Sealey SA4001 High Flow Air Filter/Regulator/Lubricator User Manual

AIR FILTER/REGULATOR/LUBRICATOR UNITS

MODEL NO: SA4001, SA4001F, SA4001FR, SA4001R

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,

and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Refer to

instruction

manual

Original Language Version

1. SAFETY

 WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.

 WARNING! Disconnect the equipment from the air supply before changing accessories, servicing or performing any maintenance.

9  Keep the equipment clean and maintain it in good condition (use an authorised service agent).

9  Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.

 WARNING! Ensure that the correct air pressure is maintained and not exceeded.

9  Keep air hose away from heat, oil and sharp edges. Check air hoses for wear before each use and ensure that all connections are

secure.

8  DO NOT install in direct sunlight or near any other heat source.

8  DO NOT direct air from the air hose at yourself, others or animals.

9  Drain the air tank daily. Water in the air line will damage equipment.

9  When work is complete ensure that the air supply is turned off.

9  If in any doubt about correct installation of this equipment consult a competent engineer.

2. INTRODUCTION

Suitable for most workshop air supply set-ups. Die-cast control heads with clear polycarbonate bowls. Regulator assembly features

 lockingcontrolknobforpresettingairpressureandlarge,easy-to-readpressuregauge.Filteristtedwithautomaticdraintap. 

Lubricator includes oil/air mix control and sight glass. Supplied with wall bracket.

3. SPECIFICATION

SA4001,SA4001F,SA4001FR,SA4001R Issue: 2 (H,F) 22/05/23

SA4001F

SA4001FR

SA4001

SA4001R

Model No:.....................SA4001 ..........SA4001F ...........SA4001FR ..........SA4001R

Port Size: .....................1/2”BSP..........1/2”BSP............1/2”BSP ............1/2”BSP

Maximum Working Pressure: ......145psi ...........145psi .............145psi .............145psi

MaximumAirow: ...............99cfm............135cfm.............135cfm .............210cfm

4. INSTALLATION

4.1.  Alwaysensurethatcomponentsareinstalledintheairlineinthecorrectowdirection.Theowdirectioniscastintothetopcasingof

each unit.

4.2. Installthelter(ifseparate)upstreamfromtheregulatorandthelubricatordownstreamfromit.

4.3. TomounttheSA4001,xthemountingbracket(g.1.9)attherearoftheunittothewall.

4.4. TomounttheSA4001FRlterregulatorandSA4001Rregulatorxthemountingbracketprovidedtothewall.Removethemounting

 bezel(g.1.8)fromtheneck.Placetheneckthroughthemountingbracketandreplacethebezeltoclampthemountingbracket.

4.5. Toinstallthepressuregauge(g.1.2.),removetheblankingplugandscrewinthegauge.PTFEtapemayberequiredtoachievea

good seal.

4.6. TheSA4001Fcanbeinstalledinthepiperun,supportedbythepipe

5. OPERATION

5.1. REGULATOR

5.2. Theoutputpressureiscontrolledbythepressureadjustmentknob(fig.1.1).Beforepressurisingairsystemforthefirsttime 

lift and rotate knob anticlockwise to remove any loading on the regulator spring. Pressurise the system and then rotate knob clockwise

to set the required output pressure, as shown on gauge (fig.1.2). When the required pressure is achieved lock knob by pushing down.

Note:Forcorrectpressuresettingalwaysadjustupwardsfromalowerpressure.Thereforetoresetfrom90to70psi,forexample, 

 reducepressurefrom90to60psiandthenincreasefrom60to70psi.

5.2. FILTER

Thebowlwilldrainautomaticallyeachtimethesystempressuredropstozero.However;ifthefluidlevelreachesthemaximum 

mark but the system is to remain pressurised the bowl can be manually drained by pushing the filter drain (fig.1.3) upward.

Note: the drain is designed to take a flexible tube so that the waste fluid can be piped away.

5.3. LUBRICATOR

 Removefillerplug(fig.1.5)andfillbowlwithairtooloil.Thiscanbedonewithairlinepressurised.

 Withairflowingthroughthelubricatortheoildeliveryratecanbeadjustedbymeansoftheoilfeedadjustment(fig.1.7)whilstwatching

 thefeedratethroughthesightglass(fig.1.6).Theoildeliveryratewillbeincreasedordecreasedautomaticallyinlinewiththeairflow.

Original Language Version

Key to g.1

1 Pressure Adjustment Knob

2 Pressure Gauge

3 Filter Drain

4 Bowl Release Catch

5 Oil Filler Plug

6 Oil Feed Sight Glass

7 Oil Feed Adjustment

8 Mounting Bezel

9 Mounting Bracket

 ThefollowingfittingsareavailablefromyourSealeysupplier:

SA1/1414 ..............................1/4”BSP-1/4”BSP male-male nipple

SA1/1212 ..............................1/2”BSP-1/2”BSP male-male nipple

SA1/3814F .........................3/8”BSP-1/4”BSPmale-femalereducer

SA1/1214F ...........................1/2”BSP-1/4”BSP male-female reducer

SA1/1238F ...........................1/2”BSP-3/8”BSPmale-femalereducer

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500 sales@sealey.co.uk www.sealey.co.uk

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior

notice.

Important: No Liability is accepted for incorrect use of this product.

Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

ENVIRONMENT PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted,

taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product

becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and

dispose of the product and fluids according to local regulations.

PURCHASE HERE

g.1

SA4001,SA4001F,SA4001FR,SA4001R Issue: 2 (H,F) 22/05/23

Sealey SA4001 High Flow Air Filter/Regulator/Lubricator

Product's Documents

User Manual

Specifications

Sealey SA4001 Questions and Answers