BAUMR-AG TOLMDLBMRA07X-2AC 350W Variable Speed Mini Mill User Manual

User Manual

[Revision 4.0 December 2023]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE

AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may

vary in appearance, assembly, inclusions, specifications, description and packaging.

Mill Drill – BMMDL-07

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

• Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

• Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

• Keep clear of moving parts.

• Equipment may be a potential source of

electric shock or injury if misused.

• Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

• Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

•

Work areas should be clean and well it.

• Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

• If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

•

Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

• Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

• Do not use the equipment if tired or under

the influence of drugs, alcohol or

medication.

• This equipment is not intended for use by

persons with reduced physical, sensory or

mental capabilities.

General Fuel Safety

•

Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

• Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

• Do NOT smoke near fuel or when

refuelling.

• Always shut off the engine before

refuelling.

• Do NOT refuel a hot engine.

• Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

• Always refuel in well ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

•

Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

• Use combustion engines OUTSIDE only,

and far away from windows, doors and

vents.

General Equipment Use and Care

•

The equipment is designed for domestic

use only.

• Handle the equipment safely and carefully.

• Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

• Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

• Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

• Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

• Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

• Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases or liquids etc.

• The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

• Do not clean equipment with solvents,

flammable liquids or harsh abrasives.

• For specific equipment safety use and care,

see Equipment Safety.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

General Electrical Safety

•

Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

• Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

• When wiring electrically powered

equipment, follow all electrical and safety

codes.

• Always use a Residual Current Device

(RCD) (GFCI) / Earth Leakage Circuit

Breaker / Safety Switch when operating this

item (electrical items only).

• High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

•

Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

• Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

• Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

• Do NOT use electrical equipment in wet

conditions or in damp locations.

• Do NOT use electrical cords to lift, move or

carry equipment.

• Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

•

The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

• Do NOT attempt any maintenance or repair

work not described in this manual.

• After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories or performing repair or

maintenance.

• Do NOT adjust while the equipment is

running.

• Perform service related activities in suitable

conditions, such as a workshop.

• Replace worn, damaged or missing

warning/safety labels immediately.

Mill Drill General Safety

This machine is designed for drilling, deep milling and face milling of small work pieces with size limitations of 300x200x200mm. If the operator

i

ntends to use this machine beyond its intended design/purpose, please contact the manufacturer or your dealer before operation.

Do not use the mill drill if you intend to operate it:

• Without reading the manual.

• Without any professional training of drilling and milling.

• Beyond its intended design/purpose and without getting enough advice about safety from manufacturer.

• Without making sure that every safety precaution is followed.

Important Safety Information:

• Noise level during operation is 70 – 75dB(A).

• Temperature range to operate and store this machine should be between -20 to 40°C.

• WARNING! After interruption due to power failure, it’s possible that the machine will accidentally start up. Please turn OFF the machine as soon

as a power failure occurs.

• WARNING! Always wear approved eye protection during operation.

Correct Handling:

• The machine is quite heavy. It would be better to carry this machine with the help of an appropriate lifting tool.

• If the operator has to handle this machine without any lifting tools, ensure that the operator can comfortably carry its weight and handle it with

care while practicing common sense and self-protection.

WARNING! When using electric tools, basic safety precautions should always be followed to reduce the risk of fire, electric shocks and personal

injuries. Read all these instructions before operating this product and save these instructions.

• Keep work area clean. Cluttered areas and benches invite injuries.

• Consider work area environment. Do not expose power outlet to rain or moisture. Do not use power tools in damp or wet locations. Keep work

area well lit. Do not use power tools where there is risk of causing a fire or explosion.

• Guard against electric shock. Avoid bodily contact with earthed or grounded surfaces (e.g. pipes, radiators, ranges, refrigerators, etc.)

• Keep children away. Do not let visitors touch the tool or extension cord. All visitors should be kept away from the work area.

• Store idle tools. When not in use, tools should be stored in a dry, high or locked-up place, out of reach of children.

• Do not force the tools. It will do the job better and safer at the rate for which it was intended.

• Use the right tools. Do not force small tools or attachments to do the job of a heavy-duty tool. Do not use tools for purposes not intended; for

example, do not use circular saws to cut tree limbs or logs.

• Dress properly. Do not wear loose clothing or jewellery, they can get caught in moving parts. Rubber gloves and non-skid footwear are

recommended when working outdoors. Wear protective hair covering to contain long hair.

• Use safety glasses. Also use face or dust mask if the cutting operation is dusty.

• Connect a dust extraction equipment. If devices are provided for the connection of extraction and collection facilities, ensure these are connected

and properly used.

• Do not abuse the cord. Never carry the tool by cord or yank it to disconnect it from the socket. Keep the cord away from heat, oil and sharp

edges.

• Secure work. Use a clamp or a vise to hold down the work. Once it’s fixed securely, you can then use both hands to operate the machine.

• Do not overreach. Always keep proper footing and balance.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

• Maintain tools with care. Keep cutting tool sharp and clean for better and safer performance. Follow instructions for lubrication and changing

accessories. Inspect tool cord periodically and if damaged have it repaired by an authorised serviced facility. Inspect extension cords periodically

and replace, if damaged Keep handle dry, clean and free from oil and grease.

• Disconnect tools. When not in use, before servicing and when changing accessories such as blade, bits and cutters.

• Remove adjusting keys and wrenches. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before

turning it on.

• Avoid unintentional starting. Do not carry a plugged-in tool with a finger on the switch. Ensure switch. Ensure switch is OFF when plugging in.

• Use outdoor extension leads. When tool is used outdoors, use only extension cords intended for outdoor use.

• Stay alert. Watch what you are doing. Use common sense. Do not operate tool when you are tired. Check damaged parts. Before further use of

the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perfom1 its intended

function. Check for alignment of moving parts, free running of moving parts, breakage of parts, mounting and any other conditions that may affect

its operation, guard or other part that is damaged should be properly repaired or replaced by an authorised service centre unless otherwise

indicated in this instruction manual. Have defective switches replaced by an authorised service facility. Do not use the tool if the switch does not

turn it ON and OFF.

• Warning. The use of any accessory or attachment, other than those recommended in this instruction manual, may present a risk of personal

injury.

• Have your tool repaired by a qualified person. -This electric tool is in accordance with the relevant safety requirements. Repairs should only be

carried out by qualified persons using original spare parts, otherwise this may result in considerable danger to the user.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

Table of Contents

Safety ............................................................................................................................................................. 2

Safety Symbols ........................................................................................................................................................... 5

Parts Identification ....................................................................................................................................... 8

External Features ....................................................................................................................................................... 8

Longitudinal (Y) and Cross (X) Axis ........................................................................................................................... 9

Vertical (Z) Axis ........................................................................................................................................................ 10

Spindle and Gear Box .............................................................................................................................................. 11

Parts List ................................................................................................................................................................... 12

Spare Parts .................................................................................................................................................. 15

Installation ................................................................................................................................................... 16

Location Set-Up ........................................................................................................................................................ 16

Installation and Removal of the Taper Shank .......................................................................................................... 17

Adjusting the Spindle Box ......................................................................................................................................... 17

Adjusting the Tip Angle of the Fuselage ................................................................................................................... 18

Adjusting the Mitre Wedge ....................................................................................................................................... 18

Operation ..................................................................................................................................................... 19

Power Connection/Disconnection ............................................................................................................................. 19

Initial Starting ............................................................................................................................................................ 19

Starting Under Normal Conditions ............................................................................................................................ 20

Drilling or Deep Milling .............................................................................................................................................. 20

Face Milling ............................................................................................................................................................... 20

Drilling/Milling Speed ................................................................................................................................................ 21

Operational Checklist................................................................................................................................................ 21

Protection and Maintenance ..................................................................................................................................... 21

Maintenance ................................................................................................................................................ 22

Daily Maintenance .................................................................................................................................................... 22

Seasonal Maintenance ............................................................................................................................................. 22

Cutter Maintenance .................................................................................................................................................. 22

Accessories Maintenance ......................................................................................................................................... 23

Lubrication Mechanics .............................................................................................................................................. 23

Specifications ............................................................................................................................................. 24

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

Parts Identification

External Features

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

No. Name No. Name

A Motor H Base

B Fine feeding wheel I Connecting strut

C Headstock & spindle J Limit block

D

Longitudinal feed hand wheel

K

Controller

E

Working table

L

Balance mechanism

F

Saddle

M

Fuselage

G

Cross feed hand wheel

N

Electrical box

Longitudinal (Y) and Cross (X) Axis

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

Vertical (Z) Axis

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

Spindle and Gear Box

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

Parts List

Item

No

Part Name Q'ty

Item

No

Part Name Q'ty

1 Base 1 38 Cap screw M6 x 25 2

2 X-axis feeding screw 1 39 Fuselage seat 1

2-1 Key 4 x 16 2 39-1 Shaft 1

4 Dial 2 39-2 Key 8 x 12 1

5 Hand wheel 2 40 Spring washer 10 3

6 Nut MS 2 40-1 Washer 10 3

7 Knob 2 41 Cap screw Ml0 x 30 3

8 Screw MS x 55 2 42 Guide finger 2

9 Cap screw M6x 8 8 43 Set screw M6 x 22 7

10 Holding plate (1) 1 44 Ruler 1

11 Dust guard cover 1 45 Wedge 1

12 Holding plate (2) 2 46 Gear rack 1

13 Ball bearing 8200 2 47 Cap screw M6 x 12 4

14 Washer 2 48 Name plate 1

15 Nut MS 4 49 Spindle box 1

16 Y-axis ruler 1 50 Pinion 1

17 Cap screw M6x 16 4 51 Key 4 x 25 1

18 Y-axis bearing seat 1 52 Bevel gear 1

19 Working table 1 53 Retaining ring 12 1

20 Y-axis feeding screw 1 54 Ball ø 5.0 1

21 End cover 1 55 Spring 0.8x 0.8 x 10 1

22 Screw M6x 10 2 56 Screw M6x 8 1

23 Y-axis screw nut 1 57 Handle stock 1

24 Holding plate (3) 1 58 Operating lever 3

25 Dust guard cover 1 59 Lever cap 3

26 Screw seat 1 60 Cap screw MS x 25 4

27 Cap screw M6x 16 2 61 Guide finger 1

28 Set screw M6 x 22 6 62 Cap screw M6 x 25 1

29 NutM6 13 63 Spindle box seat 1

30 Handle 3 64 Wedge 1

31 Screw M6x 10 2 65 Limit block 1

32 Guide finger 1 66 Wedge 1

33 Screw M6x 8 1 67 Ruler 1

34 X-axis wedge 1 68 Fuselage 1

35 Saddle 1 69 Electric box 1

36 Y-axis wedge 1 70 Lock nut M24 1

37 X-axis screw nut 1 71 Big washer 1

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

Item

No

Part Name Q'ty

Item

No

Part Name Q'ty

72 Connecting strut 1 122 Bearing cover 2

78 Key 5 x 5 x 40 1 123 Ball bearing 80206 2

79 Spindle 1 124 Name plate 1

80 Transmission gear 1 125 Fine feeding label 1

81 Support block 1 126 Protecting cover 1

82 Screw MS x 20 2 127 Motor 1

83 Pin4 x 15 1 128 Motor gear 1

84 Worm 1 129 Interring ring 9.0 1

85 Sleeve 1 130 Motor seat 1

86 Pin 3x 12 1 131 Flat screw M6x 12 4

87 Pin 3 x 12 2 132 Round screw M5 x 8 4

88 Adjustable union 1 133 Yellow lamp 1

89 Bracket 1 134 Speed control knob 1

90 Screw MS x 25 1 135 Green lamp 1

91 Dial 1 136 Fuse box 1

92 Spring steel 1.0 3 137 Emergency stop switch 1

93 Small hand wheel 1 138 Gear 1

94 Screw MS x 16 1 139 Ball bearing 80101 2

95 Small shaft 1 140 Transmission gear 1

96 Cover 1 141 Bar 1

97 Screw M4 x 6 2 142 Linking board 1

98 Support of dust cover 1 143 Set screw M5 x 8 1

99 Screw MS x 16 2 144 Self-tapping Screw ST2.9 x 8 2

100 Dust guard 1 145 H/L label 1

101 Clamp bolt M6 x 12 1 146 Motor cover 1

102 Upper end washer 1 147 Motor connecting flange 1

103 Upper end screw M6 x 16 1 148 Screw M6 x 10 4

104 Set screw M6 x 6 1 149 Warning label 1

105 Spring0.8 x 4.8 x 10 1 150 PC board 1

106 Ball ø 5.0 1 151 Lock sleeve 1

107 Handle seat 1 152 Rotor shaft 1

108 Double head bolt MS x 70 1 153 Key 4 x 6 1

109 Knob 1 154 Spring support 1

110 Warning label 1 155 Torsion spring 1

111 Controller 1 156 Cover 1

112 Label on controller 1 157 Nut 1

113 Shaft (1) 1 158 Prop 1

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

Item

No

Part Name Q'ty

Item

No

Part Name Q'ty

114 Double round head key 4x4x45 1 159 Supporting shank 1

115 Internal ring ø 12 1 160 Screw 1

116 Spacing ring 2 161 Washer 2

117 Small shaft 1 162 Internal ring 12 1

118 Spacing ring 1 163 Cover 1

119 Spindle nut 1 164 Top Cover 1

120 Double round head key 5x5x30 1 165 Screw M3 x 6 4

121 Cap screw M5 x 8 6

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

Spare Parts

Spare parts available for purchase, scan QR codes below:

QR Code SKU

TOLMDLBMRA07X

TOLMDLBMRA07X-2AC

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

Installation

Location Set-Up

The machine should be fixed on a flat and secure worktable with four hexagon bolts. Install it at an appropriate

location in order to fully-utilised the precision requirements of the machine.

Selecting an Appropriate Location

•

The worktable should have a flat, stable surface.

•

Avoid placing it under direct sunlight or areas with heavy dust and moisture.

Securing the Mill Drill

1. Drill four holes on the worktable. Dimensions should be the same as the holes on the machine's base.

NOTE: Consider the Y-axis handwheel when choosing a suitable location for the machine.

2. Adjust the machine accordingly and secure it to the worktable with 4 M10 bolts and nuts.

Checklist Before Switching ON the Machine

•

Remove all fixtures which that might impede the normal operation of the machine.

•

Check whether the power voltage is suited to the machine (see label in front of the machine).

•

Remove all obstacles and debris around the machine.

•

Remove the anti-rust protection before affixing the machine.

•

Check the angle of the pillar and adjust the bolts to see if they are tight enough.

•

Check the chuck, chuck holder and fixing pin on the spindle to ensure they are unloaded.

•

Check the High-Low speed on spindle to see if it’s set on the right speed setting.

•

Turn on the machine and check the direction of the spindle rotation (should be clockwise).

•

Run the Longitudinal Axis (Working table), Cross Axis (Saddle seat) and Vertical Axis (Fuselage) to ensure

they’re in normal condition.

•

Be aware always while operating the machine. If you notice anything unusual, immediately stop using the

machine and have it repaired immediately.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

Installation and Removal of the Taper Shank

Installation

1. Turn off the main power before you replace the

cutter.

2. Pull out the protective cover (a).

3. Wipe the spindle sleeve and taper shank.

4. Put the taper shank (g) into the spindle sleeve.

Cutter should be matted with oil cloth to ensure the

safety of the machine and your fingers.

5. Insert the Fixing Pin (d) right on the spindle sleeve.

6. Use a #l4 open end wrench (c) to tighten the spindle

draw bar (b) in a clockwise direction to secure the

taper shank.

7. Pull out the fixing pin.

8. Install the protective cover (a).

Removal

1. Turn off the main power before you replace the

cutter.

2. Pull out the protective cover (a).

3. Insert the fixing pin (d) right on the spindle sleeve.

4. Use a #14 open end wrench (c) to loosen the

spindle draw bar (b) in an anti-clockwise direction.

5. Knock the taper shank (g) gently with a plastic

hammer to loosen it in the spindle sleeve. Then,

take off the taper shank (g).

6. Cutter should be matted with an oil cloth to ensure the safety of the machine and your fingers.

7. Re-install the protective cover (a).

IMPORTANT! For your safety, any adjustments on the machine should be done only when it is already

unplugged from the mains power supply.

Adjusting the Spindle Box

Using the limit block, you can control the traveling rate of the spindle box.

1. Loosen the handle (a) beside the limit block (b).

2. Adjust the limit block (b) into the desired position.

3. Tighten the handle.

4. Travel position can refer to the ruler on the fuselage rotary.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

Adjusting the Tip Angle of the Fuselage

1. Turn OFF the mains power before doing any adjustments.

2. Hold the fuselage by hands to prevent the fuselage from falling.

3. Loosen the locked nut (a) with a large wrench (b).

4. Adjust the fuselage tip angle, as needed (max. angle is 450 for

both left and right).

5. Tighten it.

Adjusting the Mitre Wedge

After long-term contact motion to the machine, function error will

occur due to relative surface motion. Mitre wedge will act as an

interface on each slide surface. In order to eliminate this error, this machine will make use of adjusting the screw

pressure between the two machine parts (ex. Spindle Box and Fuselage). Adjust and keep-up the contact

pressure to maintain its mechanical precision.

To ensure constant precision, the pressure between the two elements needs to be adjusted appropriately

because of abrasion, which the machine produces from contact motion for the same timeframe (about one year).

The following items will need to make pressure adjustments to the mitre wedge:

•

Basement and saddle seat slide surface

•

Saddle seat and working table slide surface.

•

Fuselage seat and connecting strut slide surface.

•

Fuselage and spindle box slide surface.

NOTE: Position the spindle box at its highest position when not in use.

To Adjust:

1. Loosen the locked nuts.

2. Adjust the foremost pressure of the mitre wedge with the locked nut. If necessary, adjust all

screws.

3. Tighten and loosen the adjusting screws and keep in mind that the pressure of each

adjusting screw must be the same.

4. Tighten the locked nut uniformly.

5. When locking the nut, please use a #3 interior hexagonal wrench to secure the adjusting

screw from rotating, which can cause unbalance in the pressure.

6. Adjust the middle portion first and then go towards the interior from two sides uniformly while you are

adjusting the screw to ensure a uniformed pressure setting.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

Operation

Power Connection/Disconnection

•

Connecting, disconnecting and grounding are carried out through the plug equipped on the machine. For

safety reasons, DO NOT change this plug into any other type in any situation.

•

For the control device’s protection, its’ recommended for the operator to supply a fuse with the current rating

and the total length between the fuse and the connecting terminal. Please refer to table below:

Extension Lead Table

Ampere rating 3A 6A 10A 13A

Extension Cable Length Wire Size (mm

2

)

7.5m 0.75 0.75 1.0 1.25

15m 0.75 0.75 1.0 1.5

22.5m 0.75 0.75 1.0 1.5

30m 0.75 0.75 1.25 1.5

45.5m 0.75 1.25 1.5 2.5

•

Ensure that the Emergency Stop Switch (A, on the left side beside the electrical box) is in the OFF position

before plugging in the cord.

•

Disconnect all tools from power sources before servicing them and when changing their accessories.

Initial Starting

1. Taking all precautions stated, set the HIGH-

LOW range lever to LOW.

2. Insert the electric plug into the socket.

3. Release the Emergency Stop Switch (A) by

pushing down on the red knob slightly and

pushing it up, as indicated by the arrow on

the top of the red knob.

4. Switch on the machine by GENTLY turning

the Variable Speed Control Knob (D)

clockwise. A click will be heard as the motor

power is turned ON, but the spindle will not

rotate until the knob is turning clockwise a

little further. Speed will increase

progressively the further the knob is turned.

5. Run for a total of 5 minutes, during which

you can gradually increase the spindle

speed to its maximum value.

6. Run for at least 2 minutes at this speed

before stopping the machine and

disconnecting it from the mains supply.

7. Ensure that all components are still secure and are working freely and correctly.

8. Ensure that all mountings are secure.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

9. Repeat these procedures at HIGH range setting.

CAUTION! NEVER attempt to change from HIGH to LOW range setting when the machine is running.

Starting Under Normal Conditions

1. Take all the necessary precautions previously stated and ensure the workpiece is firmly secured.

2. Set the Speed range control lever to HIGH or LOW, as needed.

3. Proceed to start the machine as described above.

ATTENTION: The power supply system of this machine has an auto over-load protective function. If the feeding

is too fast or drilling is too deep, the system will stop working and the yellow LED (B) will light-up. Just turn off

the Variable Speed Control Knob (D) and then turn it ON again. The system will work again and the yellow LED

will turn OFF automatically.

Drilling or Deep Milling

1. As per Installation and Removal of the Taper Shank, install an appropriate adjustment and tighten it

securely.

2. Select an appropriate speed level.

WARNING! When the spindle is running, DON’T change the speed setting.

3. Using the fixture, secure the workpiece on the working table.

4. Adjust working table (longitudinal Axis Y) and the saddle seat (Cross Axis X) into position.

5. Loosen the limit block handle and adjust the blocks into position.

NOTE: Ensure that the workpiece doesn’t come in contact the tool.

6. Put the adjusting tools in order and remove all obstacles and debris around the machine.

7. Turn the main power ON. Adjust the appropriate spindle speed for drilling or deep milling.

8. Refer to the ruler on the fuselage to measure the drilling or milling depth.

9. When finished with your work, turn OFF the power and take the spindle to the upper position.

10. Clean the machine.

Face Milling

1. As per Installation and Removal of the Taper Shank, install an appropriate adjustment and tighten it

securely.

2. S

elect an appropriate speed level.

WARNING! When the spindle is running, DON’T change the speed setting.

3. Using the fixture, secure the workpiece on the working table.

4. Adjust working table (longitudinal Axis Y) and the saddle seat (Cross Axis X) into position.

5. Release the limit block on the fuselage, adjust the cutting depth then fix it into position.

6. Arrange all tools into their proper positions.

7. Turn the hand wheel of the working table (Y-axis) and the saddle seat (X-axis) to perform face milling.

8. Finishing all the steps, turn the power OFF and take the spindle back to the upper position, then you can

take out the workpiece.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

9. Clean the machine.

Drilling/Milling Speed

Before performing any work, set the spindle to a correct running speed.

The normal operating speed range for working is from 0 to 2500rpm. Most of the time, choosing the correct

speed will depend on the size of the workpiece and the material. Generally, you can use higher speed for softer

material or workpieces with small holes. Use a lower speed setting for harder material or workpieces with bigger

holes.

A good rule of thumb is:

Small holes and soft material will need higher speed settings. Avoid drilling above 2300rpm if your workpiece is

made of wood, as you may run the risk of burning it. For metal workpieces, the speed range can be 0 to

2500rpm.

Operational Checklist

IMPORTANT! Please ensure to follow these instructions as you operate the machine to ensure operational

safety and to maintain its working capacity.

Before Turning ON

•

Before turning ON the power, inspect the tool chuck and cutter. If they are loose, re-tighten them securely.

•

Inspect each machine part to see if they are loose and re-tighten them securely.

•

Check if the speed adjustment rod is at a correct position and re-position securely if needed.

•

The workpiece is securely fixed onto the fixture.

•

Clean or remove obstacles and debris around the machine.

During Operation

•

Never drink any form of alcoholic drinks or strong spirits while operating the machine.

•

Do not wear any thick gloves or articles of clothing (i.e. neckties, jewelleries, etc.) that could get stuck in any

part of the machine.

•

Select and install an appropriate cutter, and ensure they are securely fastened.

•

If vigorous shaking occurs, the following conditions will likely cause it:

− The depth of the cut is too deep.

− The feeding speed is too fast.

− The rotating speed is too fast.

− The machine and stock plane are not secured firmly.

− The vise and workpiece are not secured firmly.

Protection and Maintenance

•

Perform frequent maintenance checks and record any unusual findings.

•

Ensure that the power is turned OFF before performing any maintenance work on the machine.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

•

If there is an abnormal situation/condition and it’s beyond regular user maintenance, please contact an

authorised service centre to avoid further damaging the machine and to ensure safety.

Maintenance

Daily Maintenance

•

Inspect each operating part to ensure they are properly lubricated.

•

Examine each component for any worn or broken parts and other issues.

•

Clean and remove all obstacles and debris around the machine to prevent damaging the machine and

endangering the operator.

•

Clean the machine daily after every use and lubricate all moving parts to prevent rust from developing.

•

Be aware always while operating the machine. If you notice anything unusual, immediately stop using the

machine and have it repaired immediately.

Seasonal Maintenance

•

Use a clean cotton or soft gauze to clean each part of the machine.

•

Confirm whether the motion of the machine's head and fixture are smooth or loose.

•

Check if the spindle is over-swinging.

•

Check whether each bolt and nut is loose.

•

Examine the overall circuitry parts (contact points, conductor, plugs and switches) to ensure they are in

normal condition.

•

Perform maintenance on each part and record any findings.

•

Turn OFF the machine and wait for it to completely stop before replacing any part or performing any

maintenance works on it to avoid any hazards.

•

Maintenance and repair should be done regularly. If there are any abnormal situations or conditions, stop the

machine and have it repaired immediately.

•

If abnormal situation/condition is beyond regular maintenance, please contact an authorised service centre

to avoid further damaging the machine and to ensure safety.

Cutter Maintenance

•

Use a clean rag while installing or unloading the cutter to prevent it from falling and splitting the blade and to

protect yourself from cuts.

•

Keep the cutter in a wooden or plastic box when you don't need it. In order to maintain the sharpness of the

blade, the cutter should also be kept respectively.

•

Pay extra attention to the cutter’s rotating direction. A wrong rotating direction might decrease the

sharpness, split the blade and accelerate the cutter wearing out. If you cannot determine the cutter’s rotating

direction when it’s revolving at high speeds, turn off the machine and observe it again while it’s decelerating.

It will then be easier to identify the blade’s direction.

•

Put the cutter and work piece (or chuck piece) in the right places before turning ON the machine. After

turning on the machine, the cutter will get closer to the working piece and will start milling it.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

•

Sharpen the cutter as soon as it gets blunt. A blunt cutter will make your milling work not only more difficult,

but it can also damage the blade.

Accessories Maintenance

•

Please always keep the taper shank clean.

•

Keep the taper shank and cutter together so the next time you will use them, it will be more convenient for

you.

•

The draw bar and chuck will have their own wrenches. For your convenience, please keep the wrenches

near the machine and ever operate it with inappropriate tools.

•

Please use a wrench to tighten the nuts and never use any other tools, such as a steel hammer, to do so.

Lubrication Mechanics

•

In order to ensure precision, apply

lubrication only on the contact

surface.

•

Use the oil can to lubricate

accessories. Apply some lubricant to

all surfaces before operating the

machine.

The following the parts that needs

lubrication:

Lubricating Oil

•

Basement and saddle seat surface

•

Saddle seat and worktable surface

•

Fuselage sear and connecting strut

surface

Lubricating Grease

•

X-axis feeding screw (saddle seat)

•

Y-axis feeding screw (worktable)

•

Z-axis feeding gear rack (fuselage)

After each work, clean the worktable and lubricate it with a little lubricant for protection.

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Mill Drill – BMMDL-07

Specifications

Output Power

350W

Voltage

240V AC

Drilling Capacity

13mm

End Mill Capacity

16mm

Face Mill Capacity

30mm

Tilt angle

-45 to +45

Max X Axis Table Travel

220mm

Max Y Axis Table Travel

100mm

Max Z Axis without collet

180mm

Spindle Taper

MT #3

Throat

167mm

Table Size

390x92mm

Spindle Speed

Low :0~1000 RPM; High: 0~2500 RPM

Swing

324mm

Spindle to Table

292mm

BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG BAUMR-AG

Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety



Consult all documentation, packaging

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.



Before each use, check the product for

loose/broken/damaged/missing parts,

wear or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear or leaks.



Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.



Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.



The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.



This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business

or employee, or financially affect the user, business or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement or service by a technician

may cause financial loss, loss of employee time or an

inconvenience requiring compensation.



If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

ideas, diagrams or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

BAUMR-AG TOLMDLBMRA07X-2AC 350W Variable Speed Mini Mill Drill Press

Product's Documents

Product manual

Specifications

BAUMR-AG TOLMDLBMRA07X-2AC Questions and Answers