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9
5.5 Assembling eye shield brackets
to spark guards
Refer to Figure 5.
Note: Spark guards (A) and eye shield brackets
(D) are marked L for left side assembly and R for
right side assembly.
1. Assemble the left spark guard and eye shield
bracket using Figure 5 as a guide. Make sure
spark guard and bracket are both marked L.
2. Install the right assembly in the same manner.
Figure 5: brackets to spark guards
5.6 Installing spark guards/brackets
Refer to Figure 6.
1. Install the left spark guard and mounting
bracket assembly to the left wheel housing
with two 3/8 x 1/2” hex cap screws (K) and two
3/8" flat washers (L).
2. Install the right spark guard and mounting
bracket in the same manner.
3. The spark guards (A
1
) should be adjusted to
within 1/16" of the grinding wheel surface or
other accessory being used. As the wheel
wears down, the spark guards must be re-
adjusted to maintain this 1/16" distance.
5.7 Eye shields
Refer to Figure 6.
The eye shields (O) are identical and will fit on
either side of the grinder.
1. Insert two 3/16” x 1/2” truss head screws (H)
through the bracket, eye shield (O), and plate
(G) which contains threaded mounting holes.
2. Tighten the screws (H).
5.8 Tool rests
Refer to Figure 6.
Note: There is a left and a right tool rest. Refer to
Figure 6 for proper orientation.
4. Install the left tool rest (M) by inserting two 3/8"
x 3/4" hex cap screws (J) through two 3/8" flat
washers (L), through the tool rest (M), into the
wheel housing.
3. Install the right tool rest in the same manner.
4. The tool rests should be adjusted to within
1/16" of the grinding wheel or other
accessories being used. As the wheel wears
down, the tool rest must be readjusted to
maintain a 1/16" clearance.
Figure 6: guards and tool rests
5.9 T-fitting and sleeves
Refer to Figure 7.
Assemble the connector sleeves to the T-fitting,
and attach the sleeve ends to the dust ports of the
wheel guards, as shown. The T-connector has a 2-
1/2” outside diameter port for attaching a dust
collection system.
Figure 7: dust extraction
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