T-REX ATOJKYTRXAXX2 12V Motorised Jockey Wheel Electric User Manual

12V Motorised

Jockey Wheels

Colours and appearances may vary

User Manual

[Revision 9.0 October 2022]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY

DAMAGE AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by

this manual may vary in appearance, assembly, inclusions, specifications, description and packaging.

12V Motorised Trailer Jockey Wheel

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you

do not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you

do not follow instructions.

You CAN be INJURED if you

do not follow instructions or

equipment damage may occur.

It is vital that you read and understand

this user manual before using the product,

including safety warnings, and any

assembly and operating instructions.

Keep the manual for future reference.

Safety precautions and recommendations

detailed here must be fully understood

and followed to reduce the risk of injury,

fire, explosion, electrical hazard, and/or

property damage.

Safety information presented here is

generic in nature – some advice may not

be applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered

or combustion engine powered.

• Before Use - If you are not familiar with

the safe operation/handling of the

equipment, or are in any way unsure of

any aspect of suitability or correct use

for your application, you should

complete training conducted by a

person or organization qualified in safe

use and operation of this equipment,

including fuel/electrical handling and

safety.

• Do NOT operate the equipment in

flammable or explosive environments,

such as in the presence of flammable

liquids, gases or dust. The equipment

may create sparks or heat that may

ignite flammable substances.

• Keep clear of moving parts.

• Equipment may be a potential source of

electric shock or injury if misused.

• Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do NOT allow others to use the

equipment unless they have read this

manual and are adequately trained.

• Keep packaging away from children -

risk of suffocation! Operators must use

the equipment correctly. When using

the equipment, consider conditions and

pay due care to persons and property.

General Work Area Safety

• Work areas should be clean and well it.

• Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

• If devices are provided for connecting

dust extraction / collection facilities,

ensure these are connected and used

properly. Dust collection can reduce

dust-related hazards.

General Personal Safety

• Wear appropriate protective equipment

when operating, servicing, or when in

the operating area of the equipment to

help protect from eye and ear injury,

poisoning, burns, cutting and crush

injuries. Protective equipment such as

safety goggles, respirators, non-slip

safety footwear, hard hat, hearing

protection etc should be used for

appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective

equipment. Do not wear loose clothing

or jewellery, which can be caught in

moving parts. Keep hair and clothing

away from the equipment.

• Stay alert and use common sense

when operating the equipment. Do not

over-reach. Always maintain secure

footing and balance.

• Do not use the equipment if tired or

under the influence of drugs, alcohol or

medication.

• This equipment is not intended for use

by persons with reduced physical,

sensory or mental capabilities.

General Fuel Safety

• Petrol/fuel/gasoline is extremely

flammable – keep clear of naked flames

or other ignition sources.

• Do not spill fuel. If you spill fuel, wipe it

off the equipment immediately – if fuel

gets on your clothing, change clothing.

• Do NOT smoke near fuel or when

refuelling.

• Always shut off the engine before

refuelling.

• Do NOT refuel a hot engine.

• Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

• Always refuel in well ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

• Using a combustion engine indoors

CAN KILL IN MINUTES. Engine

exhaust contains carbon-monoxide – a

poison you cannot smell or see.

• Use combustion engines OUTSIDE

only, and far away from windows, doors

and vents.

General Equipment Use and Care

• The equipment is designed for

domestic use only.

• Handle the equipment safely and

carefully.

• Before use, inspect the equipment for

misalignment or binding of moving

parts, loose components, damage or

any other condition that may affect its

operation. If damaged, have the

equipment repaired by an authorised

service centre or technician before use.

• Prevent unintentional starting of the

equipment - ensure equipment and

power switches are in the OFF position

before connecting or moving

equipment. Do not carry equipment

with hands or fingers touching any

controls. Remove any tools or other

items that are not a part of the

equipment from it before starting or

switching on.

• Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be

safer when used within its design and

usage parameters.

• Use the equipment and accessories

etc. in accordance with these

instructions, considering working

conditions and the work to be

performed. Using the equipment for

operations different from those

intended could result in hazardous

situations.

• Always keep equipment components

(engines, hoses, handles, controls,

frames, housings, guards etc) and

accessories (cutting tools, nozzles, bits

etc) properly maintained. Keep the

equipment clean and, where

applicable, properly lubricated.

• Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the

equipment near flammable materials,

combustible gases or liquids etc.

• The equipment is not weather-proof,

and should not be stored in direct

sunlight, at high ambient temperatures

or locations that are damp or humid.

• Do not clean equipment with solvents,

flammable liquids or harsh abrasives.

• For specific equipment safety use and

care, see Equipment Safety.

12V Motorised Trailer Jockey Wheel

General Electrical Safety

• Inspect electrical equipment, extension

cords, power bars, and electrical fittings

for damage or wear before each use.

Repair or replace damaged equipment

immediately.

• Ensure all power sources conform to

equipment voltage requirements and

are disconnected before connecting or

disconnecting equipment.

• When wiring electrically powered

equipment, follow all electrical and

safety codes.

• Wherever possible, use a residual

current device (RCD).

• High voltage / high current power lines

may be present. Use extreme caution

to avoid contact or interference with

power lines. Electrical shock can be

fatal.

General Electrical Safety

• Electrically grounded equipment must

have an approved cord and plug and be

connected to a grounded electrical

outlet.

• Do NOT bypass the ON/OFF switch

and operate equipment by connecting

and disconnecting the electrical cord.

• Do NOT use equipment that has

exposed wiring, damaged switches,

covers or guards.

• Do NOT use electrical equipment in wet

conditions or in damp locations.

• Do NOT use electrical cords to lift,

move or carry equipment.

• Do NOT coil or knot electrical cords,

and ensure electrical cords are not trip

hazards.

General Service Information

• The equipment must be serviced or

repaired at authorised service centres

by qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to

ensure equipment safety is maintained.

• Do NOT attempt any maintenance or

repair work not described in this

manual.

• After use, the equipment and

components may still be hot – allow the

equipment to cool and disconnect

spark plugs and/or electrical power

sources and/or batteries from it before

making adjustments, changing

accessories or performing repair or

maintenance.

• Do NOT make adjustments while the

equipment is running.

• Perform service related activities in

suitable conditions, such as a

workshop.

• Replace worn, damaged or missing

warning/safety labels immediately.

12V Motorised Trailer Jockey Wheel

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on

your product and their meanings. If any stickers become unreadable, unattached etc, replace them.

Flammable Material Hazard

Flammable liquids, gases or

substances etc may present.

Avoid ignition sources and

open flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc

before using the product.

Use Hand Protection

Wear appropriate hand

protection and take due care

as the product or use of the

product may present hand

hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be

fatal.

Electrocution / Electrical

Shock Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling

electrical products, cables,

plugs and leads. Electrical

shock can be fatal.

Toxic Fumes / Dust Hazard

Using the product or by-

products from use may

produce fumes, smoke or

particles that could be harmful

if inhaled. Wear appropriate

breathing protection and have

adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases or

substances etc may be

present. Avoid ignition sources

and open flames. Danger of

explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices

that can cause severe cut

injury to fingers, limbs etc.

Take due care when handling

and using the product.

Crush Hazard

The product may have blades,

edges or mechanical devices

that can cause severe crush

injury to fingers, limbs etc.

Take due care when handling

and using the product.

Single Operator Only

The product must be operated

by a single person only. More

than one person operating the

product may introduce

additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care

as the product or use of the

product may present face and

eye hazards.

Use Foot Protection

Wear appropriate foot

protection and take due care

as the product or use of the

product may present foot

hazards.

Use Eye / Ear / Head

Protection

Wear appropriate eye and / or

ear and / or head protection

and take due care as the

product or use of the product

may present eye, hearing and

head hazards.

Running Hazard

Do not run on or near the

product as doing so may

present a fall hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or

objects that can cause severe

injury to fingers, limbs, blood

etc. Take due care when

handling and using the

product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures

and hot surfaces that can

cause burn injuries.

Flying Debris Hazard

Be aware that the product or

use of the product may

present hazards produced by

flying debris. Wear appropriate

clothing and protectiove

devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts

to stop fully before handling

the product, adjusting,

maintenence etc.

12V Motorised Trailer Jockey Wheel

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be

fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due

care when handling and using

the product.

Slope / Fall Injury Hazard

Be aware that using the

product on sloping surfaces or

in slippery conditions may

present additional dangers

from falls and contact with

blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

maneouvres as this may result

in severe injury due to falling,

product breakage or collapse

etc.

Electrocution / Electrical

Shock Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do

NOT use in rain, damp or wet

conditions. Electrical shock

can be fatal.

Electrocution / Electrical

Shock Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product.

Always disconnect the product

from the electrical supply

before handling the product,

adjusting, maintenence etc.

Power Line Electrocution

Hazard

High voltage / high current

power lines may be present.

Use extreme caution to avoid

contact or interference with

power lines. Electrical shock

can be fatal.

"Kick-Back" Hazard

High level of "kick-back"

hazard that can cause the

machine to suddenly rotate

towards operator. Kick-back

injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch

to move people.

Winch Lift Hazard

Do NOT LIFT load vertically.

Use machine to PULL only.

Cable Hazard

Ensure that load bearing cable

is not kinked or knotted.

Winch Cable Hazard

Ensure that there is a

minimum number of cable

coils on winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye

protection for welding. Direct

exposure to weld arcs may

cause permanent eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser, or allow

others to.

Corrosive Substance Hazard

The product may contain

corrosive substances that can

harm or otherwise cause

damage. Take due care when

handling and using the

product.

Explosion Hazard

The product may contain

substances that can explode

under certain conditions or

misuse. Take due care when

handling and using the

product.

12V Motorised Trailer Jockey Wheel

Equipment Safety

Jockey wheels are high-load bearing and pulling equipment that can cause serious injury if not used

correctly or without taking proper safety precautions. It is extremely important that you read and

fully understand the information in this section and all other safety warnings / recommendations and

usage instructions before using the equipment. • People with pacemakers should consult their physician

before using this product. Operation of electrical equipment in close proximity to a pacemaker could cause

interference or failure of the pacemaker. • The responsibility for safe installation and operation of the

jockey wheel and prevention of personal injury and/or property damage rests with you, the operator.

There is no substitute for good judgement and caution when using a jockey wheel.

Operator

• If you are untrained in the use of a jockey wheel, it is highly recommended that you be trained/instructed

by a suitably qualified or experienced user before using the tool.

• Always keep hands and fingers away from moving parts of the tool when applying or releasing a load.

Do NOT stand in front of the load when moving it.

• Read and understand all instructions and safety precautions in the user manual for the object being

moved. Make sure to attach the jockey wheel to the manufacturer's recommended attachment point.

Clothing and Protective Equipment – All Operators and Assistants

• Always wear protective gloves and steel cap boots.

Work Area Safety

• Always examine the tool for cracks, deformation, damage, corrosion, and any other condition that may

affect the safe operation of the tool. Do not use the tool even if minor damage is seen.

• Keep children away from work area. Do not allow children to handle or use the jockey wheel.

• Never allow any person to be close to the jockey wheel when it is being loaded. Always stand to the side

when moving a load – NEVER in front of the load.

• Be sure the jockey wheel is correctly and safely mounted to the trailer before operation.

• Do NOT use the jockey wheel if the surface is too slippery for the tyre to grip and drive correctly.

• Do NOT allow the tool to be submerged or exposed to water.

• Do not alter or weld any part of the jockey wheel. Such alterations may weaken the structural integrity of

the tool and will void warranty.

Operational Safety

• Do NOT exceed the maximum rated direct load capacity or load pulling capacity of the tool.

• Always observe the jockey wheel when in use – if you notice any change in the position of the jockey

wheel when it is under load, STOP using the tool immediately and remove the load.

• Do not attempt prolonged movement of heavy loads. The tool is designed for intermittent use only, and

should not be used in a constant duty application. The duration of the pulling job should be kept as short

as possible. If the jockey wheel motor gets very hot, stop the moving operation and let it cool down for

several minutes. Never pull for more than one minute continuously at or near the rated load.

• Do NOT move a load with people in it.

12V Motorised Trailer Jockey Wheel

• Do not the jockey wheel as a "jack" – the jockey wheel is designed for horizontal movement only. Do

NOT use the jockey wheel to lieft the load any more than necessary.

• Do NOT use on inclines greater than 5°.

• When using the tool on inclines, it is recommended to use wheel chocks in a manner that helps reduce

the risk of the load moving due to the incline.

• When using the tool on inclines, always ensure that the jockey wheel is at the lowest point.

• When turning a load, use the largest possible raduis. Sharp turning can overload the tool and possibly

damage it (for example, tyre being damaged or pulled from the rim).

• Do not cross over or under the cable when the winch is being loaded.

• Ensure that the battery used to power the tool is 12V and has a minimum capacity of 18Ah. Ensure that

the battery is sufficiently charged before use.

• After use, release the load, disconnect the jockey wheel from the battery and remove the tool.

• Do not leave the jockey wheel unattended while it is under load.

•

Always operate the jockey wheel with an unobstructed view of the moving operation.

•

Always DISCONNECT the jockey wheel power leads to battery before working in or around the jockey

wheel so that the winch cannot be turned on accidentally.

•

Do NOT connect the tool to a 240VAC mains electrical supply.

12V Motorised Trailer Jockey Wheel   
E&OE  ©2022 Trex  8 
Table of Contents 
Safety ................................................................................................................................................ 2 
Safety Symbols ............................................................................................................................................ 4 
Equipment Safety ............................................................................................................................. 6 
Assembly and Installation ............................................................................................................... 9 
Spare Parts ..................................................................................................................................... 11 
Operation ........................................................................................................................................ 12 
Maintenance and Troubleshooting .............................................................................................. 13 
Troubleshooting ......................................................................................................................................... 13 
Specifications ................................................................................................................................. 13 
 
 

12V Motorised Trailer Jockey Wheel

Assembly and Installation

1. Slide the upper handle (1) into the lower handle (2) and secure the parts with the M8 locking screw (3).

Be careful not to damage or pinch the electrical wires when joining the parts.

2. Slide the bottom tube of the assembled handle (A) into the main housing (4) and secure the parts with

the M14 locking screw (5).

3. Connect the handle assembly cable (B) to the connector (C) in the main housing.

4. Place the jacking handle (6) on the shaft at the top of the jockey wheel post (D) and secure it to the shaft

using the bolt and nut (7).

1

3

2

A

4

A

B

5

6

7

D

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12V Motorised Trailer Jockey Wheel

5. Hook the latch pressure plate (8) onto the latch plate (9), then attach the latch plate to the trailer (E)

using 2 M12 bolts, washers and nuts (10). You may have to drill suitable holes in the trailer for the bolts

to pass through.

6. Place the jockey wheel post (D) into position in the latch so that the latch is in-between the ridges on the

post, then close the pressure plate over the post. Secure the latch plate using the pin (11) and firmly

tighten using a suitable spanner. Slide the lock (12) over the pin to help prevent theft.

7. Connect the power cable (13) to the connector (F)

in the jockey wheel main housing (4), then connect

the other end of the power cable to the battery.

10

E

9

8

9

D

12

11

4

F

13

To battery

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12V Motorised Trailer Jockey Wheel

Spare Parts

Spare parts available for purchase, scan QR codes below:

QR Code

SKU

ATOJKYTRXAXX1

ATOJKYTRXAXX2

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12V Motorised Trailer Jockey Wheel

Operation

Jockey wheels are high-load bearing and pulling equipment that can cause serious injury if not used

correctly or without taking proper safety precautions. It is extremely important that you read and

fully understand the information in this section and all other safety warnings / recommendations and

usage instructions before using the equipment. • The responsibility for safe installation and

operation of the jockey wheel and prevention of personal injury and/or property damage rests with

you, the operator. There is no substitute for good judgement and caution when using a jockey wheel.

1.

Ensure the jockey wheel is assembled and installed correctly.

2.

Rotate the jacking handle (A) to lower the jockey wheel until the trailer is lifted off the ground and the

jockey wheel is taking the load. Rotate the handle right (clockwise) to lower the jockey wheel (lift the

load); rotate left (anti-clockwise) to raise the jockey wheel (lower the load). Do NOT lift the trailer any

more than is necessary.

3.

Place the jockey wheel ON / OFF switch (B) in the "ON" ("I") position.

4.

Press the control switch (C) on the jockey wheel handle (D) to activate the motor. Hold the switch in the

"FORWARD" position to drive forward; hold the switch in the "BACKWARD" position to reverse. Release

the switch to stop moving.

When finished, place the ON / OFF switch in the "OFF ("O") position, then use the jacking handle to raise the

jockey wheel. Disconnect the jockey wheel from the battery. Unlock and remove the latch lock, unscrew and

remove the pin, then remove the jockey wheel.

A

B

C

IMPORTANT! Disconnect from power source when not in use.

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12V Motorised Trailer Jockey Wheel

Maintenance and Troubleshooting

Always release any load from the jockey wheel and disconnect it from the electrical supply

before performing any maintenance. • The tool should be cool enough to touch before

performing maintenance activities. • Wear suitable gloves when handling the tool. • Some maintenance

activities described may be beyond the scope of some users. For procedures that you are not comfortable

with or have the knowledge, tools or experience for, have the unit serviced by a service centre or qualified

technician.

• Before using the jockey wheel, inspect its general condition. Check for loose screws, misalignment or

binding of moving parts, cracked, bent or broken parts, and any other condition that may affect its safe

operation. Inspect the entire unit for corrosion that may be caused by exposure to saltwater or weather. If

abnormal noise or vibration occurs, have the unit inspected and repaired before further use. Do NOT use

a damaged or faulty jockey wheel.

• Wipe the tool clean with a soft, damp cloth. If necessary, a mild detergent may be used. Ensure that the

electrical connections are clean and free of debris, corrosion etc.

Troubleshooting

Symptom

Possible Cause

Remedy

Motor not operating

No power

Ensure that the battery is compatible, and is

sufficiently charged.

Ensure that the power and control cables are

correctly connected and that all connectors

are clean.

Ensure that the jockey wheel is switched ON.

Over-temperature protection tripped

Stop operation and allow unit to cool for 5-10

minutes.

Low motor speed

Over-loaded

Reduce load.

Low battery power

Ensure that the battery is compatible, and is

sufficiently charged.

Wheel slipping

Over-loaded

Reduce load.

Incline too great

Do NOT use on inclines over 5°.

Surface too slippery

Use on less slippery surface.

Abnormal noise

Over-loaded

Reduce load.

Specifications

Recommended Battery Type

12VDC / 18Ah minimum capacity

Speed

Approximately 6m/min

Maximum Inclination

5°

Maximum Pulling Load Capacity

3500kg (7700lb)

Maximum Direct Load

272kg (600lb)

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12V Motorised Trailer Jockey Wheel

Some experts believe the incorrect or prolonged use of almost any product could cause serious

injury or death. For information that may reduce your risk of serious injury or death, consult the

points below and additionally, the information available at www.datastreamserver.com/safety

• Consult all documentation, packaging and product

labelling before use. Note that some products feature

online documentation which should be printed and kept

with the product.

• Check product for loose / broken / damaged / missing

parts, wear or leaks (if applicable) before each use.

Never use a product with loose / broken / damaged /

missing parts, wear or leaks (if applicable).

• Products must be inspected and serviced (if applicable)

by a qualified specialist every 6 months assuming

average residential use by a person of average weight

and strength, above average technical aptitude, on a

property matching average metropolitan specification.

Intended use outside these guidelines could indicate

the product is not suitable for intended use or may

require more regular inspection or servicing.

• Ensure all possible users of the product have

completed an industry recognized training course

before being given access to the product.

• The product has been supplied by a general merchandise retailer that

may not be familiar with your specific application or your description

of the application. Be sure to attain third-party approval for your

application from a qualified specialist before use regardless of prior

assurances by the retailer or its representatives.

• This product is not intended for use where fail-safe operation is

required. As with any product (take an automobile, aircraft, computer

or ball point pen for example), there is always a small chance of

technical issues that needs to be repaired or may require

replacement of the product or a part. If the possibility of such failure

and the associated time it takes to rectify could in any situation

inconvenience the user, business or employee then the product is not

suitable for your requirements. This product is not for use where

incorrect operation or a failure of any kind, including but not limited to

a condition requiring product return, replacement, service by a

technician or replacement of parts could cause a financial loss, loss

of employee time or an inconvenience requiring compensation.

• If this item has been purchased in error after considering the points

above, simply contact the retailer directly for details of their returns

policy, if required.

diagrams or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

T-REX ATOJKYTRXAXX2 12V Motorised Jockey Wheel Electric Power Mover

Product's Documents

User Manual

Specifications

T-REX ATOJKYTRXAXX2 Questions and Answers