Sealey BC25635SR 600A Booster Cables 25MM2 X 3.5M User Manual

600A BOOSTER CABLES 25MM² X 3.5M WITH

ELECTRONICS PROTECTION

MODEL NO: BC25635SR

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,

and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY

1.1. GENERAL SAFETY

 WARNING! Modern vehicles contain extensive electronic systems.

 YouarerequiredtocheckwiththevehicleManufacturer,foranyspecicinstructionsregardingtheuseofthistypeofequipmenton

each vehicle.

9 Familiariseyourselfwiththeapplication,limitationsandpotentialhazardsrelatingtothisproduct.Also,refertothevehicle 

manufacturer`s handbook.IFINANYDOUBTCONSULTANELECTRICIAN.

9  Ensurethattheboostercablesareingoodorderandconditionbeforeuse.Ifinanydoubtdonotusetheunitandcontactanauto

electrician.

8 DO NOTdis-assembletheBoostercablesforanyreason.Theboostercablesmustbecheckedonlybyqualifiedservicepersonnel.

8 Onlyuserecommendedattachmentsandparts.Touseunapproveditemsmaybedangerousandwillinvalidateyourwarranty.

 WARNING!Checkthatbothvehiclebatteriesarethesamevoltage.

9  Ensurethatvehiclesarenottouchingbeforeattemptingtousetheseleads.

9  Keeptoolsandotheritemsawayfromtheengine,andensurethatyoucanseethebatteryandtheworkingpartsoftheengine 

clearly.

9 Keep children and unauthorised persons away from the work area.

9  Ensurethatthejumpleadsarenottangledandareclearofmovingorhotengineparts.

8 DO NOTallowtheclampstotoucheachotherortomakecontactwiththevehiclebodywork,asthismayresultinarcing.

8 DO NOTcrossconnectthepowerleadstothebattery.Ensurepositiveistopositiveandnegativeistonegative.

8 DO NOT pull the cables or clamps from the battery terminals.

8 DO NOToperateinthevicinityofflammableliquidsorgases.

8 DO NOT try to jump start a frozen battery.

8 DO NOT use or store the booster cables in damp or wet locations.

8 DO NOTusethisproducttoperformataskforwhichitisnotdesigned.

9  Thecablesmaybecomehotwithexcessiveuse.Ifso,allowafewminutesforthemtocoolbeforeattemptingtore-use.

9 Ifthesurgeprotectionunitreceivesasharpknockorblow,theunitmustbecheckedbyaqualifiedserviceagentbeforenextuse

9 When not in use, store the booster cables carefully, in the case provided, in a safe, dry, childproof location.

1.2. PERSONAL PRECAUTIONS

9  EnsurethatHealth&Safety,localauthority,andgeneralworkshoppracticeregulationsareadheredtowhenusingthisequipment

9  Ensurethatthereisanotherpersonwithyouespeciallywithinhearingrangeofyourvoice,orcloseenoughtocometoyouraid 

 shouldaproblemarisewhenworkingnearalead-acidbattery.

9  Removepersonalmetallicitemssuchasrings,bracelets,necklacesandwatches.Alead-acidbatterycanproduceashort-circuit

 currenthighenoughtoweldaringortheliketometal,whichmaycausesevereburns.

9  Ensurethathandsandclothing(especiallybelts)areclearoffanbladesandothermovingorhotpartsofengine,removetiesand

 containlonghair.

9  Wearsafetyeyeprotectionandprotectiveclothing.Avoidtouchingeyeswhileworkingnearbattery.

8 DO NOTsmokeorallowasparkorflameinthevicinityofbatteryorengine.

8 DO NOT drop any metal tool onto the battery as It may spark or short circuit the battery which could cause an explosion.

8 DO NOTusewhilstundertheinfluenceofdrugs,alcoholorintoxicatingmedication.

2. INTRODUCTION

TheBoosterCablesconsistofPVCsheathedcoppercoatedaluminiumcableswhichgivemaximumpowertransferyetremainexibleand

resistanttooil,greaseandmostacids.Insulatedheavy-dutyclampsreducetheheatingeffectofpowertransfer.TheunitfeaturesanLED

displayunitwhichshowsthebatteryvoltageandincludesareversepolarityindicatorandalarm.Inlinesurgeprotectorhelpstoprevent

electricalspikesoccurring.Additionalfeaturesincludealternatorchargecheckandbatteryconditioncheckandissuppliedinacarrycase.

3. SPECIFICATIONS

Model No: ........................................................... BC25635SR

CableSection: ............................................................. 25mm

Length: ........................................................................... 3.5m

Capacity: ........................................................................ 600A

BC25635SRIssue2(HF)11/5/21

Original Language Version

©JackSealeyLimited

Refer to

Instruction

Manual

Wear Eye

Protection

Wear

Protective

Gloves

Warning!:

Explosive

Risk

Warning!:

Electricity

Warning!:

Corrosive

4. OPERATION

4.1. CONNECTING BOOSTER CABLES

4.1.1. Startingwiththeclampsattheendnearesttothesurgeprotector,attachthered(positive)clamptothepositiveterminalofthe 

 chargedbattery.

4.1.2. Connectingthesecondred(positive)clamptothepositivebatteryterminalofthevehiclesatbattery.

4.1.3. ConnectBlack(negative)clampattheendnearesttothesurgeprotector,tothenegativeterminalofthechargedbattery.

4.1.4. Finallyconnecttheblack(negative)clamptoanunpaintedpartofthechassisorengineonthevehiclewiththeatbattery.

  Warning!ensurethattheconnectionpointisnotnearthebattery,carburettor,fuelorbrakepipestominimizeanyreriskthatcould

 becausedbysparking.

4.2. STARTING THE VEHICLE

4.2.1. Ensurethatallleadsareclearofallmovingorhotparts.

4.2.2. Startengineofvehiclewithchargedbatteryandletrunforaminute.

4.2.3. Trytostartthevehiclewiththeatbatteryifitstartsrunforoneminutethenremovethecables.

4.2.4. Ifthecablesbecomehotswitchoffbothvehiclesandallowtocooldownbeforeattemptingtorestartthevehicle.

4.3. DISCONNECTING THE BOOSTER CABLES

4.3.1. Turnofftheenginewiththechargedbattery

4.3.2. Thenremovethecablesinreverseordertothatdescribedin4.1

 WARNING!Takecaretokeepclearofallmovingandhotparts.

4.4. BATTERY CONDITION INDICATOR

4.4.1. TheVoltageindicatordisplaysthevoltagewhenthevehicleengineisnotrunning.

4.4.2. Areadingof10.5Voltsona12Vbatteryor22Voltsona24Vbattery-indicatesbatteryverylowinchargemaybedamagedandnot

be able to start vehicle.

4.4.3. Areadingof11.5Voltsona12Vbatteryor23.5Voltsona24Vbattery-indicatesthebatteryneedschargingormaybedamaged.

4.4.4.  Areadingof12.3Voltsona12Vbatteryor24.3Voltsona24Vbattery-indicatesthatthebatteryisfullychargedandingood 

condition.

4.5. TESTING THE BATTERY CONDITION

4.5.1. Insulatethepositiveandnegativeclampsnearestthevoltagedisplaybyclampingtoanonconductivematerial.

4.5.2. Connecttheotherpositiveclamptothepositiveterminalofthevehiclebattery,thenconnectthenegativeclamptothenegative

terminal of the battery.

4.5.3. WhentheboostercablesareconnectedthevoltagewillbedisplayedontheLEDindicator.

4.5.4. Havingconrmedthebatteryconditionremovethecablesinreverseorder.

4.6. ALTERNATOR CHARGING CHECK

4.6.1. Thealternatorfunctioncanbecheckedtoseeifitischargingthebatteryatthecorrectrate.Connecttheclampsasdescribedin

 4.5above.

4.6.2. StarttheengineandmonitorthevoltageontheLEDindicator.

4.6.3. Inmostcasesthealternatorwillbefunctioningcorrectlyifthedisplayindicates13.7-14+Voltsona12Vbatteryor24.7-25+Volts

 ona24Vbattery.Checkmanufacturesspecicationsforrechargevoltagesaschargingabove14Voltsfor12Vbatteryandabove

 25Voltsfor24Vbatteryindicatesapossiblefaultinthealternatorthisshouldbecheckedbyanautoelectrician.

4.6.4. Removeclampsinreverseorder.

4.7. REVERSE POLARITY LED INDICATOR

4.7.1. TheLEDindicatorilluminatesredandomitsanaudibletonewhentheboostercablesareincorrectlyconnectedtothecharged 

battery if this happens reverse the leads. If the LED is not illuminated and there is no audible tone continue to connect leads as

described above.

5. TROUBLESHOOTING

Problem Causes Solutions

FlatBatteryvehiclewillnotturnover Insufcient/badboostercableclamp

connection

1.Reconnecttheboostercablesasin

instructions.

2.Checkthebatteryterminalsare

corrosion free if not clean and reconnect.

Booster cables connected incorrectly Check if the reverse polarity LED is

illuminated(red)andanaudibletonecan

beheard.Ifsodisconnectclampsandret

as instructions.

BoosterCablegetshot Incorrectboostercablesbeingused CheckthethevehiclesbatteryAMPrating.

ChangethecablestothecorrectAMPtype

if incorrect

Thevehiclesmanagementsystemmaynot

beworkingcorrectlyandmaybestopping

thevehiclefromstarting.Excessive

crankingoftheengineermaycausecables

togethot.

Stoptryingtojumpstartthevehicleand

consult automotive electrician.

Original Language Version

BC25635SRIssue2(HF)11/5/21

Original Language Version

BC25635SRIssue2(HF)11/5/21

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponentpartswithoutprior

notice.

Important: No Liability is accepted for incorrect use of this product.

Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.

ENVIRONMENT PROTECTION

Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento

arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely

unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids

accordingtolocalregulations.

WEEE REGULATIONS

DisposeofthisproductattheendofitsworkinglifeincompliancewiththeEUDirectiveonWasteElectricalandElectronicEquipment

(WEEE).Whentheproductisnolongerrequired,itmustbedisposedofinanenvironmentallyprotectiveway.Contactyourlocalsolid

wasteauthorityforrecyclinginformation.

Sealey BC25635SR 600A Booster Cables 25MM2 X 3.5M With Electronics Protection

Product's Documents

Instructions

Specifications

Sealey BC25635SR Questions and Answers