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SAFE INSTALLATION, USE AND SERVICE ......................................................................................................................2
SAFETY PRECAUTIONS .............................................................................................................................. 3
TABLE OF CONTENTS ................................................................................................................................. 4
CUSTOMER RESPONSIBILITIES .........................................................................................................................................5
PRODUCT SPECIFICATIONS ................................................................................................................................................ 5
MATERIALS AND BASIC TOOLS NEEDED .......................................................................................................................6
Material Needed ....................................................................................................................................................... 6
Basic Tools ................................................................................................................................................................ 6
TYPICAL INSTALLATION ..........................................................................................................................................................7
INSTALLATION INSTRUCTIONS ......................................................................................................................................8-16
Removing the Old Water Heater ............................................................................................................................... 8
Facts to ConsiderAbout the Location .................................................................................................................. 9-10
Insulation Jackets ................................................................................................................................................... 10
Combustion Air and Ventilation Appliances
in Unconfined Spaces ............................................................................................................................................. 11
Combustion Air and Ventilation Appliances
in Confined Spaces ........................................................................................................................................... 11-12
Water Piping ...................................................................................................................................................... 12-13
T & P Valve and Pipe Insulation ............................................................................................................................. 13
Temperature Pressure Relief Valve ................................................................................................................... 13-14
Filling the Water Heater ..................................................................................................................................... 14-15
Venting ............................................................................................................................................................... 15-16
Gas Piping ......................................................................................................................................................... 16-17
Sediment Trap ........................................................................................................................................................ 17
OPERATING INSTRUCTIONS ......................................................................................................................................... 18-19
Lighting & Operating Label ..................................................................................................................................... 18
Temperature Regulation ......................................................................................................................................... 19
SERVICE AND ADJUSTMENT ........................................................................................................................................20-22
Tank (Sediment) Cleaning ...................................................................................................................................... 20
Venting System Inspection ..................................................................................................................................... 20
Burner Inspection ................................................................................................................................................... 20
Burner Cleaning ...................................................................................................................................................... 20
Housekeeping .................................................................................................................................................... 20-21
Anode Rod .............................................................................................................................................................. 21
Temperature-Pressure Relief Valve Operation .................................................................................................. 21-22
Draining ....................................................................................................................................................................
Drain Valve Washer Replacement .......................................................................................................................... 22
Service .................................................................................................................................................................... 22
TROUBLESHOOTING GUIDE ........................................................................................................................................23-26
Start Up Conditions ........................................................................................................................................... 23-24
Thermal Expansion ........................................................................................................................................... 23
Strange Sounds ................................................................................................................................................ 23
Draft Hood Operation ........................................................................................................................................ 23
Condensation .................................................................................................................................................... 24
Smoke/Odor ...................................................................................................................................................... 24
Operational Conditions ...................................................................................................................................... 24-25
Smelly Odor ...................................................................................................................................................... 24
Air in Hot Water Faucets ................................................................................................................................... 25
High Temperature Shut-Off System .................................................................................................................. 24
Leakage Checkpoints ........................................................................................................................................ 25
Troubleshooting Items ............................................................................................................................................ 26
PARTS ORDER LIST .......................................................................................................................................................... 27-29
NOTES ................................................................................................................................................... 30-31
WARRANTY .................................................................................................................................................................................32
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