Sealey SDM30 Bench Mounting Pillar Drill 5-Speed 350W/230V

Instructions Manual - Transcript

• Page 1 - English - : 5SPEED PILLAR DRILL 350W MODEL NO SDM30V2 Thank you for purchasing a Sealey product Manufactured to a high standard this product will if used according to these instructions and properly maintained give you years of trouble free performance IMPORTANT PLEASE READ THESE INSTRUCTIONS CAREFULLY NOTE THE SAFE OPERATIONAL REQUIREMENTS WARNINGS amp CAUTIONS USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED FAILURE TO DO SO MAY CAUSE DAMAGE ANDOR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE 1 SAFETY 11 ELECTRICAL SAFETY WARNING It is the users responsibility to check the following 9 Check all electrical equipment and appliances to ensure that they are safe before using Inspect power supply leads plugs and all electrical connections for wear and damage Sealey recommend that an RCD Residual Current Device is used with all electrical products Electrical safety information It is important that the following information is read and understood 9 Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply 9 Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure Important Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is tted with the correct fuse 8 DO NOT pull or carry the appliance by the power cable 8 DO NOT pull the plug from the socket by the cable 8 DO NOT use worn or damaged cables plugs or connectors Ensure that any faulty item is repaired or is replaced immediately by a qualied electrician If the cable or plug is damaged during use switch off the electricity supply and remove from use Ensure that repairs are carried out by a qualied electrician 12 GENERAL SAFETY WARNING Disconnect drill from mains power before changing accessories servicing or performing any maintenance 9 Maintain the drill in good condition use an authorised service agent WARNING Keep all guards and holding screws in place tight and in good working order Check regularly for damaged parts A guard or any other part that is damaged should be repairedreplaced before the tool is used to ensure that it will operate properly and perform its intended function The safety guard is a mandatory fitting where drill is used in premises covered by the Health amp Safety at Work Act 9 Check alignment of moving parts and check for possible broken parts 9 Replace or repair damaged parts Use recommended parts only Nonauthorised parts may be dangerous and will invalidate the warranty 9 Ensure the set screws of the head frame are tight before using the drill 9 Secure the drill to a supporting structure to avoid the machine tipping sliding or walking 9 Drill is designed for use with drill bits only No other accessory may be used 9 Ensure the chuck is securely fastened to the spindle 9 Remove adjusting keys and wrenches from the machine and working area before switching on 9 Use clamps or a vice not included to secure the work piece Available from your Sealey stockist 8 DO NOT secure the work piece by hand 9 Refer to speed chart for recommended drilling speeds WARNING Always wear approved eye or face protection when operating this drill Use a face or dust mask if dust is generated WARNING DO NOT wear gloves when drilling 9 Others in the workplace should keep a safe distance from the drill especially when it is in operation 9 Keep the work area as childproof as possible by using padlocks and master switches 9 Keep drill bits clean and sharp for best and safest performance Follow the instructions for lubrication and changing accessories 9 Remove ill fitting clothing Remove ties watches rings and other loose jewellery and contain long hair 9 Locate the drill in a suitable working area keep area clean and tidy and free from unrelated materials Ensure there is adequate lighting 9 Maintain correct balance and footing Ensure the floor is not slippery and wear nonslip shoes 9 Avoid unintentional starting 8 DO NOT force the drill to achieve a task it was not designed to perform 8 DO NOT allow untrained persons to operate the drill 8 DO NOT get the drill wet or use in damp or wet locations or areas where there is condensation 8 DO NOT operate the drill if damaged 8 DO NOT use drill in an area where paint fumes solvents or flammable liquids pose a potential hazard Keep flammable material away from the drill when operating Flammable waste such as wiping or cleaning rags must be placed in a closed metal container and disposed of correctly 8 DO NOT exceed the rated capacity of the drill 8 DO NOT operate the drill if any parts are missing as this may cause failure andor personal injury Refer to Instruction Manual Wear eye protection Original Language Version Jack Sealey Limited SDM30V2 Issue 6 H2F 310124
• Page 2 - English - : 8 DO NOT leave the drill operating unattended 8 DO NOT operate the drill when you are tired under the influence of alcohol drugs or intoxicating medication 8 DO NOT pull the cable from the power supply 9 When not in use switch the drill off remove plug from the power supply and do not leave until the tool has come to a complete stop 2 INTRODUCTION Compact bench drill powerful enough to cut through wood plastic and metal Easy to operate smooth and quiet in operation 5Speed settings between 580 and 2650rpm Safety is ensured by protection guard novolt safety switch and access to drive belt is denied during operation by mechanical protection 3 SPECIFICATION 4 CONTENTS Unpack the parts listed below and check to ensure they are in good condition Any queries must be reported to your stockist immediately Head Assembly Base Chuck and Key Column with Flange Feed Handles and Knobs 3 Table and Bracket 3 Bolts and Washers Safety Guard Hex Keys 2 5 ASSEMBLY NOTE Figures are illustrative and may differ in detail from your drill 51 Place the column assembly on the base align holes and secure with the three screws and washers provided 52 Install the table onto the column and tighten clamp screw fig1A 53 Carefully place the head assembly over the column and slide it into position Align head with base 54 Tighten the two set screws in the right side of the head to lock it into position fig2 55 Screw the three feed handles and knobs into the pinion shaft fig3A 56 To install chuck open the chuck jaws completely by turning the chuck key counterclockwise Place a piece of wood on the drill table to prevent the chuck from getting damaged 57 Fit chuck to protruding end of spindle and hold in place fig3B 58 Turn feed handles to bring nose of chuck down onto wood fig3 Firmly pull on feed handle to seat the spindle taper in the chuck 59 The safety guard mounting is prefitted to the drill head Remove the three small screws in the guard support channel insert the guard and refit the screws through the holes provided in the guard Note that the guard is in two parts held together by two screws and wing nuts For packaging purposes these are supplied with the wing nuts on the inside of the guard Before use remove screws and wing nuts and refit so that wing nuts are on the outside and accessible 510 DRILL MOUNTING 5101 For stability and safety it is important that the drill base is securely bolted to the workbench 5102 Ensure that the mounting surface is capable of supporting the drill together with the weight of the heaviest likely work piece FIG1 FIG2 FIG3 MODEL NO SDM30V2 Drilling Capacity Chuck Size 13mm Spindle Nose Taper MT2 Swing 208mm Spindle centre to column 104mm Spindle travel 50mm Number of speeds Speed range 5802650rpm Maximum Distance Spindle to Table 200mm Maximum Distance Spindle to Base 290mm Working Table Surface size 158 x 160mm Working Base Surface size 138 x 180mm Base Size 200 x 310mm Column diameter 46mm Collar diameter 40mm Overall Height 580mm Motor Power 185W350W Supply 230V Original Language Version Jack Sealey Limited SDM30V2 Issue 6 H2F 310124
• Page 3 - English - : 6 OPERATION 61 INSTALL DRILL BIT WARNING Ensure the drill is unplugged from the mains power supply before commencing 611 Insert drill bit into chuck jaws to 1 25mm deep avoid inserting small bits too far and centre bit in chuck before tightening jaws with chuck key 62 ADJUSTING THE TABLE 621 To adjust table up down or round the column loosen clamp bolt fig1A Move table to required position and tighten clamp bolt fig1A 622 To adjust table tilt loosen the work table bolt fig1B adjust to the desired angle using the angle scale then retighten 63 ADJUSTING THE SPEED 631 Open the pulley cover and loosen the belt tension lock screw fig4A 632 Choose the speed for drilling operation see drill speed chart and move the belt to the correct position for that speed as shown on the chart inside the pulley cover 64 BELT TENSION 641 With the belt tension lock screw fig4A loosened the motor plate spring will automatically give the correct belt tension belt give of approx 13mm under finger pressure Tighten lock screw and close pulley cover 65 POSITIONING THE WORK PIECE 651 Use a piece of wood to rest the work piece on The drill bit may break through the work piece and damage the table otherwise 652 The wood should rest on the table so that one end of it is against the left side of the column When the drill bit breaks through the work piece it will contact the wood and cause it to spin Resting the wood against the column will prevent this 653 For small work pieces that cannot be clamped to the table use a drill vice not included Vice must be clamped or bolted to table 66 SETTING DRILL DEPTH 661 Use the scale at the front of the drill head 662 Loosen lock nuts on threaded rod and adjust so that at desired drill depth nuts contact head lug and prevent further drill movement Tighten lock nuts 663 When ready to drill simply pull the feed handle The drill feed will stop at the set depth 67 GUARD 671 Always adjust guard length by loosening wing nut at each side g5A to give maximum protection before starting to drill 7 DRILL SPEEDS The chart below shows recommended drill speeds for various bit diameters and materials Select the available drill speed that is the same as or nearest to the one recommended for the task in hand Drill Dia mm Drill speed rpm Steel Cast Iron Iron Alum amp Copper 3 1820 2580 2580 2580 4 1350 1820 1820 2580 5 1290 1350 1350 2580 6 970 1290 1290 2580 7 830 970 970 2580 8 830 970 970 2580 9 500 970 830 1820 10 500 830 830 1820 11 500 830 830 1820 12 420 830 500 1820 13 420 500 500 1350 14 420 500 500 1350 16 320 500 500 1290 18 320 420 420 1290 20 280 320 320 970 22 210 320 280 970 25 120 280 210 830 FIG4 FIG5 A Original Language Version Jack Sealey Limited SDM30V2 Issue 6 H2F 310124
• Page 4 - English - : 8 MAINTENANCE 81 Clean the tool after each use A coat of car type wax applied to the table and column will help to keep the surfaces clean 82 Blow out any dust that may have accumulated in the motor 83 Periodically lubricate all moving parts 9 TROUBLESHOOTING PROBLEM POSSIBLE CAUSES SOLUTION Excessive noise 1 Incorrect belt tension 2 Spindle is dry 3 Pulley is loose 4 Bearing damaged 1 Adjust tension 2 Disassemble spindlequill and lubricate 3 Tighten pulley 4 Replace the bearing Excessive drill wobble 1 Chuck is loose 2 Bearing or spindle shaft is worn 3 Chuck is worn 1 Tighten the chuck by pressing it against the table see 56 and 58 2 Replace worn part 3 Replace the chuck Drill binds in the work piece 1 Feed pressure is wrong 2 Belt is loose 3 Drill is loose 4 Speed is too fast 1 Apply less pressure 2 Adjust tension 3 Tighten the drill with the key 4 Change the speed Drill burns or smokes 1 Speed is too fast 2 Chips are not discharging 3 Drill bit is dull 4 Lubrication needed for work 5 Feed pressure is wrong 1 Change the speed 2 Clean the drill 3 Use a new bit 4 Lubricate whilst drilling 5 Apply less pressure Table is difficult to move 1 Lubrication is needed 1 Lubricate with light oil Original Language Version Jack Sealey Limited SDM30V2 Issue 6 H2F 310124 Sealey Group Kempson Way Suffolk Business Park Bury St Edmunds Suffolk IP32 7AR 01284 757500 salessealeycouk wwwsealeycouk WEEE REGULATIONS Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment WEEE When the product is no longer required it must be disposed of in an environmentally protective way Contact your local solid waste authority for recycling information ENVIRONMENT PROTECTION Recycle unwanted materials instead of disposing of them as waste All tools accessories and packaging should be sorted taken to a recycling centre and disposed of in a manner which is compatible with the environment When the product becomes completely unserviceable and requires disposal drain any uids if applicable into approved containers and dispose of the product and uids according to local regulations REGISTER YOUR PURCHASE HERE Note It is our policy to continually improve products and as such we reserve the right to alter data specications and component parts without prior notice Please note that other versions of this product are available If you require documentation for alternative versions please email or call our technical team on technicalsealeycouk or 01284 757505 Important No Liability is accepted for incorrect use of this product Warranty Guarantee is 12 months from purchase date proof of which is required for any claim