TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA
OperatOr’s Manual
Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
Form No. 769-10871
(June 5, 2015)
Two-Stage Snow Thrower — Storm Tracker 3090XP
Customer Support
Please do NOT return the machine to the retailer or dealer without first contacting the Customer Support Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of
this machine, you can seek help from the experts. Choose from the options below:
◊ Web: www.troybilt.com/equipment/troybilt
◊ Phone: (800) 828-5500
◊ Mail: Troy-Bilt LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019
Thank you for purchasing a Troy-Bilt Snow Thrower. It was
carefully engineered to provide excellent performance when
properly operated and maintained.
Please read this entire manual prior to operating the equipment.
It instructs you how to safely and easily set up, operate and
maintain your machine. Please be sure that you, and any other
persons who will operate the machine, carefully follow the
recommended safety practices at all times. Failure to do so could
result in personal injury or property damage.
All information in this manual is relative to the most recent
product information available at the time of printing. Review
this manual frequently to familiarize yourself with the machine,
its features and operation. Please be aware that this Operator’s
Manual may cover a range of product specifications for various
models. Characteristics and features discussed and/or illustrated
in this manual may not be applicable to all models. We reserve
the right to change product specifications, designs and
equipment without notice and without incurring obligation.
If applicable, the power testing information used to establish
the power rating of the engine equipped on this machine can be
found at www.opei.org or the engine manufacturer’s web site.
If you have any problems or questions concerning the machine,
phone a authorized Troy-Bilt service dealer or contact us directly.
Troy-Bilt’s Customer Support telephone numbers, website
address and mailing address can be found on this page. We want
to ensure your complete satisfaction at all times.
Throughout this manual, all references to right and left side of the
machine are observed from the operating position
The engine manufacturer is responsible for all engine-related
issues with regards to performance, power-rating, specifications,
warranty and service. Please refer to the engine manufacturer’s
Owner’s/Operator’s Manual, packed separately with your
machine, for more information.
Thank You
Record Product Information
Before setting up and operating your new equipment, please
locate the model plate on the equipment and record the
information in the provided area to the right. You can locate
the model plate by standing at the operator’s position and
looking down at the rear of the machine. This information will be
necessary, should you seek technical support via our web site,
Customer Support Department, or with a local authorized service
dealer.
Model NuMber
Serial NuMber
Safe Operation Practices ........................................ 3
Assembly & Set-Up .................................................. 7
Controls ...................................................................12
Operation ................................................................15
Maintenance & Adjustments ................................16
Service .....................................................................19
Troubleshooting .....................................................21
Replacement Parts ................................................ 22
Attachments & Accessories .................................. 23
To The Owner
1
2
Table of Contents
Important Safe Operation Practices
2
3
Training
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place for
future and regular reference and for ordering replacement
parts.
2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them
quickly.
3. Never allow children under 14 years of age to operate this
machine. Children 14 and over should read and understand
the instructions and safe operation practices in this manual
and on the machine and be trained and supervised by an
adult.
4. Never allow adults to operate this machine without proper
instruction.
5. Thrown objects can cause serious personal injury. Plan
your snow-throwing pattern to avoid discharge of material
toward roads, bystanders and the like.
6. Keep bystanders, pets and children at least 75 feet from the
machine while it is in operation. Stop machine if anyone
enters the area.
7. Exercise caution to avoid slipping or falling, especially
when operating in reverse.
Preparation
Thoroughly inspect the area where the equipment is to be used.
Remove all doormats, newspapers, sleds, boards, wires and other
foreign objects, which could be tripped over or thrown by the
auger/impeller.
1. Always wear safety glasses or eye shields during operation
and while performing an adjustment or repair to protect
your eyes. Thrown objects which ricochet can cause serious
injury to the eyes.
2. Do not operate without wearing adequate winter outer
garments. Do not wear jewelry, long scarves or other loose
clothing, which could become entangled in moving parts.
Wear footwear which will improve footing on slippery
surfaces.
3. Use a grounded three-wire extension cord and receptacle
for all machines with electric start engines.
4. Adjust auger housing height to clear gravel or crushed rock
surfaces.
5. Disengage all control levers before starting the engine.
6. Never attempt to make any adjustments while engine is
running, except where specifically recommended in the
operator’s manual.
7. Let engine and machine adjust to outdoor temperature
before starting to clear snow.
WARNING! This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow
all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury.
When you see this symbol. HEED ITS WARNING!
DANGER: This machine was built to be operated according to the safe operation practices in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating fingers, hands,
toes and feet and throwing foreign objects. Failure to observe the following safety
instructions could result in serious injury or death.
CALIFORNIA PROPOSITION 65
WARNING! Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects
or other reproductive harm.
4 Section 2 — important Safe operation practiceS
Safe Handling of Gasoline
To avoid personal injury or property damage use extreme care
in handling gasoline. Gasoline is extremely flammable and the
vapors are explosive. Serious personal injury can occur when
gasoline is spilled on yourself or your clothes which can ignite.
Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
c. Never fuel machine indoors.
d. Never remove gas cap or add fuel while the engine is
hot or running.
e. Allow engine to cool at least two minutes before
refueling.
f. Never over fill fuel tank. Fill tank to no more than ½
inch below bottom of filler neck to provide space for
fuel expansion.
g. Replace gasoline cap and tighten securely.
h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
minutes before starting the engine.
i. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
(e.g. furnace, water heater, space heater, clothes
dryer etc.).
j. Allow machine to cool at least 5 minutes before
storing.
k. Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle
before filling.
l. If possible, remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If this
is not possible, then refuel such equipment on a
trailer with a portable container, rather than from a
gasoline dispenser nozzle.
m. Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
Operation
1. Do not put hands or feet near rotating parts, in the auger/
impeller housing or chute assembly. Contact with the
rotating parts can amputate hands and feet.
2. The auger/impeller control lever is a safety device. Never
bypass its operation. Doing so makes the machine unsafe
and may cause personal injury.
3. The control levers must operate easily in both directions
and automatically return to the disengaged position when
released.
4. Never operate with a missing or damaged chute assembly.
Keep all safety devices in place and working.
5. Never run an engine indoors or in a poorly ventilated area.
Engine exhaust contains carbon monoxide, an odorless
and deadly gas.
6. Do not operate machine while under the influence of
alcohol or drugs.
7. Muffler and engine become hot and can cause a burn. Do
not touch. Keep children away.
8. Exercise extreme caution when operating on or crossing
gravel surfaces. Stay alert for hidden hazards or traffic.
9. Exercise caution when changing direction and while
operating on slopes. Do not operate on steep slopes.
10. Plan your snow-throwing pattern to avoid discharge
towards windows, walls, cars etc. Thus, avoiding possible
property damage or personal injury caused by a ricochet.
11. Never direct discharge at children, bystanders and pets or
allow anyone in front of the machine.
12. Do not overload machine capacity by attempting to clear
snow at too fast of a rate.
13. Never operate this machine without good visibility or light.
Always be sure of your footing and keep a firm hold on the
handles. Walk, never run.
14. Disengage power to the auger/impeller when transporting
or not in use.
15. Never operate machine at high transport speeds on
slippery surfaces. Look down and behind and use care
when backing up.
16. If the machine should start to vibrate abnormally, stop
the engine, disconnect the spark plug wire and ground it
against the engine. Inspect thoroughly for damage. Repair
any damage before starting and operating.
17. Disengage all control levers and stop engine before you
leave the operating position (behind the handles). Wait
until the auger/impeller comes to a complete stop before
unclogging the chute assembly, making any adjustments,
or inspections.
18. Never put your hand in the discharge or collector openings.
Always use the clean-out tool provided to unclog the
discharge opening. Do not unclog chute assembly while
engine is running. Shut off engine and remain behind
handles until all moving parts have stopped before
unclogging.
19. Use only attachments and accessories approved by the
manufacturer (e.g. wheel weights, tire chains, cabs etc.).
20. When starting engine, pull cord slowly until resistance
is felt, then pull rapidly. Rapid retraction of starter cord
(kickback) will pull hand and arm toward engine faster than
you can let go. Broken bones, fractures, bruises or sprains
could result.
21. If situations occur which are not covered in this manual, use
care and good judgment. Contact Customer Support for
assistance and the name of your nearest servicing dealer.
5Section 2 — important Safe operation practiceS
Clearing a Clogged Discharge Chute
Hand contact with the rotating impeller inside the discharge
chute is the most common cause of injury associated with snow
throwers. Never use your hand to clean out the discharge chute.
To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the impeller blades have
stopped rotating.
3. Always use a clean-out tool, not your hands.
Maintenance & Storage
1. Never tamper with safety devices. Check their proper
operation regularly. Refer to the maintenance and
adjustment sections of this manual.
2. Before cleaning, repairing, or inspecting machine
disengage all control levers and stop the engine. Wait until
the auger/impeller come to a complete stop. Disconnect
the spark plug wire and ground against the engine to
prevent unintended starting.
3. Check bolts and screws for proper tightness at frequent
intervals to keep the machine in safe working condition.
Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed
the engine. The governor controls the maximum safe
operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to
wear and damage. For your safety protection, frequently
check all components and replace with original equipment
manufacturer’s (OEM) parts only. “Use of parts which do
not meet the original equipment specifications may lead to
improper performance and compromise safety!”
6. Check control levers periodically to verify they engage
and disengage properly and adjust, if necessary. Refer
to the adjustment section in this operator’s manual for
instructions.
7. Maintain or replace safety and instruction labels, as
necessary.
8. Observe proper disposal laws and regulations for gas, oil,
etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow
from machine and prevent freeze up of auger/impeller.
10. Never store the machine or fuel container inside where
there is an open flame, spark or pilot light such as a water
heater, furnace, clothes dryer etc.
11. Always refer to the operator’s manual for proper
instructions on off-season storage.
12. Check fuel line, tank, cap, and fittings frequently for cracks
or leaks. Replace if necessary.
13. Do not crank engine with spark plug removed.
14. According to the Consumer Products Safety Commission
(CPSC) and the U.S. Environmental Protection Agency (EPA),
this product has an Average Useful Life of seven (7) years,
or 60 hours of operation. At the end of the Average Useful
Life have the machine inspected annually by an authorized
service dealer to ensure that all mechanical and safety
systems are working properly and not worn excessively.
Failure to do so can result in accidents, injuries or death.
Do not modify engine
To avoid serious injury or death, do not modify engine in any
way. Tampering with the governor setting can lead to a runaway
engine and cause it to operate at unsafe speeds. Never tamper
with factory setting of engine governor.
Notice Regarding Emissions
Engines which are certified to comply with California and federal
EPA emission regulations for SORE (Small Off Road Equipment)
are certified to operate on regular unleaded gasoline, and
may include the following emission control systems: Engine
Modification (EM), Oxidizing Catalyst (OC), Secondary Air
Injection (SAI) and Three Way Catalyst (TWC) if so equipped.
Spark Arrestor
WARNING! This machine is equipped with an
internal combustion engine and should not be used
on or near any unimproved forest-covered, brush
covered or grass-covered land unless the engine’s
exhaust system is equipped with a spark arrestor
meeting applicable local or state laws (if any).
If a spark arrestor is used, it should be maintained in effective
working order by the operator. In the State of California the
above is required by law (Section 4442 of the California Public
Resources Code). Other states may have similar laws. Federal laws
apply on federal lands.
A spark arrestor for the muffler is available through your
nearest engine authorized service dealer or contact the service
department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
6 Section 2 — important Safe operation practiceS
Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the
machine before attempting to assemble and operate.
Symbol Description
READ THE OPERATOR’S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate
WARNING— WEAR EYE AND HEARING PROTECTION
Thrown objects and loud noise can cause severe eye injury and hearing loss. Wear eye
protection meeting ANSI Z87.1 standards and ear protection when operating this machine.
WARNING— ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating
blades inside
WARNING— ROTATING AUGER
Do not put hands or feet near rotating parts, in the auger/impeller housing or chute
assembly. Contact with the rotating parts can amputate hands and feet.
WARNING— KEEP BYSTANDERS AWAY
Keep all bystanders, especially children, away from the operating area.
WARNING—THROWN OBJECTS
This machine may pick up and throw objects which can cause serious personal injury.
WARNING—GASOLINE IS FLAMMABLE
Allow the engine to cool at least two minutes before refueling.
WARNING— CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
WARNING— ELECTRICAL SHOCK
Do not use the engine’s electric starter in the rain
WARNING— HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine
and muffler to cool before touching.
WARNING! Your Responsibility—Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
SAVE THESE INSTRUCTIONS!
Assembly & Set-Up
3
7
Assembly
Handle
1. Place the shift lever in the Forward-6 position.
See Figure 3-1.
Figure 3-1
2. Observe the lower rear area of the snow thrower to be
sure both cables are aligned and seated properly in roller
guides. See Figure 3-2.
Figure 3-2
3. Pivot handle upward and align the tab at the end of the
upper handle with the hole in the lower handle. Secure the
handle by tightening the plastic knob located on both the
left and right sides of the handle. See Figure 3-1. Remove
and discard any rubber bands, if present. They are for
packaging purposes only.
Contents of Carton
• Snow Thrower (1) • Replacement Auger Shear Pins (2) • Chute Control Rod (1)
• Chute Assembly (1) • Product Registration Card (1) • Snow Thrower Operator’s Manual (1)
• Engine Operator’s Manual (1)
8 Section 3— ASSembly & Set-Up
Chute Assembly
1. Remove cotter pin (a), wing nut (b) and hex screw (c) from
chute control head. Remove clevis pin (d) and bow-tie
cotter pin (e) from chute support bracket. See Figure 3-3.
(a)
(c)
(e)
(b)
(d)
Figure 3-3
2. Insert the round end of the chute control rod into the chute
control head. Push rod as far into chute control head as
possible, keeping the holes in the rod pointing upward. See
Figure 3-4.
Figure 3-4
3. Place chute onto chute base and ensure chute control rod
is positioned under the handle panel. Secure chute control
head to chute support bracket with clevis pin (d) and
bow-tie cotter pin (e) removed in step 1. See Figure 3-5.
(d)
(e)
Figure 3-5
4. Finish securing chute control head by installing
hex screw (c) and wing nut (b). See Figure 3-6.
(c)
(b)
Figure 3-6
9Section 3 — ASSembly & Set-Up
5. Insert the other end of the chute control rod into the
coupler below the handle panel. Make sure to line up the
flat end of the rod and the flat end of the coupler. You may
need to rotate the rod around until these two surfaces line
up. See Figure 3-7 inset.
Figure 3-7
6. Push the chute control rod toward the control panel until
the hole in the rod lines up with the middle hole in the
chute control input and insert the cotter pin (a).
See Figure 3-8.
NOTE: There is a reference hole provided at rear end of
control rod to help know when holes are vertical.
(a)
Figure 3-8
NOTE: The hole furthest from the chute control head is
used to achieve further engagement of the chute control
rod into the coupler if required. Refer to the Maintenance &
Adjustments section for Chute Control Rod adjustment.
The hole closest to the chute control head is used for
manual movement of the chute assembly if required. Refer
to the Controls & Features section.
7. Check that the cables are properly routed through the
cable guide on top of the engine. See Figure 3-9.
NOTE: For smoothest operation, the cables should all be to
the left of the chute directional control rod.
Figure 3-9
10 Section 3— ASSembly & Set-Up
Set-Up
Shear Pins
Replacement auger shear pins (a) and bow-tie cotter pins (b)
are included with your snow thrower. Store them in your snow
thrower’s dash panel until needed. See Figure 3-10.
(a)
(b)
Figure 3-10
Chute Clean-Out Tool
The chute clean-out tool and cord are fastened to the top of the
auger housing with a mounting clip and a cable tie at the factory.
Cut the cable tie before operating the snow thrower.
See Figure 3-11.
Chute Clean-Out Tool
Figure 3-11
Adjustments
Skid Shoes
The snow thrower skid shoes are adjusted at the factory set
roughly 1/8” below the shave plate. Adjust them, if desired, prior
to operating the snow thrower.
CAUTION: Always place the Track Lock Lever in the
Gravel position before operating the snow thrower
on gravel surfaces. When operated in the Normal or
Packed Snow position, the snow thrower can easily
pick up and throw loose gravel, causing personal
injury or damage to the snow thrower and
surrounding property.
• For close snow removal on a smooth surface, raise skid
shoes higher on the auger housing.
• Use a middle or lower position when the area to be cleared
is uneven, such as a gravel driveway.
NOTE: If you choose to operate the snow thrower on a gravel
surface, keep the skid shoes in position for maximum clearance
between the ground and the shave plate.
To adjust the skid shoes:
1. Loosen the four hex nuts (a) (two on each side) and
carriage bolts (b). Move skid shoes to desired position.
See Figure 3-12.
(a)
(a)
(b)
(b)
Figure 3-12
2. Make certain the entire bottom surface of skid shoe is
against the ground to avoid uneven wear on the skid shoes.
3. Retighten hex nuts (a) and carriage bolts (b) securely.
11Section 3 — ASSembly & Set-Up
Auger Control Lever
WARNING! Prior to operating your snow thrower,
carefully read and follow all instructions below.
Perform all adjustments to verify your snow thrower
is operating safely and properly.
Check the adjustment of the auger control lever as follows:
1. When the auger control lever is released and in the
disengaged “UP” position, the cable should have very little
slack. It should NOT be tight.
2. In a well-ventilated area, start the snow thrower engine.
Refer to Engine Operator’s Manual.
3. While standing in the operator’s position (behind the snow
thrower), engage the auger.
4. Allow the auger to remain engaged for approximately ten
(10) seconds before releasing the auger control. Repeat this
several times.
5. With the throttle control in the FAST (rabbit) position and
the auger control in the disengaged “UP” position, walk to
the front of the machine.
6. Confirm that the auger has completely stopped rotating
and shows NO signs of motion. If the auger shows ANY
signs of rotating, immediately return to the operator’s
position and shut off the engine. Wait for ALL moving parts
to stop before re-adjusting the auger control lever.
7. To readjust the auger control cable, loosen the upper
hex screw (a) on the auger cable bracket. See Figure 3-13.
(a)
Auger Control
Bracket
Figure 3-13
8. Position the bracket upward to provide more slack (or
downward to increase cable tension).
9. Retighten the upper hex screw (a).
10. Repeat steps 2 through 6 above to verify proper
adjustment has been achieved.
Controls and Features
4
12
Shift Lever
The shift lever is located in the right side of the
handle panel and is used to determine ground
speed and direction of travel.
Forward
There are six forward (F) speeds. Position one (1) is
the slowest and position six (6) is the fastest.
Reve rse
There are two reverse (R) speeds. Position one (1) is
the slower and position two (2) is the faster.
Skid Shoes
Position the skid shoes based on surface conditions. Adjust
upward for hard-packed snow. Adjust downward when operating
on gravel or crushed rock surfaces. See Set-Up & Assembly
section. Skid shoe styles and appearance vary by model.
Augers
When engaged, the augers rotate and draw snow into the auger
housing.
Chute Assembly
Snow drawn into the auger housing is discharged out the chute
assembly. Chute assembly styles and appearance vary by model.
Headlight
The headlight is located on top of the handle panel and is
automatically turned on when the engine is started.
Track Lock Lever
Augers
Skid Shoe
Steering Trigger
Control
Heated Grips
Heated Grip Switch
Chute Clean
Out Tool
Chute Assembly
Drive Control Lever
Headlight
Manual Chute
Directional Control
Shift Lever
Electric Chute
Directional Control
Auger Control Lever
Figure 4-1
13Section 4 — controlS and FeatureS
Auger Control Lever
The auger control lever is located on the left handle. Squeeze the
control grip against the handle to engage the augers and start
snow throwing action. Release to stop.
Drive Control Lever / Auger Clutch Lock
The drive control lever is located on the right handle. Squeeze
the control grip against the handle to engage the track drive.
Release to stop.
The drive control lever also locks the auger control lever so
that you can operate the chute directional control without
interrupting the snow throwing process. If the auger control
lever is engaged simultaneously with the drive control lever, the
operator can release the auger control lever (on the left handle)
and the augers will remain engaged. Release both control levers
to stop the augers and wheel drive.
NOTE: Always release the drive control lever before changing
speeds. Failure to do so will result in increased wear on your
machine’s drive system.
Heated Grip Switch
CAUTION: It is recommended that you wear
gloves when using the heated grip. If the heated
grip becomes too hot, turn it off.
To activate the heated grips, move the switch found on the lower
rear right side of the handle panel assembly into the ON position.
To turn off the heated grips, move the switch to the OFF position.
Steering Trigger Controls
The left and right wheel steering trigger controls are located on
the underside of the handles.
• Squeeze the right control to turn right.
• Squeeze the left control to turn left.
CAUTION: Operate the snow thrower in open
areas until you are familiar with these controls.
Electric Chute Directional Control
DIRECTIONAL CONTROL
ELECTRIC CHUTE
CHUTE
ROTATE
LEFT
CHUTE
ROTATE
RIGHT
CHUTE TILT UP
CHUTE TILT DOWN
The electric chute directional control is located on the right side
of the dash panel.
• To change the direction in which snow is thrown, move the
joy-stick to the right or to the left.
• To change the angle/distance which snow is thrown, pivot
the joy-stick forward or backward.
14 Section 4 — controlS and FeatureS
Manual Chute Directional Control
Proceed as follows to utilize the manual chute directional control:
1. Remove the cotter pin (a) from either of the holes furthest
from the chute assembly on the chute rotation assembly.
2. Push in the chute control rod until the hole in it lines up
with the third hole in the chute rotation assembly. See
Figure 4-2.
(a)
Figure 4-2
3. Reinsert the cotter pin (a) through this hole and the chute
control rod as shown in Figure 4-2.
4. Grasp the indented portion of the chute control rod and
manually rotate the chute assembly to the right or to the
left. See Figure 4-3.
Figure 4-3
Track Lock Lever
The track lock lever is located on the right side of the snow
thrower and is used to select the position of the auger
housing and the method of track operation.
To move the track lock lever, shut off the engine. Refer to the
engine operators manual. While standing on the right side of
the unit, place your left hand on the right handle grip. Apply
a light downward force to the right handle and use your
right hand to adjust the track lock lever to one of the four
positions.
Transport
Raises the snow thrower auger housing for easy transport.
Snow-covered Gravel
Raises the snow thrower auger housing so that its shave
plate leaves gravel undisturbed while clearing snow.
Normal Snow
Adjusts the tracks to be level, for full auger housing contact
with the ground.
Packed Snow
Locks the auger housing down to the ground for hard-packed or
icy snow conditions.
Chute Clean-out Tool
WARNING! Never use your hands to clear a
clogged chute assembly. Shut off engine and remain
behind handles until all moving parts have stopped
before unclogging.
The chute clean-out tool is conveniently fastened to the rear of
the auger housing with a mounting clip. Should snow and ice
become lodged in the chute assembly during operation, proceed
as follows to safely clean the chute assembly and chute opening:
1. Release both the Auger Control Lever and the Drive Control
Lever.
2. SHUT THE ENGINE OFF! Refer to the Engine Operator’s Manual.
Remove the safety key.
3. Remove the clean-out tool from the clip which secures it to the
rear of the auger housing.
4. Use the shovel- shaped en d of the clean - out tool to dislo dge and
scoop any snow and ice which has formed in and near the
chute assembly.
5. Refasten the clean-out tool to the mounting clip on the rear of
the auger housing, reinsert the safety key and start the
snow thrower’s engine.
While standing in the operator’s position (behind the snow
thrower), engage the auger control lever for a few seconds to
clear any remaining snow and ice from the chute assembly.
Operation
5
15
Starting and Stopping the Engine
Refer to the Engine Operator’s Manual packed with your snow
thrower for instructions on starting and stopping the engine.
To Engage Track Drive
1. With the throttle control in the Fast (rabbit) position, move
shift lever into one of the six forward (F) positions or two
reverse (R) positions. Select a speed appropriate for the
snow conditions and a pace you’re comfortable with.
2. Squeeze the drive control lever against the handle the
snow thrower will move. Release it and drive motion will
stop.
To Engage Augers
To engage the augers and start throwing snow, squeeze the
auger control lever against the left handle. Release to stop the
augers.
To Steer
With the drive control lever engaged, squeeze the right steering
trigger control to turn right. Squeeze the left steering trigger
control to turn left.
Heated Grips
CAUTION: It is recommended that you wear
gloves when using the heated grip. If the heated
grip becomes too hot, turn it off.
To activate the heated grips, move the switch found on the rear
of the dash panel into the ON position. See Figure 5-1.
Figure 5-1
Replacing Shear Pins
The augers are secured to the spiral shaft with shear pins (a) and
bow-tie cotter pins (b). If the auger should strike a foreign object
or ice jam, the snow thrower is designed so that the pins may
shear. If the augers will not turn, check to see if the pins have
sheared. See Figure 5-2.
(a)
(b)
Figure 5-2
CAUTION: NEVER replace the auger shear pins
with anything other than OEM Part No. 738-04124A
replacement shear pins. Any damage to the auger
gearbox or other components as a result of failing to
do so will NOT be covered by your snow thrower’s
warranty.
WARNING! Always turn off the snow thrower’s
engine and remove the safety key prior to replacing
shear pins.
Maintenance & Adjustments
6
16
Maintenance
Engine
Refer to the Engine Operator’s Manual.
Shave Plate and Skid Shoes
The shave plate and skid shoes on the bottom of the snow
thrower are subject to wear. They should be checked periodically
and replaced when necessary.
NOTE: Deluxe skid shoes (on select models) have two wear
edges. When one side wears out, they can be rotated 180° to use
the other edge.
To remove skid shoes:
1. Remove the four carriage bolts (a) and hex flange nuts (b)
which secure them to the snow thrower.
2. Reassemble new skid shoes with the four carriage bolts (a)
(two on each side) and hex flange nuts (b).
Refer to Figure 6-1.
(c)
(c)
(d)
(d)
(b)
(b)
(a)
(a)
NOTE: Augers not shown for clarity
Figure 6-1
To remove shave plate:
1. Remove the carriage bolts (c) and hex nuts (d) which attach
it to the auger housing.
2. Reassemble new shave plate, making sure heads of carriage
bolts are to the inside of housing. Tighten securely.
Lubrication
Gear Shaft
The gear (hex) shaft should be lubricated at least once a season
or after every twenty-five (25) hours of operation.
1. Allow the engine to run until it is out of fuel.
2. Carefully pivot the snow thrower up and forward so that it
rests on the auger housing.
3. Remove the frame cover from the underside of the snow
thrower by removing the self-tapping screws which secure
it. Refer to Figure 7-4 on page 20.
4. Apply a light coating of Bostik Regular Grade Never-Seez®
to the hex shaft. See Figure 6-2.
Figure 6-2
NOTE: When lubricating the hex shaft, be careful not to get
any anti-seize on the aluminum drive plate or the rubber
friction wheel. Doing so will hinder the snow thrower’s
drive system.
Auger Shaft
At least once a season, remove the shear pins (a) and cotter pins
(b) from the auger shaft. Spray lubricant inside the shaft and
around the spacers and the flange bearings found at either end
of the shaft. See Figure 6-3.
17Section 6 — Maintenance & adjuStMentS
(a)
(b)
Figure 6-3
Adjustments
Shift Cable
If the full range of speeds (forward and reverse) cannot be
achieved, adjust the shift cable as follows:
1. Place the shift lever in the fastest forward speed position.
2. Loosen the hex nut (a) on the shift cable index bracket.
See Figure 6-4.
(a)
Figure 6-4
3. Pivot the bracket downward to take up slack in the cable.
4. Retighten the hex nut (a).
Drive Control Lever
When the drive control lever is released and in the disengaged
“UP” position, the cable should have very little slack. It should
NOT be tight.
NOTE: If excessive slack is present in the drive cable or if the snow
thrower’s drive is disengaging intermittently during operation,
the cable may be in need of adjustment.
Check the adjustment of the drive control lever as follows:
1. With the drive control lever released, push the snow
thrower gently forward. The unit should roll freely.
2. Engage the drive control lever and gently attempt to push
the snow thrower forward. The wheels should not turn. The
unit should not roll freely.
3. With the drive control lever released, move the shift
lever back and forth between the R2 position and the F6
position several times. There should be no resistance in the
shift lever.
If any of the above tests failed, the drive cable is in need of
adjustment. Proceed as follows:
1. Shut off the engine as instructed in the separate engine
manual.
2. Loosen the lower hex screw (a) on the drive cable bracket.
See Figure 6-5.
Drive Cable
Bracket
(a)
Figure 6-5
3. Position the bracket upward to provide more slack (or
downward to increase cable tension).
4. Retighten the upper hex screw.
5. Check the adjustment of the drive control lever as
described above to verify proper adjustment has been
achieved.
18 Section 6 — Maintenance & adjuStMentS
Auger Control
Refer to the Assembly and Set-up section for instructions on
adjusting the auger control cable.
Chute Assembly
Refer to the Assembly and Set-up section for instructions on
adjusting the chute assembly.
Skid Shoes
Refer to the Assembly and Set-up section for instructions on
adjusting the skid shoes.
Chute Directional Control
To adjust the chute control rod, proceed as follows:
1. Remove the cotter pin (a) from either of the holes closest
to the chute assembly on the chute rotation assembly. See
Figure 6-6.
2. Pull out the chute control rod until the hole in it lines up
with the hole furthest from the chute assembly on the
chute rotation assembly. See Figure 6-6.
(a)
Figure 6-6
3. Reinsert the cotter pin (a) through this hole and the chute
control rod.
Continuous Tracks
The snow thrower is equipped with an auto-tensioner on both
the left and right sides. The system is designed to maintain
constant tension on both tracks. However, if the snow thrower
fails to propel itself because the track wheel is “jumping” drive
lugs, the tracks are too loose and are in need of adjustment.
See an authorized Service Dealer to have the tracks properly
adjusted. See Figure 6-7.
Track Wheel
Auto-tensioner
Drive Lugs
Figure 6-7
Off-Season Storage
If the snow thrower will not be used for 30 days or longer, follow
the storage instructions below.
1. Lubricate the machine as instructed earlier in this section.
2. Store in a clean, dry area.
3. If storing the snow thrower in an unventilated area,
rustproof the machine using a light oil or silicone to coat
the snow thrower.
4. Clean the exterior of the engine and the snow thrower.
5. Always store the machine with the tracke lock lever in the
Normal operating position.
NOTE: Refer to the Engine Operator’s Manual for information on
storing your engine.
Se rvice
7
19
Belt Replacement
Auger Belt
To remove and replace your snow thrower’s auger belt, proceed
as follows:
1. Allow the engine to run until it is out of fuel. Do not
attempt to pour fuel from the engine. Remove the safety
key to avoid unintended starting.
2. Remove the plastic belt cover on the front of the engine by
removing the two self-tapping screws (a). See Figure 7-1.
(a)
(a)
Figure 7-1
3. Loosen and remove the two bolts (a) and flat washers (b)
securing the belt guide. See Figure 7-2. Remove belt guide.
(a)
(a)
(b)
(b)
Figure 7-2
4. Roll the auger belt off the engine pulley. See Figure 7-3.
Figure 7-3
20 Section 7— Service
5. Carefully pivot the snow thrower up and forward so that it
rests on the auger housing.
6. Remove the frame cover from the underside of the snow
thrower by removing the self-tapping screws (a) which
secure it. See Figure 7-4.
(a)
(a)
(a)
(a)
Figure 7-4
7. Loosen and remove the shoulder bolt (a) which acts as a
belt keeper. See Figure 7-5.
(a)
Figure 7-5
7. Remove the belt from around the auger pulley, and slip the
belt between the support bracket and the auger pulley.
See Figure 7-6.
NOTE: Engaging the auger control will ease removal and
reinstallation of the belt.
Figure 7-6
8. Replace the auger belt by following instructions in reverse
order.
NOTE: Do not forget to reinstall the shoulder bolt and
reconnect the spring to the frame after installing a
replacement auger belt.
9. After replacing the auger belt, perform the Auger Control
Lever test on page 1011 to verify the belt is adjusted
correctly.
Drive Belt
NOTE: See an authorized Service Dealer to have the drive belt
replaced or phone Customer Support as instructed on page 2 for
assistance.
Friction Wheel Inspection
If the snow thrower fails to drive with the drive control engaged,
and performing the drive control cable adjustment fails to
correct the problem, the friction wheel may need to be replaced.
NOTE: Special tools are required and several components must
be removed in order to replace the snow thrower’s friction wheel
rubber. See an authorized Service Dealer to have the friction
wheel rubber replaced or phone Customer Support as instructed
on page 2 for assistance.
To inspect the friction wheel, proceed as follows:
1. Allow the engine to run until it is out of fuel. Do not
attempt to pour fuel from the engine.
2. Carefully pivot the snow thrower up and forward so that it
rests on the auger housing.
3. Remove the frame cover from the underside of the snow
thrower by removing four self-tapping screws which secure
it. Refer to Figure 7-4.
4. Examine the friction wheel for signs of wear or cracking.
Troubleshooting
8
21
Problem Cause Remedy
Engine fails to start 1. Fuel tank empty, or stale fuel.
2. Blocked fuel line.
3. Choke not in the RUN position.
4. Faulty spark plug.
5. Safety key not in switch.
6. Spark plug wire disconnected.
7. Primer button not being used properly.
1. Fill tank with clean, fresh gasoline. Fuel
becomes stale after thirty days.
2. Clean the fuel line.
3. Move choke control to RUN position
4. Clean, adjust gap or replace.
5. Insert safety key fully into switch.
6. Connect spark plug wire.
7. Refer to the Engine Operator’s Manual.
Engine running erratically/
inconsistent RPM (hunting
or surging)
1. Engine running on CHOKE.
2. Fuel line blocked or stale fuel.
3. Water or dirt in fuel system.
4. Carburetor out of adjustment.
5. Over-governed engine.
1. Move choke control to RUN position.
2. Clean fuel line and fill tank with fresh clean,
gasoline.
3. Run engine until it stops. Refill with fresh fuel.
4. Contact an authorized Service Center.
5. Contact an authorized Service Center.
Engine overheats 1. Engine oil level low. 1. Fill engine with proper amount of engine oil.
Excessive vibration 1. Loose parts or damaged auger. 1. Stop the engine immediately and disconnect
the spark plug wire. Tighten all bolts and
nuts. If vibration continues, have the snow
thrower serviced by an authorized Service
Center.
Snow Thrower fails to
propel itself
1. Drive control cable in need of adjustment.
2. Drive belt loose or damaged.
3. Friction wheel worn.
4. Drive tracks in need of adjustment.
1. Adjust drive control cable. Refer to
Maintenance & Adjustments Section.
2. Replace drive belt. Contact an authorized
service center.
3. Replace the friction wheel.
4. Contact an authorized Service Center.
Snow Thrower fails to
discharge snow
1. Chute assembly clogged.
2. Shear pin(s) sheared.
3. Foreign object lodged in auger.
4. Auger control cable in need of adjustment.
5. Auger belt loose or damaged.
1. Stop engine and disconnect spark plug wire.
Clean chute and inside of auger housing with
clean-out tool.
2. Replace shear pin(s).
3. Stop engine immediately and disconnect
spark plug wire. Remove object from auger.
4. Adjust auger control cable. Refer to the
Maintenance & Adjustments Section.
5. Refer to Service Section.
Chute fails to easily rotate
180 degrees
1. Chute assembled incorrectly. 1. Unassemble chute control and reassemble as
directed in the Assembly section.
Replacement Parts
9
22
Component Part Number and Description
954-04195A Auger Drive Belt
754-05019 Track Drive Belt
684-04153C Friction Wheel Assembly
735-04054 Friction Wheel Rubber
925-1629 Lamp, 12V
738-04124A Shear Pin, 1.50
714-04040 Bow-tie Cotter Pin
790-00091 Slide Shoe, Deluxe
931-2643 Chute Clean-out Tool
790-00119 Shave Plate
951-10630 Key
951-10292 Spark Plug
Phone (800) 828-5500 to order replacement parts or a complete Parts Manual (have your full model number and serial number ready).
Parts Manual downloads are also available free of charge at www.troybilt.com.
Attachments & Accessories
10
23
The following attachments and accessories are available for your Troy-Bilt snow thrower. Phone (800) 828-5500 for information
regarding compatibility, price and availability (have your full model number and serial number ready).
Model Number Description
OEM-390-679 Drift Cutter Kit
929-0071A Extension Cord, 110V
490-241-0010 Polymer Skid Shoe Kit
490-241-0038 Roller Skid Shoes
490-241-0032 Snow Cab
490-241-Y014 Troy-Bilt Snow Thrower Maintenance Kit
490-850-0015 Utility Cargo Carrier
490-290-0010 Snow Thrower Cover (Up to 32” Auger)
490-900-0062 Non-Stick Spray
490-240-0011 Fuel Test Swabs
490-850-0008 Siphon Pump
490-000-0028 Carburetor and Choke Cleaner
22208 8 oz. Fuel Stabilizer
22216 32 oz. Fuel Stabilizer
TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
