Sealey SB970 Shot Blasting Double Access Cabinet

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User Manual

This is the main product document for model SB970. Additionally, the document applies to other Sealey models: SB970.V4

The file format is pdf, 3 pages, you can download this manual here .

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SHOT BLASTING CABINET WITH GAUNTLETS -
DOUBLE ACCESS
MODEL NO: SB970.V4
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. ELECTRICAL SAFETY
ONLY USE THE SUPPLIED TRANSFORMER PLUG FOR CONNECTING UNIT TO THE MAIN ELECTRICAL POWER SUPPLY.
WARNING! It is the user’s responsibility to read, understand and comply with the following electrical instructions:
You must ensure the risk of electric shock is minimised by the installation of appropriate safety devices. An RCCB (Residual Current
Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD (Residual Current Device) is
used with all electrical products, particularly portable equipment which is plugged into an electrical supply not protected by an RCCB.
You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualied
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance and
the safety of the appliance operator. If in any doubt about electrical safety, contact a qualied electrician.
1.1.3. YOU MUST ENSURE THAT YOU:
9 Inspect the transformer plug, cable and connector for wear and damage to ensure items are safe before connecting to the mains power
supply. If worn or damaged DO NOT use but immediately replace, or contact a qualified electrician.
9 Check cables are always protected against short circuit and overload.
9 Important: Check that the voltage marked on the transformer plug is the same as the power supply to be used.
9 Uncoil the cable between the transformer and the cabinet.
8 DO NOT pull transformer lead, or pull the transformer plug from the mains socket by the lead.
8 DO NOT use any other type of transformer with this product.
8 DO NOT place the power connector into any area of the cabinet other than the correct inlet socket.
8 DO NOT try to open or dis-assemble the transformer plug.
8 DO NOT use the transformer plug to power any other electrical item.
8 DO NOT get the transformer wet, or use in wet, damp conditions (for indoor use only).
WARNING! NEVER substitute a standard 13 Amp 3 pin plug, or any other type of plug, for the transformer plug.
WARNING! DO NOT use any other type of power supply with this product, other than the supplied transformer. Failure to observe
this warning could result in injury and or fire. The use of any other type of charger will invalidate the warranty.
CABLE EXTENSION REELS. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an
RCD fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cable on the cable
reel is important and should be at least 1.5mm², but to be absolutely sure that the capacity of the cable reel is suitable for this product and
for others that may be used in the other output sockets, we recommend the use of 2.5mm² section cable.
1.2. GENERAL SAFETY
WARNING! Ensure Health & Safety, government and local authority regulations relating to the the use of shot blasting are adhered to
when using this equipment. Familiarise yourself with the applications, limitations and potential hazards peculiar to the cabinet.
WARNING! Disconnect cabinet from mains power and air supply before changing accessories, servicing or performing any maintenance.
9 Maintain the cabinet in good condition. Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous
and will invalidate the warranty.
9 Locate cabinet in a suitable and level work area. Keep area clean, tidy and free from unrelated materials. Ensure adequate lighting.
IMPORTANT. Use only dry abrasives such as glass bead. We recommend Sealey item B5KG. Never use fluids or mix fluids with another
media in unit.
WARNING! Always wear approved eye, face, hand, ear, foot and clothing protection when operating the cabinet.
9 Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain and/or tie back long hair.
9 Keep the side doors closed and secured when in use.
WARNING! Ensure correct air pressure is maintained and not exceeded.
9 Always keep blast nozzle directed at the workpiece. DO NOT aim blast at gloves, glove fingers or internal light.
8 DO NOT operate nozzle outside the unit.
9 Regularly check that the exhaust vent of the cabinet is clear and that there is space between it and any wall / obstruction.
9 Maintain correct balance and footing. Ensure the floor is clean and free from blasting grit spillage. Wear non-slip shoes.
9 Keep children and non-essential persons away from the work area.
8 DO NOT use the cabinet to achieve a task it is not designed to perform.
8 DO NOT allow children or untrained people to use this unit.
8 DO NOT operate the cabinet if any parts are damaged or missing as this may cause failure and/or personal injury.
Refer to
instruction
manual
Wear eye
protection
SB970.V4 Issue:3 (H, 1, 3, F) 16/04/24
Original Language Version
© Jack Sealey Limited
Wear protective
gloves
Wear ear
protection
Wear safety
footwear
Wear protective
clothing
Wear a mask
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8 DO NOT operate the cabinet with the side door open.
8 DO NOT use the gun without appropriate nozzles fitted.
8 DO NOT stand on the cabinet.
8 DO NOT get the cabinet wet or use in damp or wet locations or areas where there is condensation.
8 DO NOT operate cabinet when you are tired or under the influence of alcohol, drugs or intoxicating medication.
8 DO NOT leave the cabinet operating unattended.
IMPORTANT The viewing screen is 5mm tempered glass. If the glass should break ensure that it is replaced with tempered or safety
glass only.
9 When not in use, disconnect from the electrical mains and the air power supply.
NOTE! We strongly recommend that a suitable dust extraction system is used with this unit.
2. INTRODUCTIONn
Heavy-duty steel cabinet with toughened glass viewing screen and integral low voltage illumination. Two large side doors provide easy access for
bulkier items. Includes Ø34mm dust extraction port for a clear view. Heavy gauntlets provide hand protection and cabinet is supplied with sand
blasting gun with three spare ceramic nozzles. Suitable for glass beads, silica sand, aluminium oxide and other proprietary brands of blasting
media. Includes pack of ten screen covers.
3. SPECIFICATION
Model no ................................................................SB970.V4
Air Consumption:.......................................................... 10cfm
Door Size: Door width:525mm, Min./Max. Height:240/430mm
Doors: ..................................................................................2
Inlet size: ...................................................................1/4”BSP
Operating Pressure: .............................................. 60 -125psi
Overall Dimensions (W x D x H): .............695 x 580 x 625mm
Plug Type: ......................................................................3-Pin
Power Supply Cable Length: ..........................................1.7m
Viewing area .....................................................485 x 275mm
4. AIR SUPPLY
4.1. AIR SUPPLY
4.1.1. You will require an air pressure of 60-125psi, and an air flow of 10cfm to operate the unit efficiently.
WARNING! Ensure air supply is clean, dry and does not exceed 125psi. Too high an air pressure and/or unclean or damp air
will shorten the product life due to excessive wear and may be dangerous, causing possible damage and/or personal injury.
4.1.2. Drain the air supply tank daily. Clean compressor air inlet filter weekly. For recommended hook-up see diagram below.
4.1.3. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose and fittings bore
should be 10mm.
4.1.4. Keep hoses away from heat, oil and sharp edges.
4.1.5. Check hoses for wear and poor connections.
4.1.6. Cabinet input connection is ¼”BSP.
5. ASSEMBLY Assembly
NOTE: Numbers in brackets refer to item numbers shown in the Parts List.
Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately.
5.1.1. Push clear plastic input hose (22) onto input pipe (21). Place suction tube in base of cabinet via triangular cut-out in mesh (7).
5.1.2. Secure the air inlet tube (9) to the front of the cabinet by pushing the end of the connector (18) through the aperture in the bottom right
corner and screwing an air coupling to it.
5.1.3. Remove plug. (Fig.2.)
6. OPERATION
WARNING! Ensure you read, understand and apply safety instructions in Section 1 before using the unit.
NOTE! We strongly recommend that a suitable dust extraction system is used with this unit.
If dust extraction is not used, media may be forced out of the joints as pressure builds up. You can alleviate this to some
extent by removing the white blanking plug (Fig.2) situated on the upper left corner at the rear of the tank when viewed from the front.
This however will not substitute a suitable dust extraction system.
6.1. Connect the air supply to the inlet on the front of the cabinet. Ensure the gun valve is in the “off” position before connecting the air
supply.
6.2. Check all fittings to ensure that there are no air leaks.
6.3. Pour the abrasive media into the centre of the cabinet. DO NOT use more than 4.5kg. Excessive amounts of abrasive will impair
visibility, create poor blasting performance and could block the air exhaust.
6.4. Fit the required nozzle into the gun and retain with the set screws. The larger the abrasive particles, the larger the nozzle required.
6.5. Plug the transformer into a mains socket and the transformer lead into the socket on the back of the cabinet.
6.6. Place the workpiece in the cabinet and close and latch the door(s) securely.
WARNING! Failure to close the doors securely could result in damage and/or personal injury.
6.7. Turn on light (switch to left of viewing window) and air supply and insert hands into cabinet gloves. Grasp gun and depress the trigger to
start the blasting process.
6.8. Move the blast media (which looks like steam) continuously over the workpiece in an even and circular motion. To avoid undesirable
peening the flow should not be too hard or concentrated. The surface finish may vary from coarse to fine depending on the size of the
abrasive media. On delicate workpieces, to avoid unnecessary peening or excessive abrasion, begin the blasting with a low airflow.
Original Language Version
© Jack Sealey Limited
fig.
1
SB970.V4 Issue:3 (H, 1, 3, F) 16/04/24
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Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 sales@sealey.co.uk www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call
our technical team on technical@sealey.co.uk or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.
6.9.
6.10.
6.11.
6.12.
6.13.
7. MAINTENANCE.
WARNING! Ensure the cabinet is disconnected from the electrical mains and the air supply before attempting any maintenance.
7.1. Ensure the blasting media does not become damp. Keep the air supply dry at all times. Dispose of any damp media.
7.2. Replace media when it has become excessively dusty, loses its granular or spherical appearance, or is significantly contaminated
with debris from workpieces. This is usually noticed when media from the nozzle looks like a smoke cloud rather than steam.
7.3. Regularly check that the exhaust vents at the side of the cabinet are clear.
7.4. Regularly check gun blast nozzle to ensure that it does not become blocked with media. Immediately replace worn or damaged nozzle.
7.5. If abrasive pick-up hose becomes blocked, cover the gun tip to force air back through the hose (ensure that the doors are closed).
7.6. Replace the transparent protective sheet on the underside of the window when visibility becomes reduced.
8. TROUBLESHOOTING
.
Original Language Version
© Jack Sealey Limited
PROBLEM POSSIBLE CAUSE REMEDY
Excessive dust in the cabinet. 1. Exhaust vent or air flow is blocked.
2. Abrasive is worn.
3. Too much abrasive in the cabinet
4. Loose air line or fittings.
1. Clean vent and keep vent away from any wall.
Connect to a suitable dust extraction system.
2. Replace.
3. Remove excess.
4. Check and tighten all air fittings.
Uneven blasting. 1. Too much abrasive in cabinet.
2. Moisture inside cabinet.
1. Remove excess.
2. Check air line for moisture.
Inadequate speed or efficiency of blast. 1. Abrasive is worn.
2. Pressure is too low.
1. Replace.
2. Check that there are no supply blockages or leaks.
Increase pressure. Max: 90psi
Static electricity. 1. Dry weather conditions. 1. Leave the workpiece to stand for a while.
Blast pattern too wide or ineffective. 1. Nozzle blocked or worn. 1. Unblock or replace nozzle
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2
SB970.V4 Issue:3 (H, 1, 3, F) 16/04/24

Specifications

Sealey SB970 Questions and Answers

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