Sealey IR16 Industrial Infrared Diesel Heater

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User Manual User Service
IR16 photo

User Manual

This is the main product document for model IR16. Additionally, the document applies to other Sealey models: IR13.V2, IR16.V2

The file format is pdf, 7 pages, you can download this manual here .

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INDUSTRIAL INFRARED DIESEL HEATERS
MODEL NO: IR13.V2, IR16.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the user’s responsibility to check the following:
9 Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all
electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products.
Electrical safety information. It is important that the following information is read and understood:
9 Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
9 Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is tted with the
correct fuse.
8 DO NOT pull or carry the appliance by the power cable.
8 DO NOT pull the plug from the socket by the cable.
8 DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or is replaced immediately by a
qualied electrician.
If the cable or plug is damaged during use, switch o󰀨 the electricity supply and remove from use.
Ensure that repairs are carried out by a qualied electrician.
GENERAL SAFETY
WARNING! THIS HEATER IS FOR PROFESSIONAL USE. IT HAS BEEN CAREFULLY DESIGNED FOR MOBILE AND
TEMPORARY PROFESSIONAL APPLICATIONS.
IT HAS NOT BEEN DESIGNED FOR DOMESTIC USE NOR FOR COMFORT HEATING AND SHOULD NEVER BE USED TO
HEAT CLOSED ROOMS WITHOUT ADEQUATE VENTILATION.
DANGER! Risk of carbon monoxide poisoning. Failure to provide proper ventilation could result in serious illness or death.
9 Check that the heater is in sound condition and good working order. Take immediate action to repair or replace damaged parts.
9 Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
9 Only use diesel or kerosene to fuel this heater, in accordance with instructions contained in this manual.
9 Locate heater on a level and stable surface.
WARNING! Only use heater in well ventilated areas. Ensure continuous ventilation is provided to the heater operating area via
windows and doors etc. If people are not required to be present in the heated area, the volume of air to be heated (m³)/heat output
kW) ratio must be at least 10:1 and people must be advised not to remain in the heated area for prolonged periods. If people are
required to be present in the heated area, the volume of air to be heated (m³)/heat output (kW) ratio must be at least 30:1.
Ventilation must be to the outside of the premises in which the heater is to be operated. The total open area (m²) must be at least
0.003 times the total heat output (kW). The volume concentration of
oxygen (O
²
) in the heated room, must always remain above 17%.
WARNING! DO NOT use the heater near flammable material, liquids, solids, gases or compressed gas cylinders etc.
8 DO NOT stand or place any object less than 3m from the heater output and keep the heater a minimum of 2m from any walls or
objects.
8 DO NOT use the heater in closed rooms, living areas, basements or below ground level.
8 DO NOT allow untrained persons to operate the heater and DO NOT operate the heater without the safety guard.
8 DO NOT move or handle the heater when hot, without wearing protective gloves. Never move the heater whilst it is operating.
8 DO NOT leave the heater unattended for prolonged periods of time when in use. Switch the heater o󰀨 and unplug from the mains
before leaving work area.
8 DO NOT ll the fuel tank whilst the heater is running or still hot. DO NOT over-ll the fuel container. Wipe up any spilt fuel
immediately.
8 DO NOT obstruct the air inlet (rear) and air outlet (front) of the heater and DO NOT use duct work in front or at the rear of the
heater.
8 DO NOT allow children or animals near the heater when in use, or whilst still hot.
WARNING! RISK OF ELECTRIC SHOCK. DO NOT expose the heater to water spray, rain, dripping water or wind.
8 DO NOT operate the heater when you are tired or under the inuence of alcohol, drugs or intoxicating medication.
8 DO NOT touch the heater outlet or cone when in use, or for a period of time after it’s switched o󰀨, as these are VERY hot and will
take time to cool down.
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Always unplug
before servicing
and checking
Warning:
Hot surfaces
Do not cover Wear protective
gloves
Use in well
ventilated areas
Keep in dry area
protect from rain
IR13.V2, IR16.V2 Issue 4 (1,2,3,6) 19/01/24
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8 DO NOT switch the heater o󰀨 by disconnecting it from the mains. ALWAYS set the switch on the burner to the ‘OFF’ position and allow
the cooling cycle to nish, before disconnecting from the mains.
8 DO NOT use an external fuel tank. Only use the tank that is tted to the heater, and only ll it when the heater has cooled down.
8 DO NOT use “old” or “second-hand” diesel or anything other than clean, fresh, new diesel.
8 DO NOT use low-quality diesel. Always use high-quality and clean fuel that has been ltered before use. Using any other type of fuel
will invalidate the warranty and could cause an explosion, a re or the unit to malfunction.
9 Ensure that the heater is correctly turned o󰀨.
9 When not in use for an extended period, store in a safe, dry area, out of reach of children.
IMPORTANT: This appliance is not intended for persons (including children) with reduced physical, sensory or mental capabilities, or lack
of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety. Children should be supervised to ensure that they DO NOT play with the appliance.
9 Only suitable for clean, fresh, filtered diesel.
2. INTRODUCTION
Versatile and compact diesel-fuelled Infrared technology heater has no electric fan, meaning there is no air movement and the heat
is spread evenly in all directions, quietly and dust-free. Ideal for use in well-ventilated indoor areas including garages, workshops,
warehouses and marquees. Extremely inexpensive to run, using only around 1L of fuel per hour. Clean burn and precisely controlled
fuel supply, ensure that no unpleasant odours or carbon monoxide enter the air. Equipped with advanced safety features including
overheat protection, auto-misre, tilt, shock, low fuel shut-o󰀨 sensors and ame-out fuel cut. Features 24hr timer and temperature
control thermostat. Soft-touch control panel with LED display. Fitted with four castor wheels for easy manoeuvrability. Stainless exhaust
available - IREX1 (End Pipe), IREX2 (1m Extension), IREX3 (90° Bend). Only suitable for use with fresh, clean diesel. The use of any
other fuels or old/second-hand diesel will invalidate the warranty and may cause the unit to malfunction.
3. SPECIFICATION
NOTE: There should be no combustible objects within 2 metres in front of the heater, within 1.5 metres of the top, and no combustible
objects or shielding objects within 0.5 metres to the left, right and rear side.
Original Language Version
© Jack Sealey Limited
IR13.V2, IR16.V2 Issue 4 (1,2,3,6) 19/01/24
IR13.V2 IR16.V2
Power: 80W 80W
Noise Level: 45dB(A) 48dB(A)
Energy E󰀩ciency Class: A A
Nominal Heat Output: 13kW 16kW
Energy E󰀩ciency Index: 91% 92%
Useful Energy E󰀩ciency at Nominal
Heat Output: η (nom):
91% 92%
Models No’s: IR13.V2 IR16.V2
Electrical Plug Type: 3-Pin BS
Fuel Tank 50L
Fuel Diesel
Output: 44,500btu/hr (13kW) / 55,000btu/hr (16kW)
Heated Area (IR13/IR16): 11,477ft3(325m3) /14,125ft3(400m3)
Running Time per Filling
(Maximum):
(IR13/IR16). 52hr / 42hr
Supply: 230V~50Hz
Transport Wheels: Yes
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Original Language Version
© Jack Sealey Limited
4. OPERATION
4.1. Connect the unit to the power supply and turn it on.
4.1.1. The LED displays the current ambient temperature.
4.2. TEMPERATURE CONTROL
NOTE: Temperature is displayed in degrees centigrade. To change to Fahrenheit hold both UP and DOWN arrows for 5 seconds.
4.2.1. Switch the unit on (g.1.5). The heater will start up using the last entered values of temperature and time. The unit can be
Switched o󰀨 by pressing the ON/OFF button again (g.1.5).
4.2.2. To set the required temperature, use the UP and DOWN arrows (g.1.7). The temperature setting range is from 0
o
to 40
o
C.
NOTE: If the set temperature is 2
o
C higher than current ambient temperature the unit will start working. If set temperature is 1
o
C below
current ambient temperature, the unit will stop working.
4.3. CYCLE TIME CONTROL
4.3.1. Switch the unit on (g.1.5). The heater will start up using the last entered values of temperature and time. The unit can be
Switched o󰀨 by pressing the ON/OFF button again (g.1.5).
4.3.2. Press Temp/Time selector (g.1.6 ) and wait a few seconds until Cycle Timer ON indicator (g.1.3 ) is illuminated.
4.3.3. To set ON cycle time period, use the UP and DOWN arrows (g.1.7). Once set to the required value, stop pressing buttons and after 3
seconds the displayed value will be set.
4.3.4. The cycle time ON value can be set from 5 minutes up to 55 minutes.
NOTE: If the inputted value exceeds 55 minutes, the unit will operate in continuous mode and displays
4.4. TIMER
4.4.1. To run for a set time, select the TIMER function (g.1.9 ) and use the UP and DOWN arrows (g.1.7) to set time.
The Timer ON indicator (g.1.10 ) will illuminate.
4.4.2. Long press the timer button (g.1.8 ) for 3 seconds to turn o󰀨 the timer.
4.5. CHILD LOCK
4.5.1. Press the child lock button (g.1.7 ) for 3 seconds to turn on or turn o󰀨 the child lock function.
NOTE: There should be no combustible objects within 2 metres in front of the heater, within 1.5 metres of the top, and no
combustible objects or shielding objects within 0.5 metres to the left, right and rear side.
g.1
ITEM DESCRIPTION
1 LED Display for Current Temp/Set Temp-Time
2 Temperature Control Mode On
3 Cycle Time Control Mode On
4 (IR Receiver NOT FITTED TO THIS MODEL)
5 ON/OFF
6 Temp / Cycle Time Selection
7 Increase/Decrease Temp or Cycle Time Setting
8 Lock Settings - press to lock, press to unlock
9 Timer ON/OFF
10 Timer ON Indicator
11 Misre Indicator
12 Operating Indicator
13 Fuel Gauge Display
14 Overheating Indicator
15 Tilt Indicator
16 Low/Empty fuel Indicator
17 Lock State Indicator
IR13.V2, IR16.V2 Issue 4 (1,2,3,6) 19/01/24
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Original Language Version
© Jack Sealey Limited
5. MAINTENANCE
WARNING! Unplug unit from mains power supply ensure heater is cold before opening or servicing heater.
WARNING! DO NOT tamper with the unit, have an experienced service engineer make any necessary adjustment or repairs.
5.1. LONG TERM STORAGE
5.1.1. Unscrew the fuel cap.
5.1.2. Using an approved siphon, remove the diesel.
5.1.3. Using a small amount of diesel, rinse and swirl the fuel inside the fuel tank.
5.1.4. Empty the tank completely.
NOTE: never mix water with fuel, it will cause rust inside the tank.
IMPORTANT: Never store leftover fuel between seasons, using old fuel can damage heater.
5.1.5. Store Heater in a dry, well ventilated area. Be sure that the storage area is free of dust and corrosive vapours. Repack the heater in
the original packaging and keep user’s manual in an easily accessible place.
5.2. FUEL / FUEL TANK
5.2.1. Flush tank every 200 hours of operation or as needed. DO NOT ush with water, use fresh para󰀩n (to ush NOT to fuel) only.
9 Only suitable for clean, fresh, ltered diesel.
8 DO NOT use “old” or “second-hand” diesel or anything other than clean, fresh, new diesel.
8 DO NOT use low-quality diesel. Always use high-quality and clean fuel that has been ltered before use. Using any other type of fuel
will invalidate the warranty and could cause an explosion, a re or the unit to malfunction.
5.3. NOZZLES
5.3.1. Nozzles should be cleaned or replaced at least once per heating season. Contaminated fuel could make this necessary immediately.
5.3.2. To clean dirt from nozzle, blow compressed air through nozzle front. it may be necessary to soak nozzle in clean para󰀩n or diesel to
help loosen any particles.
5.4. FLAME SENSOR (g.2)
5.4.1. The photocell should be cleaned at least once per heating season or more depending on conditions, use a cotton swab and water or
alcohol to clean the lens of the photocell. Ensure the sensor is fully engaged when replacing it (g.2)
5.5. FILTERS
5.5.1. The fuel lter and oil lter should be cleaned at least twice per heating season by rinsing it in clean para󰀩n or diesel. Contaminated or
old fuel could make cleaning necessary immediately.
Motor
Air Inlet
Ignition
Unit
Flame
monitor
window
Pump
Fuel hose
Fuel Filter
Solenoid
Valve
Flame
Sensor
g.2
IR13.V2, IR16.V2 Issue 4 (1,2,3,6) 19/01/24
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6. TROUBLESHOOTING
Error Code Cause Solution.
Er01 Temperature sensor open or error. Retighten connections.
Er02 Tipping over beyond 15
o
Disconnect power supply and adjust levels.
Er04 Fire sensor connection. Retighten connections.
Er05 and
Misre light
Air in fuel line. Restart.
No fuel. Check fuel levels. Fill with clean, fresh,
ltered diesel as per instructions.
Filter clogged. Clean / change lter.
Motor failure. Return to Supplier for Service.
Ignitor failing.
Pump failure.
Er06 Temperature overheating. Check unit is not covered.
Er09 Oil level sensor fault. Retighten connections.
Overheating Set temperature is below ambient. Adjust temperature setting.
Original Language Version
© Jack Sealey Limited
IR13.V2, IR16.V2 Issue 4 (1,2,3,6) 19/01/24
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 sales@sealey.co.uk www.sealey.co.uk
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic
Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact
your local solid waste authority for recycling information.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts
without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please
email or call our technical team on technical@sealey.co.uk or 01284 757505.
IMPORTANT: No Liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 36 months from purchase date, proof of which is required for any claim.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When
the product becomes completely unserviceable and requires disposal, drain any uids (if applicable) into approved
containers and dispose of the product and uids according to local regulations.
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Model identier(s):
Indirect heating functionality: Yes No
Direct heat output: (kW) Indirect heat output: (kW)
Fuel
Select fuel type: Gaseous Liquid Specify: [mg/kWh
input
] (GCV)
Item Symbol Value Unit Item Symbol Value Unit
Heatoutput Usefule󰀩ciency(NCV)
Nominal heat output
P
nom
k W
Useful e󰀩ciency at nominal
th,nom
%
heat output
Minimum heat output (indicative)*
P
min
k W
Useful e󰀩ciency at minimum
th,min
%
heat output (indicative)*
Auxiliaryelectricityconsumption Typeofheatoutput/roomtemperaturecontrol(selectone)
At nominal heat output
el
max
k W
Single stage heat output, no room
Yes No
temperature control
At minimum heat output
el
min
kW
Two or more manual stages, no room
Yes No
temperature control
In standby mode
el
SB
k W
With mechanical thermostat room
Yes No
temperature control
With electronic room temperature control Yes No
With electronic room temperature control
Yes No
plus day timer
With electronic room temperature control
Yes No
plus week timer
Othercontroloptions(multipleselectionspossible)
Room temperature control, with presence
Yes No
detection
Room temperature control, with open
Yes No
window detection
With distance control option Yes No
With adaptive start control
Yes No
With working time limitation
Yes No
With black bulb sensor
Yes No
Informationrequirementsforgaseous/liquidfuellocalspaceheaters
Theseasonalspaceheatingenergye󰀩ciencyƞ
s
Item Symbol Value Unit
The seasonal space heating Energy efficiency in active mode ƞ
s,on
%
The seasonal space heating energy efficiency ƞ
s
ƞ
s
%
Energyefficiencyclasses
Contact details: Sealey Group, Kempson Way, Su󰀨olk Business Park, Bury St Edmunds, Su󰀨olk, IP32 7AR. www.sealey.co.uk
ERP Table 1
Space heating emissions
NO
x
nitrogen oxides
Permanentpilotamepowerrequirement
Pilot ame power required
P
pilot
kW
(if applicable)*
* Enter gure or NA
13
N/A
N/A
0.08
0
0.0016
N/A
91.4
127.37
91.4
A
Diesel
IR13.V2
N/A
100.0
v1
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Model identier(s):
Indirect heating functionality: Yes No
Direct heat output: (kW) Indirect heat output: (kW)
Fuel
Select fuel type: Gaseous Liquid Specify: [mg/kWh
input
] (GCV)
Item Symbol Value Unit Item Symbol Value Unit
Heatoutput Usefule󰀩ciency(NCV)
Nominal heat output
P
nom
k W
Useful e󰀩ciency at nominal
th,nom
%
heat output
Minimum heat output (indicative)*
P
min
k W
Useful e󰀩ciency at minimum
th,min
%
heat output (indicative)*
Auxiliaryelectricityconsumption Typeofheatoutput/roomtemperaturecontrol(selectone)
At nominal heat output
el
max
k W
Single stage heat output, no room
Yes No
temperature control
At minimum heat output
el
min
kW
Two or more manual stages, no room
Yes No
temperature control
In standby mode
el
SB
k W
With mechanical thermostat room
Yes No
temperature control
With electronic room temperature control Yes No
With electronic room temperature control
Yes No
plus day timer
With electronic room temperature control
Yes No
plus week timer
Othercontroloptions(multipleselectionspossible)
Room temperature control, with presence
Yes No
detection
Room temperature control, with open
Yes No
window detection
With distance control option Yes No
With adaptive start control
Yes No
With working time limitation
Yes No
With black bulb sensor
Yes No
Informationrequirementsforgaseous/liquidfuellocalspaceheaters
Theseasonalspaceheatingenergye󰀩ciencyƞ
s
Item Symbol Value Unit
The seasonal space heating Energy efficiency in active mode ƞ
s,on
%
The seasonal space heating energy efficiency ƞ
s
ƞ
s
%
Energyefficiencyclasses
Contact details: Sealey Group, Kempson Way, Su󰀨olk Business Park, Bury St Edmunds, Su󰀨olk, IP32 7AR. www.sealey.co.uk
ERP Table 1
Space heating emissions
NO
x
nitrogen oxides
Permanentpilotamepowerrequirement
Pilot ame power required
P
pilot
kW
(if applicable)*
* Enter gure or NA
16
N/A
N/A
0.08
0
0.0016
0
91.7
122.30
91.7
A
Diesel
IR16.V2
N/A
100
v1

Specifications

Sealey IR16 Questions and Answers