Sealey SA317 Air/Hydraulic Nut Riveter Vacuum System

Instructions - Transcript

• Page 1 - English - : AIRHYDRAULIC NUT RIVETER HEAVYDUTY VACUUM SYSTEM MODEL NO SA317V2 Thank you for purchasing a Sealey product Manufactured to a high standard this product will if used according to these instructions and properly maintained give you years of trouble free performance IMPORTANT PLEASE READ THESE INSTRUCTIONS CAREFULLY NOTE THE SAFE OPERATIONAL REQUIREMENTS WARNINGS amp CAUTIONS USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED FAILURE TO DO SO MAY CAUSE DAMAGE ANDOR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE 1 SAFETY WARNING Ensure health amp safety local authority and general workshop practice regulations are adhered to when using this equipment 9 Familiarise yourself with this products application and limitations as well as the specific potential hazards peculiar to the riveter WARNING Disconnect the riveter from the air supply before changing accessories servicing or performing any maintenance 9 Maintain the riveter in good condition use an authorised service agent 9 Replace or repair damaged parts Use genuine parts only Unauthorised parts may be dangerous and will invalidate the warranty 9 Use in a suitable work area Keep area free from unrelated materials and ensure that there is adequate lighting 9 Keep the riveter clean for best and safest performance WARNING Always wear approved eye or face and hand protection when operating the riveter 9 Maintain correct balance and footing DO NOT over reach ensure the floor is not slippery wear non slip shoes 9 Remove ill fitting clothing Remove ties watches rings and other loose jewellery and contain or tie back long hair 9 Wear appropriate protective clothing and keep hands and body clear or working parts 9 Keep the riveter away from your body and at a safe distance from others 9 Keep children and unauthorised persons away from the working area 9 Secure non stable work piece with a clamp vice or other adequate holding device WARNING ensure correct air pressure is maintained and not exceeded Recommended pressure 100psi 9 Keep air hose away from heat oil and sharp edges Check air hose for wear before each use and ensure that all connections are secure 8 DO NOT use the riveter for a task it is not designed to perform 8 DO NOT operate the riveter if any parts are damaged or missing as this may cause failure andor personal injury 8 DO NOT carry the riveter by the hose or yank the hose from the air supply 8 DO NOT get the riveter wet or use in dampwet locations or areas where there is condensation 8 DO NOT allow untrained persons to operate the riveter 8 DO NOT operate the riveter when you are tired under the influence of alcohol drugs or intoxicating medication 8 DO NOT direct air from the air hose at yourself or others 9 When not in use disconnect from the air supply and store in a safe dry child proof location 9 Avoid unintentional starting 2 INTRODUCTION Heavyduty suitable for all types of nut rivets Supplied with seven mandrels two spanners and oil syringe Trigger operated with automatic wind release for fast application Will handle heavy assembly work 3 SPECIFICATION Model No SA317V2 Mandrel Size M3 M4 M5 M6 M8 M10 M12 Air Consumption 45cfm Operating Pressure 100psi Air Inlet Size 14BSP Stroke Range 18mm Nett Weight 26kg Noise PowerPressure 89dBA78dBA VibrationUncertainty 12061ms² 4 AIR SUPPLY WARNING Ensure the air supply is clean and does not exceed 100psi while operating the riveter Too high an air pressure and unclean air will cause excessive wear and may be dangerous causing damage andor personal injury 41 Ensure the riveter air valve or trigger is not depressed before connecting to the air supply 42 You will require an air pressure between 70100psi 43 Drain the compressor daily Water in the air line will damage the riveter and invalidate your warranty SA317V2 Issue 1 25219 Original Language Version Jack Sealey Limited Refer to instructions Wear eye protection Wear protective gloves Wear ear protection
• Page 2 - English - : 44 Clean air inlet filter weekly Recommended hookup procedure is shown in fig1 45 Line pressure should be increased to compensate for unusually long air hoses over 8 metres 46 The minimum hose diameter should be 14 ID fittings must have the same inside dimensions 47 Keep hose away from heat oil and sharp edges Check hoses for wear and make certain that all connections are secure 48 COUPLINGS 481 Vibration may cause failure if a quick change coupling is connected directly to the air riveter To overcome this connect a leader hose Sealey Model No AH2R or AH2R38 to the riveter A quick change coupling may then be used to connect the leader hosetotheairlinerecoilhosegs1amp2 5 PREPARATION 51 MANDREL CHANGE 511 Select from M3 to M12 Lock nuts are all the same size for mandrel and anvil 512 Removeanvilandlocknutg3 513 Unscrewknurledcoveranticlockwiseandnosepedestalg4 514 Pushbacktheslidingsleeveandunscrewthemandrelg5OP 515 Selectrequiredmandrelasperrivetnutsizepushbackslidingsleeveandscrewinselectedmandrelthenreleaseslidingsleeveg6 516 Screw on knurled cover nose pedestal locknut and anvil 52 MANDREL PROTRUSION SETTING FOR BLIND NUT 521 Set the length of the mandrel protruding out of the anvil according to the blind rivet nut length Undo the locknut and wind the anvil in or out as required Retighten the locknutER 522 Neversetthemandrelprotrudinglengthtoolongortooshortaccordingtotherivetnuttobesetg8 AT SA317V2 Issue 1 25219 Original Language Version Jack Sealey Limited g1 g2 g3 g4 g5 g6 g7 g8
• Page 3 - English - : 53 STROKE SETTING 531 Tool stroke should be set according to the thickness of the work piece into which the rivet nut is to be set The tools stroke can be adjustedbetween1mmand8mmPushthesleevetowardsthemandrelg9IO 532 Adjustthetoolstrokebyturningtheknurledwheelgs10amp11ThescalealongthewindowarethesettingsforstrokePushthe sleeve back to its original position after settingN 533 Toestablishaprecisestrokesettingitisrecommendedtosetatrialrivetnutg12andrepeattheoperationsuntilthestroke has been correctly set 534 In the case of the stroke being too long it could be that the rivet nut can not be released from the mandrel after setting To release the tool from a damaged rivet nut use a piece of 3mm steel wire or equivalent inserted into the hole on the nose pedestal Turn it clockwisetoreleasetherivetnutg13 6 OPERATION 61 After preparation and stroke setting see section 5 put the rivet nut into the predrilled work piece hole 62 Insert the mandrel into the rivet nut push the tool and the mandrel will be automatically turned into the rivet nut 63 Pull the trigger to set the rivet into the work piece 64 After setting the rivet nut release the trigger and the mandrel will turn anticlockwise and the tool will be released from the set rivet nut 65 In case the tool is still not released from the set rivet nut press the red button at the back of the compressed spring pedestal then the tool will be released 66 OPTIONALUSEOFAIRFLOWADJUSTERg14 661 Theairowadjusterchangesthedirectionoftheairowreleasedfromthetoolduringoperationanddoesnotaffectperformance 662 It can be directed to operators preference 663 The red button can still be reached through the window to release the tool when necessary see section 65 g9 g10 g11 g12 g13 g14 g15 g16 SA317V2 Issue 1 25219 Original Language Version Jack Sealey Limited
• Page 4 - English - : WARNING Risk of Hand Arm Vibration Injury This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately This tool is subject to the vibration testing section of the Machinery Directive 200642EC This tool is to be operated in accordance with these instructions Measuredvibrationemissionvaluea 12 ms² Uncertaintyvaluek061ms² Please note that the application of the tool to a sole specialist task may produce a different average vibration emission We recommend that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task A health and safety assessment by the user or employer will need to be carried out to determine the suitable duration of use for each tool NB Stated Vibration Emission values are typetest values and are intended to be typical Whilst in use the actual value will vary considerably from and depend on many factors Such factors include the operator the task and the inserted tool or consumable NB ensure that the length of leader hoses is sufficient to allow unrestricted use as this also helps to reduce vibration The state of maintenance of the tool itself is also an important factor a poorly maintained tool will also increase the risk of Hand Arm Vibration Syndrome Health surveillance We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified accordingly Personal protective equipment We are not aware of any personal protective equipment PPE that provides protection against vibration injury that may result from the uncontrolled use of this tool We recommend a sufficient supply of clothing including gloves to enable the operator to remain warm and dry and maintain good blood circulation in fingers etc Please note that the most effective protection is prevention please refer to the Correct Use and Maintenance section in these instructions Guidance relating to the management of hand arm vibration can be found on the HSE website wwwhsegovuk HandArm Vibration at Work SA317V2 Issue 1 25219 Original Language Version Jack Sealey Limited Sealey Group Kempson Way Suffolk Business Park Bury St Edmunds Suffolk IP32 7AR 01284 757500 01284 703534 salessealeycouk wwwsealeycouk ENVIRONMENT PROTECTION Recycle unwanted materials instead of disposing of them as waste All tools accessories and packaging should be sorted taken to a recycling centre and disposed of in a manner which is compatible with the environment When the product becomes completely unserviceable and requires disposal drain any fluids if applicable into approved containers and dispose of the product and fluids according to local regulations WEEE REGULATIONS Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment WEEE When the product is no longer required it must be disposed of in an environmentally protective way Contact your local solid waste authority for recycling information Note It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice Important No Liability is accepted for incorrect use of this product Warranty Guarantee is 12 months from purchase date proof of which is required for any claim 7 MAINTENANCE 71 Afterseveralweeksofworkingaddafewdropsofoilintotheinletontheinletoftheairadaptorg15 72 HYDRAULIC OIL TOP UPREPLACEMENT 721 If after a period of use the tools stroke is reduced the tools hydraulicoilmayneedtoberelledorreplaced 722 Removethehexheadedscrewg16 723 Connect to the air supply and cover the hole with some cloth Pullthetriggerandtheoilwillleakoutoftheholeg17 724 Screwtheoilsyringeadaptorintotherellholeandinject the new oil slowly into the hole until it is full Remove the syringe adaptor clean the excess oil and replace the hex headedscrewgs18amp19 725 Next test the tools stroke If the stroke is still not correct there could still be some air in the oil cylinder from when the tool wasrelled 726 To expel the air pull the trigger 6 or 7 times loosen the screw let the extra air leak out then tighten the screw g18 g19 g17