Sealey SAC1503B 50L Belt Drive Air Compressor User Manual

BELT DRIVE AIR COMPRESSOR 3HP WITH CAST

CYLINDERS & WHEELS

MODEL NO: SAC1503B, SAC1103B, SAC1153B,

SAC1203B

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,

and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY

1.1. ELECTRICAL SAFETY

 WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following: You must check

all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other connectors

for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices.

A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual

Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is

not protected by an RCCB. If in any doubt consult a qualified electrician. You must also read and understand the following instructions

concerning electrical safety.

1.1.1. The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested

by a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those

appliances and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.

1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and use a

Portable Appliance Tester.

1.1.4. Ensure that cables are always protected against short circuit and overload.

1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure

that none is loose.

1.1.6. IMPORTANT: Ensure that the voltage marked on the appliance matches the power supply to be used and

that the plug is fitted with the correct fuse - see fuse rating at right.

8 DO NOT pull or carry the appliance by the power cable.

8 DO NOT pull the plug from the socket by the cable.

8 DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired or

replaced by a qualified electrician.

1.1.7.  ThisproductisttedwithaBS1363/A3pinplug.

If the cable or plug is damaged during use, switch the electricity supply and remove from use.

 Ensurethatrepairsarecarriedoutbyaqualiedelectrician.

 ReplaceadamagedplugwithaBS1363/A3pinplug.Ifindoubtcontactaqualiedelectrician.

 a)ConnecttheGREEN/YELLOWearthwiretotheearthterminal‘E’.

 b)ConnecttheBROWNlivewiretotheliveterminal‘L’.

 c)ConnecttheBLUEneutralwiretotheneutralterminal‘N’.

Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.

 Sealeyrecommendthatrepairsarecarriedoutbyaqualiedelectrician.

IMPORTANT! The use of extension leads to connect these compressors to the mains is not recommended as the resulting

voltage drop reduces motor, and therefore pump performance.

Original Language Version

Refer to

instruction

manual

Warning: Hot

surface

Warning:

Electricity

Warning:

Automatic

startup

Wear ear

protection

SAC1103B illustrated.

(others will differ

slightly)

1. Direct compressed

air outlet.

2. Tank

3. Pressure reducer.

4. Belt guard.

5. Compressor unit.

6. Electric motor.

7. Pressure switch.

8. Pressure gauge.

9. Pivot wheel.

10. Condensate drain.

11. Wheel.

12. Check valve.

Replacement fuse

rating: 13 AMP

SAC1503B, SAC1103B, SAC1153B, SAC1203B Issue:5(H,F)16/05/23

1.2. GENERAL SAFETY

9 Familiarise yourself with the application and limitations of the compressor.

9 Ensure the compressor is in good order and condition before use. If in any doubt DO NOT use the unit and contact your Sealey Stockist.

 WARNING! Item must be serviced by an authorised agent. DO NOT tamper with or attempt to adjust pressure switch or safety valve.

8 DO NOT carry out any welding operations on any pressurised part of the vessel.

9 Before moving, or maintaining the compressor ensure it is unplugged from the mains supply and that the air tank pressure has been

vented.

9 Maintain the compressor in good condition and replace any damaged or worn parts. Use genuine parts only. Unauthorised parts may be

dangerous and will invalidate your warranty.

9 Read the instructions relating to any accessory to be used with this compressor. Ensure the safe working pressure of any air appliance

used exceeds compressors output pressure. If using a spray gun, check that the area selected for spraying is provided with an air change

 system/ventilation.

9 Ensure the air supply valve is turned off before disconnecting the air supply hose to move a transportable compressor use the handle

 only.Liftthecompressorsothatthefrontleggivesenoughclearanceformanoeuvringbutmaintainunit’scentreofgravityinfrontofthe

wheels. DO NOT attempt to lift or move the compressor by any other means.

9 Use the compressor in a well ventilated area and ensure it is placed on a firm surface.

9 Keep tools and other items away from the compressor when it is in use, and keep area clean and clear of unnecessary items.

9 Ensure the air hose is not tangled, twisted or pinched.

9 Keep children and unauthorised persons away from the working area.

9 Only move the compressor by the handle (if portable).

8 DO NOT dis-assemble compressor for any reason. The unit must be checked by qualified personnel only.

8 DO NOT use the compressor outdoors, or in damp, or wet, locations.

8 DO NOT operate within the vicinity of flammable liquids, gases or solids.

8 DO NOT touch compressor cylinder, cylinder head or pipe from head to tank as these may be hot.

8 DO NOT use this product to perform a task for which it has not been designed.

8 DO NOT deface the certification plate attached to the compressor tank.

8 DO NOT cover the compressor or restrict air flow around the unit whilst operating.

▲ DANGER! DO NOT direct the output jet of air towards people or animals.

8 DO NOT operate the compressor without an air filter.

8 DO NOT allow anyone to operate the compressor unless they have received full instructions.

 WARNING! The air tank is a pressure vessel and the following safety measures apply:

8 DO NOT tamper with the safety valve, DO NOT modify or alter the tank in any way and DO NOT strap anything to the tank.

8 DO NOT subject the tank to impact, vibration or to heat and DO NOT allow contact with abrasives or corrosives.

9 Drain condensation from tank daily and inspect inside walls for corrosion every three months and have a detailed tank inspection carried

out annually. The tank shell must not fall below the certified thickness at any point.

 WARNING! If an electrical fuse blows, ensure it is replaced with an identical fuse type and rating.

9 When not in use, store the compressor carefully in a safe, dry, childproof location.

9 When the compressor is not in use, it should be switched off, disconnected from the mains supply and the air drained from the tank.

9 Under the PRESSURE SYSTEMS SAFETY REGULATIONS 2000 it is the responsibility of the owner of the compressor to initiate a

system of inspection that both defines the frequency of the inspection and appoints a a person who has specific responsibility for carrying

out the inspection.

2. i INTRODUCTION

Suitable for the professional workshop, these units are fitted with a genuine 3hp motor. Twin capacitors and a centrifugal switch aid

trouble-free start-up on a 13A supply. Pumps feature heavy-duty full cast cylinders, capped by alloy heads for improved heat dissipation

and long-life. Heavy-duty drive guards protect belt and flywheel that is designed to force air over the pump to aid cooling. Supplied with

 fullCEcertification,testcertificatesandoperating/maintenancemanual.

3. i SPECIFICATION

Model: .......................................SAC1503B ................... SAC1103B .................... SAC1153B ..................SAC1203B

 AirDisplacementcfm(L/min): .... 13.4(380) ......................13.4(380) ...................... 13.4(380) ....................13.4(380)

Fuse Rating: .........................................13A ...............................13A ................................13A ............................. 13A

MaximumFreeAirDeliverycfm(L/min): 8.8(249) ................8.8(249) ........................8.8(249) ...................... 8.8(249)

Maximum Pressure: .............145psi(10bar) ...............145psi(10bar) ................145psi(10bar) ............. 145psi(10bar)

Minimum Rated Supply: .......................13A ...............................13A ................................13A ............................. 13A

Motor Output: .......................................3hp ...............................3hp ................................3hp ..............................3hp

Outlet: .................. Quick Release Coupling ..Quick Release Coupling . 1/2”BSPFemaleTap .. 1/2”BSPFemaleTap

Phase: ..................................................1ph ...............................1ph ................................1ph ..............................1ph

Plug Type: .......................................... 3-Pin .............................3-Pin .............................3-Pin ...........................3-Pin

Power Supply Cable Length: .............. 1.8m .............................1.8m ..............................1.8m ............................1.8m

Receiver Capacity: ...............................50L .............................100L ..............................150L ............................200L

Size (W x D x H): .....1020 x 390 x 740mm ...1010 x 470 x 860mm ....1320 x 400 x 820mm ..1440 x 440 x 865mm

Speed: ..........................................1630rpm .......................1630rpm ........................1630rpm ..................... 1630rpm

Supply: ........................................230V/13A ..................... 230V/13A ...................... 230V/13A ....................230V/13A

4. ASSEMBLY

4.1. Remove compressor from packaging and inspect for shortages/damage. If items are missing or damaged contact your supplier.

4.2. Save the packing material for future transportation of the compressor. We recommend that you store the packing in a safe location, at

least for the period of the guarantee. Then, if necessary, it will be easier to send the compressor to the service centre.

4.3.  Assemblethexedwheels/castorwheel/rubberfeettothecompressorasrequired(seeg.1).

4.4. Confirm that the mains voltage corresponds with the voltage shown on the compressor data plate.

4.5.  Positionthecompressoronaatsurfaceorwithamaximumpermissibleinclinationof10°(g.2).Siteinawellventilatedarea, 

Original Language Version

SAC1503B, SAC1103B, SAC1153B, SAC1203B Issue:5(H,F)16/05/23

protected against atmospheric pollution and not in a place subject to explosion hazard. If the surface is inclined and smooth,

check if the compressor moves whilst in operation – if it does, secure the wheels with two wedges. If the surface is in a raised position,

make sure it cannot fall, securing it in a suitable way.

4.6.  Toensuregoodventilationande󰀩cientcooling,thecompressor’sbeltguardmustbeatleast100cmfromanywall(g.3).

 Compressorswithxedfeet,shouldnotberigidlysecuredtotheoor.Inthiscase,itisadvisedtot4anti-vibrationsupports(optional

extra).

4.7. Take care to transport the compressor correctly, DO NOT overturn it or lift it with hooks or ropes.

4.8.  Removetheplastictransitplugfromtheoilfillerhole(fig.4)andreplaceitwiththefiller/breatherplug.Itisapushfit,ensurethatitis

pushed fully home.

4.9. Before using the compressor, check the oil level by observing the sight glass as shown in fig.4. If the oil is not up to the max mark it

 shouldbetoppedupwithsyntheticoilsuitablefortemperaturesrangingfrom-5°Cto45°C(viscosity5W50).WeDO NOT recommend

using mineral oil in these compressors. DO NOT overfill.

5. OPERATION

 WARNING! Ensure that you have read, understood and apply Section 1

safety instructions.

IMPORTANT! Use of extension leads to connect these compressors to the

the mains is not recommended as the resulting voltage drop reduces motor

and therefore pump performance, and could damage the compressor.

NOTE: Take care when selecting tools for use with the compressor. Air tool

manufacturers normally express the volume of air required to operate a

tool in cubic feet per minute(cfm).This refers to free air delivered by the

 compressor(‘airout’)whichvariesaccordingtothepressuresetting.

DO NOT confuse this with the compressor displacement which is the air

 takeninbythecompressor(‘airin’).‘Airout’isalwayslessthan‘airin’due

to losses within the compressor.

5.1. STARTING / STOPPING THE COMPRESSOR

5.1.1. To turn the compressor on use the switch on the top of the pressure switch

 housing(gs.6.1and7.1).Turntheswitchclockwisetoposition‘I’tostartthe

 compressorandanti-clockwisetoposition‘O’tostopit.

5.1.2.  CheckthattheON/OFFswitchisinthe‘O’position.OnModelsSAC1503B

 andSAC1103Btheregulatortap(g.6.2)shouldbeclosedandtheoutput

 gauge(g.6.4)mustreadZero‘0’bar.

5.1.3. Plug into mains supply and start the compressor by turning the switch to the

 ‘I’position.

5.1.4. When starting the compressor for the first time, leave it running with no air

tools connected to the air outlet. Make sure that pressure in the tank rises

and that the compressor stops automatically when the maximum pressure

value allowed - written on the plate and shown on the gauge (figs.6.5 & 7.5) -

is achieved. The compressor will now operate automatically. The pressure

switch stops the motor when the maximum tank pressure is reached and

Original Language Version

fig.1

fig.2

fig.4

fig.3

fig.7

fig.6

fig.5

SAC1503B, SAC1103B, SAC1153B, SAC1203B Issue:5(H,F)16/05/23

Original Language Version

restarts it when the pressure falls below the minimum threshold - approx. 2 bar (29psi) less than the maximum pressure.

5.1.5.  Stopthecompressorbyturningthemainswitchtothe‘O’position.Thecompressedairinsidethecompressorheadwillflowout,making

the restart easier and preventing the motor from being damaged. DO NOT, other than in an emergency, stop the compressor by switching

off the mains socket, or by pulling the plug out, as the pressure relief will not then operate and motor damage may result upon restart.

5.1.6. The motor of the compressor is fitted with a thermal breaker located in the housing on top of the motor. The manual resetting button is

located in the end of the housing as shown in fig.10A. When the breaker is tripped, wait for a few minutes and then press the reset button.

5.1.7. On Models SAC1503B and SAC1103B, the output pressure is regulated by the pressure regulator (fig.6.2). Turn the knob clockwise

to increase pressure and anti-clockwise to reduce it. Lock knob in position at required pressure with locking ring. To determine the correct

working pressure for any piece of equipment check the corresponding manual. When the compressor is not being used, set the regulated

pressure to zero so as to avoid damaging the pressure regulator.

NOTE:

a) If the motor does not cut in and out, but runs continuously when using an air appliance, the capacity of the compressor may be too

small for the equipment or tool.

b)The gauge (figs.6.5 and 7.5) indicates the pressure inside the main tank, NOT the pressure supplied to the air equipment.

Should the pressure in the main tank exceed the pre-set switch maximum, the safety valve will activate.

 WARNING! For this reason DO NOT tamper with, or adjust, the switch or safety valve.

6. MAINTENANCE

6.1. In order to keep the compressor in good working condition, periodic maintenance is essential.

IMPORTANT! Failure to carry out maintenance tasks may invalidate the warranty on your compressor.

 WARNING!Beforeperforminganymaintenanceoperation,switcho󰀨thecompressor,disconnectfromelectricitysupplyandreleaseall

air from the tank (except for 6.3.a)

6.2. Operations to be carried out after the first 50 working hours:

a) Checkthatallbolts/nutsaretight,particularlythoseretainingthecrankcaseandcylinderhead.

b) Replace the lubricating oil - see para 6.5.

6.3. Operations to be carried out weekly:

a) Drain condensation by opening the valve located under the tank (fig.9). Place a container under the valve and open the valve

by turning anti-clockwise.

 WARNING! Takecareifthereisstillpressureinsidethecylinderaswatercouldowoutwithconsiderableforce.Recommended

pressure 1 - 2bar max.

b) Check oil level and, if necessary, top up.

6.4. Operations to be carried out every 50 hours (or more frequently, if the compressor operates in a very dusty atmosphere):

a) Removetheairfilterelement(fig.8).Usingstoredairfromthecompressor’stank,cleanthefilterwithcompressedair.(Wear

eye protection and DO NOT direct air towards the body or hands). DO NOT operate the compressor without the filter as foreign bodies

or dust could seriously damage the pump. Replace the filter element and air filter housing.

b) Check for oil leaks.

6.5. Operations to be carried out every 100 hours:

a)Check the automatic cut-out at max. pressure and the automatic cut-in at 2bar below.

6.6. Operations to be carried out every 400 hours:

a) Replace the lubricating oil. For oil specifications see 6.8.

Removethefiller/breatherplug(seefig.4)thenremoveoildrainplug,drainingtheoilintoacontainer.Drainwhenthecompressorishot

so that the oil drains rapidly and completely. Incline compressor to ensure complete drainage. Replace oil drain plug and refill through

thefiller/breatheraperture.DO NOT overfill. Replace plug.

 WARNING!Nevermixdi󰀨erentoilsandDO NOTusenon-detergent/lowqualityoilsasthecompressormaybedamaged.

 WARNING! Dispose of waste oil only in accordance with local authority requirements.

b) Replace air filter. (See fig.8)

c) Check all tube fittings and electrical connections.

d) Inspect pressure tank inside and out for damage or corrosion.

6.7. Maintenance Schedule

Maintenance Operations Weekly 50hrs 100hrs 400 hrs

Drain condensation

•

Check oil level

•

Clean intake filter

•

Check for oil leaks

•

Replace oil

•

Check cut-out

•

General cleaning of

compressor

•

Replace air filter

•

Check tube fittings and

electrical connections

•

Internal & external

inspection of tank

•

Check and adjust belt

tension

•

fig.9

fig.8

SAC1503B, SAC1103B, SAC1153B, SAC1203B Issue:5(H,F)16/05/23

Original Language Version

6.8. Recommended oils

 Syntheticoilsuitablefortemperaturesrangingfrom-5°Cto45°C:Viscosity5W50.WeDO NOT recommend using mineral oil in these

compressors.

Part No. Qty. Description

FSO1 1L x 12 Compressor oil fully synthetic

FSO1S 1L x 1 Compressor oil fully synthetic

FSO5 5L x 1 Compressor oil fully synthetic

 IMPORTANT WARNING-Aircontaminantstakenintothecompressorwilla󰀨ectoptimumperformance.Example:Bodyller 

 dustorpaintoverspraywillclogthepumpintakelterandmaycauseinternaldamagetopump/motorcomponents.Pleasenote 

that any parts damaged by any type of contamination will not be covered by warranty.

7. TROUBLE SHOOTING

Fault Cause Remedy

Pressure drop in the

tank.

Air leaks at

connections.

Run compressor to max.

pressure, switch off.

Brush soap solution over

connections and look for

bubbles. Tighten connections

showing leaks. If problem

persists contact Authorised

Service Agent.

Pressure switch

valve leaks when

compressor is idle.

Non-return valve seal

defective.

Discharge all tank pressure.

Referring to fig.11, unscrew

valve cap 'A'. Clean rubber

disc 'B' and its seat. Refit all

parts accurately.

Compressor stops

and does not restart.

Power failure.

Motor failure.

Check electricity supply and

fuse.

Contact Authorised Service

Agent.

Compressor does

not stop at max

pressure.

Pressure switch fault. Contact Authorised Service

Agent.

Compressor does

not reach max

pressure.

Filter clogged.

Head gasket or valve

fault.

Replace filter element.

Contact Authorised Service

Agent.

Compressor noisy

with metallic knock.

Low oil level.

Bearing or piston

damage.

Turn off and top up oil

immediately.

Contact Authorised Service

Agent.

fig.10

fig.11

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500 sales@sealey.co.uk www.sealey.co.uk

ENVIRONMENT PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted,

taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product

becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and

dispose of the product and fluids according to local regulations.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior

notice.

Important: No Liability is accepted for incorrect use of this product.

Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

WEEE REGULATIONS

Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment

(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid

waste authority for recycling information.

PURCHASE HERE

SAC1503B, SAC1103B, SAC1153B, SAC1203B Issue:5(H,F)16/05/23

Sealey SAC1503B 50L Belt Drive Air Compressor

Product's Documents

User Manual

Specifications

Sealey SAC1503B Questions and Answers