO - RESIDENTIAL USE ONLY.
XO Stainless Steel Gas Grills & Gas Burners
XO warranties this XO stainless steel gas grill to be free from defects at the time of purchase and for the periods
specified below. The grill must be installed by a qualified technician and must be maintained and operated safely, in
accordance with the instructions in the owner's manual. This warranty applies to the original purchaser only and is not
transferable. All warranty repairs must be accomplished by a qualified gas appliance technician.
Limited Lifetime Warranty
XO warrants the stainless steel tube main burners and fabricated stainless steel housing, to be free from defects in
materials and workmanship under normal residential use for the lifetime of the product. This warranty excludes
discoloration, surface scratches, weather and atmospheric related staining, and minor surface rust and oxidation which
are normal conditions and are to be expected with any outdoor product. The actual part will be repaired or replaced,
free of charge, with the owner paying for all other costs including labor, shipping and handling.
FIVE YEAR LIMITED WARRANTY
XO warrants the flame tamer, stainless steel grates, drip pans and gas valves to be free from defects in materials and
workmanship under normal residential use for a period of five years from the original date of purchase. The actual part
will be repaired or replaced, free of charge, with the owner paying for all other costs including labor, installation,
shipping and handling charges.
TWO YEAR LIMITED WARRANTY
XO warrants all other grill components to be free from defects in materials and workmanship under normal residential
use for a period of two years from the original date of purchase. The actual part will be repaired or replaced, free of
charge, with the owner paying for all other costs including labor, installation, shipping and handling charges.
COMMON AREA WARRANTY
A 180 day warranty applies to applications where use of the product extends beyond normal residential use such as
bed and breakfast inn, private clubs, multidwelling condos and apartments. The actual part will be repaired or
replaced, free of charge, with the owner paying for all other costs including labor, installation, shipping and handling
charges. This warranty excludes all commercial locations such as restaurants and food service locations.
WARRANTY LIMITATIONS & EXCLUSIONS
This warranty shall apply only to the products purchased and located in the continental United States and Canada. The
warranty coverage begins on the original date of purchase and proof of date of purchase is required. In order to
activate the warranty, we require that you register your product online at www.xoappliance.com within 90 days of
purchase. This warranty applies only to the original owner and may not be transferred. This warranty does not apply to
damages resulting from negligence, alteration, misuse, abuse, accident, natural disaster, loss of electrical power to the
product for any reason, improper installation or improper operation, unauthorized adjustments or calibrations, dings,
dents, scratches, or damages due to harsh cleaning chemicals. This warranty does not apply to commercial use, or to
products with altered or removed serial numbers.XO shall not be liable for incidental, consequential, special or
contingent damages resulting from its breach of this written warranty or any implied warranty.
FOR WARRANTY SERVICE & REPLACEMENT PARTS: check the contact & support section
of our website www.xoappliance.com, email us at service@easternmarketing.com or call
1-973-403-8900
120 Eagle Rock Ave., Suite 303, East Hanover, NJ 07936
Please note: Pictures and Information may change without notice.
1-973-403-8900
Visit our web site at www.xoappliance.com
