JET VBS-3612 , 36" Vertical Bandsaw User Manual

Operating Instructions and Parts Manual

36-inch Metalworking Band Saw

Model VBS-3612

JET

427 New Sanford Road

LaVergne, Tennessee 37086 Part No. M-414470A

Ph.: 800-274-6848 Revision E1 10/2018

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Warranty and Service

JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please

contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.

Warranty Period

The general warranty lasts for the time period specified in the literature included with your product or on the official

JET branded website.

• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)

• Accessories carry a limited warranty of one year from the date of receipt.

• Consumable items are defined as expendable parts or accessories expected to become inoperable within a

reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered

This warranty covers only the initial purchaser of the product from the date of delivery.

What is Covered

This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty

does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,

improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.

Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may

void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.

Warranty Limitations

Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a

Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support

Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof

of initial purchase when calling. If a product requires further inspection, the Technical Service representative will

explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the

United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service

Center Locator on the JET website.

More Information

JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor

or visit the JET website.

How State Law Applies

This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty

JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.

EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN

IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR

INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR

PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR

CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are

given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,

those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason

whatsoever. JET

branded products are not sold in Canada by JPW Industries, Inc.

Product Listing with Warranty Period

90 Days – Parts; Consumable items

1 Year – Motors; Machine Accessories

2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used

for industrial or commercial purposes

5 Year – Woodworking Machinery

Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist

Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools

NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,

Inc., or any of its successors in interest to the JET brand.

Table of Contents

Warranty and Service .................................................................................................................................... 2

Table of Contents .......................................................................................................................................... 3

Warning ......................................................................................................................................................... 4

Introduction.................................................................................................................................................... 6

Specifications ................................................................................................................................................ 6

Features and Terminology ............................................................................................................................ 7

Unpacking ..................................................................................................................................................... 8

Contents of the Shipping Container .......................................................................................................... 8

Installation and Assembly ............................................................................................................................. 9

Fence ......................................................................................................................................................... 9

Feed Screw ............................................................................................................................................... 9

Shear ......................................................................................................................................................... 9

Circle Cutting Attachment .......................................................................................................................... 9

Grounding Instructions ................................................................................................................................ 10

Extension cords ....................................................................................................................................... 10

230 Volt, Three Phase Operation ............................................................................................................ 10

Converting from 230 Volt to 460 Volt (Three Phase) .............................................................................. 11

Three-Phase Test Run ............................................................................................................................ 11

Adjustments ................................................................................................................................................ 11

Blade Removal and Installation ............................................................................................................... 11

Blade Tension .......................................................................................................................................... 12

Blade Tracking ......................................................................................................................................... 12

Guide Post ............................................................................................................................................... 13

Blade Guides ........................................................................................................................................... 13

Squaring Work Table with Blade ............................................................................................................. 14

Auxiliary Table ......................................................................................................................................... 14

Replacing Drive Belts .............................................................................................................................. 14

Work Lamp Bulb ...................................................................................................................................... 15

Band Saw Operation ................................................................................................................................... 15

Blade Break-In Procedure ....................................................................................................................... 15

Setting Blade Speed ................................................................................................................................ 15

Evaluating Cutting Efficiency ................................................................................................................... 16

Welder Operation ........................................................................................................................................ 16

Shearing .................................................................................................................................................. 16

Removing Teeth ...................................................................................................................................... 17

W elding .................................................................................................................................................... 17

Annealin g ................................................................................................................................................. 18

Blade Selection ........................................................................................................................................... 19

Width........................................................................................................................................................ 19

Gage ........................................................................................................................................................ 20

Pitch ......................................................................................................................................................... 20

Shape ...................................................................................................................................................... 20

Set ........................................................................................................................................................... 21

Material .................................................................................................................................................... 21

Blade Breakage ....................................................................................................................................... 21

Speed and Pitch Chart ................................................................................................................................ 23

Typical Band Saw Operations ..................................................................................................................... 24

Troubleshooting – Mechanical and Electrical Problems ............................................................................. 26

Replacement Parts ...................................................................................................................................... 29

Parts List: VBS-3612 Band Saw .............................................................................................................. 30

Optional Accessories ............................................................................................................................... 34

VBS-3612 Band Saw ............................................................................................................................... 35

VBS-3612 Band Saw ............................................................................................................................... 36

Parts List: Welder, Shear and Work Lamp Assemblies .......................................................................... 37

Welder, Shear and Work Lamp Assemblies............................................................................................ 39

Electrical Connections – 3Ph, 230/460V ..................................................................................................... 40

Electrical Connections – 3Ph, 230/460V ..................................................................................................... 41

Electrical Box .............................................................................................................................................. 42

Warning

1. Read and understand the entire owner’s manual before attempting assembly or operation.

2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with

all of these warnings may cause serious injury.

3. Replace the warning labels if they become obscured or removed.

4. This band saw is designed and intended for use by properly trained and experienced personnel only.

If you are not familiar with the proper and safe operation of a band saw, do not use until proper

training and knowledge have been obtained.

5. Do not use this band saw for other than its intended use. If used for other purposes, JET disclaims

any real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear approved safety glasses/face shields while using this band saw. Everyday eyeglasses

only have impact resistant lenses; they are not safety glasses.

7. Before operating this band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past

the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips

are recommended. Do not wear gloves.

8. Wear ear protectors (plugs or muffs) during extended periods of operation.

9. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

10. Make certain the switch is in the OFF position before connecting the machine to the power supply.

11. Make certain the machine is properly grounded.

12. Make all machine adjustments or maintenance with the machine unplugged from the power source.

13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting

wrenches are removed from the machine before turning it on.

14. Keep safety guards in place at all times when the machine is in use. If removed for maintenance

purposes, use extreme caution and replace the guards immediately.

15. Check damaged parts. Before further use of the machine, a guard or other part that is damaged

should be carefully checked to determine that it will operate properly and perform its intended

function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting

and any other conditions that may affect its operation. A guard or other part that is damaged should

be properly repaired or replaced.

16. Provide for adequate space surrounding work area and non-glare, overhead lighting.

17. Keep the floor around the machine clean and free of scrap material, oil and grease.

18. Keep visitors a safe distance from the work area. Keep children away.

19. Make your workshop child proof with padlocks, master switches or by removing starter keys.

20. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are

careless acts that can result in serious injury.

21. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other

moving parts. Do not overreach or use excessive force to perform any machine operation.

22. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for

which it was not designed. The right tool will do the job better and safer.

23. Use recommended accessories; improper accessories may be hazardous.

24. Maintain tools with care. Keep blades sharp and clean for the best and safest performance. Follow

instructions for lubricating and changing accessories.

25. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do

not use your hands.

26. Do not stand on the machine. Serious injury could occur if the machine tips over.

27. Never leave the machine running unattended. Turn the power off and do not leave the machine until

the blade comes to a complete stop.

28. Remove loose items and unnecessary work pieces from the area before starting the machine.

29. Never place hands directly in line with the saw blade.

30. Always use push sticks when cutting small material.

31. Raise or lower the blade guide only when the machine has been turned off and the blade has stopped

moving.

32. Always wear leather gloves when handling saw blades. The operator should not wear gloves when

operating the machine.

33. Do not allow the saw blade to rest against the workpiece when the saw is not running.

34. The saw must be stopped and the electrical supply must be cut off before any blade replacement,

drive belt replacement, or any periodic service or maintenance is performed on the machine.

35. Remove cut off pieces carefully, keeping hands away from the blade. The saw must be stopped and

the electrical supply cut off or machine unplugged before reaching into the cutting area.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or

possible machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly

even death.

- - SAVE THESE INSTRUCTIONS - -

WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling,

welding and other construction activities contain chemicals known to the State of California to cause

cancer and birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead based paint

• crystalline silica from bricks, cement and other masonry products

• arsenic and chromium from chemically treated lumber

Your risk of exposure varies, depending on how often you do this type of work. To reduce your

exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment,

such as dust masks that are specifically designed to filter out microscopic particles. For more

information go to http://www.p65warnings.ca.gov/ and http://www.p65warnings.ca.gov/wood.

WARNING: This product can expose you to chemicals including lead which is known to the State

of California to cause cancer and birth defects or other reproductive harm. For more information go to

http://www.p65warnings.ca.gov.

Introduction

This manual is provided by JET covering the safe operation and maintenance procedures for a JET

Model VBS-3612 Band Saw. This manual contains instructions on installation, safety precautions, general

operating procedures, maintenance instructions and parts breakdown. This machine has been designed

and constructed to provide consistent, long-term operation if used in accordance with instructions set

forth in this manual. If there are any questions or comments, please contact either your local supplier or

JET. JET can also be reached at our web site: www.jettools.com.

Specifications

Model Number ................................................................................................................................. VBS-3612

Stock Number ..................................................................................................................................... 414470

Blade Speeds (SFPM) ....................................................................................... Low 50-410; High 540-4925

Height Capacity, Maximum (in.) .................................................................................................................. 12

Throat Capacity, Maximum (in.) .................................................................................................................. 36

Table Size, Main (L x W)(in.)................................................................................................... 23-5/8 x 27-1/2

Table Size, Auxiliary (L x W)(in.) ............................................................................................. 17-3/4 x 27-1/2

Table Height at 90° (in.) .............................................................................................................................. 40

Table Tilt (deg.) ............................................................................................................................ 10° L, 45° R

Welder (KVA) ............................................................................................................................................. 4.2

Blade Length, approx. (in.) .................................................................................................. 195-1/4 – 198-1/4

Blade Width (in.) .................................................................................................................... 1/8 min., 1 max.

Motor ............................................................................. TEFC, 3HP, 3Ph, 230/460V (prewired 230V), 60Hz

Floor Space Required (LxWxH)(in.) ............................................................................................ 69 x 32 x 81

Net Weight (lbs.) .................................................................................................................................... 1,760

The above specifications were current at the time this manual was published, but because of our policy of

continuous improvement, JET reserves the right to change specifications at any time and without prior

notice, without incurring obligations.

Features and Terminology

1 – Main Work Table

2 – Work Lamp

3 – Blade Tension Handwheel

4 – Auxiliary Work Table

5 – Variable Speed Handwheel

6 – Chip Port

7 – Gear Shift Lever

8 – Rod for Circle Cutting Attachment

9 – Guide Post Lock Knob

10 – Guide Post Raise/Lower Handwheel

11 – Blade Tracking Knob

12 – Electrical box

13 – Blade Speed readout (SFPM)

14 – Power Indicator Light

15 – Control Panel Lockout

16 – Emergency Stop Button

17 – Blade Start Button

18 – Blade Stop Button

19 – Shear

20 – Weld Switch

21 – Anneal Switch

22 – Clamp Pressure Selector

23 – Clamp Jaws

24 – Grinding Wheel Switch

25 – Grinding Wheel

26 – Clamp Handles

27 – Blade Tension Gauge

28 – Chip Blower Hose

Unpacking

Open shipping container and check for shipping

damage. Report any damage immediately to

your distributor and shipping agent. Do not

discard any shipping material until the Band Saw

is set up and running properly.

Compare the contents of your container with the

following parts list to make sure all parts are

intact. Missing parts, if any, should be reported

to your distributor. Read the instruction manual

thoroughly for assembly, maintenance and

safety instructions.

Contents of the Shipping Container

1 Band Saw

1 Fence

1 Feed Screw

1 Miter Gauge

1 Circle Cutting Attachment

1 Shear

1 Tool box, containing:

1 Reversible Screwdriver

2 Socket Head Cap Screws, 5/16” x 1”

2 Socket Head Cap Screws, 5/16” x 5/8”

1 Eye Bolt

1 Knob

1 Set of Hex Wrenches

1 Wrench, 26mm

1 Set of Keys for control panel

1 Set of Keys for rear door

1 Owner's Manual

1 Warranty Card

Read and understand the entire contents of this manual before attempting set-up

or operation! Failure to comply may cause serious injury.

Installation and Assembly

Tools required for assembly:

Forklift with strap or chain

Eye bolt (provided)

Set of hex wrenches (provided)

Remove all crating and plastic from around the

band saw. Remove any lag screws or holding

straps which secure the band saw to the wood

pallet.

Remove the eye bolt from the tool box, and

screw it into the hole at the top of the machine.

Use a forklift with a strap or chain connected to

the eye bolt to lift the band saw from the pallet.

Move the band saw to its permanent location

which should be dry, well ventilated, with

sufficient lighting. Leave enough space on all

sides to handle long stock or perform routine

maintenance on the machine. Make sure the

floor is level and able to support the weight of

the machine.

The Band Saw may be further stabilized by

securing it to the floor using lag screws through

the four holes in the stand.

Areas of the Band Saw have been given a

protective coating at the factory. This should be

removed with a soft cloth moistened with

kerosene or mineral spirits. Do not get solvents

near plastic or rubber parts, and do not use an

abrasive pad as it may scratch metal surfaces.

Fence

Place the fence (Figure 1) onto the groove in the

table as shown, and screw in the knob (from the

toolbox) to tighten the fence in position.

Feed Screw

Use two socket head cap screws (provided) to

mount the feed screw to the front edge of the

table (Figure 1). Use a 6mm hex wrench to

tighten the screws.

Shear

Mount the shear to the back edge of the band

saw with two socket head cap screws

(provided), as shown in Figure 2.

Circle Cutting Attachment

To use the circle cutting attachment, mount it to

the rod as shown in Figure 3.

Figure 1

Figure 2

Figure 3

Grounding Instructions

Electrical connections must

be made by a qualified electrician in

compliance with all relevant codes. This

machine must be properly grounded to help

prevent electrical shock and possible fatal

injury.

This machine must be grounded. In the event of

a malfunction or breakdown, grounding provides

a path of least resistance for electric current to

reduce the risk of electric shock.

Improper connection of the equipment-

grounding conductor can result in a risk of

electric shock. The conductor with insulation

having an outer surface that is green with or

without yellow stripes, is the equipment-

grounding conductor. If repair or replacement of

the electric cord or plug is necessary, do not

connect the equipment-grounding conductor to a

live terminal.

Check with a qualified electrician or service

personnel if the grounding instructions are not

completely understood, or if in doubt as to

whether the tool is properly grounded.

Repair or replace a damaged or worn cord

immediately.

Make sure the voltage of your power supply

matches the specifications on the motor plate of

the Band Saw. The machine should be

connected to a dedicated circuit.

Extension cords

The use of an extension cord is not

recommended for this Band Saw. But if one is

necessary, make sure the cord rating is suitable

for the amperage listed on the machine’s motor

plate. An undersized cord will cause a drop in

line voltage resulting in loss of power and

overheating.

Use the chart in Figure 4 as a general guide in

choosing the correct size cord. If in doubt, use

the next heavier gauge. The smaller the gauge

number, the heavier the cord.

230 Volt, Three Phase Operation

The three-phase model is factory wired for 230

volt, but can be converted to 460 volt if so

desired (see “Converting From 230 Volt to 460

Volt”). You may either install a plug or “hard-

wire” the Band Saw directly to a control panel.

If you are connecting a plug, use a proper UL-

listed plug suitable for 230 volt operation.

Recommended Gauges (AWG) of Extension Cords

Amps

Extension Cord Length *

feet

100

feet

150

feet

200

feet

< 5 16 16 16 14 12 12

5 to 8 16 16 14 12 10 NR

8 to 12 14 14 12 10 NR NR

12 to 15 12 12 10 10 NR NR

15 to 20 10 10 10 NR NR NR

21 to 30 10 NR NR NR NR NR

*based on limiting the line voltage drop to 5V at 150% of the

rated amperes.

NR: Not Recommended.

Figure 4

If the Band Saw is to be hard-wired to a panel,

make sure a disconnect is available for the

operator. During hard-wiring of the Band Saw,

make sure the fuses have been removed or the

breakers have been tripped in the circuit to

which the Band Saw will be connected. Place a

warning placard on the fuse holder or circuit

breaker to prevent it being turned on while the

machine is being wired.

Converting from 230 Volt to 460 Volt

(Three Phase)

To convert from 230 volt to 460 volt:

1. In the band saw’s electrical box, change the

setting on the dial of the overload relay

(“FR” on page 42).

2. All re-wiring is done in the electrical box

only, by moving the jumpers at the terminal

block. Re-connect jumpers from 230V to

460V positions as shown in the diagram

inside the electrical box. (The diagram is

also included in the back of this manual.)

3. If using a plug, install a proper UL-listed

plug suitable for 460 volt operation.

IMPORTANT: Consult the diagrams on pages

40-42 for any clarification of these changes on

230V to 460V conversion.

Three-Phase Test Run

After wiring the band saw, you should check that

the wires have been connected properly.

Connect machine to the power source and turn

it on for an instant to watch the direction of blade

movement.

If the blade runs upward instead of downward,

disconnect machine from power, and switch

any two of the three leads in the motor junction

box (see “Electrical Connections”, page 40).

Adjustments

Blade Removal and Installation

Wear leather gloves when

removing or installing band saw blades. New

blades usually come in a coiled position; to

prevent injury, hold the blade with one hand

while carefully uncoiling it with the other.

1. Disconnect machine from power source.

2. Open the upper and lower doors, and swing

away the guard (Figure 5).

3. Remove the block from the front edge of the

table (Figure 5).

Figure 5

4. Loosen tension on the blade by turning the

tension handwheel (Figure 6) to the left.

5. Remove the worn blade and install the new

blade, making sure the teeth face downward

where they pass through the slot in the

table.

6. Use the tension handwheel to tighten the

tension on the blade.

7. Proceed with “Blade Tension” and “Blade

Tracking” before operating the band saw.

Blade Tension

Rotate blade tension handwheel to the right to

increase tension on the blade, to the left to

decrease tension on the blade. Initially, set the

blade tension to correspond to the width of your

blade, as indicated on the tension gauge (Figure

6). As you become familiar with the saw, you

may find it necessary to change the blade

tension from the initial setting, depending on the

width of the blade as well as the material being

worked.

Keep in mind that too much or too little blade

tension can cause blade breakage and/or poor

cutting performance.

If the band saw is not to be used for a period of

time, release tension on the blade – this will

prolong its life. First make a note of the specific

tension setting for that blade. The tension can

then be re-established quickly when operations

are resumed.

Blade Tracking

1. Disconnect machine from power source.

2. Open the top blade wheel doors.

3. Move the gear shift lever into neutral

position (straight down).

4. Move the upper and lower blade guides

away from the blade (see “Blade Guides”).

5. Rotate upper blade wheel by hand,

observing the position of the blade as it

rides upon the wheel. The blade should

track as near the center of the wheel as

possible.

6. If the blade does not track properly, rotate

the blade tracking knob (Figure 6) clockwise

to move the blade toward the front of the

wheel (as viewed from the front of the saw)

or counterclockwise to move the blade

toward the rear of the wheel. NOTE: This

will also move the blade away from or

toward the stoppers on the blade guide

assemblies, as shown in Figure 7.

Figure 6

Figure 7

IMPORTANT: These are sensitive

adjustments; make them gradually and

allow the blade time to react to the changes.

7. When satisfied, return the upper and lower

blade guides close to the blade.

8. Close upper and lower doors.

Guide Post

For effective cutting and for safety’s sake, there

should be a minimum amount of space between

the top of the workpiece and the bottom of the

blade guides. Loosen the locking knob (see

Figure 6) and rotate the handwheel (Figure 6) to

raise or lower the guide post so that the guides

clear the workpiece by about 3/16”.

Blade Guides

Blade guides must be

properly adjusted or damage may occur to

the blade and/or guides.

1. Loosen the two socket head cap screws on

the guide housing. See Figure 8.

2. Move the guide support forward or

backward in accordance with the width of

the blade. The front end of the blade guides

should be adjusted approximately 1/8”

behind the blade teeth. See Figure 8.

3. Tighten the hex cap screws securely.

4. This procedure should be done for both

upper and lower guide housings.

5. Loosen the socket head cap screws (Figure

9) on the blade guides.

6. Move the blade guides so they are as close

to the blade as possible without touching it.

7. Tighten the socket head cap screws (Figure

9).

8. This procedure should be done for both

upper and lower blade guides.

As the blade guides receive use, they will

become worn at the front end. If the blade

guides become difficult to adjust, switch the left

and right blade guides (Figure 10).

The stopper positioned behind the back edge of

the blade (Figure 10) will also become worn with

use, and the friction of the shaft with the saw

blade may cause lines in the surface of the

stopper. If this occurs, loosen the socket head

cap screw, and rotate the stopper to either side

to change its position on the blade. Re-tighten

socket head cap screw.

Figure 8

Figure 9

Figure 10

Squaring Work Table with Blade

1. Place the table in horizontal position with “0”

on the scale (Figure 11).

2. Place a machinist’s square on the table and

against the blade as shown.

3. If the square is not flush against the blade,

loosen the screw below the table (Figure 11)

with a 26mm wrench (provided).

4. Tilt the table as needed until the square is

flush with blade. Retighten the screw.

5. Make sure the pointer is set at “0” on the

scale. If it needs slight adjustment, loosen

the screw and shift the pointer until it aligns

with “0”. Re-tighten the screw.

Auxiliary Table

1. After the main work table has been set

perpendicular to the blade, use a straight

edge to confirm that the auxiliary table is

level with the main table, as shown in Figure

12. If the auxiliary table is not level with the

main table, make adjustments as follows.

2. To tilt the auxiliary table left or right, loosen

the screws (A, Figure 12) and turn one of

the stops (B, Figure 12) as needed. Re-

tighten screws (A, Figure 12) securely after

adjustment.

3. To adjust the table front to back, loosen

screws (C, Figure 12). Re-tighten screws

securely after adjustment.

Replacing Drive Belts

(See Figure 13)

1. Disconnect machine from power source.

2. To remove the motor drive belt, loosen the

four screws at the base of the motor. Lift up

on the motor to slacken and remove the

belt.

3. To remove the air compressor drive belt,

loosen the four hex nuts on the base of the

air compressor and slide the compressor in

the direction of the motor. After installing a

new belt, slide the compressor away from

the motor to tension the belt, and re-tighten

the four hex nuts.

4. To remove the gearbox drive belt, loosen

the hex nuts on the base of the lower

variator, and slide the lower variator upward

to slacken and remove the belt.

5. To remove the variator belt, loosen the four

hex nuts on the variator and push the

variator upward to slacken the belt.

Figure 11

Figure 12

Figure 13

6. After installing new belts, make sure they

are tensioned properly.

Work Lamp Bulb

The Work Lamp uses a 20W/120V halogen

bulb.

Band Saw Operation

Consult “Features and Terminology” on page 7

for identification of the controls.

Unlock the control panel using the provided

keys.

Never operate the band saw

without blade covers in place and secured.

Blade Break-In Procedure

New blades are very sharp and, therefore, have

a tooth geometry that is easily damaged if a

careful break-in procedure is not followed.

Consult the blade manufacturer’s literature for

break-in of specific blades on specific materials.

The following procedure will be adequate,

however, for break-in of JET-supplied blades on

lower alloy ferrous materials.

1. Use a section of round stock.

2. Operate the saw at low speed. Start the cut

with a very light feed rate.

3. When the saw has completed about 1/3 of

the cut, increase the feed rate slightly and

allow the saw to complete the cut.

4. Keep the feed rate at the same setting and

begin a second cut on the same or similar

workpiece.

5. When the saw has completed about 1/3 of

the cut, increase the feed rate while

watching the chip formation until cutting is at

its most efficient rate (refer to “Evaluating

Cutting Efficiency” below). Allow the saw to

complete the cut.

6. The blade is now considered ready for use.

Setting Blade Speed

1. Refer to the Speed and Pitch selection chart

on page 23. Select the speed setting for the

material to be cut.

2. While the machine is NOT running, move

the gear shift lever to the required speed

setting (high or low). See Figure 14.

Move the gear shift lever

only when the machine is NOT running, to

prevent damage to the gearbox.

Figure 14

3. Start the saw using the pushbutton.

4. Turn the speed setting handwheel (Figure

14) to the required speed. Turning the

handwheel clockwise increases speed.

Turning counterclockwise decreases speed.

Rotate the speed setting

handwheel only when the band saw is

running.

Evaluating Cutting Efficiency

The best way to determine whether the blade is

cutting efficiently is to observe the chips formed

by the cutting.

• If the chip formation is powdery, then the

feed is much too light, or the blade is dull.

• If the chips formed are curled, but colored –

blue or straw colored from heat generated

during the cut – then the feed rate is too

high.

• If the chips are slightly curled and are not

colored by heat – the blade is sufficiently

sharp and is cutting at its most efficient rate.

Welder Operation

Wear eye protection while

operating the welder. Use care when

handling the blade after welding to avoid

burns.

The welding procedure involves the following

steps: Shearing the blade, grinding teeth to

allow for the weld area, the actual welding,

inspection of the blade, annealing, grinding and

a final inspection of the blade. This procedure

can be accomplished using the shear and

welder assemblies on your band saw. Proceed

as follows:

Shearing

Cut the blade to the longest length needed for

the band saw. Using the shear to cut your blade

will ensure that the blade ends are cut flat,

square and smooth.

1. Place the blade in the shear as shown in

Figure 15. Make sure the blade is held

square with the shear knife, so that the cut

will be square with the blade.

2. Position the blade so that the cut is made at

a place that allows for uniform spacing of

the teeth. See Figure 16.

3. Push down the handle.

Figure 15

Figure 16

IMPORTANT: If a blade has been cut by using

snips, the ends of the blade must be ground

square before welding them together, as shown

in Figure 17.

Removing Teeth

In fine pitched blades, one or more of the teeth

on each side of the cut may need to be removed

by grinding so that the weld area of the blade is

uniform and the teeth will be uniformly spaced.

See Figure 16.

Welding

4. Carefully clean the ends of the blade which

will contact the welder jaws. Remove any

dirt, oil, scale and oxide.

Any rust (oxide) on the blade

in the vicinity of the weld must be ground off

before the blade can be welded.

5. Turn pressure knob to “0” position (pointed

downward). NOTE: There will be some

resistance when turning the knob.

6. Insert one end of the blade in the left clamp

(Figure 18). Position the back edge of the

blade against the back edge of the left

clamp. Then position the end of the blade

midway between the left and right clamps.

Tighten the left clamp.

7. Insert the other end of the blade in the right

clamp. Position the back edge of the blade

against the back of the right clamp. Then

butt the end of the blade against the other

end of the blade (the blade ends need to be

in contact with each other). Tighten the right

clamp.

8. Set the pressure selector switch

(counterclockwise rotation) to the

approximate setting required for the width of

the blade being welded.

Keep hands clear of the weld

area and the clamp jaws during welding.

9. Press and hold the weld button (Figure 18).

When the weld button is pushed, the left

clamp moves to the right to apply pressure

to the blade ends. At the same time, sparks

will come from the blade ends as they are

being welded. Do not release weld button

until the blade joint is “red hot.”

10. Release the weld button, and wait 3 or 4

seconds until blade returns to original color.

Unclamp the blade.

11. Rotate the pressure selector switch back to

“0”.

Figure 17

Figure 18

The welder is designed for

intermittent use. Repeated welding within a

short period of time may cause the welder to

overheat.

12. Remove the blade from the clamps, and

carefully inspect it. The spacing of the teeth

should be uniform and the weld should be

located in the center of the gullet.

Misalignment is easily noted at this time

from the weld appearance. See Figure 19

for examples of incorrect welds.

13. If the weld is imperfect, refer to the trouble-

shooting section on page 28 for possible

remedies to any problems. Make corrections

before annealing.

Annealing

The blade must now be annealed, or cooled at a

controlled rate to prevent it from becoming too

brittle.

14. Turn the pressure selector knob all the way

to the left so the clamp jaws are closest to

each other.

15. Insert the blade into the clamps so the weld

area is centered between the clamps.

Secure the blade in the jaws with the clamp

handles.

16. Quickly press and release (jog) the anneal

button (Figure 18). Repeat the press-and-

release process until you see a slightly red

glow from the weld area.

Do not press and hold the

anneal push button. The weld will be

overheated and will fail due to the excessive

heat.

17. Release both blade clamps, allow the blade

to cool, then remove the blade from the

clamps.

18. Check the integrity of the weld. Bend the

blade to form a radius at the point of the

weld. The size of the radius should be

approximately the same as the radius of the

band saw drive wheel. The weld must hold

and not break or crack after forming the

radius. If the weld breaks, cut away the

welded area and repeat the welding-

annealing process.

19. Check to make sure the welded section is

the same thickness as the rest of the blade.

If not, grind off excess weld material using

the grinder (Figure 20). Figure 21 illustrates

some unacceptable grindings.

Figure 19

Figure 20

Figure 21

If the blade is thicker at the

weld than at the rest of the blade, using the

blade may damage the guides.

20. When grinding, do not hit the teeth, or grind

deeper than the thickness of the blade; or

burn or overheat the weld area. Be sure to

remove flash from the back edge of the

blade. Any flash or “stub” teeth which

project beyond the normal set or height of

the other teeth must be ground off.

Clean Up

It is very important that the clamp jaws be kept

clean at all times. The jaws or inserts must be

wiped or scraped clean after every weld. Doing

this will ensure better welds by holding proper

alignment, preventing flash from becoming

embedded in the blade, and preventing shorts or

poor electrical contact.

Blade Selection

Using the proper blade for the job will increase

the operating efficiency of your band saw, help

reduce necessary saw maintenance, and

improve your productivity. Thus, it is important to

follow certain guidelines when selecting a saw

blade. Blade breakage, teeth stripping, crooked

cuts, and other common complaints are, in most

instances, caused by using the wrong blade.

Consider these factors when selecting a blade:

• The type of material you will be cutting.

• The thickness of the workpiece.

• The features of the workpiece, such as

bends or curves with small radii.

These factors are important because they

involve basic concepts of saw blade design.

There are six blade features that are normally

changed to meet certain sawing requirements:

1. width

2. gage

3. pitch (number of teeth per inch)

4. tooth form (or shape)

5. the “set” of the teeth

6. the blade material itself

Width

Band saw width is measured from the back of

the blade to the tip of the tooth. Always use the

widest blade possible that still performs the

needed job. Generally, wider blades are used

for straight cutting. Narrower blades are used

when the part being cut has curves with small

radii. Refer to the chart in Figure 22 to select a

width for radius cutting.

The radii in this chart are all based on cutting 1-inch thick

mild steel and using manual feed. In order to cut a close

tolerance radius the following factors, in addition to the blade

width, must be considered: thickness, machinability, feed

force and the location of the pivot point. Heavy feed in thick

work, for example, results in a barrel-shaped cut.

Figure 22

Gage

Use the standard gage (blade thickness) except

when the increased thickness of the workpiece

decreases accuracy and width cannot be

increased to compensate.

Examples of heavy gage applications:

1. When radius cutting in thick materials.

2. When the maximum width usable on the

machine still provides insufficient beam

strength for the blade. (Beam strength is the

blade’s resistance to compression caused

by strong feeding or the type of material

being cut).

Pitch

Pitch is measured in “teeth per inch” (T.P.I.) and

can be constant or variable. Figure 23 shows

blades with different pitches. A fine pitch (more

teeth per inch) will cut slower but smoother. A

coarse pitch (fewer teeth per inch) will cut

rougher but faster.

As a rule of thumb, the thicker the workpiece,

the coarser will be the blade pitch. If you have to

cut a hard or very brittle material, you will

probably want to use a blade with a finer pitch in

order to get clean cuts.

Using a blade with too few teeth may cause

vibration and a rough cut, while too many teeth

may cause the gullets to fill with shavings and

overheat the blade.

As a general rule, use a blade that will have no

fewer than 6 and no more than 12 teeth in the

workpiece at any given time.

The chart on page 23 will aid in determining

pitch for a particular job.

Shape

Figure 24 shows common types of tooth shape.

Tooth shape has an effect on cutting rate.

The Regular blade, sometimes called a “raker”

blade, has evenly spaced teeth that are the

same size as the gullets, and a 0-degree rake

angle. This is a good general-purpose blade,

and often works well with ferrous metals.

The Skip type has fewer teeth and larger gullets,

providing the added chip clearance needed for

cutting softer, nonferrous materials, as well as

non-metallic applications such as wood, plastic,

cork, and composition materials.

The Hook blade has larger teeth and gullets and

a positive rake angle which permits better feed

and chip removal. It is useful for both cast iron

as well as hard, nonferrous alloys.

Figure 23

Figure 24

Variable-tooth blades combine features of the

other styles. They generally offer smooth cuts

and long blade life, while reducing noise and

vibration.

Set

The term “set” refers to the way in which the

saw teeth are bent or positioned. Bending the

teeth creates a kerf that is wider than the back

of the blade.

Set patterns are usually selected depending

upon the type of material that needs to be cut.

Three common set patterns are shown in Figure

25.

The Regular, or Raker, set is generally furnished

on blades which have 2 to 24 teeth per inch.

These blades have one tooth set to left, one to

right, and one unset tooth called a raker. The

raker set is often used for contour cutting.

The Wave set is generally furnished on blades

which have 8 to 32 teeth per inch. This set has

groups of teeth bent alternately to left and right,

which reduces the strain on individual teeth.

Blades with a wave set are used where tooth

breakage is a problem, such as in cutting thin

stock or where a variety of work is cut without

changing blades; also when the thickness of the

workpiece changes, such as cutting hollow

tubing or structurals.

The Straight set has teeth in a consistent,

alternating pattern, which is good for fast, basic

cuts where a fine finish is not important. This set

is also popular for cutting wood and plastics.

Material

Some of the most common blade materials

include:

Carbon Steel Blade – widely used because of

its general adaptability for all types of work and

for its lower cost. Excellent for cutting

nonferrous metals and plastics.

High Speed Steel Blade – resists heat

generated while cutting to a far greater extent

than carbon steel blades. Best suited for cutting

nonferrous metals.

Carbide-Tipped Blade – Best used for cutting

titanium, beryllium, and case hardened

materials.

Figure 25

Blade Breakage

Band saw blades are subject to high stresses

and breakage may sometimes be unavoidable.

However, many factors can be controlled to help

prevent most blade breakage. Here are some

common causes for breakage:

1. Misalignment of the blade guides.

2. Feeding workpiece too quickly.

3. Using a wide blade to cut a short radius

curve.

4. Excessive tension.

5. Teeth are dull or improperly set.

6. Upper guides are set too high off the

workpiece.

7. Faulty weld on blade.

Maintenance

Before doing maintenance on

the machine, disconnect it from the electrical

supply by pulling out the plug or switching

off the main switch! Failure to comply may

cause serious injury.

Use a brush to loosen accumulated chips and

debris. Use a shop vacuum to remove the

debris. Make sure the chip brush on the lower

band wheel is properly adjusted.

Lubricate the air compressor with air tool oil

about every six months, or more frequently if

necessary. Unscrew the cap (Figure 26) and

add oil. Replace cap when finished.

Add grease to the gear box through the grease

fitting; also add grease as needed to the worm

gear.

If the power cord is worn, cut, or damaged in

any way, have it replaced immediately.

Figure 26

The chart (Figure 27) identifies areas that

require cleaning and/or lubricating. Use good

quality, general purpose lubricants.

Machine Part Lubricant Frequency

Bearings Machine oil Wipe down every day and

lubricate every 6 months

Rack and sliding portion of

Guide Post

Grease every 7 days

Gear shift lever Grease every 6 months

Worm gear Grease every 3 months

Variator pulley Machine oil every 3 months

Blade tension screw Grease once a month

Air compressor reservoir Air Tool oil every 6 months

Weld clamp jaws ------- clean after each use

Rubber tire ------- wipe off daily

Work tables ------- clean daily

Figure 27

Speed and Pitch Chart

Typical Band Saw Operations

Troubleshooting – Operating Problems

Trouble Probable Cause Remedy

Saw blade is twisted.

Blade has been improperly welded. Re-weld the blade (see pages 16-19).

Blade not installed properly.

Set the guide inserts closer, and

increase blade tension.

Feeding workpiece too forcefully. Decrease feed rate.

Incorrect choice of blade.

Use a proper width blade for radius or

wavy line cutting.

Cuts not straight.

Blade tooth has improper set. File to proper set or replace blade.

Not enough blade tension. Increase tension.

Guide post too high.

Set guide post closer to the

workpiece.

Feed rate too strong. Decrease feed rate.

Blade slips off

wheel(s).

Blade not tensioned enough. Increase tension.

Wheels not aligned properly.

Contact technical service for

adjustment of wheel alignment.

Blade quickly

becomes dull.

Blade speed too fast. Use slower speed.

Wrong blade for the job. Use proper blade for workpiece.

Feed rate excessive. Decrease feed rate.

Blade warps.

Dull blade. Sharpen or replace blade.

Guide post not fixed properly. Fix guide post in position.

Blade not tensioned enough. Increase tension.

Blade not 90° to table.

Adjust table perpendicular to blade

(see page 14).

Band Saw is noisy, or

vibrates too much.

Band Saw not resting on level

surface.

Floor must be flat.

The variator pulley is damaged. Replace pulley.

Blade teeth keep

breaking.

Incorrect blade for the job. Select proper blade pitch and style.

Blade is of inferior material. Use better quality blade.

Blade becomes

damaged easily.

The blade has been over-annealed. Decrease annealing temperature.

Too large a gap between blade

guides and blade.

Adjust proper gap between guides

and blade (see page 13).

Blade too wide for short radius

cutting.

Select narrower blade appropriate to

the job.

Troubleshooting – Mechanical and Electrical Problems

Trouble Probable Cause Remedy

Machine will not

start/restart or

repeatedly trips

circuit breaker or

blows fuses.

No incoming power.

Verify machine is connected to power

source. Make sure START button is

pushed in completely, and the STOP

button is disengaged.

Cord damaged. Replace cord.

Overload automatic reset has not

reset.

When the band saw overloads on the

circuit breaker built into the motor

starter, it may take time for the

machine to cool down before restart.

Allow unit to adequately cool before

attempting restart. If problem persists,

check amp setting on the motor

starter.

Band Saw frequently trips.

One cause of overloading trips which

are not electrical in nature is too

heavy a cut. The solution is to reduce

feed pressure into the blade. If too

heavy a cut is not the problem, then

check the amp setting on the overload

relay. Match the full load amps on the

motor as noted on the motor plate. If

amp setting is correct then there is

probably a loose electrical lead.

Check amp setting on motor starter.

Building circuit breaker trips or fuse

blows.

Verify that band saw is on a circuit of

correct size. If circuit size is correct,

there is probably a loose electrical

lead. Check amp setting on motor

starter.

Switch or motor failure (how to

distinguish).

If you have access to a voltmeter, you

can separate a starter failure from a

motor failure by first, verifying

incoming voltage at 220+/-20 and

second, checking the voltage

between starter and motor at 220+/-

20. If incoming voltage is incorrect,

you have a power supply problem. If

voltage between starter and motor is

incorrect, you have a starter problem.

If voltage between starter and motor

is correct, you have a motor problem.

Motor overheated.

Clean motor of dust or debris to allow

proper air circulation. Allow motor to

cool down before restarting.

Trouble Probable Cause Remedy

Machine will not

start/restart or

repeatedly trips

circuit breaker or

blows fuses.

Motor failure.

If electric motor is suspect, you have

two options: Have a qualified

electrician test the motor for function

or remove the motor and take it to a

qualified electric motor repair shop

and have it tested.

Miswiring of the unit.

Double check to confirm all electrical

connections are correct. Refer to

appropriate wiring diagrams on pages

40 and 41 to make any needed

corrections.

Switch failure.

If the start/stop switch is suspect, you

have two options: Have a qualified

electrician test the switch for function,

or purchase a new start/stop switch

and establish if that was the problem

on changeout.

Band Saw does not

come up to speed.

Extension cord too light or too long.

Replace with adequate size and

length cord.

Low current. Contact a qualified electrician.

Troubleshooting – Welded Blade Inspection

Trouble Probable Cause Remedy

Weld is misaligned.

Dirt or scale on clamp jaws or blade.

Always keep jaws clean. Clean blade

before welding.

Blade ends not square.

Before welding, grind cut edges of the

blade until they are square. Use the

shear on the band saw for square

cuts.

Blade ends not correctly aligned when

clamped in jaws.

Align the ends properly before

clamping.

Worn clamp jaws Replace clamp jaws.

Clamp jaws not aligned correctly. Align jaws correctly.

Misaligned weld:

Blade ends are

overlapped.

Pressure knob is set for wider blade

than the one used.

Adjust the pressure knob correctly for

particular blade width.

Blade ends or clamp jaws not aligned

correctly.

Make corrections as needed.

Weld breaks when

used.

Weld is weak and incomplete;

possible “blow holes” (see Figure 19).

Cut and re-weld the blade ends.

Weld has been ground too thin. Cut and re-weld the blade ends.

Weld is not annealed correctly.

Follow annealing instructions on page

18.

Incomplete weld. Pressure knob not set correctly. Make appropriate adjustment

Improper clamping procedures.

Follow instructions on pages 16

through 19.

Limit switch (#1, page 39) not

adjusted correctly.

Adjust limit switch correctly.

Defective limit switch; doesn’t break

circuit at end of welding operation.

Replace limit switch.

Clamp jaw movement obstructed by

kinked jaw cable or tangled wires.

Bend cable and untangle wires.

Brittle weld.

Incorrect annealing heat.

Bring weld up to correct color (see

page 18).

Scale or oil on weld caused poor

annealing.

Keep clamp jaws and blade clean.

Troubleshooting – Welder Mechanical Problems

Trouble Probable Cause Remedy

Weld could not be

made. Jaws do not

move.

Wire connection is poor; connecting

point of welding switch is bad.

Change switch, or grind the

connecting port with a file.

Transformer burnt out. Change transformer, or re-wire it.

Blade has oil on it. Wipe off any oil.

Blade ends have rust on them. Grind off the rust.

Weld area melts

when weld switch is

pushed.

Welding switch is cutting off too late.

Screw the welding switch connecting

nut tighter.

Welding press is too weak.

Rotate the pressure selector knob

accordingly.

Jaw movement is too slow.

Put some oil on the rear side of the

welding lever and the two jaws.

Blade cannot be

tightly clamped with

the clamp jaws.

Clamp jaws are out of order, or

decayed.

Replace clamp jaws.

Lower jaw inserts are out of order. Replace lower jaw inserts.

Annealing doesn’t

occur when the

annealing button is

pushed.

Annealing switch connection is poor. Change the annealing switch.

Fuse is blown. Replace fuse.

Annealing button will

not return to correct

position after it is

released.

Annealing button has dust or debris

around it.

Remove the annealing button housing

and clean out any dust or debris.

Grinder will not run

when the Grinder

switch is pushed.

Grinder motor is burnt out. Change grinder motor or re-wire it.

Grinder switch is bad. Replace grinder switch.

Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call

1-800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and

Serial Number of your machine available when you call will allow us to serve you quickly and accurately.

Parts List: VBS-3612 Band Saw

(refer to breakdowns on pages 35 and 36)

Index No. Part No. Description Size Qty

1 ............... VBS3612-101 ........... Gear Box .............................................................. .................................... 1

2 ............... TS-0209101 ............. Socket Head Cap Screw ...................................... 3/8”-16 x 2-1/4” ........... 4

3 ............... TS-0720091 ............. Lock Washer ........................................................ 3/8" ............................ 26

4 ............... TS-0680041 ............. Flat Washer .......................................................... 3/8" ............................ 24

5 ............... TS-0271091 ............. Set Screw ............................................................. 3/8”-16 x 1" ................. 4

6 ............... VBS3612-106 ........... Oil Seal ................................................................. Ф40 x Ф30 x 7mm ...... 1

7 ............... VBS3612-107 ........... Oil Seal ................................................................. Ф52 x Ф30 x 7mm ...... 1

8 ............... VBS3612-108 ........... Gear Box Cover ................................................... .................................... 1

9 ............... TS-0050011 ............. Hex Cap Screw .................................................... 1/4”-20 x 1/2" .............. 4

10 ............. TS-0720071 ............. Lock Washer ........................................................ 1/4" .............................. 6

11 ............. TS-0680021 ............. Flat Washer .......................................................... 1/4" .............................. 6

12 ............. VBS3612-112 ........... Gear ..................................................................... .................................... 1

13 ............. VBS3612-113 ........... Key ....................................................................... 6 x 35mm .................... 1

14 ............. VBS3612-114 ........... Oil Seal ................................................................. Ф30 x Ф19 x 8mm ...... 1

15 ............. VBS3612-115 ........... Retaining Ring .................................................... 30 ................................ 1

16 ............. VBS3612-116 ........... Gear ..................................................................... .................................... 1

17 ............. VBS2012-0530 ......... Screw Nut ............................................................. 35mm .......................... 1

18 ............. VBS3612-118 ........... Screw Nut ............................................................. 26mm .......................... 1

19 ............. VBS3612-119 ........... Gear ..................................................................... .................................... 1

20 ............. VBS3612-120 ........... Gear Shaft ............................................................ .................................... 1

21 ............. VBS3612-121 ........... Key ....................................................................... 1/4 x 5/8" ..................... 2

22 ............. VBS3612-122 ........... Shaft Cover .......................................................... .................................... 1

23 ............. TS-0207041 ............. Socket Head Cap Screw ...................................... 1/4”-20 x 3/4" .............. 9

24 ............. VBS3612-124 ........... Gear ..................................................................... .................................... 1

25 ............. VBS3612-125 ........... Main Shaft ............................................................ .................................... 1

26 ............. VBS3612-126 ........... Retaining Ring ..................................................... 30mm .......................... 1

27 ............. VBS3612-127 ........... Main Shaft Cover ................................................. .................................... 1

28 ............. VBS3612-128 ........... Oil Seal ................................................................. Ф58 x Ф40 x 8mm ...... 1

29 ............. VBS3612-129 ........... Speed Changing Shaft ......................................... .................................... 1

30 ............. VBS3612-130 ........... Speed Changing Arm ........................................... .................................... 1

31 ............. TS-0561011 ............. Hex Nut ................................................................ 1/4"-20 ........................ 3

32 ............. VBS3612-132 ........... Shaft Stopper ....................................................... .................................... 1

33 ............. TS-0270051 ............. Socket Set Screw ................................................. 5/16”-18 x 1/2” ............ 1

34 ............. VBS3612-134 ........... Spring ................................................................... .................................... 1

35 ............. VBS3612-135 ........... Slide Block ........................................................... .................................... 1

36 ............. VBS3612-136 ........... Clutch ................................................................... .................................... 1

37 ............. VBS3612-137 ........... Brass Bushing ...................................................... .................................... 2

38 ............. VBS3612-138 ........... Brass Bushing ...................................................... .................................... 1

39 ............. VBS3612-139 ........... Speed Changing Lever ........................................ .................................... 1

40 ............. VBS3612-140 ........... Shaft Housing ...................................................... .................................... 1

41 ............. VBS3612-141 ........... Socket Head Cap Screw ...................................... 10-24 x 5/8" ................. 3

42 ............. VBS3612-142 ........... Speed Lever Ring ................................................ .................................... 1

43 ............. TS-0209031 ............. Socket Head Cap Screw ...................................... 3/8”-16 x 3/4" .............. 1

44 ............. VBS3612-144 ........... Pulley ................................................................... 10” A2 ......................... 1

45 ............. TS-0209061 ............. Socket Head Cap Screw ...................................... 3/8”-16 x 1-1/4” ........... 9

46 ............. VBS3612-146 ........... Lever Knob ........................................................... .................................... 1

47 ............. BB-6008 ................... Ball Bearing ......................................................... 6008 ............................ 1

48 ............. BB-6206 ................... Ball Bearing .......................................................... 6206 ............................ 1

49 ............. BB-6304 ................... Ball Bearing .......................................................... 6304 ............................ 1

49A ........... VBS3612-149A ........ Work Table ........................................................... .................................... 1

50 ............. VBS3612-150G ........ Table Support Frame ........................................... .................................... 1

51 ............. TS-0060071 ............. Hex Cap Screw .................................................... 3/8”-16 x 1-1/2” ........... 4

52 ............. VBS3612-152G ........ Table Support Housing ........................................ .................................... 1

53 ............. 5513572 ................... Socket Head Cap Screw ...................................... 1/2"-12 x 2” ................. 4

54 ............. TS-0720111 ............. Lock Washer ........................................................ 1/2" .............................. 8

55 ............. TS-0680061 ............. Flat Washer .......................................................... 1/2" .............................. 8

Index No. Part No. Description Size Qty

56 ............. TS-0561021 ............. Hex Nut ................................................................ 5/16”-18....................... 4

57 ............. VBS1220M-110G ..... Guide Support Housing ........................................ .................................... 1

58 ............. TS-0208061 ............. Socket Head Cap Screw ...................................... 5/16”-18 x 1" ............... 4

59 ............. TS-0720081 ............. Lock Washer ........................................................ 5/16" .......................... 34

60 ............. TS-0680031 ............. Flat Washer .......................................................... 5/16" .......................... 31

61 ............. TS-1503061 ............. Socket Head Cap Screw ...................................... M6 x 25 ....................... 2

62 ............. VBS3612-162 ........... Right-Handed Screw ............................................ 1/4 x 1" ........................ 1

63 ............. TS-0207061 ............. Socket Head Cap Screw ...................................... 1/4-20 x 1” ................... 2

64 ............. VBS3612-164 ........... Left-Handed Screw .............................................. .................................... 1

65 ............. VBS3612-165 ........... Slider .................................................................... .................................... 1

66 ............. VBS3612-166 ........... Table Tilt Adjust Screw ........................................ .................................... 1

67 ............. VBS3612-167 ........... Auxiliary Table ..................................................... .................................... 1

68 ............. VBS3612-168G ........ Auxiliary Table Support Frame ............................ .................................... 1

69 ............. VBS3612-169G ........ Table Bracket ....................................................... .................................... 2

70 ............. TS-0209061 ............. Socket Head Cap Screw ..................................... 3/8”-16 x 1-1/4” ........... 4

71 ............. TS-0209081 ............. Socket Head Cap Screw ...................................... 3/8”-16 x 1-3/4” ........... 4

72 ............. VBS3612-172G ........ Bracket ................................................................. .................................... 1

73 ............. TS-0561031 ............. Hex Nut ................................................................ 3/8"-16 ........................ 4

74 ............. VBS3612-174 ........... Adjust Screw ........................................................ .................................... 2

75 ............. VBS3612-175 ........... Miter Gauge ......................................................... .................................... 1

76 ............. TS-0208071 ............. Socket Head Cap Screw ...................................... 5/16”-18 x 1-1/4” ......... 3

77 ............. TS-1503021 ............. Socket Head Cap Screw ..................................... M6 x 10 ....................... 8

78 ............. TS-1534032 ............. Phillips Pan Head Machine Screw ....................... M5 x 8 ......................... 1

79 ............. TS-2361051 ............. Lock Washer ........................................................ M5 ............................. 19

80 ............. VBS2012-1550 ......... Rip Fence ............................................................. .................................... 1

81 ............. VBS3612-181 ........... Circle Cutting Attachment .................................... .................................... 1

82 ............. TS-0208061 ............. Socket Head Cap Screw ...................................... 5/16”-18 x 1" ............... 2

83 ............. VBS3612-183 ........... Hex Cap Screw .................................................... 1/4"-20 x 2-3/4” ........... 1

84 ............. VBS3612-184 ........... Holding Jaw.......................................................... .................................... 1

85 ............. VBS3612-185 ........... Feed Screw .......................................................... .................................... 1

................. VBS3612-1800 ......... Feed Jaw Assembly ............................................ .................................... 1

86 ............. VBS3612-186 ........... Magnifying Glass ................................................. .................................... 1

87 ............. TS-1533032 ............. Phillips Pan Head Machine Screw ....................... M5 x 10 ....................... 2

88 ............. TS-1550031 ............. Flat Washer .......................................................... M5 ............................... 2

89 ............. VBS3612-189 ........... Blade Guide Support ............................................ .................................... 1

90 ............. VBS3612-190 ........... Blade Guide Support ............................................ .................................... 1

91 ............. VBS16-132 ............... Blade Guides........................................................ .................................... 4

92 ............. TS-1503061 ............. Socket Head Cap Screw ...................................... M6 x 25 ....................... 4

93 ............. TS-1551041 ............. Lock Washer ........................................................ M6 ............................. 10

94 ............. TS-1550041 ............. Flat Washer .......................................................... M6 ............................... 4

95 ............. VBS3612-195 ........... Blade Stopper ...................................................... .................................... 1

96 ............. VBS3612-196 ........... Blade Stopper ...................................................... .................................... 1

97 ............. VBS2012-1350 ......... Blade Guide Post ................................................. .................................... 1

98 ............. VBS2012-1351 ......... Gear Rack ............................................................ .................................... 1

99 ............. TS-0206022 ............. Socket Head Cap Screw ...................................... 10-24 x 1/2" ................. 3

100 ........... VBS2012-1360 ......... Guide Post Housing ............................................. .................................... 1

101 ........... VBS3612-1101G ...... Blade Guard, Left ................................................. .................................... 1

102 ........... VBS3612-1102 ......... Blade Guard, Right .............................................. .................................... 1

103 ........... VBS2012-1400

......... Spring ................................................................... .................................... 2

104 ........... VBS2012-1410 ......... Spring Locker ....................................................... .................................... 1

105 ........... TS-0207071 ............. Socket Head Cap Screw ...................................... 1/4”-20 x 1-1/4" ........... 2

106 ........... VBS3612-1106 ......... Post Housing Spring ............................................ .................................... 1

107 ........... VBS2012-1450 ......... Post Elevating Gear ............................................. .................................... 1

108 ........... TS-1550071 ............. Flat Washer .......................................................... M10 ............................. 1

109 ........... TS-1540071 ............. Hex Nut ................................................................ M10 ............................. 2

110 ........... VBS3612-1110 ......... Guide Post Locker ............................................... .................................... 1

111 ........... VBS3612-1111 ......... Handwheel ........................................................... .................................... 1

112 ........... TS-0270051 ............. Socket Set Screw ................................................. 5/16”-18 x 1/2" ............ 1

113 ........... VBS3612-1113 ......... Handwheel Knob .................................................. .................................... 1

Index No. Part No. Description Size Qty

114 ........... VBS3612-1114 ......... Main Drive Motor .................................................. 3HP 3PH ..................... 1

115 ........... TS-0051051 ............. Hex Cap Screw .................................................... 5/16”-18 x 1" ............... 8

116 ........... VBS3612-1116 ......... Motor Pulley (serial no: 13033613 and lower) ..... 4-1/8” A3 ..................... 1

................. VBS3612-1116N ...... Motor Pulley (serial no: 13033614 and higher) .... 65mm .......................... 1

117 ........... VB-A44 ..................... V-Belt ................................................................... 2010+7070 .................. 2

................. VB-A43 ..................... V-Belt (serial no. 13123617 and higher) .............. A43 .............................. 2

118 ........... VB-A50 ..................... V-Belt ................................................................... 7300+7071 .................. 2

119 ........... BA62 ........................ V-Belt (serial no. 13033613 and lower) ............... 2010+4450 .................. 1

................. BA59 ........................ V-Belt (serial no. 13033614 and higher) .............. .................................... 1

120 ........... VBS2012-BV875 ...... V-Belt ................................................................... 7020+7220 .................. 1

121 ........... VBS1220A-301 ........ Lower Wheel ........................................................ .................................... 1

122 ........... VBS1220A-302 ........ Rubber Tire .......................................................... .................................... 2

123 ........... VBS3612-1123 ......... Rubber Tire .......................................................... .................................... 1

124 ........... VBS2012-3030 ......... Tapered Sleeve .................................................... .................................... 1

125 ........... VBS2012-3040 ......... Wheel Locking Nut ............................................... .................................... 1

126 ........... VBS1220A-305 ........ Upper Wheel ........................................................ .................................... 1

127 ........... VBS3612-1127 ......... Auxiliary W heel .................................................... .................................... 1

128 ........... VBS2012-3060 ......... Upper W heel Lock ............................................... .................................... 2

129 ........... VBS2012-3070 ......... Upper Wheel Nut ................................................. .................................... 1

130 ........... VBS2012-3080CP .... Slide Block Housing ............................................. .................................... 1

131 ........... TS-0209051 ............. Socket Head Cap Screw ...................................... 3/8”-16 x 1” ............... 10

132 ........... VBS3612-1132 ......... Auxiliary W heel Shaft ........................................... .................................... 1

133 ........... TS-0271071 ............. Socket Set Screw ................................................. 3/8”-16 x 3/4" .............. 4

134 ........... VBS2012-3090 ......... Slide Block Seat ................................................... .................................... 1

135 ........... VBS2012-3100 ......... Slide Block Guide ................................................. .................................... 2

136 ........... TS-0209071 ............. Socket Head Cap Screw ...................................... 3/8”-16 x 1-1/2” ........... 4

137 ........... VBS2012-3110A ...... Upper Wheel Slider .............................................. .................................... 1

138 ........... TS-0267041 ............. Socket Set Screw ................................................. 1/4"-20 x 3/8" .............. 4

140 ........... VBS2012-3112 ......... Slide Screw Shaft ................................................. .................................... 1

................. VBS2012-3116 ......... Slide Screw Shaft Assembly (includes #129,140) .................................... 1

142 ........... VBS2012-3120 ......... W heel Elevation Shaft .......................................... .................................... 1

143 ........... VBS2012-3121 ......... Spring ................................................................... .................................... 1

144 ........... VBS2012-3150 ......... W asher ................................................................. .................................... 1

145 ........... VBS2012-3180 ......... Indicator Rings ..................................................... .................................... 3

146 ........... VBS2012-3190 ......... Tension Indicator ................................................. .................................... 1

147 ........... VBS2012-3200 ......... Wheel Tilt Adjuster ............................................... .................................... 1

148 ........... VBS2012-3220 ......... Wheel Tilt Connector ........................................... .................................... 1

149 ........... VBS2012-3240 ......... Connector Washer ............................................... .................................... 1

150 ........... VBS3612-1150 ......... Connector Housing .............................................. .................................... 1

151 ........... TS-1504041 ............. Socket Head Cap Screw ...................................... M8 x 20 ....................... 3

152 ........... VBS2012-9030 ......... Handwheel ........................................................... .................................... 1

153 ........... TS-0208031 ............. Socket Head Cap Screw ...................................... 5/16”-18 x 5/8" ............ 2

154 ........... VBS3612-1154 ......... Wheel Tilt Knob .................................................... .................................... 1

155 ........... G6205 ...................... Ball Bearing .......................................................... 6205 ............................ 2

156 ........... BB-6305 ................... Ball Bearing .......................................................... 6305 ............................ 2

157 ........... VBS3612-1157 ......... Air Pum p Suspension Arm .................................. .................................... 2

158 ........... TS-0081031 ............. Hex Cap Screw .................................................... 5/16”-18 x 3/4" ............ 4

159 ........... VBS2012-4170 ......... Air Nozzle ............................................................. .................................... 1

160 ........... VBS2012-4180 ......... Air Nozzle Clip...................................................... .................................... 1

160-1 ........ VBS3612-4190 ......... Air Hose ............................................................... .................................... 1

161 ........... VBS3612-1161 ......... Air Compressor .................................................... .................................... 1

162 ........... VBS3612-1162G ...... Main Body ............................................................ .................................... 1

163 ........... VBS3612-1163G ...... Rear Door, Right .................................................. .................................... 1

164 ........... VBS3612-1164G ...... Rear Door, Left .................................................... .................................... 1

165 ........... TS-1533032 ............. Pan Head Screw .................................................. M5 x 10 ..................... 14

166 ........... VBS3612-1166G ...... Front Lower Door ................................................. .................................... 1

167 ........... VBS3612-1167G ...... Front Upper Door, Right ....................................... .................................... 1

168 ........... VBS3612-1168G ...... Front Upper Door, Left ......................................... .................................... 1

169 ........... VBS3612-1169 ......... Upper Door Hinge ................................................ .................................... 4

Index No. Part No. Description Size Qty

170 ........... TS-1533032 ............. Phillips Pan Head Machine Screw ....................... M5 x 10 .................... 12

171 ........... TS-1540031 ............. Hex Nut ................................................................ M5 ............................. 10

172 ........... TS-1533052 ............. Phillips Pan Head Machine Screw ....................... M5 x 16 ...................... 8

173 ........... VBS3612-1173 ......... Hinge .................................................................... .................................... 6

174 ........... VBS3612-1174 ......... Spring Plate.......................................................... .................................... 6

175 ........... VBS3612-1175 ......... Handle Arm .......................................................... .................................... 3

176 ........... TS-1534052 ............. Phillips Pan Head Machine Screw ....................... M6 x 16 ....................... 6

177 ........... TS-1540041 ............. Hex Nut ................................................................ M6 ............................... 6

178 ........... 9600 ......................... Chip Stopper ........................................................ .................................... 1

179 ........... TS-2288202 ............. Phillips Pan Head Machine Screw ....................... M8 x 12 ....................... 3

180 ........... VBS3612-1180 ......... Pointer .................................................................. .................................... 1

181 ........... VBS2012-9780 ......... Brush Bracket....................................................... .................................... 1

182 ........... TS-2361081 ............. Lock Washer ........................................................ M8 ............................... 1

183 ........... TS-0050031 ............. Hex Cap Screw .................................................... 1/4"-20 x 3/4" .............. 1

184 ........... VBS2012-9790 ......... Chip Brush ........................................................... .................................... 1

185 ........... VBS3612-1185 ......... Eye Bolt ................................................................ .................................... 1

186 ........... VBS2012-6600 ......... Push button, On ................................................... .................................... 1

187 ........... VBS2012-6602 ......... Push button, Off ................................................... .................................... 1

188 ........... VBS2012-6610 ......... Emergency Stop Switch ....................................... .................................... 1

189 ........... VBS3612-1189 ......... Limit Switch .......................................................... .................................... 3

190 ........... VBS2012-6650 ......... Key Switch ........................................................... .................................... 1

191 ........... VBS3612-1191 ......... Main Switch .......................................................... .................................... 1

192 ........... TS-2284301 ............. Phillips Flat Head Machine Screw ....................... M4 x 20 ....................... 2

193 ........... VBS3612-1193 ......... Contactor .............................................................. .................................... 1

194 ........... TS-1532052 ............. Phillips Pan Head Machine Screw ....................... M4 x 15 ....................... 8

195 ........... VBS3612-1195 ......... Overload Relay .................................................... .................................... 1

196 ........... VBS2012-6742 ......... Pilot Light, Green (Power) .................................... .................................... 1

197 ........... VBS3612-1197 ......... Voltage Reducer .................................................. .................................... 1

198 ........... TS-2284082 ............. Phillips Pan Head Machine Screw ....................... M4 x 8 ....................... 16

199 ........... VBS3612-1199A ...... Fuse Block ........................................................... .................................... 3

200 ........... TS-1534052 ............. Phillips Pan Head Machine Screw ....................... M6 x 15 ....................... 3

201 ........... VBS3612-1201A ...... Fuse Holder.......................................................... .................................... 2

202 ........... VBS3612-1202A ...... Fuse Holder.......................................................... .................................... 1

203 ........... VBS3612-1203 ......... W ire Housing........................................................ .................................... 3

204 ........... VBS3612-1204 ......... Ground Seat ......................................................... .................................... 1

205 ........... VBS3612-1205G ...... Electrical Box ....................................................... .................................... 1

206 ........... TS-1502081 ............. Socket Head Cap Screw ...................................... M5 x 35 ....................... 2

207 ........... VBS3612-1207G ...... W iring Plate .......................................................... .................................... 1

208 ........... TS-0810012 ............. Round Head Screw .............................................. 10-24 x 1/4" ................. 4

209 ........... VBS3612-1209 ......... W iring Duct........................................................... .................................... 1

210 ........... VBS3612-1210 ......... Control Plate ........................................................ .................................... 1

211 ........... VBS3612-1211 ......... Copper Pan Head Screw ..................................... M4 x 10 ....................... 6

212 ........... VBS2012-8712 ......... Indicator Plate ...................................................... .................................... 1

213 ........... VBS2012-8372 ......... Variator Instruction ............................................... .................................... 1

214 ........... VBS2012-8422 ......... Gear Box Instruction ............................................ .................................... 1

215 ........... VBS3612-1215 ......... Tilt Indicator Scale ............................................... .................................... 1

216 ........... VBS2012-7000CP .... Motor Spring Housing .......................................... .................................... 1

217 ........... TS-0051061 ............. Hex Cap Screw .................................................... 5/16”-18 x 1-1/4" ....... 16

218 ........... VBS2012-7010 ......... Spring ................................................................... .................................... 1

219 ........... VBS3612-1219 ......... Variator Disk, Upper Outer ................................... .................................... 1

220 ........... TS-0208041 ............. Socket Head Cap Screw ...................................... 5/16”-18 x 3/4" ............ 3

221 ........... VBS2012-7030 ......... Variator Disk, Upper Inner ................................... .................................... 1

222 ........... VBS2012-7040 ......... Variator Housing Tube ......................................... .................................... 1

223 ........... VBS3612-1223 ......... Variator Disk Shaft ............................................... .................................... 1

224 ........... TS-1501051 ............. Socket Head Cap Screw ...................................... M4 x 16 ....................... 3

225 ........... VBS3612-1225 ......... Key ....................................................................... 6 x 80mm .................... 1

226 ........... VBS2012-7060 ......... Variator Housing .................................................. .................................... 1

227 ........... VBS3612-1227 ......... Retaining Ring ..................................................... 16 ................................ 1

228 ........... VBS3612-1228 ......... Pulley ................................................................... 9” A2 ........................... 1

Index No. Part No. Description Size Qty

229 ........... TS-0209051 ............. Socket Head Cap Screw ...................................... 3/8”-16 x 1" ................. 1

230 ........... VBS2012-7080 ......... W orm Gear........................................................... .................................... 1

231 ........... TS-0207031 ............. Socket Head Cap Screw ...................................... 1/4”-20 x 5/8" .............. 1

232 ........... VBS2012-7090 ......... Worm Gear Housing ............................................ .................................... 1

233 ........... TS-0267061 ............. Set Screw ............................................................. 1/4"-20 x 5/8" .............. 4

234 ........... VBS2012-7100 ......... Gear Shaft ............................................................ .................................... 1

235 ........... VBS2012-7110 ......... W orm .................................................................... .................................... 1

236 ........... TS-0267041 ............. Socket Set Screw ................................................. 1/4"-20 x 3/8" .............. 1

237 ........... VBS2012-7120 ......... Arm ....................................................................... .................................... 1

238 ........... VBS2012-7190 ......... Screw Nut ............................................................. .................................... 1

239 ........... BB-6007 ................... Ball Bearing .......................................................... 6007 ............................ 2

240 ........... VBS2012-7200 ......... Spring Housing .................................................... .................................... 1

241 ........... VBS2012-721 ........... Spring ................................................................... .................................... 1

242 ........... VBS2012-7220 ......... Variator Disk, Lower Outer ................................... .................................... 1

243 ........... VBS2012-7230 ......... Variator Disk, Lower Inner ................................... .................................... 1

244 ........... VBS2012-7250 ......... Variator Shaft ....................................................... .................................... 1

245 ........... VBS3612-1245 ......... Key ....................................................................... 6 X 60mm ................... 1

................. VBS3612-VDLI ......... Variator Disk, Lower Inner Assembly (includes 243,244,245,224) ........... 1

246 ........... VBS3612-1246 ......... Shaft Housing ...................................................... .................................... 1

247 ........... VBS2012-7290 ......... Spacer .................................................................. .................................... 1

248 ........... VBS3612-1248 ......... Socket Head Cap Screw ...................................... 10-24 x 5/8" ................. 3

249 ........... VBS3612-1249 ......... Pulley ................................................................... 4-1/8” A2 ..................... 1

250 ........... VBS3612-1250 ......... Speed Readout Detector ..................................... .................................... 1

251 ........... VBS1220M-661 ........ Digital Tachometer ............................................... .................................... 1

252 ........... BB-6204 ................... Ball Bearing .......................................................... 6204 ............................ 1

253 ........... TS-1502021 ............. Socket Head Cap Screw ...................................... M5 x 10 ....................... 1

254 ........... TS-1524041 ............. Socket Set Screw ................................................. M8 x 16 ....................... 1

255 ........... BB-6303 ................... Ball Bearing ......................................................... 6303 ............................ 1

256 ........... VBS2012-1080 ......... Blade Guard ......................................................... .................................... 2

257 ........... VBS3612-9017 ......... Handle Screw ....................................................... .................................... 1

258 ........... VBS3612-1371 ......... Blade Guard Left .................................................. .................................... 1

259 ........... F006076 ................... Retaining Ring, Internal ....................................... RR62 ........................... 1

260 ........... F006054 ................... Retaining Ring, External ...................................... RS35 ........................... 1

261 ........... F006074 ................... Retaining Ring, Internal ....................................... RR52 ........................... 1

262 ........... F006050 ................... Retaining Ring, External ...................................... RS25 ........................... 1

263 ........... F006047 ................... Retaining Ring, External ...................................... RS20 ........................... 2

264 ........... F006075 ................... Retaining Ring, Internal ....................................... RR47 ........................... 1

265 ........... VBS3612-9850 ......... Key ....................................................................... .................................... 1

266 ........... VBS3612-2020 ......... Motor Rotary Seat ................................................ .................................... 1

267 ........... VBS3612-1070 ......... Flat Washer .......................................................... .................................... 1

268 ........... F004904 ................... Hex Socket Cap Screw ........................................ 3/8”x2-1/4” .................. 1

269 ........... VBS3612-9602 ......... Chip Stopper ........................................................ .................................... 1

Optional Accessories

Stock No Description

5674030 Replacement Blade – 1/4" x .025" x 197" x 14R-C

VBS-3612 Band Saw

Parts List: Welder, Shear and Work Lamp Assemblies

(refer to breakdown on page 39)

Index No. Part No. Description Size Qty

1 ............... JWG34-601 .............. Limit Switch .......................................................... .................................... 1

2 ............... PR-EV-6011 ............. Insulator ............................................................... .................................... 1

3 ............... VBS3612-203 ........... Pan Head Bolt ...................................................... 1/8”-32 x 5/8" .............. 2

4 ............... TS-0720051 ............. Lock Washer ........................................................ 1/8" .............................. 2

5 ............... PR-EV-6020 ............. Guide Block .......................................................... .................................... 1

6 ............... TS-1502061 ............. Socket Head Cap Screw ...................................... M5 x 25 ....................... 2

7 ............... TS-1551031 ............. Lock Washer ........................................................ M5 ............................... 2

8 ............... PR-EV-6021 ............. Spring Bracket ..................................................... .................................... 1

9 ............... TS-1533032 ............. Phillips Pan Head Machine Screw ....................... M5 x 8 ......................... 2

10 ............. PR-EV-6030 ............. Guide Casting ...................................................... .................................... 1

11 ............. TS-1534041 ............. Flat Head Screw .................................................. M5 x 10 ....................... 4

12 ............. PR-EV-6040 ............. Housing ................................................................ .................................... 1

13 ............. TS-1533052 ............. Phillips Pan Head Machine Screw ....................... M5 x 16 ....................... 6

14 ............. PR-EV-6050 ............. Stationary Jaw ..................................................... .................................... 1

15 ............. TS-1502051 ............. Socket Head Cap Screw ...................................... M5 x 20 ....................... 3

16 ............. PR-EV-6051 ............. Insulator ............................................................... .................................... 1

17 ............. PR-EV-6052 ............. Insulating Tubes ................................................... .................................... 3

18 ............. PR-EV-6053 ............. Washer, Insulate .................................................. .................................... 3

19 ............. PR-EV-6054 ............. Spacers ................................................................ .................................... 3

20 ............. PR-EV-6060 ............. Eccentric Shafts ................................................... .................................... 2

21 ............. PR-EV-6070 ............. Clamp Lever, Right .............................................. .................................... 1

22 ............. TS-1335052 ............. Round Head Screw .............................................. 5/16”-18 x 3/4" ............ 2

23 ............. TS-0561021 ............. Hex Nut ................................................................ 5/16"-18 ...................... 2

24 ............. PR-EV-6071 ............. Clamp Lever, Left ................................................. .................................... 1

25 ............. PR-EV-6100 ............. Clamp Support, Right ........................................... .................................... 1

26 ............. PR-EV-6101 ............. Clamp Support, Left ............................................. .................................... 1

27 ............. PR-EV-6110 ............. Clamp Plate, Right ............................................... .................................... 1

28 ............. TS-1533032 ............. Phillips Pan Head Machine Screw ....................... M5 x 8 ......................... 4

29 ............. TS-1551031 ............. Lock Washer ........................................................ M5 ............................... 2

30 ............. PR-EV-6111 ............. Clamp Plate, Left ................................................. .................................... 1

31 ............. PR-EV-6120 ............. Retaining Ring (Re7) ........................................... .................................... 2

32 ............. PR-EV-6130 ............. Moving Jaw .......................................................... .................................... 1

33 ............. TS-1502031 ............. Socket Head Cap Screw ...................................... M5 x 12 ....................... 2

34 ............. JWG34-615 .............. Weld Button (6150/6160) ..................................... .................................... 1

36 ............. PR-EV-6170 ............. Pressure Adjust Knob .......................................... .................................... 1

37 ............. PR-EV-6180 ............. Shaft ..................................................................... .................................... 1

38 ............. TS-0720071 ............. Lock Washer ........................................................ 1/4" .............................. 5

38-1 .......... TS-1482031 ............. Hex Cap Screw .................................................... M6x16 ......................... 1

39 ............. TS-0680021 ............. Flat Washer .......................................................... 1/4" .............................. 5

40 ............. TS-0561011 ............. Hex Nut ................................................................ 1/4"-20 ........................ 3

41 ............. PR-EV-6200 ............. Cam ...................................................................... .................................... 1

42 ............. PR-EV-6210 ............. Weld Tension Arm ............................................... .................................... 1

43 ............. TS-081F052 ............. Phillips Pan Head Machine Screw ....................... 1/4"-20 x 5/8" .............. 1

44 ............. PR-EV-6211 ............. Bushing ................................................................ .................................... 1

45 ............. PR-EV-6220 ............. Spring, Short ........................................................ .................................... 1

46 ............. PR-EV-6230 ............. Spring, Long ......................................................... .................................... 1

47 ............. VBS3612-247 ........... Pan Head Screw .................................................. M5 x 25 ....................... 1

48 ............. TS-1540031 ............. Hex Nut ................................................................ M5 ............................... 1

49 ............. VBS1220M-624 ........ Transformer.......................................................... .................................... 1

50 ............. VBS3612-250 ........... Copper Pan Head Screw ..................................... 10-24 x 3/8" ................. 2

51 ............. TS-1551031 ............. Lock Washer ........................................................ 3/16" ............................ 2

52 ............. PR-HV-6241 ............. Mounting Bracket ................................................. .................................... 1

53 ............. TS-1534041 ............. Flat Head Screw .................................................. M5 x 12 ..................... 10

54 ............. TS-0050171 ............. Hex Cap Screw .................................................... 1/4"-20 x 4" ................. 2

55 ............. PR-EV-6250 ............. Switch ................................................................... .................................... 1

56 ............. PR-EV-6260 ............. Grinder Motor ....................................................... .................................... 1

Index No. Part No. Description Size Qty

57 ............. PR-EV-6270 ............. Spacer .................................................................. M6 ............................... 1

58 ............. PR-EV-6280 ............. Grinder Wheel ...................................................... .................................... 1

59 ............. TS-0680021 ............. Flat Washer .......................................................... M6 ............................... 1

60 ............. TS-1540041 ............. Hex Nut ................................................................ M6 ............................... 1

61 ............. VBS1220M-629 ........ Grinder Guard ...................................................... .................................... 1

62 ............. PR-EV-6291 ............. Grinder Cover....................................................... .................................... 1

63 ............. JWG34-633 .............. Welder Name Plate .............................................. .................................... 1

65 ............. PR-EV-6340 ............. Instruction Label ................................................... .................................... 1

66 ............. PR-EV-6420 ............. Grinder Label ....................................................... .................................... 1

67 ............. PR-HV-6420 ............. Anneal Button ...................................................... .................................... 1

68 ............. VBS3612-268 ........... Deflector Bracket, Right ....................................... .................................... 1

69 ............. VBS3612-269 ........... Pan Head Screw .................................................. M4 x 8 ......................... 4

70 ............. VBS3612-270 ........... Wood Screw ......................................................... 1/8 X 1/4" .................... 2

71 ............. VBS3612-271 ........... Deflector Bracket, Left ......................................... .................................... 1

72 ............. VBS3612-272 ........... Spark Deflector .................................................... .................................... 1

73 ............. PR-EV-9290 ............. Knobs ................................................................... .................................... 2

94 ............. PR-EV-1910 ............. Spindle Bushings ................................................. .................................... 3

95 ............. TS-0207031 ............. Socket Head Bolt ................................................. 1/4 X 5/8" .................... 1

96 ............. TS-0207081 ............. Socket Head Bolt ................................................. 1/4 X 1½" .................... 1

97 ............. PR-EV-1920 ............. Spindle Lift .......................................................... .................................... 1

98 ............. VBS3612-298 ........... Retaining Ring ..................................................... 5mm ............................ 2

99 ............. PR-EV-1930 ............. Blade Shaft........................................................... .................................... 1

100 ........... VBS3612-2100 ......... Retaining Ring ..................................................... 25mm .......................... 2

101 ........... PR-EV-1940 ............. Vaned Iron Plates ................................................ .................................... 2

102 ........... VBS3612-2102 ......... Pan Head Bolt ...................................................... 3/16 X 3/8" .................. 4

103 ........... PR-EV-1950 ............. Lower Blades ....................................................... .................................... 2

104 ........... PR-EV-1960 ............. Upper Blade ......................................................... .................................... 1

105 ........... PR-EV-1970 ............. Joint Plate, Left .................................................... .................................... 1

106 ........... TS-0208031 ............. Socket Head Bolt ................................................. 5/16 X 5/8" .................. 2

107 ........... TS-0720081 ............. Lock Washer ........................................................ 5/16" ............................ 2

108 ........... PR-EV-1980 ............. Chain Joint, Right ................................................. .................................... 1

109 ........... PR-EV-1990 ............. Handle Bar ........................................................... .................................... 1

110 ........... PR-EV-9210 ............. Knob ..................................................................... .................................... 1

111 ........... VBS3612-WL ........... Work Lamp Assembly .......................................... 110/ 12V 20W ............. 1

112 ........... PR-EV-6161 ............. Switch Bracket ..................................................... .................................... 1

113 ........... PR-EV-6160 ............. Micro Switch ......................................................... .................................... 1

114 ........... VBS3612-1140 ......... W ood Screw ......................................................... .................................... 1

115 ........... TS-081B062 ............. Pan Head Screw .................................................. 5/32”x1” ....................... 2