1
BULL OUTDOOR PRODUCTS
BRAHMA 38 INCH GRILL HEAD
OWNERS MANUAL FOR MODELS #57568 (L.P.) & #57569 (N.G.)
DANGER
If you smell gas:
•
Shut off gas to the appliance.
•
Extinguish any open flame.
•
Open lid.
•
If odor continues, keep away from
the appliance and immediately call
your gas supplier or your
fire department.
WARNING
•
Do not store or use gasoline
or other flammable liquids
or vapors in the vicinity of
this or any other appliance.
•
An LP cylinder not
connected for use shall
not be stored in the
vicinity of this or any
other appliance.
USAEDITION
2
Wecareaboutyoursafety,soplease ….READTHISENTIREMANUALCAREFULLYANDRETAINFORFUTUREREFERENCE.
• BESUREYOURGRILLISPROPERLYINSTALLED,ASSEMBLEDANDCAREDFOR.FAILURETOFOLLOWTHESEINSTRUCTIONSMAYRESULTINSERIOUSBODILY
INJURYAND/ORPROPERTYDAMAGE.IFYOUHAVEQUESTIONSCONCERNINGASSEMBLYOROPERATION,CONSULTYOURDEALER,GASAPPLIANCESERVICE
REPRESENTATIVEORYOURGASCOMPANY.
• NOTETOINSTALLER:LEAVETHESEINSTRUCTIONSWITHTHECONSUMERAFTERINSTALLATION.
• THISOUTDOORCOOKINGGASAPPLIANCEISNOTINTENDEDTOBEINSTALLEDINORONRECREATIONALVEHICLESAND/ORBOATS.
TABLE OF CONTENTS
PAGE#
REGISTERING YOUR GRILL & SERIAL NUMBER LOCATIONS
3
REPLACEMENT PART ORDERING
3
REPLACEMENT PART LIST
4
REPLACEMENT PART LIST ILLUSTRATIONS
5
ROTISSERIE SYSTEM PARTS LIST WITH ILLUSTRATION& INSTALL INSTRUCTIONS
6
GRILL OPERATIONAL SAFETY
GENERAL SAFETY GUIDELINES
7
'WHAT TO DO' IF YOU SMELL GAS, GRILL LEAK CHECK INSTRUCTIONS
8
LIQUID PROPANE (LP) SAFETY GUIDELINES
9
LIQUID PROPANE TO NATURAL GAS CONVERSION
10
NATURAL GAS (NG) SAFETY GUIDELINES
11
GRILL INSTALLATION
GENERAL SAFETY INSTRUCTIONS FOR LOCATION, THOSE INSTALLING
CODE COMPLIANCE AND ABOVE GRILL VENTILATION
12
VENTILATION REQUIREMENTS WHEN INSTALLING YOUR
GRILL INTO A BULL ISLAND OR OTHER BUILT
-
IN CABINET OR ENCLOSURE
13
LIQUID PROPANE GRILL INSTALLATION SPECIFICATIONS
13
LIQUID PROPANE TANK RETENTION GUIDELINES
14
NATURAL GAS (NG) GRILL INSTALLATION SPECIFICATIONS
15
GRILL LIGHT SYSTEM TRANSFORMER INSTALLATION
16
GRILL OPERATION 'FIRST USE'
GRILL 'FIRST USE' LIGHTING PROCEDURE
GRILL LEAK CHECK INSTRUCTIONS
GRILL FIRST USE 'BURN OFF' GUIDELINES
17
GRILL OPERATION 'STANDARD USE'
18
GRILL STANDARD LIGHTING PROCEDURE
MANUALLY LIGHTING GRILL WITH FIREPLACE TYPE MATCH
INFRARED ROTISSERIE BURNER LIGHTING PROCEDURE
MANUALLY LIGHTING INFRARED ROTISSERIE BURNER WITH
A FIREPLACE TYPE MATCH
19
COOKING COMPONENT INSTALLATION
COOKING TENPERATURE SETTINGS
COOKING METHODS
HOW TO DEAL WITH FLARE-UPS
20
ROTISSERIE SYSTEM INSTALLATION
DIRECT AND IN
-
DIRECT ROTTISSERIE COOKING
21
BURNER REMOVAL INSTRUCTIONS
REMOVAL OF ITEMS ALLOWING EASIER BURNER REMOVAL
BURNER COTTER PIN REMOVAL
22
REMOVING BURNERS FROM GRILL
BURNER INSPECTION (MONTHLY)
BURNER CLEANING
BURNER SHUTTER-CLIP INSPECTION/ADJUSTMENT
BACK BURNER ORIFICE AIR INLET GUARD INSPECTION/INSTALL
23
INSTALLING BURNERS BACK INTO GRILL
CHECKING FOR PROPER GAP BETWEEN BURNER TUBE AND ORIFICE
BURNER IGNITOR / ELECTRODE INSPECTION
BURNER OPERATION CHECK
24
GRILL LIGHTING AND ELECTRICAL SYSTEM
25
LIGHT BULB REPLACEMENT INSTRUCTIONS
ELECTRICAL CONNECTION DIAGRAM
ANNUAL CLEANING AND MAINTENANCE
CARE AND CLEANING OF THE COOKING GRATES
CLEANING THE FLAME TAMERS AND HEAT SHIELDS
ANNUAL CLEANING OF THE GRILL HOUSING
STAINLESS STEEL CLEANING AND MAINTENANCE
26
CLEANING AND MAINTENANCE (CONTINUED)
OPERATIONAL GUIDELINES INDEX
27
TROUBLESHOOTING
28
WARRANTY POLICY 29-31
FOR WARRANTY PURPOSES, PLEASE RECORD YOUR MODEL NUMBER, SERIAL NUMBER, DATE OF PURCHASE USING THE PRODUCT INFORMATION CARD
PROVIDED ON PAGE 3 AND A COPY OF YOUR RECEIPT AND OR INVOICE
V2022.06.28
WARNING:
Fuels used in gas or oil-fired
appliances and the products of combustion of such
fuels, contain chemicals known to the State of
California to cause cancer, birth defects and/or
reproductive harm. This warning is issued pursuant
to California Health & Safet
y
Code Sec. 25249.6.
3
REGISTERING YOUR GRILL
SERIAL NUMBER LOCATIONS
Sides of the Shipping Box Right Side of Grease Tray Inside of Left Side Panel
Please refer to your owner’s manual parts list
and illustration to identify what you need.
To Order Replacement Parts on-line go to:
https://www.bullbbq.com/buy-parts
Ordering Parts by phone:
Bull is ready to help with two regional suppliers
open 8:00 am to 5:00 pm Monday through Friday.
For the Western Region, call (800) 258-6810
For the Eastern Region, call (800) 229-3056
INSPECT YOUR SIDE CART FOR ANY DAMAGE AND CONTACT OUR SERVICE CENTER OR LOCAL DEALER FOR
REPLACEMENT OF ANY DAMAGED PARTS. IF DAMAGED DO NOT ATTEMPT INSTALLATION.
CAUTION:
REGARDING CONVERTING YOUR GRILL FROM LIQUID PROPANE TO NATURAL GAS OR VISA-VERSA.
Your Grill’s gas valve is pre-set at the factory specifically for the gas the Grill was intended for. That means a
different or specific gas valve must be installed when converting from one type of gas to another. Before you start,
be sure to contact your gas supplier or your Bull Grill Dealer who will be ready to supply the correct conversion kits
needed.
ThankyouforpurchasingyourBull
OutdoorProductsGrill.Tovalidateyour
LimitedWarranty,youmustsubmitthe
completedtheWarrantyRegistration
Formwithin90daysfromthedateof
purchase.Registrationcanbecompleted
on‐lineat
Submitticket(ladesk.com)orbysending
thecompletedWarrantyRegistration
FormandcopyofyourPurchaseReceipt
orInvoiceasproofofpurchaseto:
BULLOUTDOORPRODUCTS,INC.
1011EastPineSt. Lodi,CA95240
For Warranty Claims or Replacement Parts ordering, please
fill out the area provided below:
PRODUCT INFORMATION REFERENCE CARD
1) Model #______________________________
2) Serial #_______________________________
(The Serial Number is encoded with essential information
for ordering replacement parts or submitting Warranty
claims. Location of Serial Numbers is shown below)
3) Date of Purchase______________________
4) Copy of your Purchase Receipt or Invoice.
Warranty Questions call Customer Service at
(800) 521-2855
Attn:WarrantyServiceCenter
4
BRAHMA GRILL REPLACEMENT PARTS LIST
MODEL #57568 LP & #57569 NG (Any item with an * next to it requires a serial number
ITEM # NO. USED IN
MANUAL PARTS LIST
REF DRAWING
BULL PART NO.
DESCRIPTION
* SERIAL NUMBER REQUIRED
QTY WARRANTY PERIOD (YEARS)
1 57003 INSERT ASSEMBLY (2016 & OLDER MODELS) 1 Lifetime
2 57025 INSERT ASSEMBLY (2017 & NEW MODELS) 1 Lifetime
3 57016 LID - FRONT 1 1
4 16690 LARGE TEMPERATURE GAUGE 1 1
5 16692 LARGE TEMPERATURE GAUGE BEZEL 1 1
6 57007 BRAHMA LID HANDLE CENTER BAR 1 3
7 16522 LID HANDLE END CAP 2 3
8 16635 RUBBER BUMPER FOR LID 2 1
9 57018 LID - REAR (2016 & OLDER MODELS) 1 1
10 57002 LID - REAR (2017 & NEWER MODELS) 1 1
11 57012 COVER - REAR LID (2016 & OLDER MODELS) 1 1
12 57017 COVER - REAR LID (2017 & NEWER MODELS) 1 1
13 57014 BACK PANEL (2016 & OLDER MODELS) 1 1
14 57024 BACK PANEL (2017 & NEWER MODELS) 1 1
15 57004 CONTROL PANEL 1 1
16 57005 GREASE TRAY 1 1
17 97022 LIGHTING ROD WITH CHAIN 1 1
18 16670 HEAT SHIELD 4 3
19 35717 CAST STAINLESS STEEL BURNER 5 Lifetime
20 16631 VENTED FLAME TAMER 5 3
21 16517 COOKING GRATE 5 Lifetime
22 57006 WARMING RACK 1 3
23 16629 BEZEL - MAIN BURNER 5 1
24 16630 BEZEL - BACK BURNER 1 1
25 16613 KNOB - MAIN BURNER 5 1
26 16617 KNOB - BACK BURNER 1 1
27 16525 GAS VALVE - MAIN BURNER (LIQUID PROPANE MODEL
ONLY
ONLY)
5 1
28 16589 LP HOSE & REGULATOR (LIQUID PROPANE MODEL
ONLY
)
1 1
29 16598 FLARE TO FLARE UNION (LP MODEL ONLY) 1 1
30 16524 GAS VALVE-MAIN BURNER (NATURAL GAS MODEL ONLY) 5 1
31 16526 GAS VALVE - BACK BURNER (LP OR NG MODEL) 1 1
32 16507 REGULATOR (NATURAL GAS MODEL ONLY) 1 1
33 16599 REGULATOR ADAPTER (NATURAL GAS MODEL ONLY) 2 1
34 57008 *MANIFOLD 1 3
35 47006 *STAINLESS FLEX TUBE 1 1
36 47007 *INFRARED ROTISSERIE BURNER 1 1
37 16534 *TRANSFORMER 1 1
38 57013 *BACK BURNER STAINLESS FLEX TUBE 1 1
39 16527 *BACK BURNER ORIFICE (LIQUID PROPANE MODEL
ONLY)
1 1
40 16528 *BACK BURNER ORIFICE (NATURAL GAS MODEL ONLY) 1 1
41 16512 BACK BURNER IGNITION WIRE 1 1
42 16511 ELECTRODE 1 1
43 16569 BACK BURNER ORIFICE AIR INLET GUARD 1 1
44 16612 *PUSH BUTTON LIGHT SWITCH 1 1
45 57570 *QUICK DISCONNECT LIGHT WIRE HARNESS 1 1
46 16627 *LIGHT HOUSING 2 1
47 16530 *LIGHT LENS 2 1
48 16529 *LIGHT LENS CLIP 2 1
49 16532 LIGHT BULB 2 N/A
50 16634 QUICK DISCONNECT TRANSFORMER PIGTAIL 1 1
5
BRAHMA GRILL REPLACEMENT PARTS LIST ILLUSTRATION
GAS PLUMBING REPLACEMENT PARTS ELECTRICAL REPLACEMENT PARTS
6
ROTISSERIE SYSTEM PARTS LIST WITH EXPLODED ILLUSTRATION AND INSTALL INSTRUCTIONS
REF
#
PARTS
#
DESCRIPTION QTY
1 16552 110 VAC MOTOR W/SWITCH 1
2 16554 MOTOR MOUNT BRACKET 1
3 16618 38" GRILL SPIT ROD 1
4 16553 LARGE 4-PRONG SPIT FORK 2
5 16591 SHAFT COLLAR 1
6 16587 1/4-20 X 1/2 THUMBSCREW 3
7 16675 KEY WASHER 1
8 16586 COUNTER-BALANCE 1
9 16585
BLACK PHENOLIC
HANDLE
1
WARRANTY IS 1 YEAR FOR ALL PARTS
WARNING: Use of any part that is not factory authorized will void your warranty and maybe dangerous.
ROTISSERIE MOTOR MOUNTING BRACKET INSTALLATION
The Rotisserie Motor slides on to the bracket and is bolted to the flange on the outside of the grill. Use the first 2 mounting holes
as shown to align the motor with slot on the grill lid that the spit goes through. Bracket can be installed on either side of the unit.
REFER TO PAGE 20 FOR
OPERATING INSTRUCTIONS
7
8
GRILL OPERATIONAL SAFETY (CONTINUED)
WARNING! FOR YOUR SAFETY...
1) DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
2) DO NOT store empty or full spare gas cylinders and/or chemicals under or near this or any other appliance.
3) Keep the fuel hose away from hot surfaces. Protect the fuel hose from dripping grease. Avoid unnecessary
twisting of the hose. Visually inspect the hose prior to each use for cuts, cracks excessive wear or other
damage and replace if necessary.
4) NEVER test for gas leaks with a lighted match or open flame.
5) NEVER light grill with lid closed or before checking to ensure burner tubes are fully seated over gas valve
orifices.
6) NEVER lean over cooking surface while lighting grill. Use barbecue tools with wood handles and good
quality insulated oven mitts when operating grill.
7) Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
DANGER! IF YOU SMELL GAS...
1) Shutoff gas to the appliance at its source.
2) Extinguish any open flame.
3) Open grill lid to release any accumulation of fumes.
4) If gas odor persists, immediately contact your gas supplier or your fire department.
WARNING:IFTHESEGUIDELINESARENOTFOLLOWED,FIRECAUSINGSERIOUSINJURYORDEATHMAYOCCUR.
CHECKING FOR GAS LEAKS
NEVER TEST FOR GAS LEAKS WHILE THE GRILL IS LIT!
Prior to the first use and at the beginning of each new season (or, if using LP, whenever gas cylinder is changed), it is a must
that you check for gas leaks.
Follow these steps:
1) Make a soap solution by mixing 1 part liquid detergent and one part water.
2) Turn off heat control valves, and then turn on gas at source.
3) Apply the soap solution to all gas connections: bubbles will appear in the soap solution if connections are not properly
sealed, tighten or repair as necessary.
4) If you have a gas leak that you cannot repair, turn off the gas at the source, disconnect fuel line from the double side burner
and immediately call your dealer and gas supplier for professional assistance.
WHEN THE OUTDOOR COOKING GAS APPLIANCE IS NOT IN USE
WARNING: When the outdoor cooking gas appliance is not in use, the gas supply must be turned off at the supply cylinder.
Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the
outdoor cooking gas appliance.
1) Cylinder must be stored outdoors, out of reach of children and must not be stored in a building, garage or any other enclosed
area.
2) Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on
the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
3) Do not store a spare LP gas cylinder under or near this appliance.
4) Never fill the cylinder beyond 80 percent full.
5) If the information in 1) and Clause 2) is not followed exactly, a fire causing death or serious injury may occur.
9
LIQUID PROPANE (LP) SAFETY GUIDELINES
Your Propane gas grill is designed to operate on propane gas ONLY, at a pressure regulated at 11” water column (W.C.)
when equipped with the correct propane orifices on the valves and a propane regulator on the supply line regulated at the
residential meter. Your propane gas grill is designed to be used with a standard 20 lb. gas cylinder with size of 46cm (Height)
/ 18.1in * 32cm (Width) / 12.5in. In the United States, the gas cylinder must be constructed and marked in accordance with
specifications of the US Department of Transportation for Propane Gas Cylinders.
1) ALWAYSKEEPLPGASCYLINDERSECURELYFASTENEDINANUPRIGHTPOSITION.
2) NEVERCONNECTANUNREGULATEDLPGASCYLINDERTOTHEGRILL.
3) DONOTSUBJECTLPGASCYLINDERSTOEXCESSIVEHEAT.
4) DONOTSTORESPARELPGASCYLINDERSUNDERORNEARTHISAPPLIANCE.
5) DONOTFILLLPGASCYLINDERBEYOND80%FULL.
IFWARNINGNOTICES1AND 2ARENOTFOLLOWED,AFIRECAUSINGSERIOUSINJURYORDEATHMAYOCCUR
6) CAUTION:CHANGINGTHEGASTANKSMUSTBEDONEAWAYFROMANYSOURCEOFIGNITION.
7) LPGASTANKMUSTBEMARKEDINACCORDANCEWITHTHESPECIFICATIONSFORLPGASCYLINDERS,SPHERESAND
TUBESFORTRANSPORTATIONOFDANGEROUSGOODSANDCOMMISSION,CAN/CSA‐B339,ASAPPLICABLE
8) LPGASTANKCONNECTIONDEVICEISCOMPATIBLEWITHOUTDOORCOOKINGAPPLIANCES.
9) LPGASTANKHASAPPROPRIATEVAPORWITHDRAWAL.
10) LPGASTANKMUSTHAVEALISTEDOVERFILLINGPREVENTIONDEVICE.
11) LPGASTANKMUSTINCLUDEACOLLARTOPROTECTTHECYLINDERVALVE.
12) LPGASTANKUSESATYPE1TANKVALVETHATISFIRMLYSECUREDINANUPRIGHTPOSITION.
13) DONOTUSEANLPCYLINDERTHATISDAMAGED.
14) VISUALLYINSPECTTHELPHOSEPRIORTOEACHUSEFORCUTS,CRACKS,EXCESSIVEWEARORDAMAGE.IFFOUND
ASSEMBLYSHOULDBEREPLACED,USEONLYTHEBULLPARTNUMBERSSHOWNINTHEPARTSLISTSUPPLIEDWITHTHIS
UNIT.THEREPLACEMENTHOSEASSEMBLYSHALLBETHATSPECIFIEDBYTHEMANUFACTURER.
15)
LPGASPRESSUREREGULATORAND31”INCHHOSEASSEMBLY(BULLPART#16589)ARESUPPLIEDAND
MUSTBEUSEDWITHOUTALTERATIONANDSHOULDONLYBEUSEDONYOURSTALLIONGRILL.
16)
TOCONNECTTHEBLACKCOUPLING,TURNNUTOFTHE HOSE ANDREGULATORASSEMBLYINACLOCKWISE
DIRECTION(SEEILLUSTRATIONBELOW)UNTILITISCOMPLETELYTHREADEDONTOTHECYLINDERVALVEBEFORE
TURNINGGASSUPPLYON.TOREMOVETURNTHEBLACKCOUPLINGNUTOFTHEHOSEANDREGULATORASSEMBLY
INACOUNTER‐CLOCKWISEDIRECTION.
WARNING: IFTHESEGUIDELINESARENOTFOLLOWED,FIRECAUSINGSERIOUSINJURYORDEATHMAYOCCUR.
10
LIQUID PROPANE GAS TO NATURAL GAS CONVERSION
Gas valves are pre-set at the Bull factory to operate on LP Gas or Natural Gas. If you wish to convert to a different gas type, other
than LP or NG, be sure to contact your grill dealer, licensed plumber, or authorized service center for further details. Conversion
kits are not sold to the general public and require a professional to perform service. Failure to properly convert a unit can cause
serious injury to yourself and/or others, irreparable damage to your grill and void of warranty.
WARNING: IF THESE GUIDELINES ARE NOT FOLLOWED, FIRE CAUSING SERIOUS INJURY OR DEATH MAY OCCUR.
NATURAL GAS (NG) SAFETY GUIDELINES
Your Natural Gas (G20) grill is designed to use NATURAL GAS ONLY. The grill operates at a pressure of 4” water column (wc)
or 10 mbar set at the natural gas regulator attached at the back of the grill. Prior to installing gas supply lines, check with your
local gas utility or municipality regarding local gas pressure and for building code requirements and instructions or consult a
licensed and knowledgeable installer.
NATURAL GAS PLUMBING TO CONNECTION SOURCE GUIDELINES
Refer to the following instructions and illustrations for typical gas supply connections.
We strongly suggest having your gas plumbing and connection to your grill be completed by a professional.
IMPORTANT: Before connecting grill to gas source, make sure BBQ Grill control knobs are in “OFF” position.
Be sure to follow instructions for connecting an appliance to a fixed fuel piping system specifying the use of a rigid pipe, semi-rigid tubing,
and/or a connector that complies with the Standard for Connectors for Outdoor Gas Appliances and Manufactured Homes, ANSI Z21.75 *
CSA 6.27.
1)
Install an “ON-OFF” shutoff valve for OUTDOOR gas supply source after gas line piping exits outside wall, or before
gas piping enters ground.
2)
Install an “ON-OFF” shutoff valve for INDOOR gas supply source to the branch fuel line in an accessible location near
the supply line.
3)
Do not use Teflon ® tape or pipe sealant on any flare ends because you will not obtain a leak-free seal.
4)
Use only Pipe sealing compound or pipe thread tape of the type of resistant to the action of natural gas to at least the
first three threads of all male pipe threads when making the connection.
5)
Disconnect your gas grill from fuel source when the gas supply is being tested at high pressures. This appliance and
its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that
system at pressures more than 1/2 psig or 37
mbar.
6)
The outdoor cooking gas appliance and its individual shut-off valve must be disconnected from the gas
supply piping system during any pressure testing of that system at test pressures more than 0.5 psi (3.5
kPa).
7)
The outdoor cooking gas appliance must be isolated from the gas
supply piping system by closing its individual manual shut-off valve
during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psi (3.5 kPa).
8)
Turn off your gas grill when the gas supply is being tested
at low pressures. This appliance must be isolated from the
gas supply piping system by closing its individual valve.
NATURAL GAS CONNECTION TO GRILL
IMPORTANT:
Bull Outdoor Products does not recommend the use of any quick
connect fittings or lines to the unit. Use of these types of fittings or lines could
cause low gas flow and greatly reduce the performance of the unit
.
1) Do not use Teflon ® tape or pipe sealant on any flare ends because you
will not obtain a leak-free seal.
2) Remove plastic cap from regulator installed on grill.
3) Attach stainless steel flex line 3/8” flare-female end to the regulator.
4) Attach the other end of flex line to shut-off valve through a nipple.
5) Attach a shut-off valve to gas supply pipe.
TO PERFORM GAS LEAK CHECK – REFER TO PAGE 9 OR 18
WARNING:
IFTHESEGUIDELINESARENOTFOLLOWED,FIRECAUSINGSERIOUSINJURYORDEATHMAYOCCUR.
11
THE LOCATION AND INSTALLATION OF YOUR GRILL
Your Built-in Gas Grill comes to you fully assembled. We strongly recommend professional installation and hook up of the Gas
BBQ grill. These instructions will provide you with the measurements necessary for you or your builder to construct a masonry
structure for your outdoor gas grill.
1) This gas grill must be installed in accordance with local codes or, if in an area without local codes, with the latest edition of
the National Fuel Gas Code ANSI Z223.1. In Canada, installation must conform to the standard CAN/ CGA 1-b149.1 and/or
(Installation Code for Gas Burning Appliances and Equipment) and any local codes
2) The outdoor cooking gas appliance, when installed, must be electrically grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, Part I, CSA C22.1.
a) To protect against electric shock, do not immerse cord or plugs in water or other liquid.
b) Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off part.
c) Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions or has
been damaged in any manner. Contact the manufacturer for repair
d) Do not let the cord hang over the edge of a table or touch hot surfaces.
e) Do not use an outdoor cooking gas appliance for purposes other than intended.
f) When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
g) Use only a Ground Fault Interrupter (GFI) protected circuit with this outdoor cooking gas appliance
h) Never remove the grounding plug or use with an adapter of 2 prongs and
i) Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for outdoor
use with a W-A marking.
3) DO NOT use your gas grill in garages, porches, breezeways, sheds or other enclosed areas.
4) Your gas grill is to be used OUTDOORS ONLY, with at least 21 inches clearance from the back and side of any combustible
surface.
5) The grill should not be placed under or on top of any surface that will burn.
6) Do not obstruct the flow of combustion and ventilation air around the grill housing.
NOTES TO INSTALLER:
1) Leave these instructions with the consumer for future reference.
2) The grill must be installed in accordance with all local building codes.
3) Do not use any combustible materials for this construction.
4) Minimum horizontal clearance to adjacent combustible surface from side and back of the grill must be 21 inches.
5) Provide 6 inches of clearance behind grill to allow front portion of hood to open and for ventilation purposes.
6) Please remove the cotter pins from the burners before installing unit into an island. See page 12 for cotter pin removal.
GRILL VENTILATION INSTRUCTIONS
PLEASEREADTHESEINSTRUCTIONSBEFOREINSTALLINGYOURGASGRILL
12
GRILL VENTILATION INSTRUCTIONS WHEN USING BUILT-IN CABINETS
1) Upper and lower level vents must be provided for combustion air on both sides of built-in cabinet.
2) Vents on BBQ insert must remain unobstructed to allow for combustion air and ventilation.
3) Upper vents must be located within 5 inches/12.7 cm/127 mm from the top of the island enclosure to the bottom of the vent.
4) Lower vents must be located within 1 inch/2.54cm/25.4 mm from the bottom of the island enclosure to the bottom of the first vent
openings and no more than 5 inches/12.7 cm/127 mm from the bottom of the island enclosure to the top of the vent.
5) If not using Bull vents. The vents you use must meet ANSI Standard codes.
6) The upper vents must have openings that have a total free area of not less than 1 sq in/6.45 sq cm/645 sq mm per lb/kg of stored
fuel capacity per vent and the lower vents must have openings that have a total free area of not less than 1/2 sq in/3.22 sq cm/322 sq
mm per lb/kg of stored fuel capacity per vent.
7) Both upper and lower vent openings must have minimum dimensions to permit the entrance of a 1/8 in/.31 cm/3.17 mm diameter
rod.
8) Vents must be provided for combustion air and ventilation on both sides of built-in cabinet.
9) When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible
construction.
10) Per illustration, the sides and back of the grill should not be any closer than 21 inches to combustible construction.
11) Per CSA, it is required that any built-in cabinet must have enough room for only 1 LP tank. The LP tank enclosure
must not exceed (24.5” X 24.5” X 30”) and there must be a minimum clearance of 2 inches between the floor and the
propane tank enclosure.
(DO NOT STORE EMPTY OR FULL SPARE TANKS UNDER OR NEAR THIS OR ANY OTHER APPLIANCE)
12) There must be a minimum of 6 inches counter space behind the grill in order to allow the grill hood to clear properly.
13) The cylinder valve on the LP tank must be readily accessible for hand operation.
14) The LP tank must be isolated enough to where it is shielded from radiant heat and open flames.
15) The LP tank must be protected from foreign matter such as hot drippings.
16) There must be access so the LP tank can be connected, disconnected, inspected and leak tested outside of the cabinet.
17) The enclosure must provide access to allow leak testing of LP connections inside the enclosure for the LP Tank
18) The connectors must comply with ANSI Z21.75 CSA 6.27 standard for Connectors used on Outdoor Gas Appliances and
Manufactured Homes to be suitable for outside installation.
19) The instructions shall indicate that the maximum length of the connection shall be 6 ft.
20) Please ensure visibility of the connector and directions for the piping, flexible tubing and gas connector within enclosure.
21) Do not use any combustible materials for this construction.
GRILL AND VENT INSTALLATION DETAILS (DIMENSIONS ARE IN INCHES)
13
LIQUID PROPANE GRILL INSTALLATION SPECIFICATIONS
1) Vents must be provided for combustion air and ventilation on both sides of built-in cabinet.
2) When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible
construction.
3) The sides and back of the grill should not be any closer than 21 inches to combustible construction.
4) Per CSA, it is required that any built-in cabinet must have enough room for only 1 LP tank. The LP tank
enclosure must not exceed (24.5” X 24.5” X 30”) and there must be a minimum clearance of 2 inches between the
floor and the propane tank enclosure.
(DO NOT store empty or full spare tanks under or near this or any other appliance.)
5) There must be a minimum of 6” counter space behind the grill in order to allow the grill hood to clear properly.
6) The cylinder valve on the LP tank must be readily accessible for hand operation. The tank must be isolated enough to
where it is shielded from radiation, open flames and protected from foreign matter such as hot drippings.
7) There must be access so the tank can be connected, disconnected, inspected and leak tested outside of the cabinet. As
well as access so that connections which could be disturbed when installing the tank in the cabinet can be leak tested inside
the cabinet.
8) The connector must comply with the Standard for Connectors for Outdoor Gas Appliances and Manufactured Homes, ANSI
Z21.75 • CSA 6.27, and suitable for outside installation. The instructions shall indicate that the maximum length of the connection
shall be 6 ft. Please ensure visibility of the connector and directions for supporting the piping, flexible tubing, or gas connector
within the built-in enclosure.
9) The LP gas supply cylinder(s) to be used must be constructed and marked in accordance with the Specifications for LP gas
Cylinders of the U.S. Department of Transportation (D.O.T.) or the Standard for Cylinders, Spheres and Tubes for Transportation
of Dangerous Goods and Commission, CAN/CSAB339, as applicable; and provided with a listed overfilling prevention device. And
provided with a cylinder connection device compatible with the connection
TO PERFORM GAS LEAK CHECK – REFER TO PAGE 9 OR 18
14
LP GAS TANK RETENTION GUIDELINES:
NOTE:ANLPTANK(CYLINDER)WITHINANENCLOSUREMUSTUSEATANKRETENTIONSYSTEMTOPREVENT
BEINGKNOCKEDOVER.
Below are guidelines and illustrations for an LP Tank enclosure and how to install a Tank Retention System which
can be obtained through your Bull Dealer:
Any Tank Retention system must be secured to the floor using bolts and nuts or lock washers.
Once secured, place the LP tank in the tank retention system and tighten the tank retention bolt clockwise until
the tank is held snug and cannot move. Turn the retention bolt counter-clockwise to free the tank for removal.
Per CSA, it is required that any built-in cabinet must have enough room for only 1 LP tank.
The LP tank enclosure must not exceed (24.5” X 24.5” X 30”) and there must be a minimum clearance of 2
inches between the floor and the propane tank enclosure.
WARNING:
DO NOT STORE AN EMPTY, SPARE OR DISCONNECTED LP GAS CYLINDER UNDER OR NEAR THIS
GRILL OR ANY OTHER APPLIANCE.
DO NOT USE A DENTED OR RUSTY LP GAS CYLINDER AS THIS MAY BE HAZARDOUS.
15
NATURAL GAS GRILL INSTALLATION SPECIFICATIONS
Refer to the following instructions and illustrations for typical gas supply connections.
We strongly suggest professional installation of your gas plumbing and connection to your grill
IMPORTANT:
Before connecting grill to gas source, make sure BBQ Grill control knobs are in “OFF” position.
Be sure to follow instructions for connecting an appliance to a fixed fuel piping system specifying the use of a rigid pipe, semi-rigid tubing,
and/or a connector that complies with the Standard for Connectors for Outdoor Gas Appliances and Manufactured Homes, ANSI Z21.75
For post-mounted outdoor cooking gas appliances, in-ground metallic posts shall be protected against corrosion as warranted by soil
conditions. A suitable coating of corrosion protection will retard the effects of corrosion and help your Bull purchase last longer.
IMPORTANT: Bull Outdoor Products does not recommend the use of any quick connect
fittings or lines to the unit. Use of these types of fittings or lines could cause low gas flow and
greatly reduce the performance of the unit.
1) Do not use Teflon ® tape or pipe sealant on any flare ends because
you will not obtain a leak-free seal.
2) Remove plastic cap from regulator installed on grill.
3) Attach stainless steel flex line 3/8” flare-female end to the regulator.
4) ``Attach the other end of flex line to shut-off valve through a nipple.
5) Attach a shut-off valve to gas supply pipe.
IMPORTANT INSTALLATION GUIDELINES:
1) Vents must be provided for combustion air and ventilation on both sides of built-in cabinet.
2) When choosing a location for your gas grill, keep in mind that it should never be located under any overhead combustible construction.
3)The sides and back of the grill should not be any closer than 21 inches to combustible construction as shown in drawing below.
4)There must be a minimum of 6 inches counter space behind the grill to allow grill hood to clear properly.
5) Do not use any combustible materials for this construction.
6) Do not store empty or full spare gas tanks under or near this or any other appliance.
16
GRILL LIGHT SYSTEM TRANSFORMER INSTALLATION
NOTE: Per illustration below, the transformer must be installed at least 6” above the ground to
ensure transformer and interior light system longevity. The transformer has mounting holes so you
can fasten to the frame inside your island or grill enclosure.
Since we don’t know what material, you’ll be mounting to you’ll need to provide your own fasteners to
complete.
TRANSFORMER
PIGTAIL
ISLAND
BUILDING
TRANSFORMER
FASTENERS NOT
17
GRILL ‘FIRST USE’ LIGHTING PROCEDURE
• DO NOT SMOKE WHILE LIGHTING GRILL OR CHECKING GAS SUPPLY
• CONNECTIONS
BECOME FAMILIAR WITH THE SAFETY GUIDELINES AT THE
FRONT OF THE MANUAL
• DO NOT LEAVE GRILL UNATTENDED DURING USE
• DO NOT MOVE GRILL DURING USE
• TURN OFF GAS SUPPLY AFTER USING GRILL
• IT IS RECOMMENDED YOU USE PROTECTIVE GLOVES TO OPERATE THE GRILL WHEN
HANDLING ANY COMPONENTS WITH TRANSFERRED HEAT TEMPERATURE.
IMPORTANT! FOLLOW THE STEPS BELOW BEFORE FIRST USE OR AT START OF NEW GRILLING
SEASON
1) If your grill fuel source is LP, check the gas cylinder to see if it’s full.
2) Check that the end of each burner tube is properly located over each valve orifice.
3) Wash flame tamers, cooking grids, and warming rack with warm, soapy water.
4) Rinse and dry thoroughly.
5) Season metal surfaces with cooking oil and occasionally throughout the season.
6) PERFORM LEAK TEST PER instructions below to ensure that there are no gas leaks before first use, after
changing gas tank or start of a new grilling season.
7) After cooking is completed, turn grill to high setting for NO MORE THAN five minutes to burn off excess grease or food
residue.
LEAK CHECK INSTRUCTIONS
1) Turn off heat control valve(s), and then turn on gas at source.
2) Make a soap solution by mixing one-part liquid detergent and one-part water.
3) Apply the soap solution to all gas connections: bubbles will appear in the soap solution if connections are
not properly sealed. Tighten or repair as necessary.
4) If you have a gas leak that you cannot repair, turn off the gas at the source, disconnect fuel line from the grill
and immediately call your grill dealer and gas supplier for professional assistance.
5) Make sure all gas connections are securely tightened.
FIRST USE OR FIRST USE ‘BURN OFF’ GUIDELINES:
Always open lid before lighting. Do not move the appliance when it is in use.
NOTE: The gas lines and burners will be full of air after assembly or installation. Before lighting, please
follow the steps below to purge the gas lines and prime them with gas to properly ignite the burners on your
grill. It may require several attempts at lighting the burners before you are successful.
1)
With BBQ Grill control knobs in “OFF” position, turn on the Gas supply.
2)
Light any burner by pushing its control knob in fully and slowly (3 to 4 seconds) turning it about 1/4 turn to the
left (counterclockwise) until a click is heard. The 3 to 4 second duration should provide enough gas to light the
burner. If the burner does not light, immediately return the control knob to “OFF”, wait several minutes for the
gas to disperse, and repeat the process. After burner lights successfully, turn control knob to “OFF”.
3)
Repeat process for each control knob/igniter, in turn, ensuring that other knobs are in “OFF” position as you
perform each check.
4)
You’ll need to perform a ‘burn off’ to the grill to get rid it of any odors or foreign matter by igniting the burners,
closing the lid, and operating at “HIGH”
setting for about five minutes. NOTE: Seasoning your grill is optional
if you do use with cooking oil.
5)
If any burners fail to light after several attempts, discontinue gas supply at source and re-inspect for obstructions
to gas flow and orifices.
18
GRILL STANDARD LIGHTING PROCEDURE
DO NOT SMOKE WHILE LIGHTING GRILL OR CHECKING GAS SUPPLY CONNECTIONS!
Set ALL BBQ Grill control knobs to “OFF” and open gas supply, LP cylinder or
Natural Gas Valve.
LIGHTING MAIN BURNER(S):
1. Become familiar with the safety guidelines at the front
of the manual.
2. If your grill fuel source is a LP gas cylinder, check to see that
cylinder is filled.
3. Check that the end of each burner tube is properly located over each
valve orifice.
4. Make sure all gas connections are securely tightened.
TEST FOR LEAKS WITH A SOAP SOLUTION, NEVER WITH A FLAME.
(Gas Leak Check instructions are on page 4 & 13)
5. Always open lid before lighting.
6. Set ALL BBQ Grill control knobs to “OFF” and open gas supply, LP cylinder or at
Natural Gas Valve.
7. Ignite only the burners you intend to use, using the same method for each: Push in control knob completely and rotate
slowly (3 to 4 seconds) about 1/4 turn to the left (counter-clockwise) until a click is heard. The 3 to 4 second duration should
provide enough gas to light the burner. If the burner does not light, immediately return the control knob to ‘OFF’, wait several
minutes for the gas to disperse, and repeat the process. After burner ignites, repeat procedure with any other burner
needed.
8. Adjust control knob(s) to desired cooking temperature.
NOTE:
Initially, the Burner will have a blue flame (see illustration guideline below). After some time, the color of the flame
will be orange.
NOTE
If igniters fail to produce a spark at the electrode tip, burners can be manually lit with a fireplace-type
match. See next page for instructions.
WARNING: IF THESE GUIDELINES ARE NOT FOLLOWED, FIRE CAUSING SERIOUS INJURY OR DEATH MAY OCCUR.
Control Knob Control Knob
‘OFF’ Position HIGH’ Position
If the burner does not light after several attempts,
immediately (or within 5 seconds?) return the control
knob to ‘OFF’, wait 5
minutes fo
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the
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before re
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NOTE:Flamecolormaynotbeevidentinbrightdaylight
.
19
MANUALLY LIGHT GRILL WITH A FIREPLACE-TYPE MATCH
1.
NOTE:
To light gas grill with a fireplace-type match,
follow steps 1 through 6 on page 16. Remove
cooking grid and flame tamer from burner you wish to light. Using provided Lighting Rod to hold a lighted fireplace
type match or long-necked butane lighter placing flame near to burner ports. Press in control knob and rotate left
to “HIGH” setting to release gas per illustration below:
Burner should light immediately. If more than one burner is needed, repeat procedure with each burner.
2.
Replace flame tamer and cooking grid. Turn off burners not needed and adjust other burners to desired cooking
temperature.
LIGHTING INFRARED ROTISSERIE BURNER
The rear infrared rotisserie burner allows for slow rotisserie cooking of meats and poultry. Infrared
burners radiate heat onto the outer surface of the food. This allows cooking without the grease
drippings burning on the flame tamers.
NOTE: THIS CONTROL HAS A FIXED SETTING AND IS NOT ADJUSTABLE.
DO NOT ATTEMPT TO REGULATE THE ROTISSERIE BURNER BY USING THE CONTROL KNOB.
TO LIGHT ROTISSERIE BURNER
CAUTION:
ALWAYS LIGHT THE GRILL WITH THE LID IN AN OPEN POSITION!
1)
Set ALL BBQ Grill control knobs to “OFF” and open gas supply, LP cylinder or Natural Gas Valve.
2)
The rotisserie control knob is located at the middle of the Control Panel. Push in control knob completely and rotate slowly
(5 to 10 seconds) about 1/4 turn to the left (counter clockwise) until a click is heard. The 5 to 10 second duration should provide
enough gas to light the burner. If the burner does not light, immediately return the control knob to “OFF”, wait several minutes
for any accumulated gas to clear out of the grill.
3)
Keep lid closed and operate burner at the “ON” position when using rotisserie.
TO LIGHT ROTISSERIE BURNER WITH A FIREPLACE-TYPE MATCH
Follow steps 1 & 2 above. Carefully insert lighted fireplace-type match or long-necked butane lighter placing
flame near to the Ceramic Panel. Press in control knob and rotate left (counter clockwise) to “HIGH” or “ON”
setting to release gas. Burner should light immediately.
WARNING:
NEVER OPERATE ROTISSERIE BURNER WITH MAIN BURNER(S) “ON”
WARMING RACK MUST BE REMOVED WHEN OPERATING THE ROTISSERIE BURNER
ALWAYS LIGHT THE GRILL WITH THE HOOD IN AN OPEN POSITION!
NOTE: Rotisserie burner may take a few attempts to ignite.
20
COOKING COMPONENT INSTALLATION
CAUTION, BEFORE YOU START:
1) Turn off the gas supply at the gas supply source first
2) It is recommended you protective gloves to operate the grill when handling any components with transferred heat temperature.
3) Do not move the grill during use.
4) Check gas valve orifices, burner tubes and burner ports for any obstructions
PER DRAWING BELOW:
5) Place stainless steel heat shields on lowest ledge under / between burners in grill insert.
6) Place stainless steel flame tamers on lower ledge above burners in grill insert.
7) Place cooking grates in grill insert on ledge above flame tamers.
8) Please read Safety, Lighting and Operating Instructions carefully.
NOW YOUR GAS GRILL IS READY TO USE!
ANY MODIFICATION OF THE APPLIANCE MAY BE DANGEROUS TO YOU OR OTHERS AND
MAY VOID PRODUCT WARRANTY
COOKING TEMPERATURE SETTINGS
HIGH SETTING Use this setting only for fast warm-up, for searing steaks and chops, and for burning food residue from the
cooking grids after the cookout is over.
MEDIUM SETTING Use this setting for most grilling, roasting or baking, and for cooking hamburgers and vegetables.
LOW SETTING Use this setting for all smoke cooking, rotisserie cooking, and when cooking very lean cuts such as fish.
NOTE:These temperatures vary with the outside temperature and the amount of wind.
PRE-HEATING: It is necessary to preheat the grill for a short time before cooking certain foods, depending on the type of
food and the cooking temperature. Food that requires a high cooking temperature will need to preheat for five minutes; food
that requires a lower cooking temperature needs only a period of two to three minutes. There is no need to preheat for
casseroles or other foods that require slow cooking.
COOKING METHODS
You can cook poultry and large cuts of meat slowly to perfection on one side of the grill by indirect heat from the next burner
or with infrared rotisserie burner. The heat from the lighted burner circulates gently throughout the grill, cooking the meat or
poultry without any direct flame beneath or below the food you are preparing. This method greatly reduces flare-ups when
cooking extra fatty cuts, because there is no direct flame to ignite the fats and juices that drip down during cooking. Place a
drip pan slightly smaller than the cut of meat on the cooking grids or flame tamer surface under the meat being cooked.
This will allow you to catch meat juices for making gravy.
FLARE-UPS:
The fats and juices that drip from the meat cause flare-ups. Since flare-ups impart the distinctive taste and color to food
cooked over an open flame, they should be expected and encouraged within reason.
CAUTION:
Uncontrolled flaring can result in a ruined meal. To control excessive flare-ups caused by too high a heat
setting, turn the heat control knob to a lower setting.
CAUTION:
If burners go out during operation, close gas supply at source, and turn all gas valves off. Open lid and wait
five minutes before attempting to re-light (this allows accumulated gas fumes to clear).
CAUTION:
Should a grease fire occur, close gas supply at source, turn off all burners and leave lid closed until fire is out.
Do not use water or any liquid to extinguish a grease fire.
CAUTION:
Do not attempt to disconnect any gas fitting while your barbecue is in operation or while gas feed is on.
21
ROTISSERIE SYSTEM INSTALLATION
The trolley thumb screw should be located on the inside of the grill, screw the knurled nut on next, the counterweight is then added
and then screw on the black handle.
1) To adjust the counterweight, loosen the black handle and slide the counterweight up or down to properly position the weight
of the food being cooked. The purpose of the counterweight is to balance the rotation and prevent lopsided movement of the
motor.
ROTISSERIE SYSTEM OPERATION
NOTE:FOLLOWINGTHEGUIDELINESBELOWWILLPREVENTSTRAININGYOURROTISSERIESPITRODANDMOTOR
1) DONOTEXCEED20lb.MAXWEIGHTCAPACITY
2) THEITEMYOURPREPARINGNEEDSTOBEPLACEDINABALANCEDPOSITIONONTHEROTISSERIESPITROD.
3) BEFORELIGHTINGTHEINFRAREDBURNERCHECKTOMAKESURETHEMEATDOESNOTHITTHEINFRAREDBURNERWHILE
TURNING.
4) BEFORELIGHTINGTHEINFRAREDBURNERCHECKTOMAKESURETHEMEATDOESNOTHITTHEINFRAREDBURNERWHILE
TURNING.
WARNING:
NEVER OPERATE ROTISSERIE BURNER WITH MAIN BURNER(S) “ON”
WARMING RACK MUST BE REMOVED WHEN OPERATING THE ROTISSERIE BURNER
ALWAYS LIGHT THE GRILL WITH THE HOOD IN AN OPEN POSITION!
DIRECT HEAT ROTISSERIE COOKING OPTIONS
Rotisserie is mostly used to cook large pieces of meat and poultry to assure slow, even cooking. The constant
turning provides a self-basting action, making food cooked on a rotisserie exceptionally moist and juicy. Rotisserie
cooking generally requires 1 ½ to 4½ hrs. to cook depending on the size and type of meat being cooked.
IN-DIRECT HEAT ROTISSERIE COOKING OPTIONS
Youcancookpoultryandlargecutsofmeatslowlytoperfectionononesideofthegrillbyindirectheatfrom
thenextburnerorwithinfraredrotisserieburner.Theheatfromthelightedburnercirculatesgently
throughoutthegrill,cookingthemeatorpoultrywithoutanydirectflamebeneathorbelowthefoodyouare
preparing.Thismethodgreatlyreducesflare‐upswhencookingextrafattycuts,becausethereisnodirect
flametoignitethefatsandjuicesthatdripdownduringcooking.Placeadrippanslightlysmallerthanthecut
ofmeatonthecookinggrids
orflametamersurfaceunderthemeatbeingcooked.Thiswillallowyoutocatch
meatjuicesformakinggravy.
WARNING:
Never operate Rotisserie Burner with main burner(s) “ON” Warming Rack must be removed when operating the Rotisserie Burner
22
BURNER REMOVAL INSTRUCTIONS
Your grill has 5 cast stainless steel burners that have cotter pins to keep the burners in place during shipping. You’ll need to
remove the cotter pins to allow burner removal for inspection and or cleaning. The cotter pins can be discarded or retained in
case the grill is relocated. If your grill has the gas supply already installed, please follow these safety instructions.
SAFETY INSTRUCTIONS PRIOR TO REMOVAL OF BURNERS:
Always follow these instructions below prior to burner removal.
NOTE: TO REDUCE THE CHANCE OF FLASHBACK, THE PROCEDURES BELOW SHOULD BE FOLLOWED
1) Do not attempt during or right after use. Allow Grill to cool long enough to touch inside.
2) Always turn off the gas supply prior to cleaning your grill.
3) Gas control knobs should be in the “OFF” position.
4) Fuel line should be disconnected from the gas valve manifold.
(
Cotter Pin Removal)
These items should be removed first.
1)
Cotter Pin Location, go to the back side of the
grill and look underneath inside of the back
panel at the spot where you pulled the out the
grease tray. That is where the cotter pins are
located to secure the cast burners There you
will see the a peg at the end of each cast
burner protruding through the grill wall and
secured with a cotter pin
.
2)
Cotter Pin Removal, Below on the left shows
how the cotter pin is removed the burners.
The cotter pins can be removed with a set of
pliers. There is no need to replace the pliers,
they are for shipping purposes only
.
You can also refer to our video for help at
https://www.youtube.com/watch?v=yhlJR5svLSA
Eachburnerisheldtothegrillbya
cotterpin.Thedetailbelowshows
howtoremovethecotterpin.
Detailviewshowingcotterpinpulled
frompegtoreleaseburner
23
REMOVING CAST SST BURNERS FROM YOUR GRILL (CONTINUED)
CAUTION- ALWAYS TURN OFF GAS SUPPLY PRIOR TO CLEANING YOUR GRILL.
MONTHLY BURNER INSPECTION INSTRUCTIONS: BURNER CLEANING INSTRUCTIONS:
After burners are removed
1) First check the following areas shown below
to verify they are damage free and clear of
debris.
2) Monthly inspection of the burners for damage (cracks or holes) or
any openings caused by corrosion. If such damage is found, order
and install a new burner.
3) After installation, check to ensure the gas valve orifices are
correctly placed inside ends of burner tubes.
Be sure follow the cleaning instructions after inspection.
INSERTING BURNER INTO GRILL
To remove burners, remove cotter pin and lift the burner out of the retaining hole enough to clear so you slide the burner free from
the gas valve tip as shown. To re-install burners, install burner back on gas valve tip far enough to allow the burner retainer post to
go back into retaining hole on grill.
1) Wire brush entire outer surface of burner to remove food
residue, dirt or loose corrosion.
2) Bend a stiff wire (a light-weight coat hanger works well)
into a small hook as shown. Run the hook through each burner
tube several times.
3) Use a narrow bottlebrush with a flexible handle. Run the
hook through each burner tube and burner several times.
4) Wire brush entire outside surface of burner to remove
loose corrosion.
5) Clean any clogged hole with a stiff wire (such as an open
paper clip).
6) Inspect the burner assembly for any openings caused by
corrosion.
24
INSTALLING BURNERS BACK IN GRILL
Note, there’s no need to use the cotter pin while installing the back into position. If is for shipping purposes only.
IMPORTANT NOTE Check the burner to make sure it is proper located after replacing.
Make sure the valve orifices are inside the burner tubes (see illustration below).
WARNING
If the valve orifices do not fit inside the burner tubes, lighting the burners may cause and
explosion and/or fire.
25
GRILL LIGHTING SYSTEM
LIGHT BULB REPLACEMENT INSTRUCTIONS
1)
Remove screw with a small Phillips screwdriver.
Caution: Glass cover may be loose, ensure the cover
is properly supported before completely removing the
screw.
2)
There is a metal clip that clamps onto the
glass cover and snaps into the light
housing on the screw end. Unsnap the
cover by carefully prying apart the metal clip
from the light bulb housing.
3)
Once unsnapped, slide the cover out and
away from the housing and set somewhere
safe.
Remove old light bulb by pulling the bulb out of the housing
(make sure bulb is cool before removal
Using a soft cloth or paper towel, replace new light bulb into the housing (fingerprints left on the bulb may reduce its life).
Make sure the metal prongs on the light bulb slip into the openings in the light housing
GLASSCOVER
LIGHTBULB
HOUSING
MOUNTINGSCREW
LIGHTBULB
26
ANNUAL CLEANING & MAINTENANCE
(1) Keeping outdoor cooking gas appliance area clear and free from combustible materials, gasoline and
other flammable vapors and liquids.
(2) Not obstructing the flow of combustion and ventilation air.
(3) Keeping the ventilation opening(s) of the cylinder enclosure free and clear from debris.
Visually checking burner flames including pilot burner flame if provided, with pictorial representations.
CLEANING THE COOKING GRATES:
After cooking, turn control knobs to “OFF” and let grill cool before attempting to clean your cooking grids. Before
first use and periodically it is suggested that you wash the cooking grids in a mild soap and warm water solution.
You can use a washcloth or a vegetable brush to clean your cooking grids.
CLEANING THE FLAME TAMERS & HEAT SHIELDS
Washing the flame tamers & heat shields after every use is not necessary but periodically it is suggested you wash
them in a soap and warm water solution. Use a wire brush to remove stubborn burned on cooking residue. Dry the
flame tamers & heat shields thoroughly before you reinstall it in the cooking insert.
CLEANING THE GREASE TRAY
Thegreasetrayshouldbeemptiedandwipeddownperiodicallyandwashedinamilddetergentandwarmwater
solution.
ANNUAL CLEANING OF GRILL HOUSING
Burning-off the grill after every cookout will keep it ready for instant use. However, periodically the grill should be
given an entire thorough cleaning to ensure optimal performance.
1) Shut off gas supply at source and disconnect fuel line from gas valve manifold. Protect fuel line fitting.
2) Remove and clean (as explained above) the cooking grids, flame tamers and burners.
3) Remove warming rack and wash with mild detergent and warm water.
4) Cover the gas valve orifices with a piece of aluminium foil.
5) Brush the inside and bottom of the grill with a stiff wire brush and wash down with a mild soap and warm water
solution. Rinse thoroughly and let dry.
IMPORTANT: DO NOT line the bottom of the grill housing with aluminium foil, sand or any other grease absorbent
substance. Grease will not be able to drip down into the grease collector and a grease fire could occur. It is that
you use Bull Grease Tray Liners for ease clean up and maintenance.
STAINLESS STEEL CLEANING AND MAINTENANCE
Your Grill’s outstanding lustre and durability is attributed to Stainless Steel construction. The Stainless Steel has
an outer layer that relies on a proper cleaning and maintenance routine as the best way to remain intake and
prevent corrosion. Please note, Stainless Steel is not ‘rust proof’ contrary to popular belief. Grills are at higher
risk of corrosion by exposure to chemicals, caustics and fertilizers from swimming pools and outdoor
landscaping. Locations with climates with greater heat and humidity will intensify this condition. By following a
proper cleaning routine, you will add to the years you enjoy your Bull grill.
27
CLEANING (CONTINUED) OPERATION INDEX
REQUIRED INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS THAT MUST BE FOLLOWED PER ANSI
Z210.58-CSA 1.6-2019 SECTION 4.24.2a FOR ALL OUTDOOR COOKING GAS APPLIANCES.
I. Installation must conform with local codes or, in the absence of local codes, with either of the following as applicable:
a. National Fuel Gas Code, ANSI Z223.1/NFPA 54
b. National Gas and Propane Installation Code, CSA B149.1
c. Propane Storage and Handling Code. CSA B149.2
d. Standard for Recreational Vehicles, ANSI A119.2/NFPA 1192 OR Recreational Vehicle Code, CSA Z240 RV Series
II. If an electrical source is utilized, the outdoor cooking gas appliance, when installed must be electrically grounded in accordance with
local codes, or in the absence of local codes with the refer to National Electrical Code, ANSI/INFPA 70 or Canadian Electrical Code,
Part 1, CSA C22 the following as applicable:
III. This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage or any enclosed area.
IV. This outdoor cooking appliance is not intended to be installed in or on boats
V. This outdoor cooking appliance is not intended to be installed in or on recreational vehicles
VI. Do not remove any labels, nameplate or data plate that show the manufacture’s, distributor’s, jobber or dealer’s name, manufactures
address, model name or serial number.
VII. YOUR GRILL’S MINIMUM CLEARANCE FROM THE BACK AND SIDE OF ANY COMBUSTIBLE CONSTRUCTION MUST BE AT 21 INCHES MUST
NOT BE UNDER OVERHEAD COMBUSTIBLE CONSTRUCTON.
REFER TO MANUAL PAGES LISTED BELOW FOR GRILL INSPECTION, MAINTENANCE OR SAFETY GUIDELINES:
PAGE 4-7 INFO AND LOCATIONS FOR ORDERING REPLACEMENT PARTS
PAGE 7
ROTISSERIE INSTALLATION TO GRILL
PAGE 8
CHECKING AND CLEANING OF BURNER/VENTURI TUBES OF INSECTS AND INSECT NESTS.
A CLOGGED TUBE CAN LEAD TO FIRE BENEATH THE GRILL.
REQUIRING OUTDOOR GAS APPLIANCE ARE TO BE CLEAR AND FREE OF COMBUSTIBLE MATERIALS, GASOLINE, OR OTHER LIQUIDS
EMITTING FLAMMABLE VAPORS.
DO NOT ALLOW OBSTRUCTION OR RESTRICTION TO THE FLOW OF COMBUSTION AND VENTILATION AIR AROUND THE GRILL HOUSING.
KEEPING THE VENTILATION OPENING OF THE CYLINDER ENCLOSURE FREE AND CLEAR FROM DEBRIS.
KEEPING ELECTRICAL SUPPLY CORD AND FUEL SUPPLY HOSE AWAY FROM ANY HEATED SURFACES.
PAGE 9 OR 18 GAS LEAK TESTING PROCEDURES
PAGE 5 LP HOSE INSPECTION PRIOR TO EACH USE. ENCLOSED GRILLS MUST HAVE ACCESS TO INSPECT THE HOSE AND
CONNECTIONS. UPON INSPECTION, A HOSE WITH ANY CUTS, SLITS, TEARING, EXCESSIVE ABRASION OR WEAR. MUST BE REPLACED,
DO NOT USE.
REFER TO PAGES 4 THRU 7 TO ORDER REPLACEMENT LP HOSE.
PAGE 24 BURNER INSPECTION INSTRUCTIONS THAT SHOULD BE DONE MONTHLY.
PAGE 18-20
INSTRUCTIONS AND ILLUSTRATIONS FOR LIGHTING AND GRILL CONTROL OPERATION.
INSTRUCTIONS AND ILLUSTRATIONS FOR VISUALLY CHECKING THE BURNER AND PILOT FLAME
PAGE 25
IMPORTANTANCE OF BURNER ORIFICES BEING PROPERLY INSERTED INTO THE BURNER TUBES.
PAGE 27
CLEANING THE GRILL, INCLUDING SPECIAL SURFACES AND RECOMMENDED CLEANING AGENTS.
28
TROUBLESHOOTING NEVER SMOKE DURING TROUBLESHOOTING
IF GRILL FAILS TO OPERATE PROPERLY
1) Turn off gas at source, turn control knobs to “OFF”, and wait five minutes before trying again.
2) Check gas supply/connections. Repeat lighting procedure. If Grill still fails to operate properly, TURN “OFF” GAS AT SOURCE, TURN
CONTROL KNOBS TO “OFF”, wait for grill to cool, and check for the following potential causes below and how to address:
MISALIGNMENT OF BURNER TUBE(S) OVER ORIFICE(S) / CORRECTION:
Reposition burner tube to properly seat over orifice.
OBSTRUCTION IN GAS LINE /CORRECTION:
1) Remove fuel line from grill.
2) Open gas supply for one second to blow any obstruction from fuel line.
3) Close off gas supply at source and reconnect fuel line to grill.
PLUGGED BURNER ORIFICE/ CORRECTION: To access a Burner Orifice:
1) Start by following to the instructions on pages 23 and 24 to allow Burner removal and inspection.
2) Next, carefully lift each burner up and away from gas valve orifice. Remove the orifice from each burner up and away from gas valve
and gently clear any obstruction with a fine wire. If an obstruction is suspected in gas valve(s) or gas valve bracket, please contact your
gas grill dealer or gas appliance service person for assistance.
3) Re-install the orifice.
4) Per page 26 reinstall burners over orifices and seat each burner peg. Perform Burner ignitor test to confirm it is working.
5) Replace cooking components and grease collectors before attempting to light grill.
MISALIGNMENT OF IGNITER ON BURNER / CORRECTION:
• Check for proper position of electrode tip. The tip of the electrode should be pointing forward toward the front and free from grease for
spark discharging. The ignition wire should be firmly connected to the valve ignition and electrode.
• Replace the ignition wire if the wire is broken or cracked. With gas supply closed and all control knobs set to “OFF”, check each
positive igniter individually for presence of spark at electrode. In turn, push each control knob in fully and rotate about 1/4 turn to the left
(counter clockwise) until click is heard; the trigger hitting the strike block should produce a blue spark at the electrode tip. Return control
knob to “OFF” before checking next igniter.
IF RE-IGNITION IS NECESSARY
While the gas grill is still hot, you must wait for a minimum of five minutes before commencing to re-ignite (this allows accumulated
gas fumes to clear). If all checks/corrections have been made and gas grill still fails to operate properly, consult your grill dealer or
gas appliance service person.
FLAME COLOR
Once the entire burner is operating, check the flame color to be sure it is mostly blue (some yellow color will be present because
of impurities in the fuel).
• If the flame is golden or yellow in color the reason could be seasoning salts, oil film, or other foreign matter on burner.
CORRECTION: Remove burners and use compressed air to blow out residue from interior of burner.
FLASH BACK When fire occurs in and around the burners, immediately turn off gas at its source and turn the control knob(s) to “OFF”.
Wait until the grill has cooled, then clean the burners and burner ports as described on page 19.
29
WarrantyPolicy
LIMITEDWARRANTYONBULLOUTDOORPRODUCTS,INC.,PRODUCTS
THISLIMITEDWARRANTYGIVESYOUSPECIFICLEGALRIGHTS.YOUMAYALSOHAVEOTHER
RIGHTS,WHICHVARYFROMSTATETOSTATE.
THIS LIMITED WARRANTY CAN ALSO BE FOUND ON OUR WEB SITE AT:
https://www.bullbbq.com/support-warranty (United States Customers);
https://www.bullbbq.eu/en/warrantyform.htm (International Customers) AND IN THE
OWNER’S/INSTALLATIONMANUALTHATWEPROVIDEWITHOURPRODUCT.
THISLIMITEDWARRANTYISSUBJECTTOTHEEXCLUSIONS,CONDITIONSANDLIMITATIONS
SETFORTHBELOW.
ANY IMPLIED WARRANTIES IMPOSED BY LAW, INCLUDING WITHOUT LIMITATION THE
IMPLIED WARRANTIES OFMRECHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,
ARELIMITEDINDURATIONTOTHEDURATIONOFTHIS
EXPRESSLIMITEDWARRANTY.SOME
STATESDONOTALLOWLIMITATIONSONHOWLONGANIMPLIEDWARRANTYLASTS,SOTHE
ABOVELIMITATIONMAYNOTAPPLYTOYOU.
WHOMAYUSETHISWARRANTY?
BULL OUTDOOR PRODUCTS, INC. located at address 1011 East Pine St. Lodi, CA. 95240
("we") extend this limited warranty only to the consumer who originally purchased the product
("you") at the original site of delivery or installation. It does not extend to any subsequent owner or
other transferee of the product. It does not apply to products installed in any rental, commercial or
non-residential application. Examples of excluded applications include, but are not limited to day
care centers, schools, bed and breakfast centers, churches, private clubs, fire stations, club houses,
common areas in multi-family dwellings, restaurants, hotels, nursing homes, food service locations
and institutional food service locations.
WHATDOESTHISWARRANTYCOVER?
This limited warranty covers defects in materials and workmanship of the product and product
components identified below for the Warranty Periods defined below.
WHATISTHEPERIOD
OFCOVERAGE?
This limited warranty starts on the date of your purchase and lasts for the time period or time periods
specified above (the "Warranty Period"). The Warranty Period is not extended if we repair or
replace the product. We may change the availability of this limited warranty at our discretion, but
any changes will not be retroactive
30
WarrantyPolicy(Continued)
GrillWarrantyPeriods
The following parts are covered for oneyear on all our current gas grill models:
he lid, control panel, grease tray, bezels, knobs, temperature gauge, valves, regulator, flex tubes,
rotisserie burner, transformer, and all components of the lighting system.
The following parts are covered for threeyears on all our current gas grill models:
The manifold, handle end caps, flame tamers, heat shields, and warming rack.
The following parts are covered for lifetime on all our current gas grill models:
Insert assembly and the grates.
The warranty period for the grill burners vary by type:
Cast stainless steel burners - lifetime,
Welded burners – 5years, and
Porcelain coated burners – 3years.
The warranty period for the charcoal grill is one year on all parts, except for the insert assembly,
which is covered for 5years.
The Bel Air grill included a one‐year warranty on all parts.
ComponentWarrantyPeriods
All of the parts for our components/grill carts/refrigerators/kegerators/drawers/doors are covered
for oneyear with these exceptions: Power Burner
The insert/grates are lifetime covered parts.
The manifold/burner are covered for 3years.
Searing Station/Slide in Double Sideburner
The grates are covered for lifetime,
the insert for 5years, and
the manifold for 3years.
Single Sideburner
The grates are covered for 5years and
the burner for 3years.
Sidekick
The burner is covered for 3years.
PizzaOvens/Islands/FireFeaturesWarrantyPeriods
All of the parts and construction materials are covered for oneyear.
Grill Accessories and Grill Covers do not include a warranty period.
31
WarrantyPolicy(Continued)
WHATDOESTHISWARRANTYNOTCOVER?
This limited warranty does not cover any damage due to: (a) transportation; (b) storage; (c)
improper installation or use; (d) use on improper fuel/gas supply; (e) failure to follow the product
instructions or to perform any preventive maintenance; (f) modifications; (g) unauthorized repair;
(h) normal wear and tear; or (i) external causes such as accidents, abuse, or other actions or events
beyond our reasonable control.
WHATAREYOURREMEDIESUNDERTHISWARRANTY?
With respect to any defective product claim made during the Warranty Period, we will, in our sole
discretion, either: repair or replace such product (or the defective part) free of charge or (b) refund
the purchase price of such product. We will not pay for shipping charges for repaired or replacement
parts, or for any labor or labor related charges. We will not pay for any accessory products or
ancillary products purchased by you for use in connection with the product.
HOWDOYOUOBTAINWARRANTYSERVICE?
To obtain warranty service, you must submit a warranty claim online through the Bullbq.com website
during the Warranty Period. Warranty claims will not be accepted via email, fax or phone.
LIMITATIONOFLIABILITY
THE REMEDIES DESCRIBED ABOVE ARE YOUR SOLE AND EXCLUSIVE REMEDIES AND OUR
ENTIRE LIABILITY FOR
ANY BREACH OF THIS LIMITED WARRANTY. OUR LIABILITY SHALL
UNDER NO CIRCUMSTANCES EXCEED THE ACTUAL AMOUNT PAID BY YOU FOR THE
DEFECTIVE PRODUCT, NOR SHALL WE UNDER ANY CIRCUMSTANCES BE LIABLE FOR ANY
CONSEQUENTIAL, INCIDENTAL, SPECIAL OR PUNITIVE DAMAGES OR LOSSES, WHETHER
DIRECTORINDIRECT.
SOME STATES DO NOT ALLOW
THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIALDAMAGES,SOTHEABOVELIMITATIONOREXCLUSIONMAYNOTAPPLYTO
YOU.
Revised 10-15-2020 APR
