Viking PBJ2S Bottle Jack 2 Tonne

Instructions

For PBJ2S. Additionally, the document applies to other Viking models: PBJ5S, PBJ8S, PBJ10S, PBJ12S, PBJ15S, PBJ20S, PBJ30S, PBJ50S

PDF File Manual, 3 pages, Read Online | Download pdf file

PBJ2S photo
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BOTTLE JACKS
MODEL NO’S: PBJ2S, PBJ5S, PBJ8S, PBJ10S,
PBJ12S, PBJ15S, PBJ20S, PBJ30S, PBJ50S
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! ALWAYS USE LOAD RATED STANDS TO SUPPORT
LIFTED LOADS
9 Read, study and understand all warnings and operating instructions prior
to use. The user shall work in accordance with this manual.
DANGER! Use the jack for lifting and lowering only.
DANGER! DO NOT place any part of the body beneath the lifted load
unless the load is fully supported by rated axle stands.
DANGER! DO NOT place any part of the body beneath the load during lifting or lowering.
8 DO NOT exceed the rated capacity of the jack, load or maximum stroke.
8 DO NOT adjust the overload valve, modify or use the jack for any purpose other than for which it is designed (lifting and lowering
mechanical devices).
8 DO NOT leave elevated loads unattended, unless safe from others in a garage or workshop.
8 DO NOT modify the jack.
9 The operator must watch the jack and the load during all movements.
9 Ensure the jacking area is solid and level. Increase the jacking area with a solid flat plate (steel) if jacking on tarmacadam or grass.
9 Keep others away from the work area.
9 Lift only on areas of the vehicle specified by the vehicle manufacturer. Refer to manufacturer’s instructions on proper lifting.
9 Centre load on saddle prior to lifting.
9 Some vehicles require an adapter to properly engage the frame for lifting.
9 Use only attachments, restraints or adaptors supplied by the manufacturer.
8 DO NOT move or dolly the the vehicle whilst on the jack.
9 Ensure the jacking area is clutter free and that there is adequate lighting.
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations
that may occur. It must be understood by the operator that common sense and caution are factors which cannot
be built into this product, but must be applied by the operator.
WARNING! Failure to heed these warnings may result in personal injury and/or property damage.
2. INTRODUCTION
Fitted with overload valve. Base and reservoir machine welded for increased strength and eliminates leakage. Supplied with 2-piece handle.
3. SPECIFICATION
PBJS series Issue 2 (3) 27/07/22
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear safety
footwear
Beware crushing
hands
Wear eye
protection
Wear protective
gloves
Model No. PBJ2S PBJ3S PBJ5S PBJ8S PBJ10S PBJ12S PBJ15S PBJ20S PBJ30S PBJ50S
Hydraulic Lift 100mm 115mm 125mm 145mm 150mm 150mm 150mm 150mm 165mm 160mm
Max. Height 316mm 360mm 402mm 447mm 460mm 441mm 441mm 453mm 440mm 425mm
Min. Height 168mm 185mm 207mm 222mm 231mm 231mm 231mm 243mm 275mm 265mm
Screw Extension 48mm 60mm 70mm 80mm 80mm 60mm 60mm 60mm N/A N/A
Capacity 2tonne 3tonne 5tonne 8tonne 10tonne 12tonne 15tonne 20tonne 30tonne 50tonne
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Other documents for Viking PBJ2S

The following documents are available:
User Manual Other Documents Specification Photos

Specifications

See other models: PTBJ12S PPBSG PTBJ10S PBJ5S VICDP36SS

Instructions - Transcript

  • Page 1 - English - : BOTTLE JACKS MODEL NOS PBJ2S PBJ5S PBJ8S PBJ10S PBJ12S PBJ15S PBJ20S PBJ30S PBJ50S Thank you for purchasing a Sealey product Manufactured to a high standard this product will if used according to these instructions and properly maintained give you years of trouble free performance IMPORTANT PLEASE READ THESE INSTRUCTIONS CAREFULLY NOTE THE SAFE OPERATIONAL REQUIREMENTS WARNINGS amp CAUTIONS USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED FAILURE TO DO SO MAY CAUSE DAMAGE ANDOR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE 1 SAFETY WARNING ALWAYS USE LOAD RATED STANDS TO SUPPORT LIFTED LOADS 9 Read study and understand all warnings and operating instructions prior to use The user shall work in accordance with this manual DANGER Use the jack for lifting and lowering only DANGER DO NOT place any part of the body beneath the lifted load unless the load is fully supported by rated axle stands DANGER DO NOT place any part of the body beneath the load during lifting or lowering 8 DO NOT exceed the rated capacity of the jack load or maximum stroke 8 DO NOT adjust the overload valve modify or use the jack for any purpose other than for which it is designed lifting and lowering mechanical devices 8 DO NOT leave elevated loads unattended unless safe from others in a garage or workshop 8 DO NOT modify the jack 9 The operator must watch the jack and the load during all movements 9 Ensure the jacking area is solid and level Increase the jacking area with a solid flat plate steel if jacking on tarmacadam or grass 9 Keep others away from the work area 9 Lift only on areas of the vehicle specified by the vehicle manufacturer Refer to manufacturers instructions on proper lifting 9 Centre load on saddle prior to lifting 9 Some vehicles require an adapter to properly engage the frame for lifting 9 Use only attachments restraints or adaptors supplied by the manufacturer 8 DO NOT move or dolly the the vehicle whilst on the jack 9 Ensure the jacking area is clutter free and that there is adequate lighting WARNING The warnings cautions and instructions in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be applied by the operator WARNING Failure to heed these warnings may result in personal injury andor property damage 2 INTRODUCTION Fitted with overload valve Base and reservoir machine welded for increased strength and eliminates leakage Supplied with 2piece handle 3 SPECIFICATION PBJS series Issue 2 3 270722 Original Language Version Jack Sealey Limited Refer to instructions Wear safety footwear Beware crushing hands Wear eye protection Wear protective gloves Model No PBJ2S PBJ3S PBJ5S PBJ8S PBJ10S PBJ12S PBJ15S PBJ20S PBJ30S PBJ50S Hydraulic Lift 100mm 115mm 125mm 145mm 150mm 150mm 150mm 150mm 165mm 160mm Max Height 316mm 360mm 402mm 447mm 460mm 441mm 441mm 453mm 440mm 425mm Min Height 168mm 185mm 207mm 222mm 231mm 231mm 231mm 243mm 275mm 265mm Screw Extension 48mm 60mm 70mm 80mm 80mm 60mm 60mm 60mm NA NA Capacity 2tonne 3tonne 5tonne 8tonne 10tonne 12tonne 15tonne 20tonne 30tonne 50tonne
  • Page 2 - English - : 4 FEATURES 1 Piston rod 2 Wire retaining ring 3 Snap ring 4 O ring 5 Oil plug 6 Hydraulic cylinder 7 Release valve rod 8 Safety valve 9 Pump plunger 10 Pin 5 OPERATION Please remember a jack is a lifting and lowering device and is not designed to support a load Never get underneath a vehicle supported only by a jack your life is at risk We stock a comprehensive range of axle stands please see relevant catalogue section for full details The jack is not limited to vehicle use only with many applications in the engineering and construction industries 51 The owner andor operator is responsible for providing maintenance maintaining decals or warning labels whilst in use MaintainingtheunitingoodworkingorderIftheownerandoroperatorisnotuentinEnglishtheproductwarnings and instructions shall be read in the operators native language by the purchaserowner or his deputy Make sure operator understands its contents Safety information shall be emphasised and understood prior to usage The jack shall be inspected as per the instruction manual prior to use 52 It is the owners andor the operators responsibility to study all warnings operating and maintenance instructions contained on the product label and instruction manual prior to operation of this unit Owners and operators must retain this manual for future reference WARNING Before use refer to section 1 SAFETY 53 PURGING THE JACK 531 Purge the hydraulic system in order to eliminate any air that may have accumulated in transit or whilst stored 532 Turn release valve anticlockwise one full turn to open 533 Pump handle eight full strokes 534 Turn release valve clockwise to close valve 535 Pump handle until the ram reaches maximum height and continue to pump several times to remove trapped air in the ram 536 Carefullyandslowlymovetopofoilllerplugasidetoreleasetrappedair 537 Turn release valve anticlockwise one full turn and lower ram to its lowest position Use force if necessary 538 Turn release valve clockwise to closed position and check for proper pump action It may be necessary to perform the above more than once to ensure the air is totally evacuated 54 LIFTING THE LOAD 541 Ensure the jack and vehicle are on a hard level surface 542 Apply vehicle parking brake and chock the wheels 543 Consult the vehicle owners manual to ascertain the location of jacking points and position jack beneath prescribed lifting point 544 Turn the release valve clockwise to the closed position DO NOT overtighten 545 To raise the vehicle to the desired height place the handle into the socket and pump up and down 546 Place axle stands beneath the vehicle at locations recommended by the vehicle manufacturer DO NOT get under the vehicle without it being supported by axle stands Jacks are NOT designed to maintain heavy loads for long periods of time DO NOT attempt to put axle stands simultaneously under both ends of the vehicle or under one side of the vehicle 547 Turn release valve SLOWLY anticlockwise to lower the load onto jack stands 55 LOWERING THE LOAD 551 Turn the release valve clockwise to the closed position 552 Pump the handle to lift the vehicle off the axle stands 553 Remove the axle stands DO NOT get under the vehicle or let anyone else under the vehicle whilst it is being lowered Turn the release valve SLOWLY anticlockwise to lower the vehicle to the ground 6 MAINTENANCE IMPORTANT REPAIR AND MAINTENANCE OF THE JACK TO BE CARRIED OUT BY FULLY QUALIFIED PERSONNEL ONLY WARNING DO NOT usebrakeuidoranyuidotherthanSealeyhydraulicjackuidUseofnonpreferredjackoilmaycause damage and invalidate the warranty 61 INSPECTION 611 The product must be maintained in accordance with these instructions No alterations must be made to the product 612 Before use a visual inspection should be made for abnormal conditions such as cracked welds damage bent worn loose or missing parts or hydraulic leaks 613 Inspection shall be performed in accordance with this manual 614 The product shall be inspected immediately if the jack is believed to have been subject to abnormal load or shock Original Language Version Jack Sealey Limited PBJS series Issue 2 3 270722
  • Page 3 - English - : Original Language Version Jack Sealey Limited Sealey Group Kempson Way Suffolk Business Park Bury St Edmunds Suffolk IP32 7AR 01284 757500 01284 703534 salessealeycouk wwwsealeycouk ENVIRONMENT PROTECTION Recycle unwanted materials instead of disposing of them as waste All tools accessories and packaging should be sorted taken to a recycling centre and disposed of in a manner which is compatible with the environment When the product becomes completely unserviceable and requires disposal drain any fluids if applicable into approved containers and dispose of the product and fluids according to local regulations Note It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice Important No Liability is accepted for incorrect use of this product Warranty Guarantee is 12 months from purchase date proof of which is required for any claim 615 Itisrecommendedthatinspectionshouldcarriedoutbyproperlyqualiedpersonnel 62 MAINTENANCE 621 Monthly maintenance is recommended Lubrication is critical to jacks as they support heavy loads Any restriction due to dirt rust etc can cause either slow movement or cause extremely rapid jerks damaging the internal components The following steps are designed to keep the jack well lubricated 6211 Lubricate the ram linkages saddle and pump mechanism with light oil 6212 Visually inspect for cracked welds bent loose or missing parts or hydraulic oil leaks 6213 If jack is subjected to abnormal loads or shock remove from service and have it examined by an authorised repair specialist 6214 Check all surfaces and maintain all labels and warnings 6215 Check and maintain the ram oil level 6216 Check ram every 3 months for any sign of rust or corrosion Clean as needed and wipe with an oily cloth When not in use always leave with the ram fully retracted This will help protect critical areas from excessive corrosion 8 DO NOTusebrakeortransmissionuidsorregularmotoroilastheywilldamagethesealsAlwaysuseSealeyhydraulicjackuid Use of non preferred jack oil may cause damage and invalidate the warranty 63 CHECK OIL LEVEL 631 Turn release valve counterclockwise to allow ram to fully retract It may be necessary to apply force to the saddle to lower it 632 WiththejackinalevelpositionremovetheoilllerplugStandthejackinaverticalpositionwiththehandlesocketdownTheoil shouldbelevelwiththebottomofthellerholeIfnottopitupDO NOToverllAlwaysllwithnewcleanhydraulicoil 633 Replacetheoilllerplug 634 Check jack operation 635 Purge air from the system as required refer to section 43N 7 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE ACTION Jack will not lift to full height Low oil level Check oil level Jack will not hold load Release valve not closing Hydraulic jack oil contaminated Pump valves not sealing Cylinder ram binding Contact service Jack will not lower Cylinder ram binding Parts worn Internal damage Contact service Jack feels spongy when lifting See Air Purge section 43 See Air Purge proceedure PBJS series Issue 2 3 270722