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4
2.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 4
3.0 About this manual .......................................................................................................................................... 5
4.0 Specifications ................................................................................................................................................. 6
4.1 Mounting hole dimensions .......................................................................................................................... 7
5.0 Setup and assembly ....................................................................................................................................... 8
5.1 Unpacking .................................................................................................................................................. 8
5.2 Carton contents .......................................................................................................................................... 8
5.3 Tools required for assembly ....................................................................................................................... 8
5.4 Securing the grinder ................................................................................................................................... 8
5.5 Assembling eye shield brackets to spark guards ....................................................................................... 9
5.6 Installing spark guards/brackets ................................................................................................................. 9
5.7 Eye shields ................................................................................................................................................. 9
5.8 Tool rests .................................................................................................................................................... 9
5.9 T-fitting and sleeves ................................................................................................................................... 9
6.0 Electrical connections .................................................................................................................................. 10
6.1 Grounding instructions ............................................................................................................................. 10
6.2 Extension cords ........................................................................................................................................ 10
6.3 Voltage conversion ................................................................................................................................... 11
7.0 Operation ..................................................................................................................................................... 11
7.1 On/Off Switch ........................................................................................................................................... 11
7.2 Precautions .............................................................................................................................................. 11
8.0 Adjustments ................................................................................................................................................. 12
8.1 Eye Shield Tilt Adjustment ....................................................................................................................... 12
8.2 Spark Guard ............................................................................................................................................. 12
8.3 Tool Rest .................................................................................................................................................. 12
9.0 Maintenance ................................................................................................................................................. 12
9.1 Ring Test .................................................................................................................................................. 12
9.2 Care of Grinding Wheels .......................................................................................................................... 12
9.3 Changing Wheels ..................................................................................................................................... 12
9.4 Wheel balancing ....................................................................................................................................... 13
9.5 Dressing the wheels ................................................................................................................................. 14
9.6 Wire wheel brushes .................................................................................................................................. 14
9.7 Cleaning ................................................................................................................................................... 14
9.8 Lubrication ................................................................................................................................................ 14
10.0 Troubleshooting the IBG series Bench Grinders ........................................................................................ 15
11.0 Optional accessories .................................................................................................................................. 17
12.0 Replacement Parts ..................................................................................................................................... 17
12.1.1 IBG-8 Grinder – Exploded View .......................................................................................................... 18
12.1.2 IBG-8 Grinder – Parts List ................................................................................................................... 19
12.2.1 IBG-10 Grinder – Exploded View ........................................................................................................ 21
12.2.2 IBG-10 Grinder – Parts List ................................................................................................................. 22
12.3.1 IBG-12 Grinder – Exploded View ........................................................................................................ 24
12.3.2 IBG-12 Grinder – Parts List ................................................................................................................. 25
12.4.1 IBG-Stand Assembly (OPTIONAL) – Exploded View .......................................................................... 27
12.4.2 IBG-Stand Assembly (OPTIONAL) – Parts List .................................................................................. 27
12.5.1 DBG-Stand Assembly (OPTIONAL) – Exploded View ........................................................................ 2 8
12.5.2 DBG-Stand Assembly (OPTIONAL) – Parts List ................................................................................. 28
13.0 Electrical Connections ................................................................................................................................ 29
13.1 Wiring Diagram for IBG-8 ....................................................................................................................... 29
13.2 Wiring Diagram for IBG-10 ..................................................................................................................... 30
13.3 Wiring Diagram for IBG-12 ..................................................................................................................... 31
14.0 Warranty and Service ................................................................................................................................. 32
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