JET BDB-929 Belt Drive Bench lathe User Manual

Operating Instructions and Parts Manual

9x19, 9x29-inch Belt Drive Bench Lathes

Models BDB-919, -929

JET

427 New Sanford Road

LaVergne, Tennessee 37086 Part No. M-321378

Ph.: 800-274-6848 Edition 2 12/2020

For machines with serial no. after 1701178.

This .pdf document is bookmarked

1.0 IMPORTANT SAFETY INSTRUCTIONS

1.1 GROUNDING INSTRUCTIONS

1. All grounded, cord-connected tools:

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to

reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding

conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and

grounded in accordance with all local codes and ordinances.

Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor

with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding

conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-

grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely

understood, or if in doubt as to whether the tool is properly grounded.

Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's

plug.

Repair or replace damaged or worn cord immediately.

2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than

150 volts:

This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A. The tool

has a grounding plug that looks like the plug illustrated in Sketch A. A temporary adapter, which looks like the

adapter illustrated in Sketches B and C, may be used to connect this plug to a 2-pole receptacle as shown in

Sketch B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly

grounded outlet can be installed by a qualified electrician.(This adapter is not permitted in Canada) The green-

colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such

as a properly grounded outlet box.

3. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating between

150 - 250 volts, inclusive:

This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch D. The tool

has a grounding plug that looks like the plug illustrated in Sketch D. Make sure the tool is connected to an outlet

having the same configuration as the plug. No adapter is available or should be used with this tool. If the tool

must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified

service personnel; and after reconnection, the tool should comply with all local codes and ordinances.

4. Permanently connected tools:

This tool should be connected to a grounded metal permanent wiring system; or to a system having an

equipment-grounding conductor.

1.2 For all tools as applicable

1. READ AND UNDERSTAND the warnings posted on the machine and in this manual. Failure to comply with

all of these warnings may cause serious injury.

2. Replace the warning labels if they become obscured or removed.

3. This lathe is designed and intended for use by properly trained and experienced personnel only. If you are

not familiar with the proper and safe operation of a lathe, do not use until proper training and knowledge

have been obtained.

4. Do not use this lathe for other than its intended use. If used for other purposes, JET disclaims any real or

implied warranty and holds itself harmless from any injury that may result from that use.

5. KEEP GUARDS IN PLACE and in working order.

6. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting

wrenches are removed from tool before turning it on.

7. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

8. DON'T USE IN DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations, or expose

them to rain. Keep work area well lighted.

9. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.

10. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys.

11. DON'T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.

12. USE RIGHT TOOL. Don't force tool or attachment to do a job for which it was not designed.

13. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry

which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to

contain long hair.

14. ALWAYS USE SAFETY GLASSES. Always wear ANSI Z87.1 approved safety glasses or face shield while

using this lathe. (Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.)

15. SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and it

frees both hands to operate tool.

16. DON'T OVERREACH. Keep proper footing and balance at all times.

17. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow

instructions for lubricating and changing accessories.

18. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are

careless acts that can result in serious injury.

19. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, and the

like.

20. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging

in.

21. USE RECOMMENDED ACCESSORIES. Consult the owner's manual for recommended accessories. The

use of improper accessories may cause risk of injury to persons.

22. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally

contacted.

23. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be

carefully checked to determine that it will operate properly and perform its intended function - check for

alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions

that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

24. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter

only.

25. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don't leave tool until it comes to a

complete stop.

26. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

27. Tighten all locks before operating.

28. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an

extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized

cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct

size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage.

The smaller the gage number, the heavier the cord.

Ampere Rating

Volts Total length of cord in feet

120 V 25 ft. 50 ft. 100 ft. 150 ft.

240 V 50 ft. 100 ft. 200 ft. 300 ft.

More than

Not more

than AWG

0 6 18 16 16 14

6 10 18 16 14 12

10 12 16 16 14 12

12 16 14 12 Not recommended

Only the applicable parts of the Table need to be included. For instance, a 120-volt product need

not include the 240-volt heading.

Table 1

Minimum Gage for Cord

WARNING: This product can expose you to chemicals including lead and cadmium which are known to

the State of California to cause cancer and birth defects or other reproductive harm, and phthalates which are

known to the State of California to cause birth defects or other reproductive harm. For more information go to

http://www.p65warnings.ca.gov.

WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding

and other construction activities contain chemicals known to the State of California to cause cancer and birth

defects or other reproductive harm. Some examples of these chemicals are:

 lead from lead based paint

 crystalline silica from bricks, cement and other masonry products

 arsenic and chromium from chemically treated lumber

Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to

these chemicals, work in a well-ventilated area and work with approved safety equipment, such as dust masks

that are specifically designed to filter out microscopic particles. For more information go to

http://www.p65warnings.ca.gov/ and http://www.p65warnings.ca.gov/wood.

2.0 Table of Contents

1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2

1.1 GROUNDING INSTRUCTIONS ................................................................................................................. 2

1.2 For all tools as applicable ........................................................................................................................... 3

2.0 Table of Contents ........................................................................................................................................... 5

3.0 Introduction .................................................................................................................................................... 7

4.0 Specifications ................................................................................................................................................. 7

5.0 Unpacking ...................................................................................................................................................... 9

5.1 Contents of shipping container ................................................................................................................... 9

6.0 Setup and preparation for operation ............................................................................................................ 10

7.0 General description ...................................................................................................................................... 10

7.1 Lathe bed ................................................................................................................................................. 10

7.2 Headstock ................................................................................................................................................ 10

7.3 Carriage .................................................................................................................................................... 11

7.4 Apron ........................................................................................................................................................ 11

7.5 Tailstock ................................................................................................................................................... 12

7.6 Lead screw ............................................................................................................................................... 12

7.7 Gear box ................................................................................................................................................... 12

7.8 Drive and electrical equipment ................................................................................................................. 12

8.0 Controls ........................................................................................................................................................ 13

9.0 Operation ..................................................................................................................................................... 14

9.1 Tool set-up ............................................................................................................................................... 14

9.2 Manual turning .......................................................................................................................................... 14

9.3 Longitudinal turning with auto-feed .......................................................................................................... 14

9.4 Taper turning using tailstock off-set ......................................................................................................... 15

9.5 Taper turning by setting the top slide ....................................................................................................... 15

9.6 Turning Between Centers ......................................................................................................................... 15

9.7 Thread Cutting .......................................................................................................................................... 16

9.8 Metric Thread Cutting ............................................................................................................................... 16

10.0 Lathe Accessories ...................................................................................................................................... 17

10.1 Three jaw universal lathe chuck ............................................................................................................. 17

10.2 Four jaw independent lathe chuck .......................................................................................................... 17

10.3 Drill chuck (optional) ............................................................................................................................... 17

10.4 Morse taper arbor (optional) ................................................................................................................... 17

10.5 Live center (optional) .............................................................................................................................. 17

10.6 Steady rest ............................................................................................................................................. 18

10.7 Setting the steady rest ............................................................................................................................ 18

10.8 Follow rest .............................................................................................................................................. 18

10.9 Stand (optional) ...................................................................................................................................... 18

10.10 Four-way tool post ................................................................................................................................ 19

10.11 Change Gears ...................................................................................................................................... 19

11.0

Adjustment/replacement

................................................................................................................................ 19

11.1 Adjustment of main spindle bearings ..................................................................................................... 19

11.2 Adjustment of cross and top slide .......................................................................................................... 19

11.3 Adjustment of compound feed screw and float ...................................................................................... 20

11.4 Cross slide screw ................................................................................................................................... 20

11.5 Compound slide spindle backlash adjustment ....................................................................................... 20

11.6 Adjustment of half-nut guide ................................................................................................................... 21

11.7 Replacing the V-belt ............................................................................................................................... 21

12.0 Lubrication Schedule .................................................................................................................................. 22

13.0 Replacement Parts ..................................................................................................................................... 23

13.1.1 Headstock Assembly – Exploded View ............................................................................................... 23

13.1.2 Headstock Assembly – Parts List ........................................................................................................ 24

13.2.1 Drive Belt Assembly – Exploded View ................................................................................................ 25

13.2.2 Drive Belt Assembly – Parts List ......................................................................................................... 26

13.3.1 Belt Tension Lever – Exploded View ................................................................................................... 27

13.3.2 Belt Tension Lever – Parts List ........................................................................................................... 27

13.4.1 Change Gears – Exploded View ......................................................................................................... 28

13.4.2 Change Gears – Parts List .................................................................................................................. 28

13.5.1 Electrical – Exploded View .................................................................................................................. 29

13.5.2 Electrical – Parts List ........................................................................................................................... 30

13.6.1 Chuck Guard – Exploded View ........................................................................................................... 31

13.6.2 Chuck Guard – Parts List .................................................................................................................... 31

13.7.1 Gear Box – Exploded View ................................................................................................................. 32

13.7.2 Gear Box – Parts List .......................................................................................................................... 33

13.8.1 Apron I – Exploded View ..................................................................................................................... 35

13.8.2 Apron I – Parts List .............................................................................................................................. 36

13.9.1 Apron II – Exploded View .................................................................................................................... 37

13.9.2 Apron II – Parts List ............................................................................................................................. 37

13.10.2 Saddle and Cross Slide – Exploded View ......................................................................................... 38

13.10.2 Saddle and Cross Slide – Parts List .................................................................................................. 39

13.11.1 Compound Slide – Exploded View .................................................................................................... 40

13.11.2 Compound Slide – Parts List ............................................................................................................. 41

13.12.1 Tailstock – Exploded View ................................................................................................................ 42

13.12.2 Tailstock – Parts List ......................................................................................................................... 43

13.13.1 Steady Rest – Exploded View ........................................................................................................... 44

13.13.2 Steady Rest – Parts List .................................................................................................................... 44

13.14.1 Follow Rest – Exploded View ............................................................................................................ 45

13.14.2 Follow Rest – Parts List ..................................................................................................................... 45

13.15.1 BD-919 Bed Assembly – Exploded View .......................................................................................... 46

13.15.2 BDB-919 Bed Assembly – Parts List ................................................................................................. 47

13.16.1 BDB-929 Bed Assembly – Exploded View ........................................................................................ 48

13.16.2 BDB-929 Bed Assembly – Parts List ................................................................................................. 49

13.17.1 Accessories – Exploded View ........................................................................................................... 50

13.17.2 Accessories – Parts List .................................................................................................................... 50

13.18.1 BDB-919 Stand #321375 (Optional Accessory) – Exploded View .................................................... 51

13.18.2 BDB-919 Stand #321375 (Optional Accessory) – Parts List ............................................................. 51

13.19.2 BDB-929 Stand #321377 (Optional Accessory) – Exploded View ................................................... 52

13.19.2 BDB-929 Stand #321377 (Optional Accessory) – Parts List ............................................................ 52

14.0 Wiring diagram for BDB-919,929 Lathes ................................................................................................... 53

15.0 Speed and threading charts ....................................................................................................................... 54

16.0 Warranty and service ................................................................................................................................. 55

3.0 Introduction

This manual is provided by JET covering the safe operation and maintenance procedures for a JET Model BDB-

919/929 Bench Lathe. This manual contains instructions on installation, safety precautions, general operating

procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed

to provide consistent, long-term operation if used in accordance with instructions set forth in this manual. If there

are any questions or comments, please contact either your local supplier or JET. JET can also be reached at our

web site: www.jettools.com.

This manual is not intended to be a training guide for lathe operations, or tool and workpiece selection. Consult

a machinery handbook or shop supervisor for information on proper speed and feed rates for specific materials,

or type of cutter suitable for a particular operation. Whatever accepted methods or materials are used, always

make personal safety a priority.

If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our

web site: www.jettools.com.

Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.

Read and understand the entire contents of this manual before attempting assembly or

operation! Failure to comply may cause serious injury!

and-support/warranty/registration/

4.0 Specifications

Model number

BDB-919 BDB-929

Stock number 321378 321379

Motor and Electricals

Motor type TEFC induction

Horsepower 3/4 HP (550W)

Phase single

Voltage 115 V

Cycle 60 Hz

Listed FLA (full load amps) 8.5 A

Motor speed 1720 RPM

Power cord

3 x 1.31 mm²

Power plug installed 15A

Recommended circuit size

15A

Sound emission without load

88 db

Capacities

Swing over bed 8-3/4 in.

Swing over cross slide 5 in.

Distance between centers 18 in. 27-1/2 in.

Steady rest capacity 14 – 1-3/4 in.

Follow rest capacity 1-3/4 in.

Headstock

Hole through spindle 3/4 in.

Spindle Nose 1-1/2 in. x 8 TPI

Taper in spindle MT-3

Spindle bearing type Tapered roller

Number of spindle speeds 6

Range of spindle speeds 130 – 2000 RPM

BDB-919 BDB-929

Gearbox

Number of longitudinal feeds 60

Range of longitudinal feeds 0.0006 – 0.037 in.

Number of inch threads 27

Range of inch threads 8 – 56 TPI

Number of metric threads 12

Range of metric threads 0.5 – 3.5 mm

Compound and Carriage

Tool post type Single and 4-way

Maximum tool size 1/2 x 1/2 in.

Maximum compound slide travel 1-7/8 in.

Maximum cross slide travel 4-1/4 in.

Maximum carriage travel 17-1/2 in. 26-1/2 in.

Tailstock

Tailstock spindle travel 1-9/16 in.

Diameter of tailstock spindle 1-1/6 in.

Taper in tailstock spindle MT-2

Main materials

Headstock Cast iron

Bed Cast iron

Apron/Saddle Cast iron

Tailstock Cast iron

Splash guard Steel

Dimensions

Bed width 4-1/2 in.

Overall dimensions (LxWxH) 41 x 22 x 20 in. 51 x 22 x 20 in.

Shipping dimensions (LxWxH) 41 x 22 x 22 in. 51 x 22 x 22 in.

Weights

Net weight (approx.) 250 lbs 287 lbs

Shipping weight (approx.) 293 lbs 344 lbs

subject to local and national electrical codes.

The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace

conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks

involved only.

L = length, W = width, H = height, TPI = threads per inch

n/a = not applicable

The specifications in this manual were current at time of publication, but because of our policy of continuous

improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring

obligations.

5.0 Unpacking

Open shipping container and check for shipping damage; report any damage immediately to your distributor and

shipping agent. Do not discard any shipping material until the Lathe is assembled and running properly. Compare

the contents of your container with the following parts list to make sure all parts are intact. Missing parts, if any,

should be reported to your distributor. Read the instruction manual thoroughly for assembly, maintenance and

safety instructions.

5.1 Contents of shipping container

Referring to Figure 1:

1 Lathe (not shown)

1 7-1/4” Four-Jaw Independent Chuck (A)

1 Faceplate (B)

1 4” Three-Jaw Universal Chuck (pre-mounted)

1 Four Way Tool Post (pre-mounted)

1 Steady Rest (pre-mounted)

1 Follow Rest (pre-mounted)

1 Operator's Manual (not shown)

1 Product Registration Card (not shown)

2 Chuck Reversing Jaws, Set of 3* (F)

1 MT-2 Center* (H)

1 MT-3 Center* (I)

1 56T Gear (pre-mounted)

1 52T Gear* (J)

1 48T Gear* (K)

1 46T Gear* (L)

1 45T Gear* (M)

1 44T Gear* (N)

1 40T Gear* (O)

1 38T Gear* (P)

2 32T Gear* (Q)

1 30T Gear* (R)

1 28T Gear (pre-mounted)

1 Tension Roller Lever* (S)

1 Handle* (T)

1 Female Chuck Key* (U)

2 Male Chuck Keys* (V)

1 #1 Cross Point Screwdriver* (W)

1 #1 Flat Blade Screwdriver* (X)

1 5pc Hex Wrench Set (Y)*

1 4mm T-Handle Hex Wrench* (not shown)

2 Open End Wrenches – 8/10mm, 12/14mm* (Z)

* parts marked with an asterisk are included in the tool box, stock no. BDB919-TBC

Read and understand the entire contents of this manual before attempting set-up or

operation! Failure to comply may cause serious injury.

CAUTION

The three jaw chuck and the face plate have a set screw on their flanges that secures them to the

threaded spindle. Before removing the three jaw chuck or the faceplate, remove the set screw

completely from the flange. Failure to remove the set screw may cause damage to the threads on

the spindle. When installing either the jaw chuck or the faceplate, tighten the set screw firmly to

prevent the chuck or the faceplate from coming off the spindle during operation.

Figure 1

6.0 Setup and preparation

for operation

To avoid twisting the bed, make sure the location to

which the lathe will be moved is absolutely flat and

level. Place a machinist’s level on the bed ways and

check for level side-to-side and front to rear. If stand

mounted, the stand must be fastened to the floor. (An

optional JET stand is available for the lathe BDB-

919, order stock no. 321375)

Remove rust protectant from all surfaces with a soft

rag and kerosene, diesel oil, or a mild solvent. Do not

use gasoline, paint thinner, or lacquer thinner, as

these may damage painted surfaces. After cleaning,

wipe with a clean, dry cloth and cover all machined

surfaces with a light film of machine oil.

Carefully read the grounding instructions on pages 2

and 3. It is recommended that the BDB-919 and

BDB-929 Lathes be connected to a dedicated,

minimum 25 amp circuit with a circuit breaker or time

delay fuse. Local codes take precedence over

recommendations.

7.0 General description

7.1 Lathe bed

The Lathe bed is made of high-grade iron. By

combining high cheeks with strong cross ribs, a bed

of low vibration and rigidity is produced. The main

motor is mounted to the rear of the bed (Figure 2).

7.2 Headstock

The headstock (Figure 3) is cast from high grade, low

vibration cast iron. It is bolted to the bed with four

screws and uses four adjusting screws for alignment.

In the head the large main spindle is mounted on two

precision taper roller bearings. The hollow spindle is

a Morse taper No.3 with a 3/4” bore

A quick change of the belt can be accomplished by

easing the tension on the idler (Figure 4).

To protect the machine against accidental damage,

a clutch is fitted to the reduction pulley at the 130

R.P.M. speed.

Figure 2

Figure 3

Figure 4

7.3 Carriage

The carriage (Figure 5) is made from high-grade cast

iron. The sliding parts are smooth ground. They

fit the V on the bed without play. The lower sliding

parts can be easily and simply adjusted. The cross

slide is mounted on the carriage and moves on a

dovetail. Play in the cross slide may be adjusted

with the gibs.

Move the cross slide using the small handwheel

(Figure 5). There is a graduated collar on

the handwheel. One graduated mark equals

0.0254 millimeters or 0.001 inches.

The top slide, mounted on the cross slide, can be

rotated 360º. The top slide and the cross slide travel

in dovetailed slides and have gibs, adjustable nuts,

and graduated collars.

A four-way tool post is fitted on the top slide (Figure

6). The four-way tool post can be converted to a

single tool holder with parts enclosed in the toolbox.

See sect. 13.11.1 for assembly of tool holder.

For accurate facing operations, the carriage can

be locked by tightening the hex socket cap screw

(A, Figure 7).

7.4 Apron

The apron (Figure 8) is mounted on the bed. A half

nut is fitted to the apron. The half nut gibs can be

adjusted from the outside.

The half nut is engaged by the half nut lever.

The rack mounted on the bed, and a pinion operated

by the large handwheel on the carriage, allow for

quick travel of the apron.

Figure 8

Figure 5

Figure 6

Figure 7

7.5 Tailstock

The tailstock (Figure 9) slides on a V-way and can

be clamped at any location. The tailstock has a

heavy duty spindle with a Morse taper No.2 socket

and a graduated scale. The spindle can be clamped

at any location with a clamping lever. The spindle is

moved with a handwheel at the end of the tailstock.

7.6 Lead screw

The lead screw (Figure 10) is mounted on the front

of the machine bed. It is connected to the gearbox at

the left for automatic feed and is supported by a

bearing on both ends. The nut and setscrew on the

right end are designed to take up play on the

leadscrew.

7.7 Gear box

The gearbox (Figure 11) is made from high quality

cast iron and is mounted on the left side of the

machine bed. The motor drives through handle

changeable speeds. Always raise idler (Figure 4) to

the disengaged position when changing speeds.

7.8 Drive and electrical equipment

The main drive is provided by a single phase, A.C.

motor mounted on the rear of the lathe bed.

The forward-reverse switch, emergency stop switch

and power light (A, Figure 11) are mounted on the

front of the electrical box. The motor condenser is

also contained in this box.

Figure 9

Figure 10

Figure 11

8.0 Controls

Figure 12

1. Forward/Reverse Switch

2. V-Belt Tension Lever

3. Longitudinal Travel Handwheel

4. Half-Nut Lever

5. Cross Slide Handwheel

6. Top Slide Handwheel

7. Longitudinal Lock Screw

8. Tool Post

9. Tailstock Spindle Handwheel

10. Tailstock Spindle Clamping Lever

11. Tailstock Locking Lever

12. Tailstock Off-Set Adjustment

13. Automatic Feed Lever

14. Gear Box Quick Change Lever

15. Emergency switch

16. Power Button/Light

17. Left/Right Screw Lever

9.0 Operation

9.1 Tool set-up

The cutting angle is correct when the cutting edge

is in line with the center axis of the work piece. The

correct height of the tool can be achieved by

comparing the tool point with the point of the center

mounted in the tailstock. The correct tool height can

be obtained by using shims under the tool (Figure

13).

When turning, the tool has a tendency to bend

under pressure. For best results, tool overhang

should be kept to a minimum of 3/8” or less.

9.2 Manual turning

Apron travel, cross travel, and top slide handwheels

can be operated for longitudinal or cross feeding

(Figure 14).

9.3 Longitudinal turning with auto-

feed

To use automatic feed, establish the gear

combinations as needed, then move lever (A,

Figure 15) to engage feed.

Figure 13

Figure 14

Figure 15

9.4 Taper turning using tailstock off-

set

Offsetting the tailstock can turn work to side angle

of 5º. The angle depends on the length of the

workpiece.

To off-set the tailstock, loosen locking lever (1,

Figure 16), then loosen the front adjusting screw (2)

and take up the same amount by tightening the

opposite rear adjusting screw until the desired taper

has been reached. Tighten the front screw to lock

the tailstock in position. The workpiece must be held

between two centers and driven by a faceplate and

driver dog.

After taper turning, the tailstock should be returned

to its original position. Turning a test piece with

constant adjustment until the piece is absolutely

true checks the zero position of the tailstock.

9.5 Taper turning by setting the top

slide

By angling the top slide, tapers may be turned

(Figure 17).

Loosen two screws (1, Figure 17); top slide can then

be rotated. A graduated scale permits accurate

adjustment of the top slide. This method can only

be used for short tapers.

9.6 Turning Between Centers

For turning between centers, it is necessary to

remove the chuck from the spindle. Fit the MT-3

center into the spindle nose and the MT-2 center

into the tailstock.

Mount the workpiece fitted with the driver dog

between the centers. The driver is driven by a catch

plate or face plate (Figure 18).

Note: Always use a small amount of grease on the

tailstock center to prevent center tip from

overheating.

Figure 16

Figure 17

Figure 18

9.7 Thread Cutting

As indicated on the threading charts (see sect.

15.0), several different threads can be cut using the

proper combination of gears and settings. When

cutting inch threads, the half nut and threading dial

(Figure 19) are used to thread in a conventional

manner. The thread dial charts specify at which

point a thread can be entered using the threading

dial.

9.8 Metric Thread Cutting

The only difference in metric thread cutting is the

half nut must be engaged during the entire

threading process. The thread dial cannot be used.

Set the machine up for the desired thread pitch

(according to the metric threading chart on the

machine, also shown in sect. 15.0). Start the

machine and engage the half nut. When the tool

reaches the part, it will cut the initial threading pass.

When the tool reaches the end of the cut, stop the

machine by turning the motor off and at the same

time back the tool out of the part so that it clears the

thread.

Do not disengage the half nut lever. Reverse the

motor direction to allow the cutting tool to traverse

back to the starting point. Repeat these steps until

you have obtained the desired results.

Example of Gear Set-up to Cut 10 T.P.I. (Figure

20)

1. Loosen bolt (1, Figure 20).

2. Loosen bolt (2). Remove washers (3) and gear

(4).

3. Loosen bolt (5) to allow movement in the center

gear position.

4. Loosen nuts (6). Remove washer (7) and gear

(8).

Re-assemble as follows:

1. Install 40-tooth gear in position (4) with

washers and bolt.

2. Install 32-tooth gear in position (8).

3. The center 127-tooth gear remains in place.

4. Adjust gear to mesh with upper and lower gear

and tighten bolt (1).

Figure 19

Figure 20

10.0 Lathe Accessories

10.1 Three jaw universal lathe chuck

Using this universal chuck (Figure 21), round,

triangular, square, hexagonal, octagonal, and

twelve-cornered stock may be clamped.

Note: New lathes have very tight fitting jaws. This is

necessary to ensure accurate clamping and long

service life. With repeated opening and closing, the

jaws adjust automatically and their operation

becomes progressively smoother.

10.2 Four jaw independent lathe

chuck

This special chuck (Figure 22) has four

independently adjustable chuck jaws. These permit

the holding of asymmetrical pieces and enable the

accurate set-up of cylindrical pieces.

10.3 Drill chuck (optional)

Use the drill chuck to hold centering drills and twist

drills in the tailstock (Figure 23).

10.4 Morse taper arbor (optional)

An arbor is necessary for mounting the drill chuck in

the tailstock. It has a No. 2 Morse Taper (Figure 23).

10.5 Live center (optional)

The live center is mounted in ball bearings (Figure

24). Its use is highly recommended for turning at

speeds in excess of 600 RPM.

Figure 24

Figure 21

Figure 22

Figure 23

10.6 Steady rest

The steady rest (Figure 25) serves as a support for

shafts on the free tailstock end. For many

operations, the tailstock cannot be used as it

obstructs the turning tool or drilling tool, and

therefore, must be removed from the machine.

The steady rest, which functions as an end support,

ensures chatter-free operation. The steady rest is

mounted on the bedways and is secured from below

with a locking plate. The sliding fingers require

continuous lubrication at the contact points to

prevent premature wear.

10.7 Setting the steady rest

1. Loosen three hex nuts (1, Figure 26).

2. Loosen knurled screw (3, Figure 26) and open

the sliding fingers (2, Figure 26) until the steady

rest can be moved with its fingers around the

workpiece. Secure the steady rest in position.

3. Tighten knurled screws so that fingers are snug

but not tight against the workpiece. Tighten

three nuts (1, Figure 26). Lubricate the sliding

points with machine oil.

4. When, after prolonged operation, the jaws

show wear, the tips of the fingers may be filed

or re-milled.

10.8 Follow rest

The follow rest (Figure 27) is mounted on the saddle

and follows the movement of the turning tool. Only

two sliding fingers are required. The place of the

third finger is taken by the turning tool. The follow

rest is used for turning operations on long, slender

workpieces. It prevents flexing of the workpiece

under pressure from the turning tool.

Set the fingers snug to the workpiece but not overly

tight. Lubricate the fingers during operation to

prevent premature wear.

10.9 Stand (optional)

A steel stand specially designed for this lathe is

available from JET (Figure 28). Contact your

distributor or JET to order.

Stand # 321375 for BDB-919 Lathe.

Stand # 321377 for BDB-929 Lathe.

Figure 25

Figure 26

Figure 27

Figure 28

10.10 Four-way tool post

The four-way tool post is mounted on the top slide

and allows for tools to be clamped. Loosen the

center clamp handle to rotate any of the four tools

into position (Figure 29).

Use a minimum of two clamping screws when

installing a cutting tool.

10.11 Change Gears

There are eleven gears (Figure 30, 2 pre-mounted

already) with different numbers of teeth (28, 30, 32,

38, 40, 44, 45, 46, 48, 52 and 56). They can be

combined for different speeds and feeds as

required. See chart on headstock.

11.0

Adjustment/replacement

11.1 Adjustment of main spindle

bearings

The main spindle bearings are adjusted at the

factory. If end play becomes evident after

considerable use, the bearings may be adjusted.

Loosen setscrew (1, Figure 31) in the slotted nut (2,

Figure 31) on the back of the spindle. Tighten

slotted nut until all end play is taken up. The spindle

should still revolve freely. Caution: Excessive

tightening or preloading will damage the bearing.

Re-tighten set screw (1, Figure 31).

11.2 Adjustment of cross and top

slide

Each slide is fitted with a gib strip and can be

adjusted with screw (1, Figure 32) fitted with lock

nut (2, Figure 32). Loosen the lock nuts to adjust the

screws, and re-tighten lock nuts to secure the

setting.

Figure 32

Figure 29

Figure 30

Figure 31

11.3 Adjustment of compound feed

screw and float

To adjust the slides on the saddle:

1. Loosen screw (1, Figure 33) and lock nut (2,

Figure 33).

2. Adjust the nut until all play has been taken up.

Lock the nut (2) with the screw (1).

11.4 Cross slide screw

Remove the compound slide and adjust screw (1,

Figure 34) until the backlash between the spindle

and the nut is eliminated.

For operator convenience, the compound may be

located in two positions on the cross slide.

11.5 Compound slide spindle

backlash adjustment

Remove two screws holding the spindle bracket in

position and unscrew the spindle. Adjust the screw

ring (1, Figure 35) until all backlash has been

eliminated.

Figure 33

Figure 34

Figure 35

11.6 Adjustment of half-nut guide

Loosen two nuts (1, Figure 36) on the right side of

the apron and adjust the set screws (2, Figure 36)

until both half nuts move freely without play. Tighten

both nuts.

11.7 Replacing the V-belt

Remove tension on the V-belt by pulling lever

toward front of the machine (Figure 37).

Remove belt from the pulley and replace with new

belt. Move lever toward motor to tension belt. Close

the cover.

Caution: To avoid breaking the belt, move the

tension lever towards the front of the machine

before starting (Figure 38).

Figure 36

Figure 37

Figure 38

12.0 Lubrication Schedule

(Figures 39 and 40)

Figure 39

Note: Lubricate all locations daily.

Grease refers to #2 tube grease.

Oil refers to 20W machine oil, unless indicated

otherwise.

1 – 1 to 2 squirts of oil into oil ball on gear hub.

2 – Grease teeth of feed and change gears.

3 – Wipe bedways clean and coat lightly with oil.

4 – Grease rack over complete length.

5 – Clean and oil leadscrew over complete length.

6 – 1 to 2 squirts of oil into oil ball on leadscrew

bracket.

7 – Lightly coat screw and guides of top slide with

oil.

8 – 1 to 2 squirts of oil into oil ball on top of tailstock

body.

9 –Lightly coat guides of carriage with oil.

10 – 1 to 2 squirts of oil into hub for feed lever.

11 – 1 to 2 squirts of oil into two oil balls on top of

apron and ball in front of it.

12 – Replace gearbox oil once each year, or more

often if machine is heavily used. Remove drain

plug (12a) to drain oil. Re-install drain plug.

Remove fill plug (12b) and fill with SAE 20W

machine oil. Level should reach at least to red

dot in sight glass (12c). Top off as needed.

Figure 40

13.0 Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-

274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of

your machine available when you call will allow us to serve you quickly and accurately.

Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET.

Some parts are shown for reference only, and may not be available individually.

13.1.1 Headstock Assembly – Exploded View

13.1.2 Headstock Assembly – Parts List

Index No. Part No. Description Size Qty

1 ................ BDB919-001 .............. Flange Joint ............................................................. ...................................... 1

2 ................ F010435 .................... Socket Set Screw BO DP ........................................ M8-1.25X8 .................... 3

3 ................ BDB919-003 .............. Spindle ..................................................................... ...................................... 1

4 ................ BDB919-004 .............. Key, Double Rd Hd .................................................. A8x5x40 ........................ 1

5 ................ BDB919-005 .............. Gasket ..................................................................... ...................................... 2

6 ................ BB-32007 .................. Tapered Roller Bearing ........................................... E2007107E ................... 2

7 ................ BDB919-007 .............. Cover ....................................................................... ...................................... 2

8 ................ TS-1522011 .............. Socket Set Screw .................................................. M5-0.8X6 ...................... 4

9 ................ BDB919-009 .............. Headstock Casting................................................... ...................................... 1

10 .............. BDB919-010 .............. Ball Oiler ................................................................. 8mm .............................. 2

11 .............. BDB919-011 .............. Spacing Ring ........................................................... ...................................... 1

12 .............. BDB919-012 .............. Gear ....................................................................... 40T ................................ 1

13 .............. BDB919-013 .............. Pulley ....................................................................... ...................................... 1

14 .............. BDB919-014 .............. Nut ......................................................................... M28X1 .......................... 1

15 .............. BDB919-015 .............. Bushing .................................................................... ...................................... 1

16 .............. TS-1524011 .............. Socket Set Screw .................................................. M8-1.25X8 .................... 1

17 .............. BDB919-017 .............. Shaft ........................................................................ ...................................... 1

18 .............. BDB919-018 .............. Bushing .................................................................... ...................................... 2

19 .............. BDB919-019 .............. Gear ....................................................................... 80T ................................ 1

20 .............. F006080 .................... E-Retaining Ring, Ext .............................................. 9mm .............................. 1

21 .............. BDB919-021 .............. Ball Oiler .................................................................. 6mm .............................. 2

22 .............. BDB919-022 .............. Gear ....................................................................... 40T ................................ 1

23 .............. BDB919-023 .............. Gear ....................................................................... 28T ................................ 1

24 .............. BDB919-024 .............. Shaft ........................................................................ ...................................... 1

25 .............. BDB919-025 .............. C-Washer ................................................................ 20mm ............................ 1

26 .............. F009921 .................... Socket Hd Button Screw .......................................... M3-0.5X5 ...................... 6

27 .............. BDB919-027 .............. Name Plate w/ speed chart (BDB-919) ................... ...................................... 1

.................. BDB929-027 .............. Name Plate w/ speed chart (BDB-929) ................... ...................................... 1

.................. LM000290 ................. ID/Warning Label, BDB-919 (not shown) ................ ...................................... 1

.................. LM000291 ................. ID/Warning Label, BDB-929 (not shown) ................ ...................................... 1

.................. JET-92 ....................... JET Logo (not shown).............................................. 92x38mm ...................... 1

13.2.1 Drive Belt Assembly – Exploded View

13.2.2 Drive Belt Assembly – Parts List

Index No. Part No. Description Size Qty

101 ............ BDB919-101 .............. Bracket Plate ........................................................... ...................................... 1

102 ............ TS-1504041 .............. Hex Socket Hd Cap Screw ...................................... M8-1.25X20 .................. 2

103 ............ BDB919-103 .............. Belt Pulley Shaft ...................................................... ...................................... 1

104 ............ TS-1550071 .............. Flat Washer ............................................................. 10MM ............................ 1

105 ............ TS-1540071 .............. Hex Nut ................................................................... M10 ............................... 1

106 ............ TS-1540071 .............. Hex Nut ................................................................... M10 ............................... 1

107 ............ BDB919-107 .............. Bushing .................................................................... ...................................... 2

108 ............ F006050 .................... C-Retaining Ring, Ext .............................................. 25MM ............................ 1

109 ............ BDB919-109 .............. Washer .................................................................... ...................................... 1

110 ............ BDB919-110 .............. Spring ...................................................................... 0.7X4.5X24mm ............. 5

111 ............ SB-5MM .................... Steel Ball ................................................................. 5MM .............................. 5

112 ............ BDB919-112 .............. Pulley ....................................................................... ...................................... 1

113 ............ BDB919-113 .............. Pulley ....................................................................... ...................................... 1

114 ............ F006041 .................... C-Retaining Ring, Ext .............................................. 12MM ............................ 1

115 ............ BDB919-021 .............. Ball Oiler ................................................................ 6MM .............................. 1

116 ............ BDB919-116 .............. Spacer ..................................................................... ...................................... 1

117 ............ BDB919-117 .............. Collar ....................................................................... ...................................... 1

118 ............ BDB919-118 .............. Pulley ....................................................................... ...................................... 1

119 ............ BDB919-119 .............. Large Flat Washer ................................................... 14MM ............................ 1

120 ............ TS-1550041 .............. Flat Washer ............................................................. 6MM .............................. 1

121 ............ TS-1503011 .............. Hex Socket Hd Cap Screw ...................................... M6-1.0X8 ...................... 1

122 ............ VB-5M710 ................. V-Belt ....................................................................... 5M710 ........................... 1

123 ............ BDB919-123 .............. Cog Belt ................................................................... 160XL050 ..................... 1

124 ............ TS-1503051 .............. Hex Socket Hd Cap Screw ...................................... M6-1.0X20 .................... 2

125 ............ BDB919-125 .............. Clamp Block ............................................................ ...................................... 1

126 ............ BDB919-126V2 ......... End Cover (serial no. after 1701178) ...................... ...................................... 1

131 ............ BDB919-131 .............. Graphic Plate – Feed and Thread ........................... 76x348mm .................... 1

133 ............ TS-1502021 .............. Hex Socket Hd Cap Screw ...................................... M5-0.8X10 .................... 2

134 ............ TS-1550031 .............. Flat Washer ............................................................. 5MM .............................. 2

135 ............ BDB919-135 .............. M6 Milled Screw ...................................................... ...................................... 1

13.3.1 Belt Tension Lever – Exploded View

13.3.2 Belt Tension Lever – Parts List

Index No. Part No. Description Size Qty

201 ............ BDB919-201 .............. Lever Bracket Assembly .......................................... ...................................... 1

202 ............ BB-6001ZZ ................ Ball Bearing ............................................................. 6001ZZ ......................... 2

203 ............ BDB919-203 .............. Roller ....................................................................... ...................................... 1

204 ............ F006041 .................... C-Retaining Ring, Ext .............................................. 12mm ............................ 1

205 ............ F006029 .................... C-Retaining Ring, Int ............................................... 28mm ............................ 1

206 ............ BDB919-206 .............. Washer .................................................................... ...................................... 1

207 ............ BDB919-207 .............. Spring ...................................................................... ...................................... 1

208 ............ BDB919-208 .............. Stud Bolt .................................................................. ...................................... 1

209 ............ TS-1524011 .............. Socket Set Screw .................................................... M8-1.25X8 .................... 1

210 ............ TS-1503031 .............. Hex Socket Hd Cap Screw ...................................... M6-1.0X12 .................... 1

211 ............ BDB919-211 .............. Pivot ......................................................................... ...................................... 1

212 ............ BDB919-212 .............. Wave Washer .......................................................... 34mm ............................ 1

213 ............ F006079 .................... C-Retaining Ring, Ext .............................................. 34mm ............................ 1

214 ............ JSS16-062 ................ Hex Thin Nut ............................................................ M10 ............................... 1

215 ............ TS-2311101 .............. Hex Nut ................................................................... M10 ............................... 1

216 ............ BDB919-216 .............. Washer .................................................................... 10mm ............................ 1

217 ............ BDB919-217 .............. Shaft ....................................................................... 102mm .......................... 1

218 ............ BDB919-218 .............. Threaded Shaft ........................................................ 180mm .......................... 1

219 ............ BDB919-219 .............. Taper Knob .............................................................. M10X50 ........................ 1

13.4.1 Change Gears – Exploded View

13.4.2 Change Gears – Parts List

Index No. Part No. Description Size Qty

301 ............ BDB919-301 .............. Bracket .................................................................... ...................................... 1

302 ............ BDB919-302 .............. T-Nut ........................................................................ ...................................... 1

303 ............ BDB919-303 .............. Flat Washer, spcl ..................................................... ...................................... 2

304 ............ BDB919-304 .............. Keyed Bushing ........................................................ ...................................... 2

305 ............ BDB919-305 .............. Gear ......................................................................... 127T .............................. 1

306 ............ BDB919-306 .............. Gear ......................................................................... 120T .............................. 1

307 ............ BDB919-307 .............. Shaft ........................................................................ ...................................... 1

308 ............ BDB919-025 .............. C-Washer ................................................................ 20mm ............................ 1

309 ............ BDB919-021 .............. Ball Oiler .................................................................. 6mm .............................. 1

310 ............ BDB919-310 .............. Washer .................................................................... ...................................... 1

311 ............ F012070 .................... Roll Pin .................................................................... 4x12mm ........................ 1

312 ............ BDB919-312 .............. Gear ......................................................................... 56T ................................ 1

313 ............ BDB919-313 .............. Spacing Ring ........................................................... ...................................... 1

314 ............ TS-1503011 .............. Hex Socket Hd Cap Screw ...................................... M6-1.0X8 ...................... 1

315 ............ TS-2361061 .............. Lock Washer ............................................................ 6mm .............................. 1

316 ............ TS-1503081 .............. Hex Socket Hd Cap Screw ...................................... M6-1.0X35 .................... 1

317 ............ BDB919-317 .............. Gear ......................................................................... 30T ................................ 1

318 ............ BDB919-318 .............. Gear ......................................................................... 32T ................................ 2

319 ............ BDB919-319 .............. Gear ......................................................................... 38T ................................ 1

320 ............ BDB919-320 .............. Gear ......................................................................... 40T ................................ 1

321 ............ BDB919-321 .............. Gear ......................................................................... 44T ................................ 1

322 ............ BDB919-322 .............. Gear ......................................................................... 45T ................................ 1

323 ............ BDB919-323 .............. Gear ......................................................................... 46T ................................ 1

324 ............ BDB919-324 .............. Gear ......................................................................... 48T ................................ 1

325 ............ BDB919-325 .............. Gear ......................................................................... 52T ................................ 1

13.5.1 Electrical – Exploded View

13.5.2 Electrical – Parts List

Index No. Part No. Description Size Qty

401 ............ BDB919-401 .............. Electrical Box ........................................................... ...................................... 1

402 ............ BDB919-402 .............. Button LAY37(PBC)-C ............................................. ...................................... 1

403 ............ BDB919-403 .............. Switch ZH-A ............................................................. ...................................... 1

404 ............ TS-2244122 .............. Socket Hd Button Screw .......................................... M4-0.7X12 .................... 6

405 ............ BDB919-405 .............. Dentiform Gasket ..................................................... 4mm .............................. 2

406 ............ TS-1540021 .............. Hex Nut .................................................................... M4 ................................. 8

407 ............ BDB919-407 .............. Washer .................................................................... ...................................... 1

408 ............ BDB919-408 .............. E-Stop Button LA125H ............................................ BE102C ........................ 1

409 ............ BDB919-409 .............. Rubber Gasket ........................................................ 2X15mm ....................... 1

410 ............ TS-1502011 .............. Hex Socket Hd Cap Screw ...................................... M5-0.8x8 ....................... 9

411 ............ TS-1550031 .............. Flat Washer ............................................................. 5mm .............................. 9

412 ............ BDB919-412 .............. Electrical Box Cover ................................................ ...................................... 1

413 ............ F009875 .................... Socket Hd Button Screw .......................................... M4-0.7X8 ...................... 6

414 ............ BDB919-414 .............. DIN Rail Upper ........................................................ ...................................... 1

415 ............ BDB919-415 .............. Contactor Delixi ....................................................... CJX21210-110V ........... 1

416 ............ BDB919-416 .............. Capacitor Cover ....................................................... ...................................... 2

417 ............ BDB919-417 .............. Capacitor ................................................................. 20 mF ............................ 1

418 ............ BDB919-418 .............. Cap .......................................................................... ...................................... 2

419 ............ BDB919-419 .............. Clip .......................................................................... ...................................... 2

420 ............ BDB919-420 .............. Capacitor ................................................................. 100 mF .......................... 1

421 ............ SR-PG9 ..................... Strain Relief ............................................................. PG 9 .............................. 1

422 ............ SR-PG16 ................... Strain Relief ............................................................. PG16 ............................. 1

423 ............ BDB919-423 .............. Power Cord .............................................................. 3X1.31mm² ................... 1

13.6.1 Chuck Guard – Exploded View

13.6.2 Chuck Guard – Parts List

Index No. Part No. Description Size Qty

501 ............ TS-1540031 .............. Hex Nut .................................................................... M5 ................................. 2

502 ............ BDB919-502 .............. Bracket .................................................................... ...................................... 1

503 ............ TS-1502021 .............. Hex Socket Hd Cap Screw ...................................... M5-0.8x20 ..................... 2

504 ............ BDB919-504 .............. U-Handle ................................................................. ...................................... 1

505 ............ BDB919-505 .............. Chuck Cover ............................................................ ...................................... 1

506 ............ BDB919-506 .............. Acrylic Sheet ............................................................ ...................................... 1

507 ............ TS-1502021 .............. Hex Socket Hd Cap Screw ...................................... M5-0.8x10 ..................... 2

508 ............ TS-1550031 .............. Flat Washer ............................................................. 5mm .............................. 2

509 ............ BDB919-509 .............. Tube ........................................................................ ...................................... 1

510 ............ BDB919-510 .............. Shaft ........................................................................ ...................................... 1

511 ............ TS-1522011 .............. Socket Set Screw .................................................... M5-0.8X6 ...................... 2

512 ............ TS-1540011 .............. Hex Nut .................................................................... M3 ................................. 4

513 ............ TS-1550011 .............. Flat Washer ............................................................. 3mm .............................. 4

514 ............ F009922 .................... Socket Hd Button Screw .......................................... M3-0.5X6 ...................... 4

515 ............ TS-1550021 .............. Flat Washer ............................................................. 4mm .............................. 2

516 ............ F009923 .................... Socket Hd Button Screw .......................................... M4-0.7X6 ...................... 2

517 ............ TS-1540041 .............. Hex Nut .................................................................... M6 ................................. 1

518 ............ TS-1523071 .............. Socket Set Screw .................................................... M6-1.0X25 .................... 1

13.7.1 Gear Box – Exploded View

13.7.2 Gear Box – Parts List

Index No. Part No. Description Size Qty

601 ............ F005338 .................... Hex Socket Hd Cap Screw ...................................... M3-0.5x5 ....................... 4

602 ............ BDB919-602 .............. Graphic Plate ........................................................... ...................................... 1

603 ............ BDB919-603 .............. Lever ........................................................................ ...................................... 2

604 ............ F012088 .................... Roll Pin .................................................................... 3X30mm ....................... 2

605 ............ BDB919-605 .............. Handle ..................................................................... ...................................... 2

606 ............ BDB919-606 .............. Oil Sight Glass ......................................................... M22X1.5 ....................... 1

607 ............ F012092 .................... Roll Pin .................................................................... 3X18mm ....................... 2

608 ............ BDB919-608 .............. Panel ....................................................................... ...................................... 1

609 ............ TS-1503041 .............. Hex Socket Hd Cap Screw ...................................... M6-1.0X16 .................... 4

610 ............ BDB919-610 .............. Shaft ........................................................................ ...................................... 1

611 ............ TS-209203 ................ Roll Pin .................................................................... 3X20mm ....................... 2

612 ............ BDB919-612 .............. Shift Lever ............................................................... ...................................... 1

613 ............ BDB919-613 .............. Fork ......................................................................... ...................................... 1

614 ............ BDB919-614 .............. Bolt, Fill Plug ............................................................ M10X1 .......................... 1

615 ............ TS-1522011 .............. Set Screw ................................................................ M5-0.8X6 ...................... 1

616 ............ BDB919-614 .............. Bolt, Oil Plug ............................................................ M10X1 .......................... 1

617 ............ BDB919-617 .............. Gear Box Casting .................................................... ...................................... 1

618 ............ BDB919-618 .............. Back Cover .............................................................. ...................................... 1

619 ............ TS-1513011 .............. Socket Hd Flat Screw .............................................. M5-0.8X10 .................... 6

620 ............ TS-1523011 .............. Set Screw ................................................................ M6-1.0X6 ...................... 2

621 ............ BDB919-621 .............. Spring ...................................................................... ...................................... 2

622 ............ SB-5MM .................... Steel Ball ................................................................. 5MM .............................. 2

623 ............ TS-1503101 .............. Hex Socket Hd Cap Screw ...................................... M6-1.0X45 .................... 4

624 ............ BDB919-624 .............. O-Ring ..................................................................... 10X1.8mm .................... 2

625 ............ BDB919-625 .............. Shaft ........................................................................ ...................................... 1

626 ............ BDB919-626 .............. Shift Lever ............................................................... ...................................... 1

627 ............ BDB919-627 .............. Fork ......................................................................... ...................................... 1

628 ............ F006043 .................... "C-Retaining Ring, Ext" ............................................ 15mm ............................ 5

629 ............ BDB919-629 .............. Gear ......................................................................... 20T-1.25 ....................... 1

630 ............ BDB919-630 .............. Bracket .................................................................... ...................................... 1

631 ............ TS-1502031 .............. Hex Socket Hd Cap Screw ...................................... M5-0.8X12 .................... 8

632 ............ F012093 .................... Roll Pin .................................................................... 4X26 ............................. 1

633 ............ BDB919-633 .............. Collar ....................................................................... ...................................... 1

634 ............ BDB919-634 .............. Flange ...................................................................... ...................................... 1

635 ............ BB-6002RZ ............... Bearing .................................................................... 6002RZ ......................... 2

636 ............ BDB919-636 .............. Gear ......................................................................... 27T-1.25 ....................... 1

637 ............ BDB919-637 .............. Gear Shaft ............................................................... 18T-1.25 ....................... 1

638 ............ JWDP12-128 ............. "Key, Double Rd Hd" ............................................... A4X4X8 ......................... 2

639 ............ BDB919-639 .............. Gear ......................................................................... 36T-1.25 ....................... 1

640 ............ BDB919-640 .............. Collar ....................................................................... ...................................... 2

641 ............ BDB919-641 .............. Gear ......................................................................... 27T-1.25 .......................

642 ............ BDB919-642 .............. Collar ....................................................................... ...................................... 1

643 ............ BDB919-643 .............. Gear ......................................................................... 27T-1.25 ....................... 1

644 ............ 13-2014-001 .............. "Key, Double Rd Hd" ............................................... A4X4X35 ....................... 1

645 ............ BDB919-645 .............. Shaft ........................................................................ ...................................... 1

646 ............ BDB919-646 .............. Bracket .................................................................... ...................................... 1

647 ............ BDB919-647 .............. Collar ....................................................................... ...................................... 1

648 ............ Y31124210 ................ Roll Pin .................................................................... 4X12mm ....................... 1

649 ............ BDB919-649 .............. O-Ring ..................................................................... 20X2.4mm .................... 2

650 ............ BDB919-650 .............. Collar ....................................................................... ...................................... 1

651 ............ BDB919-651 .............. Compound Gear ...................................................... 18-36-27T ..................... 1

652 ............ BDB919-652 .............. Compound Gear ...................................................... 27-27T .......................... 1

653 ............ KF2R4445 ................. "Key, Double Rd Hd" ............................................... A4X4X45 ....................... 1

654 ............ 5304421 .................... "Key, Double Rd Hd" ............................................... A4X4X30 ....................... 1

655 ............ BDB919-655 .............. Shaft ........................................................................ ...................................... 1

656 ............ BDB919-656 .............. Collar ....................................................................... ...................................... 1

701 ............ F010960 .................... Socket Hd Flat Screw .............................................. M6-1.0X8 ...................... 2

702 ............ BDB919-702 .............. Washer .................................................................... ...................................... 2

703 ............ AH25C-060 ............... Spring Pin ................................................................ 4X30mm ....................... 1

704 ............ BDB919-704 .............. Gear ........................................................................ 43T-1M ......................... 1

Index No. Part No. Description Size Qty

705 ............ BDB919-705 .............. Gear ......................................................................... 12T-1.25M .................... 1

706 ............ BDB919-706 .............. Screw ....................................................................... ...................................... 1

707 ............ TS-1502021 .............. Hex Socket Hd Cap Screw ...................................... M5-0.8X10 .................... 1

708 ............ BDB919-708 .............. Washer .................................................................... ...................................... 1

709 ............ BDB919-709 .............. Handle ..................................................................... ...................................... 1

13.8.1 Apron I – Exploded View

13.8.2 Apron I – Parts List