EN
Original Instructions
Version 2
02082
2 TONNE
TROLLEY
JACK
1.1 Product Reference
User Manual for: 2 Tonne Trolley Jack
Stock No: 02082
Part No: TJ2LD-LE
1.2 Revisions
Version 1: March 2018
First release
Version 2: February 2023
General content and formatting updates
As our manuals are continually updated, always ensure
that the latest version is used.
Please visit drapertools.com/manuals for the latest
version of this manual and the associated parts list, if
applicable.
1.3 Understanding the Safety Content of
This Manual
WARNING! – Situations or actions that may result
in personal injury or death.
CAUTION! – Situations or actions that may result
in damage to the product or surroundings.
Important: – Information or instructions of particular
importance.
1.4 Copyright © Notice
Copyright © Draper Tools Limited.
Permission is granted to reproduce this manual for
personal and educational use ONLY. Commercial
copying, redistribution, hiring or lending is strictly
prohibited.
No part of this manual may be stored in a retrieval system
or transmitted in any other form or means without written
permission from Draper Tools Limited.
In all cases, this copyright notice must remain intact.
1. Preface
– 2 –
These are the original product instructions. This
document is part of the product; retain it for the life
of the product, passing it on to subsequent holders.
Read this manual in full before attempting to
assemble, operate or maintain this product.
This Draper Tools manual describes the purpose
of the product and contains all the necessary
information to ensure its correct and safe use.
Following all the instructions and guidance in
this manual will ensure the safety of both the
product and the operator and increase the
lifespan of the product.
All photographs and drawings within this manual are
supplied by Draper Tools to help illustrate correct
operation of the product.
Every eort has been made to ensure the
information contained in this manual is accurate.
However, Draper Tools reserves the right to amend
this document without prior warning. Always use the
latest version of the product manual.
2. Contents
– 3 –
EN
1. Preface 2
1.1 Product Reference 2
1.2 Revisions 2
1.3 Understanding the Safety Content of This
Manual 2
1.4 Copyright © Notice 2
2. Contents 3
3. Product Introduction 4
3.1 Intended Use 4
3.2 Specication 4
4. Health and Safety Information 5
4.1 General Health and Safety Precautions 5
4.2 Preparing the Vehicle to be Lifted 5
4.3 Correct Use of the Jack 6
5. Identication and Unpacking 7
5.1 Product Overview 7
5.2 Packaging 7
6. Operating Instructions 8
6.1 Preparing the Jack 8
6.2 Raising a Load 9
6.3 Lowering a Load 9
7. Maintenance 10
7.1 General Maintenance 10
7.2 Checking and Replacing the Oil 10
7.3 Storing the Jack 10
7.4 Troubleshooting 11
8. Spares, Returns and Disposal 12
9. Warranty 13
10. Explanation of Symbols 14
Notes 15
3. Product Introduction
– 4 –
3.1 Intended Use
This trolley jack is designed for the elevation of vehicles
of up to the stated maximum weight limit as part of
domestic and light-duty commercial use. Any other
application beyond the conditions established for use
will be considered misuse. Draper Tools accepts no
responsibility for improper use of this product.
This product complies with the requirements dened
by EN 1494.
WARNING! This product is not a toy and must be
respected.
Read this manual in full before attempting to assemble,
operate or maintain the product, and retain it for later use.
3.2 Specication
Stock No. 02082
Part No. TJ2LD-LE
Capacity 2,000kg
Max. lifting range 85–380mm
Saddle diameter 47mm
Handle length 500mm
Chassis length 560mm
Net weight 13kg
4. Health and Safety Information
– 5 –
EN
Important: Read all Health and Safety instructions
before attempting to operate, maintain or repair this
product. Non-compliance with these instructions may
result in injury or damage to the user, the product or the
vehicle to be lifted. Draper Tools accepts no
responsibility for improper use of this jack.
4.1 General Health and Safety
Precautions
• Only authorised personnel who have carefully read
and understood this manual should operate this
product.
• Always wear adequate protective footwear when using
the jack.
• Always ensure that the working area is well
illuminated and free from obstructions.
• Keep bystanders at a safe distance during operation.
• Allow a minimum distance of 0.5m between the
vehicle and surrounding objects to allow the vehicle
to tip when lifted.
• The wheels of this product DO NOT lock.
− Ensure that the jack will not roll once positioned
for use.
• Care must be taken when handling and lifting.
− Dropping the jack may result in damage to the
product or personal injury.
• DO NOT modify this product in any way.
• Stay alert to external interference that may cause the
raised load to rock during preparation and operation.
• When not in use, lower the lifting arm, put the handle
shaft into an upright position and twist it clockwise
until strong resistance is felt.
− This prevents the handle shaft from creating a trip
hazard and holds it in the upright position.
− Alternatively, lower the lifting arm, remove the
handle shaft and lay it at on the oor.
• This jack does not emit noise that exceeds a level of
70dB(A) during operation.
4.2 Preparing the Vehicle to be Lifted
WARNING! DO NOT lift the vehicle if it may
result in the spillage of dangerous substances,
including fuel or battery acid.
• Ensure that there is no one inside the vehicle.
• Switch o the engine and apply the handbrake.
• Put the vehicle into gear (for manual transmission) or
“Park” (for automatic transmission).
• Take any necessary precautions to prevent the vehicle
from sliding.
− Grounded wheels should be securely blocked with
wheel chocks (Stock No. 54500).
4. Health and Safety Information
– 6 –
4.3 Correct Use of the Jack
Important: The jack is a lifting device ONLY and should
never be used to move the vehicle. The vehicle to be
lifted should never exceed the rated capacity of the jack.
• ALWAYS bleed the jack piston before use.
• ONLY operate the jack on solid, level and horizontal
surfaces.
− A concrete surface is recommended,
where possible.
− All four wheels of the jack should be in contact
with the operating surface when in use.
WARNING! Never use the jack on any surface
that is slippery or may sink or rock.
• When positioning the jack, ALWAYS use the
manufacturer’s recommended lifting point.
− These points vary between vehicles; consult the
manufacturer’s manual or the Haynes workshop
manual for the specic vehicle information.
• Ensure that the lifting point is not dirty, greasy or
corroded.
• The lifting point must remain centred over the saddle
during raising and lowering; o-centred loads may
slip and cause injury.
• Position the jack so that no part of the operator is
required to be underneath the vehicle at any time
during lifting or lowering.
• Keep clear of all movable parts of the jack mechanism
when in use.
• To prevent overloading, the jack is tted with an
overload valve set at the factory.
Important: The overload valve should not be adjusted
under any circumstances. If the capacity of the jack is
exceeded, the valve will prevent the lifting operation.
• Take all precautions to prevent movement of the
vehicle during raising and lowering.
− Be aware that trac and other external forces may
cause the load to rock if used at the roadside.
• Remain alert and observe the load at all times during
operation.
− Should any dangerous conditions occur, including
unexpected movement of the vehicle, cease all
operation until these conditions have been rectied.
• NEVER work under a raised vehicle without using the
correct axle supports or other appropriate supporting
methods.
• DO NOT enter the vehicle or start the engine while it is
supported on the jack or axle stand.
• NEVER leave the jack unattended when in use.
• NEVER detach the handle shaft while the jack is
under load.
• ALWAYS ensure that there are no persons or
obstacles beneath the vehicle before lowering.
5. Identication and Unpacking
5.1 Product Overview
(1) Caster bolts
(2) Cover plate
(3) Fulcrum bar
(4) Handle shaft
(5) Handle socket
(6) Lifting arm
(7) Oil ller plug
(8) Overload valve screw
(9) Release valve
(10) Saddle
(11) Carry handle
(12) Wheels
– 7 –
EN
5.2 Packaging
Keep the product packaging for the duration of the
warranty period for reference should the product need to
be returned for repair.
WARNING! Keep packaging materials out of reach of
children. Dispose of packaging correctly and
responsibly and in accordance with local regulations.
(2)
(1)
(12)
(10) (6)
(3)
(5)
(11)
(8)
(9)
(4)
(7)
6. Operating Instructions
– 8 –
6.1 Preparing the Jack
Prepare the jack correctly before each use:
1. Check the jack for bent, broken, cracked or loose parts,
and oil leaks; ensure that the wheels (12) rotate freely
and that the caster bolts (1) are tightly fastened.
WARNING! Do not use the product if defects
are present. If it is suspected that the jack
has been subjected to abnormal loads or has
suered any knocks, withdraw it from
service until the product has been repaired.
2. Remove the nuts from the fulcrum bar (3) and install
the transport handle (11), securing it it in place with
the nuts.
Important: Ensure that the fulcrum bar nuts are
securely tightened.
3. Remove and discard the transport bung or clip if
attached to the jack during shipment.
4. Bleed the jack piston:
a. Place the open end of the handle shaft (4) over the
release valve (9).
b. Twist the handle shaft anticlockwise to open the
release valve and allow the lifting to drop to its
lowest position.
Important: DO NOT rotate the handle shaft
more than two full turns.
c. Remove the handle shaft from the valve and insert
it into the handle socket (5), ensuring that the pins
locate and lock in the socket tracks.
d. Pump the handle shaft down and up at least ten
times using the full stroke range to lubricate the
piston and expel any accumulated air.
e. Remove the handle shaft from the socket and place
it over the release valve.
f. Twist the handle shaft clockwise until strong
resistance is felt to seal the valve.
5. Test the jack:
a. Insert the open end of the handle shaft into the
handle socket and pump the handle shaft down
and up to raise the lifting arm to its highest
position.
b. Observe the saddle to check that it does not drop.
6. If the lifting arm begins to drop without intervention:
a. Use the handle shaft to open the release valve and
allow the lifting arm to drop to its lowest position.
b. Unscrew and remove the pump cover plate (2).
c. Slightly loosen the oil ller plug, to allow any air to
escape the chamber.
Escaping air will hiss as it leaves the chamber.
d. Tighten the oil ller plug.
7. Test the jack again by raising the lifting arm and
ensuring that it does not drop without intervention.
Repeat this process if necessary. If the issue is not
resolved after several attempts, contact Draper Tools
for assistance.
1 Fig.
2 Fig.
Twisting the handle shaft anticlockwise opens the
release valve and lowers the lifting arm (Fig. 1).
Twisting the handle shaft clockwise closes the release
valve (Fig. 2).
6. Operating Instructions
– 9 –
EN
6.2 Raising a Load
1. Position the jack directly beneath the approved
vehicle lifting point.
See the vehicle manufacturer information for the
approved lifting points.
2. Use the handle shaft (4) to twist the release valve (9)
clockwise until strong resistance is felt.
3. Pump the handle shaft down and up until contact is
made with the vehicle and check that the saddle (4) is
positioned correctly.
4. With the handle shaft in the handle socket (5), pump
it down and up to lift the vehicle.
Use the full stroke range to lift more quickly.
Important: If the jack drops under load, safely lower
the load (see 6.3) and bleed the piston chamber
(see 6.1).
5. Immediately secure the raised vehicle with an
appropriate axle stand, placing it as instructed in the
manufacturer information.
6.3 Lowering a Load
WARNING! Always ensure that there are no
persons or obstacles beneath the vehicle before
lowering.
1. Gently pump the handle shaft (4) to raise the vehicle
slightly and allow the axle stand to be removed safely.
2. When the axle stand is clear, use the handle shaft to
carefully twist the release valve (9) anticlockwise to
gently lower the load.
Do not turn the release valve more than a half turn at
a time during lowering.
3 Fig.
Pumping the handle down and up raises the lifting arm if
the release valve is closed (Fig. 3).
7. Maintenance
– 10 –
Important: Maintenance and repair of the jack must
only be performed by qualied personnel with
sucient knowledge of the hydraulics systems used
in these devices.
7.1 General Maintenance
• Keep the jack clean and regularly lubricate all
moving parts.
− Dust and debris may cause components to
become clogged or jammed, and the product
may not perform at its best.
• Protect the jack and its components from adverse
environmental and weather conditions, both during
use and when stored.
− The components may rust if exposed to damp air
for prolonged periods.
• Use only spare parts supplied by Draper Tools.
• Before each use, check for bent, broken, cracked or
loose parts, and ensure that the wheels rotate freely.
7.2 Checking and Replacing the Oil
To extend the working life of the product, keep the oil at
an appropriate level and replace it after periods of
prolonged intensive use.
CAUTION! Use AW 22 hydraulic oil. Never use
brake or engine oil.
WARNING! Oil spillage may cause the operating
surface to become slippery. Do not operate the
jack on oily surfaces.
To check, drain and rell the oil capsule:
1. Place the jack on a level, horizontal surface.
2. Fully lower the lifting arm (6) and handle shaft (4).
3. Unscrew and remove the pump cover plate (2).
4. Remove the oil ller plug (7) and check the oil level.
Important: The correct oil level is 5mm below the
ller plug hole.
5. If the oil is dirty or needs replacing:
a. Drain any remaining contents into a container.
b. Rell the chamber with new oil as required,
keeping the oil free of dirt.
CAUTION! Excessive quantities of oil may
render the jack inoperable.
6. Replace the oil ller plug and wipe away any
excess oil.
7. Screw the pump cover plate back into place and
return the handle shaft to an upright position.
Always drain the jack of oil before disposal.
Dispose of oil according to local regulations.
7.3 Storing the Jack
When the jack is not in use:
• Detach the handle shaft (4).
• Ensure that the lifting arm (6) is fully lowered
and apply an anti-corrosion product to the pistons
if appropriate.
• Store the jack in a clean and dry location, out of reach
of children.
7. Maintenance
– 11 –
EN
Problem Possible Cause Remedy
The lifting arm does not raise when
the handle shaft is pumped.
The release valve is not fully closed. Use the handle shaft to twist the
release valve clockwise until strong
resistance is felt and bleed the
piston if necessary.
The maximum load has been
exceeded.
Use an appropriately rated jack or
reduce the weight of the load.
DO NOT adjust the overload valve.
The lifting arm fulcrum bar is
not lubricated.
Use a grease gun to apply oil to the
grease nipple.
The piston system is corroded. DO NOT use the jack. Contact
Draper Tools to discuss repair or
replacement options.
The saddle drops once lifted. The release valve is not fully closed. Use the handle shaft to twist the
release valve clockwise until strong
resistance is felt
and bleed the piston if necessary.
The hydraulics mechanism
is damaged.
DO NOT use the jack. Contact
Draper Tools to discuss repair or
replacement options.
The handle shaft cannot be
operated or raises the saddle slowly.
The piston system is not
appropriately lubricated.
Follow steps in section 6.1.
7.4 Troubleshooting
For spare parts, servicing, and repair and replacement
options, please contact the Draper Tools Product
Helpline for details of your nearest authorised agent.
Draper Tools will endeavour to hold any spare parts, if
applicable, for seven years from the date that it sells the
nal matching stock item.
Any servicing or repairs carried out by unauthorised
personnel or installation of spare parts not supplied by
Draper Tools will invalidate your warranty.
Important: For safety, ALWAYS drain and clean the
product of any oil before returning it to Draper Tools or its
authorised agent. Store these materials in suitable
containers and dispose of them in accordance with local
regulations. Draper Tools and its agents cannot be
responsible for the disposal of these substances.
At the end of its working life, dispose of the product
responsibly and in line with local regulations. Recycle
where possible.
• DO NOT dispose of this product with domestic waste;
most local authorities provide appropriate recycling
facilities.
• Dispose of oil separately and in accordance with local
regulations; DO NOT abandon it in the environment.
8. Spares, Returns and Disposal
– 12 –
9. Warranty
Draper Tools products are carefully tested and inspected
before shipment and are guaranteed to be free from
defective materials and workmanship.
Should the tool develop a fault, return the complete tool
to your nearest distributor or contact Draper Tools
directly. Contact information can be found at the back of
this manual.
Proof of purchase must be provided.
If, upon inspection, it is found that the fault occurring is
due to defective materials or workmanship, repairs will
be carried out free of charge. This warranty period covers
parts and labour for 12 months from the date of
purchase. Where tools have been hired out, the warranty
period covers 90 days from the date of purchase.
This warranty does not apply to any consumable parts,
batteries or normal wear and tear, nor does it cover any
damage caused by misuse, careless or unsafe handling,
alterations, accidents, or repairs attempted or made by
any personnel other than the authorised Draper Tools
repair agent.
In all cases, to make a claim for faulty workmanship or
materials within the standard warranty period, please
contact or return the product to the place of purchase.
Proof of purchase may be required.
If the place of purchase is no longer trading or if you
experience any diculties with your warranty, please
contact Customer Services with the product details and
your proof of purchase. Contact details can be found at
the back of this manual.
If the tool is not covered by the terms of this warranty,
repairs and carriage charges will be quoted and charged
accordingly.
This warranty supersedes any other guarantees
expressed or implied and variations of its terms are not
authorised.
Your Draper Tools guarantee is not eective until you can
produce, upon request, a dated receipt or invoice to
verify your purchase within the guarantee period.
Please note that this warranty is an additional benet
and does not aect your statutory rights.
Draper Tools Limited
– 13 –
10. Explanation of Symbols
Read the instruction manual
Warning!
Do not abandon in the environment
Use only on level surfaces
Apply the handbrake and put the vehicle
in gear
Chock all grounded wheels
Support raised vehicles with axle stands
Do not work under vehicles when
supported only by a jack
European conformity
UK Conformity Assessed
– 14 –
Notes
– 15 –
EN
© Published by Draper Tools Limited© Published by Draper Tools Limited
Delta International
Delta International BV
Oude Graaf 8
6002 NL
Weert
Netherlands
Contact Details
Draper Tools
Draper Tools Limited
Hursley Road
Chandler’s Ford
Eastleigh
Hampshire
SO53 1YF
UK
Website: drapertools.com
Email: [email protected]
Product Helpline: +44 (0) 23 8049 4344
Telephone Sales Desk: +44 (0) 23 8049 4333
General Enquiries: +44 (0) 23 8026 6355
General Fax: +44 (0) 23 8026 0784
Please contact the Draper Tools Product Helpline for repair and servicing enquiries.
