Craftsman 944601880 20.0 Hp Electric Start 42" Mower User Manual

SEARS

OWNER'S

MANUAL

MODEL NO.

944.601880

Caution:

Read and follow

all Safety Rules

and Instructions

Before Operating

Th,s Equipment

(RRFTSMRWJ

20.0 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

•Assembly

•Operation

•Customer Responsibilities

•Service and Adjustments

•Repair Parts

Sears Canada, Inc., Toronto, Ontario M5B 2B8

SAFETY RULES

Z_ Z_

Safe Operation Practices for Ride-On Mowers 41_

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET ANO THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERALOPERATION

• Read, understand, and follow all instructions in the

manual and on the machine before starting.

•Only allow responsible adults, who are familiar withthe

instructions, tooperate the machine.

•Clear the area ofobjects such as recks, toys, wire, etc.,

which could be picked up and thrown by the blade.

•Be surethe areais clearof otherpeople before mowing.

Stop machine ifanyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely necessary.

Always lookdown and behindbeforeand whilebacking.

•Be aware ofthe mower discharge direction and do not

point itat anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

•Slowdown beforetuming.

•Neverleavearunningmachineunattended. Alwaystum

offblades, set parkingbrake, stop engine, and remove

keys before dismounting.

•Turn offblades when not mowing.

•Stop engine before removing grass catcher or unclog-

ging chute.

•Mow only in daylight or good artificiallight.

•Do notoperate themachine while under theinfluenceof

alcohol or drugs.

• Watch fortrafficwhen operating near or crossing read-

ways.

•Use extra care when loading or unloading the machine

intoa trailer or truck.

•Data indicates thatoperators, age 60 years and above,

are involved in a large percentage of riding mower-

related injuries. These operators should evaluate their

ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

n. SLOPE OPERATION

Slopesare a rnaor factorrelatedto loss-of-controland tipover

accidents,whichcanresult insevereinjuryor death. Allslopes

requireextracaution.Ifyoucannotbackuptheslopeorifyoufeel

uneasyon it, do notmow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as recks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tafl grass can hide obstacles.

•Use slowspeed. Choose a lowgear sothat you willnot

have to stop or shift while on the slope.

•Followthe manufacturer's recommendations for wheel

weights or counterweights to improve stability.

•Use extra care with grass catchers or other attach-

ments. These can change the stability ofthe machine.

•Keepall movementontheslopesslowandgradual. Do not

make suddenchangesin speed or direction.

Avoidstartingor stoppingon a slope. Iftireslose traction,

disengagethebladesand proceedslowlystraightdownthe

slope.

DO NOT:

•Do not turnon slopes unlessnecessary, and then, turn

slowlyand gradually downhill, ifpossible.

• Do not mow near drop-offs, ditches, orembankments.

: The mower couldsuddenlytum over ifawheelis over the

edge of a cliff or ditch, or ifan edge caves in.

•Donotmowonwetgrass.Reducedtractioncouldcause

sliding.

•Do not tryto stabilize the machine by puttingyour foot

onthe ground.

•Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur ifthe operator isnot alert tothe

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that

children will remain where you last saw them.

•Keep children out of the mowing area and under the

watchful care of another responsible adult.

•Be alert and turn machine offifchildren enter the area.

•Before and when backing, look behind and down for

small children.

•Nevercarrychildren. Theymayfalloffandbeseriously

injured or interfere with safe machine operation.

•Never allowchildren to operate the machine.

•Usa extrscarewhen approaching blindcomers, shrubs,

trees, or other objectsthat may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline and other fuels.

They are flammable and vapors are explosive.

-Use onlyan approved container.

-Never remove gas cap or add fuel with the engine

running. Allowengine tocoolbefore refueling. Do not

smoke.

-Never refuel the machine indoors.

-Never storethemachine orfuelcontainerinsidewhere

there is an open flame, such as a water heater.

•Never run a machine inside a closed area.

•Keep nutsand bolts,especially bladeattachment bolts,

tightand keep equipment in good condition.

•Never tamper with safety devices. Check their proper

operation regularly.

•Keep machine free of grass, leaves, or other dabds

build-up,Clean oilorfuel spillage.Allowmachine tocoot

before storing.

•Stop and inspectthe equipment ifyou strike an object.

Repair, ifnecessary, before restarting.

•Never make adjustments or repairs with the engine

running.

•Grass catcher components are subject to wear, dam-

age, and deterioration,whichcouldexpose moving parts

orallowobjects tobe threwn. Frequently checkcompo-

nents and replace with manufacturer's recommended

parts, when necessary.

•Mower bladesare sharpand cancut. Wrap theblade(s)

or wear gloves, and use extra caution when servicing

them.

•Check brake operation frequently. Adjust and service

as required.

SAFETY RULES

& Safe Operation Practices for Ride-On Mowers &

Be sure the area isclear ofother people before mowing. Stop

machine if anyone enters the area.

Never carry passengers or children even with the blades off.

Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

Keep children out ofthe mowing area and under the watchful

care of another responsible adult.

Be alert and tum machine off if children enter the area.

Before and when backing, look behind and down for small

children.

Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could over-

turn the machine. Tall grass can hide obstacles.

Use slow speed. Choose alow gear so thatyou will nothave

to stop or shift while on the slope.

Avoid starting or stopping on aslope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

If machine stops while going uphill, disengage blades, shift

into reverse and back down slowly.

Donot turn onslopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

Look for this symbol to point out important

safety precautions. It means CAUTION]!!

BECOME ALERT!!! YOUR SAFETY IS IN-

VOLVED.

CAUTION: Do not coast down a hill in

neutral, you may lose control of the tractor.

CAUTION: Tow only the attachments that

are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. TIres can lose

traction with the ground and cause you to

lose control of your tractor.

CAUTION: in order to prevent accidental

starting when setting up, transporting, ad-

justing or making repairs, always discon-

nect spark plug wire and place wire where

it cannot contact spark plug.

TABLE OF CONTENTS

SAFETY RULES ........................................................... 2

PRODUCT SPECIFICATIONS ....................................... 4

WARRANTY .................................................................. 4

CUSTOMER RESPONSIBILITIES ...................... 4, 15-18

ASSEMBLY ................................................................ 6-8

OPERATION ............................................................. 9-14

MAINTENANCE SCHEDULE ....................................... 15

SERVICE AND ADJUSTMENTS ............................. 19-23

STORAGE ................................................................... 24

TROUBLESHOOTING ............................................. 25-26

REPAIR PARTS - TRACTOR .................................. 28-45

REPAIR PARTS -ENGINE ...................................... 46-50

PARTS ORDERING/SERVICE ................. BACK COVER

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

SYNTHETIC (below 0°F)

Your tractorwas shippedfrornthe factorywith non-syntheticSAE

=10W-30 motoro .

OIL CAPACITY: 4 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: .030")

VALVE CLEARANCE: INTAKE: .004" - .006"

EXHAUST: .004" - .006"

GROUND SPEED (MPH): FORWARD: 5.5

REVERSE: 2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: UIR

BLADE BOLT TORQUE: 27-35 FT. LBS.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement isavailable on this pred-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

•Follow a regular schedule in maintaining, cadng for and

using your tractor.

• Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor isequipped with an internal com-

bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system isequipped

with a spark arrester meeting applicable local or state laws

(ifany). If a spark arrester isused, it shouldbe maintained

in effective workingorder bythe operator.

A spark arrester for the muffler is available through your

nearest Sears Authorized Service Centre/Department (See

REPAIR PARTS section of this manual),

CONGRATULATIONS onyourpurchase ofa Sears Tractor. Ithas been designed, engineered and manufactured togiveyou

the best possibledependability and performance.

Shouldyou experience any problem you cannoteasily remedy, please contact yournearest Sears Authorized Service Centre/

Department. We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retainthis manual. The instructionswillenable you toassemble and maintain yourtractor properly. Always

observe the =SAFETY RULES".

WARRANTY

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge pads which

are defective as a result of matedal or workmanship.

FULL ONE (1) YEAR WARRANTY ON BATTERY

For one (1) year from date of purchase, if any battery included with this dding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

COMMERCIAL OR RENTAL USE

Warranty on Riding Equipment used for commercial or rental purposes is limited to ninety (90) days.

This Warranty does _cover:

1. Pre-delivery set-up.

2. Tire replacement or repair caused by punctures from outside objects (such as nails, thoms, stumps, or glass).

3. Expendable items which become worn during normal use, such as blades, spark plug, air cleaners and belts.

4. Repairs necessary because of operator abuse or negligence, including damaged jackshaft or mandrel and the

failure to operate and maintain the equipment according to the instructions contained in the Owner's Manual.

5. In Home service.

Warranty service is available by returning the Craftsman Riding Equipment to the nearest Sears Service Centre/Depadment in

Canada. This warranty applies only while this product is in use in Canada.

This warranty is in addition to any statutory warranty and does not exclude or limit legal rights you may have but shall run

concurrently with applicable provincial legislation. Furthermore, some provinces do NOT allow limitation on how long an

implied warranty will last so the above limitations may not apply to you.

SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

UNASSEMBLED PARTS

Steering Wheel

Steering

Wheel

,_, Adapter

tSteedng O

Extension

Shaft Steering

Wheel

Insert

Seat

(1) Washer

17/32 x1-3/16 x 12 Gauge

(1) Knob

Baffery

Boot (1) Lockwasher 3/8 (1) Locknut (2) Hex Bolts 1/4-20 x 3/4

5/16-18

(1) Large Flat

Washer

(1) Hex Bolt Keys

3/8-16 x 1

(1) Hex Bolt

5/16-18 x 1-1/4

(2) Keps Nuts 1/4-20

Slope Sheet

(2) Keys

(1) Oil Drain Tube

ASSEMBLY

Your newtractor has been assembled at thefactory withexception ofthose parts left unassembled forshippingpurposes. To

ensure safe and proper operation ofyourtractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(1) 9/16" wrench Pliers

(2) 7/16" wrenches Tire pressure gauge

(2) 1/2" wrenches Utility knife

When rightor lefthand ismentioned inthismanual, itmeans

when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton.

•Cut, from top to bottom, along lines on all four comers

of carton, and lay panels flat.

•Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM

SKID

ATrACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

•Slide extension shaft onto lower steering shaft. Align

mountingholesinextension and Iowershafts and install

5/16 hex boltand Iocknut. Tighten securely.

•Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALLSTEERING WHEEL

•Position frontwheels ofthe tractorsothey are pointing

straightforward.

•Remove steeringwheel adapterfromsteeringwheel and

slide adapter onto steering shaft extension.

•Positionsteedng wheel socrossbars are horizontal(left

to right)and slide inside bootand onto adapter.

•Assemble large flat washer, 3/8 lock washer, 3/8 hex

boltand tighten securely.

• Snap steeringwheel insertintocenter ofsteeringwheel.

•Remove protectivernaterialsfromtractorhood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKIDTHAT MAY PUNCTU RE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

WHEEL

STEERING

BOOT

d_TABS

ADAPTER.---"" _'_ EXTENSION SHAFT

5/16 HEX BOLT

FIG. 1

SLOTS

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi-

_b nals by allowing a wrench or any other

object to contact both terminals at the

sametime. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental

grounding.

ASSEMBLY

•Uft hood to raised position.

•Open terminal access doors, remove terminal protec-

tive caps and discard.

•Ifthis battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

•First connect RED battery cable to positive (+) battery

terminal with hex boltand keps nut as shown. Tighten

securely.

•Connect BLACK groundingcable tonegative (-) battery

terminal with remaining hex bolt and keps nut. Tighten

securely.

•Close terminal access doors.

Use terminal access doors for:

•Inspection for secure connections (to tighten har

dware).

•Inspection for corrosion.

•Testing battery.

•Jumping (ifrequired).

•Pedodiccharging.

DISCARD

TERMINAL

PROTECTIVE

CAPS KEPS HEX BOLT

POSITIVE

(RF.D)CABUE

NEGATIVE

(BLACK)CABLE

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

•Remove adjustment knobandflatwasher securingseat

tocardboard packing andset aside forassembly ofseat

to tractor.

•Pivot seat upward and remove from the cardboard

packing. Remove the cardboard packing and discard.

•Place seat on seat pan so head of shoulder bolt is

positioned over large slottedhole inpan.

•Push down on seat toengage shoulder boltin slotand

pull seat towards rear oftractor.

•Pivot seat and pan forward and assemble adjustment

knob and fiat washer loosely, Do not tighten.

•Lower seat into operating position and siton seat.

•Slide seat untila comfortable positionisreached which

allowsyoutopress clutch/brakepedal alltheway down.

•Get off seat without moving itsadjusted position.

•Raise seat and tighten adjustment knob securely.

-_ _ jSEAT

i "_-.._ _'..

% _ "" __ SHOULDER

-_ _ ._'_ BOLT

FLAT WASHER _=_

,o..

KNOB _'_ _

FIG. 3

NOTE: You may now rollor drive your tractor off the sldd.

Follow the appropriata instruction below to remove the

tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation

section for location and function of controls)

•Press liftlever plunger and raise attachment liftlever to

itshighest position.

•Release parkingbrakebydepressingclutch/brakepedal.

•Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" inthe

Operation section ofthis manual).

Roll tractorforward off skid.

Remove banding holding discharge guard up against

tractor.

TO DRIVE TRACTOR OFF SKID (See Opera-

tion section for location and function of con-

trols)

•kWARNING: Beforestarting, read,understand and follow

all instructionsin the Operation section ofthis manual. Be

sure tractor isin a well-ventilated area. Be sure the area in

frontof tractor isclear of other people and objects.

•Be sure all the above assembly steps have been

completed.

•Check engine oil level and fillfuel tank with gasoline.

•Place freewheel controlin "transmissionengaged" po-

sition.

•Siton seat in operating position, depress clutch/brake

pedal and set the parking brake.

•Place motion controllever in neutral (N) position.

•Press liftlever plunger and raise attachment liftlever to

its highest position.

• Startthe engine. Afterengine has started,movethrottle

controlto idle position.

•Release parkingbrake.

•Slowlymove themotioncontrolleverforward andslowly

ddve tractor off skid.

•Apply breke tostoptractor, set parkingbrake and place

motioncontrollever in neutral position.

•Turn ignitionkey to 'OFF" position.

Continue withthe instructionsthat follow.

ASSEMBLY

INSTALL MULCHER PLATE

(If previously removed) (See Rg. 4)

• Raise and hold deflector shield in updghtposition.

•Place frontof mulcher plate over front of mower deck

opening and slide intoplace, as shown.

•Hook front latch intohole on front of mower deck.

• Hook rear latch into hole on back ofmower deck.

ACAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow

it to rest on plate while in operation.

DEFLECTOR MULCHER

SHIELD PLATE

LATCH

HOOKS

FIG. 4

TO CONVERT TO BAGGING OR

DISCHARGING

Simplyremove mulcher plate and store ina safe place. Your

mower isnowready for dischargingor installationofoptional

grass c_tcher accessory.

NOTE: Itis not necessary to change blades. The mulcher

blades are designed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on yourtractor were ovednflated at the factory for

shipping purposes. Correct tire pressure is important for

bestcutting performance.

•Reduce tire pressure to PSI shown in _PRODUCT

SPECIFICATIONS" section ofthis manual.

CHECK DECK LEVELNESS

For bestcutting results, mower housingshould be propedy

leveled. See'q'O LEVEL MOWER HOUSING" intheService

and Adjustments section ofthis manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

Afteryou leam howtooperate yourtractor,check tosee that

the brake ispropedy adjusted. See "TO ADJUST BRAKE"

in the Service and Adjustments section of this manual.

,/'CHECKLIST

BEFORE YOU OPERA TEAND ENJO Y YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS

QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/All assembly instructionshave been completed.

JNo remaining loose parts in carton.

,/ Battery isproperly prepared and charged. (Minimum 1

hour at 6 amps).

,/ Seat isadjusted comfortably and tightened securely.

/All tires are properly inflated. (For shippingpurposes,

the tires were ovednflated at the factory).

,/ Be sure mower deck is propedy leveled side-to-side/

front-to-rear for best cutting results. (TIres must be

propedy inflatedfor leveling).

/Check mower and drive belts. Besure they are reuted

propedy around pulleys and inside all belt keepers.

,/ Check wiring. See thatall connections are stillsecure

and wires are propedy clamped.

JBefore driving tractor, be sure freewheel control is in

driveposition.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

/Engine oil is at proper level

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

•/ Become familiar with all controls - their location and

function. Operate them before you startthe engine.

/Be sure brake system isin sate operating condition,

/Itisimportanttopurgethetransmissionbeforeoperating

yourtractor forthefirsttime. Followproper startingand

transmission purging instructions (See "TO START

ENGINE" and "PURGE TRANSMISSION" intheOpera-

tion section of this manual).

OPERATION

These symbols may appear on yourtractor or in literaturesupplied withthe product. Learn and understand their meaning.

BA'I-rERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG,NEONENG,NEOFFO,LPRESSOREL.G.TSON0%T_.P

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

r 'l R N H

A'I-rACHMENT REVERSE

CLUTCH ENGAGED

IGNITION ATTACHMENT

CLUTCH DISENGAGED

NEUTRAL HIGH LOW PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare theillustrationswith yourtractortofamiliarizeyourself with the locationsofvariouscontrols and adjustments. Save

this manual for future reference,

CHOKE

CONTROL

THROTTLE

CONTROL

ATTACHMENT

CLUTCH LEVER IGNITION LIGHT

SWITCH POSITION

AMMETER

LIFT LEVER

PLUNGER

ATTACHMENT

UFT LEVER

CLUTCH/

BRAKE

PEDAL MOWER DECK

HEIGHT

ADJUSTMENT

POSITIONS

FREE WHEEL

CONTROL

PARKING

BRAKE

CONTROL

LEVER

FIG. 5

Our tractors conform to the safety standards ofthe Amedcan National Standards Institute.

ATFACHMENT CLUTCH LEVER: Used to engage the

mowerbledes, orotherattechments mounted toyour tractor.

LIGHT SWITCH: Tums the headlights on and off.

THROTTLE CONTROL: Used to controlengine speed.

CHOKE CONTROL: Used when startinga coldengine.

CLUTCH/BRAKE PEDAL: Used for declutchingand brak-

ingthe tractor and starting the engine.

PARKING BRAKE: Locksclutch/brake pedalintothebrake

position.

FREEWHEEL CONTROL: Disengages transmission for

pushing or slowlytowing the tractor withthe engine off.

AMMETER: Indicates charging (+) or discharging (-) of

battery.

MOTION CONTROL LEVER: Selects the speed and

direction of tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjustthe mower deckorotherattachmentsmounted toyour

tractor.

UFT LEVER PLUNGER: Used to release attachment lift

lever when changing itsposition.

IGNITION SWITCH: Used for starting and stopping the

engine.

OPERATION

I _1__ The operation of any tractor can result in foreign objects thrown into the eyes, which can I

r _ GI.ASSr=SI result in severe eye damage. Always wear safety glasses or eye shields while operating I

• JL. • your tractor or performing any adjustments or repairs. We recommend a wide vision |

safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Your tractor isequipped with anoperator presence sensing

switch. When engine isrunning,anyattemptbytheoperator

to leave the seat without first settingthe parking brake will

shut offthe engine.

• Depress clutch/brake pedal intofull"BRAKE" position

and hold.

•Place parkingbrake lever in"ENGAGED" position and

release pressurefromclutch/brake pedal. Pedalshould

remain in "BRAKE" position. Make sure parkingbrake

will hold tractor secure.

CHOKE

CONTROL

ATTACHMENT CLUTCH

LEVER "ENGAGED"

POSITION

IGNITION

KEY

CONTROL

"BRAKE"

POSITION

CONTROL

LEVER

CLUTCH/BRAKE PEDAL PARKING BRAKE

"DRIVE" PosmoN "DISENGAGED" POSITION

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES-

•To stop mower blades,move attachment clutch lever to

"DISENGAGED" position.

GROUND DRIVE-

•To stop ground drive, depress clutch/brake pedal into

full "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE-

• Move throttle controlto slow position.

NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine to

'1oackfire".

•Tum ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

•Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE

BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under certainconditionswhen tractorisstandingidle

with the engine running, hot engine exhaust gases may

cause '10rowning"of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com- I

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THRO'n'LE CONTROL (See Fig. 6)

Always operate engine at fullthrottle.

•Operating engine at less than full throttle reduces the

battery charging rate.

•Full throttle offersthe best bagging and mower perfor-

mance.

TO USE CHOKE CONTROL (See Fig. 6)

Use choke controlwhenever you are startinga coldengine.

Do not use to start a warm engine.

•To engage choke control, pull knob out. Slowly push

knob in todisengage.

TO MOVE FORWARD AND BACKWARD (See

Fig. 6)

The direction and speed of movement is controlledby the

motioncontrol lever.

•Start tractor with motion control lever in neutral (N)

position.

• Release parking brake and clutch/brake pedal.

•Slowly move motion control lever to desired position.

TO ADJUST MOWER cu'n'ING HEIGHT

(See Fig. 6)

The position of the attachment lift lever determines the

cuffing height.

•Grasp lift lever.

•Press plunger with thumb and move lever to desired

position.

The cuffing height range is approximately 1-1/2 to 4". The

heights are measured from the ground to the blade tip with

theengine not running.These heightsare approximate and

may vary depending upon soil conditions, height of grass

and types of grass being mowed.

•The average lawn shouldbe cutto approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

TO OPERATE ON HILLS

TO ADJUST GAUGE WHEELS (See Fig. 7)

Gauge wheels are properly adjusted when they are slightly

offthe ground when mower isat thedesired cuttingheight in

operating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain

conditions.

• Adjust gauge wheels with tractoron a flatlevel surface.

•Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUq-I'ING HEIGHT" in the Operation

section of this manual).

•With mower in desired height of cut position, gauge

wheels shouldbe assembled sothey are slightlyoffthe

ground. Install gauge wheel in appropriate hole with

shoulderbolt,3/8 washer, and 3/8-16 Iocknutandtighten

securely.

•Repeat foroppositeside installinggauge wheel insame

adjustment hole.

3/8-16

GUAGE WHEEL

MOUNTING

3/8 WASHF-I =

GAUGE WHEEl,:

SHOULDER

BOLT

FIG. 7

TO OPERATE MOWER (See Fig. 8)

Yourtractor isequipped withan operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine runningand the attachment clutchengaged will

shut off the engine.

• Select desired height of cut.

•Start mower blades by engaging attachment clutch

control.

•TO STOP MOWER BLADES - disengage attachment

clutch control.

I_IL CAUTION: Do not operate the mower I

wlthout either the enUre grass catcher, I

on mowers so equipped, or the dis-

charge guard in place.

"ENGAGED" POSITION

ATTACHMENT

HIGH POSI-

/:/ TION

./._- LOW

// POSITION

DISCHARGE

GUARD

CLUTCH LEVER

"DISENGAGED"

POSITION

CAUTION: Do not drive up or down hills I

with slopes greater than 15° and do not

drive across any slope.

•Choose the slowest speed before starting up or down

hills.

•Avoid stopping or changing speed on hills.

•If slowing is necessary, move throttle control lever to

slower position.

•Ifstopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

•Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

•To restartmovement, slowlyrelease parking brake and

clutch/brake pedal.

•Slowly move motion controllever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 5 and 9)

When pushing or towing yourtractor, be sure todisengage

transmission by placing freewheel control in freewheeling

position. Free wheel controlis locatedatthe rear drawbar of

tractor.

•Raise attachment lift to highest position with attach-

ment liftcontrol.

•Pull freewheel control out and down intothe slot and

release so it isheld inthe disengaged position.

•Do not push or tow tractor at more than two (2) MPH.

•To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

yourtractorona truckor atrailer, besure hood isclosedand

secured totractor. Use anappropriate means oftyinghood

to tractor (rope, cord, etc.).

FIG. 9

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a

load, while ona slope, is dangerous. Tirescan losetraction

withthe groundand cause youtolosecontrolofyourtractor.

FIG. 8 12

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 14)

• The engine in yourtractor has been shipped, from the

factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

•Remove oilfillcap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessaP/, add oil until

"FULL" mark on dipstick isreached. Do not overfill.

•For cold weather operation you should change oil for

easier starting (See =OIL VISCOSITY CHART" in the

Customer Responsibilities section ofthis manual).

•Tochange engineoil,seethe Customer Responsibilities

section in this manual.

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of87 octane. (Use of leaded

gasoline willincrease carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicatesthatalcoholblendedfuels

(called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids

during storage. Acidicgas can damage the fuel system of

an engine while in storage. To avoid engine problems, the

fuel system should be emptied before storage of30 days or

longer. Drain the gastank, starttheengine and letitrununtil

thefuel linesand carburetor are empty. Use fresh fuel next

season. See Storage Instructionsforadditionalinformation.

Never use engine or carburetor cleaner productsin thefuel

tank or permanent damage may occur.

I_IL AUTION: Fill to bottom of gas tank I

filler neck. Do not overfill. Wipe offany I

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig, 5)

When startingtheengine forthe firsttime oriftheengine has

run out of fuel, itwilltake extra cranking time to move fuel

from the tank tothe engine.

•Besurefreewheelcontml isinthetransmission engaged

position.

•Sit on seat inoperating position,depress clutch/brake

pedal and set parking brake.

•Place motioncontrol lever in neutral (N) position.

•Move attachment clutch to =DISENGAGED" position.

•Move throttle control to fast position

•Pullchoke control out for acold engine startattempt. For

a warm engine start attempt the choke control may not

beneeded.

NOTE: Before starting, read the warm and cold starting

procedures below.

•Insert key into ignition and tum key clockwise to

"START" positionand release key as soon as engine

starts. Do not run starter continuously for more than

fifteen secondsper minute, ifthe engine does not start

after several attempts, pushchoke controlin, waita few

minutes and tryagain. If engine stilldoes not start, pull

the choke controlout and retry.

WARM WEATHER STARTING (50 ° Fand above)

•When engine starts, slowly push choke control in until

the engine begins to runsmoothly. If the engine starts

torunroughly,pullthe choke controloutslightlyfor afew

seconds andthen continue topushthe controlinslowly.

•The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow ittowarm up for one minute usingthe choke

as described above.

COLD WEATHER STARTING (50 ° Fand below)

• When engine starts, slowlypush choke control in until

the engine begins torunsmoothly.Continue topushthe

choke control in small steps allowing the engine to

accept smallchanges inspeed and load, untilthechoke

controlisfullyin. Ifthe engine startsto run roughly,pull

thechoke controloutslightlyfor afew seconds andthen

continue topushthe control inslowly. This may require

an engine warm-up period from several seconds to

several minutes, depending on thetemperature.

AUTOMATIC TRANSMISSION WARM UP

•Beforeddvingthe unitincoldweather, the transmission

should be warmed up as follows:

•Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release

the parkingbrake and let the clutch/brake

slowly returntooperating position.

•Allow one minutefortransmission towarm up.This

can be done during the engine warm up pedod.

•The attachments can be used duringthe engine warm-

up period after the transmission has been warmed up

and may requirethe choke controlbepulledout slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjustedfor best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

PURGE TRANSMISSION

I_k AUTION: Neverengageordisengage J

freewheel lever while the engine is run-

ning.

To ensure proper operation and performance, itis recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any

trapped air inside the transmission which may have devel-

oped during shippingofyour tractor.

IMPORTANT: SHOULDYOURTRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BEPURGED AFTER REINSTALLATION BEFORE

OPERATING THE TRACTOR.

•Place tractorsafelyon level surface withengine off and

parkingbrake set.

•Disengage transmission byplacingfreewheel controlin

freewheeling position (See -TO TRANSPORT" in this

section ofmanual).

OPERATION

• Sifting in the tractor seat, startengine. After the engine

is running, move throttle controlto slow position. With

motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

•Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there willbe no movement of

drive wheels. The air isbeing removed from hydraulic drive

system.

•Move motion control lever toneutral (N) position. Shut-

offengine and set parking brake.

• Engage transmission by placing freewheel control in

drivingposition (See "TO TRANSPORT" inthissection

ofmanual).

• Sitting in thetractor seat, start engine. After the engine

isrunning, movethrottlecontroltohalf (1/2) speed. With

motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

•Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowlymove

motioncontrollever toreverse position.After thetractor

moves approximately five (5) feet return the motion

control lever to the neutral (N) position. Repeat this

procedure with the motioncontrolleverthree (3) times.

•Your tractor is now purged and now ready for normal

operation.

MOWING TIPS

•Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

•The lefthand sideofmower shouldbeused for trimming.

•Driveso thatclippingsare discharged ontothe areathat

has been cut. Have the cut area to the right of the

machine. This will resultin a more even distributionof

clippingsand more uniformcutting.

•When mowinglarge areas, startbytumingtothe dght so

thatclippingswill discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the

opposite direction making left hand tums untilfinished

(See Fig. 10).

•If grass isextremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high;the second to the

desired height.

•Do not mow grass when itis wet. Wet grass will plug

mower and leave undesirableclumps. Allowgrass todry

beforemowing.

•Always operate engine at full throttle when mowing

to assure better mowing performance and proper dis-

charge ofmaterial. Regulate ground speed byselecting

a low enough gear to give the mower cutting perfor-

mance as well as the quality of cut desired.

•When operating attachments, select a ground speed

thatwillsuitthe terrain and give bestperformance ofthe

attachment being used.

FIG. 10

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER

HOUSING FREE OF BUILT-UP GRASS AND TRASH.

CLEAN AFTER EACH USE.

•The specialmulchingblade willrecutthe grassclippings

manytimes and reduce them in size sothat as they fall

ontothe lawn they willdisperse intothe grass and notbe

noticed. Also, the mulched grass will biodegrade

quickly to providenutrients for the lawn. Always mulch

with your highest engine (blade) speed as this will

provide the best recutting actionof the blades.

•Avoid cuttingyourlawn when itiswet. Wet grass tends

toform clumps and interferes withthe mulching action.

The best timeto mow your lawn isthe early afternoon.

At this time the grass has dried and the newly cutarea

will not be exposed to the direct sun.

•Forbest results,adjust the mower cuttingheight sothat

the mower cuts off only the top one-third of the grass

blades (See Fig. 11). For extremely heavy mulching,

reduce yourwidthof cuton each pass and mow slowly.

•Certain types ofgrass and grassconditionsmay require

that an area be mulched a second time to completely

hide the clippings. When doing a second cut, mow

across or perpendicular to the first cut path.

•Change your cutting pattern from week to week. Mow

northto southone week then change toeast towest the

next week. This will help prevent matting and graining

of the lawn.

MAX 1_

FIG. 11

CUSTOMER RESPONSIBILITIES

.A,NTENANCESC.EOU'E "

AS YOU COMPLETE

REGUlaRSERV,CE ......

Y f , SERV'CE DATES

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

TInterlock Systems

Check for Loose Fasteners 11_7

A SharperVReplace Mower Blades _4

Lubrication Chart

T Check Battery Level

RClean Battery and Terminals V'

Check Transaxle Cooling V'

Adjust Blade Belt(s) Tension V'5

Adjust Motion Drive Belt(s) Tension I_'s

Check Engine Oil Level _I1_

Change Engine Oil _1,2,3 V=

EClean Air Filter 11_2

NJ Clean Air Screen I_2

GInspect Muffler/Spark An'ester Ii_

NI Replace Oil Filter (If equipped) _1,2

EClean Engine Cooling Fins V=2

Replace Spark Plug _/_2

Replace Air Filter Paper Cartridge

Replace Fuel Filter V#

1 - Change more often when operating under a heavy load or in high ambient temperatures, 5 -If equipped wi_ adjustable system.

2 - Service more often when operating in dirtyor dusty conditions. 6 - Not requ_rad if equipped with maintenance-free baser/,

3 - if equipped with oil fl_er, change oil every 50 hours, 7 - "llghten front axle pivot bolt to 35 fL-Ibs, maximum,

4-Replace b_ades more often when mowing in sandy soil. Do not overtlghten.

GENERAL RECOMMENDATIONS

The warranty on thistractordoes notcover items thathave

been subjected tooperator abuse ornegligence. To receive

fullvalue from the warranty, operator mustmaintain tractor

as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintainyour tractor.

All adjustments inthe Service and Adjustments section of

this manual shouldbe checked at leastonce each season.

•Once ayearyou shouldreplacethe spark plug,clean or

replace airfilter,and check blades and beltsfor wear. A

new spark plugand clean airfilter assure proper air-fuel

mixtureand helpyourengine runbetter and lastlonger.

BEFORE EACH USE

•Check engine oillevel.

•Check brakeoperation.

•Check tire pressure,

•Check operator presence and

interlocksystems for proper operation.

•Check for loosefasteners.

LUBRICATION CHART

ZERK ZERK

(1)FRONT

BEARING ZERK "(_)FRONTWHEEL

BEARING ZERK

L'DGENERAL PURPOSE GREASE

_)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES

TRA|LtNG

"uP

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

Iftractorrequiras more than six (6) feet stopping distance at

high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" intheService and Adjustrnents

section of this manual).

TIRES

•Maintainproper airpressure inalltires (See"PRODUCT

SPECIFICATIONS" section ofthis manual).

•Keep tiresfree of gasoline, oil, orinsect control chemi-

cals which can harm rubber.

•Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tiredamage.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Be sureoperator presence and interlock systems are work-

ingproperly. Ifyourtractor does not function as described,

repair the problemimmediately.

•The engine should not start unless the clutch/brake

pedal isfully depressed and attachement clutchcontrol

is inthe disengaged position.

•When theengine isrunning, anyattempt bythe operator

to leave the seat without first setting the parking brake

should shut offthe engine.

• When the engineis running andthe attachment clutchis

engaged, any attempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch shouldnever operate unless the

operator is in the seat.

BLADE CARE

Forbest resultsmower blades mustbe keptsharp. Replace

bent or damaged blades.

BLADE REMOVAL (See Fig. 12)

• Raise mower to highest position to allow access to

blades.

• Removehexbolt, leckwasherandflatwashersecudng

blade.

• Install new or resharpaned blade with trailing edge up

towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

•Reassemble hex bolt, lockwasher and flat washer in

exact order as shown.

•Tighten boltsecurely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT ISGRADE 8 HEAT TREATED.

BLADE

CENTER

HOLE

LOCK WASHER STAR MANDREL

ASSEMBLY

FLAT WASHER

HEX BOLT (GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

NOTE: We donot recommend sharpeningblade -but ifyou

do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An

unbalanced blade willcause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the Instructions supplied with balancer).

NOTE: Do notuse a nail for balancing blade. The lobes of

the center hole may appear tobe centered, but are not.

•Slide blade onto an unthreaded portionofthe steel bolt

or pinand hold theboltor pinparallelwith the ground. If

blade is balanced, it should remain in ahorizontal

position. If either end of the blade moves downward,

sharpen the heavy end until theblade isbalanced.

CENTER HOLE //

5/8" BOLT_ BLADE

OR PIN _

FIG. 13

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend itslife.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

•Recharge at 6-10 amperes for 1hour.

NOTE: The odginal equipment battery on your tractor is

maintenance free. Do notattemptto open orremove caps or

covers. Adding or checking level of electrolyte is not

necessary.

CUSTOMER RESPONSIBILITIES

TO CLEAN BATTERY AND TERMINALS

Corrosionand dirtonthe batteryand terminalscancause the

battery to"leak" power.

•Open battery box door.

•Disconnect BLACKbatterycable first then RED battery

cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

•Clean terminals and battery cable ends with wire brush

untilbdght.

•Coat terminals with grease or petroleum jelly.

•Reinstall battery (See "CONNECT BATFERY" in the

Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after t00 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts ifthey begin to slipfrom wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean

toassure proper cooling.

Do not attempt to clean fan or transmission whileengine is

runningorwhilethe transmissionishot.To prevent possible

damage to seals, do not use high pressure water or steam

to clean transaxle.

•inspect coolingfan to be sure fan blades are intact and

clean.

•Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use

compressed airorhighpressuresprayertoclean cooling

fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not required forthe life of the transaxle. Should the

transaxle ever leakor require servicing,contact your nearest

authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF-SJ. Select the oil's SAE viscosity grade

according to your expected operating temperature. When

operating in temperatures below 0° F (-18° C) synthetic oil

must be used.

SAEVISCOSI'rYGRADES

•"m

"ttj _li['..ll[oll; e_il]lill|ti [([I

F-20 . ? 20 32 4p 60 _ 170

c-_o -2o -_b o _b _o _o _o

STARTING'tEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 14

* CAUTION: Air cooled engines runhotter thanautomotive

engines. The useofnon-synthetic multi-viscosityoils(5W30,

t 0W30 etc.) intemperatures above 40 °F (4° C)willresultin

higher than normal oil consumption. When using a multi-

viscosity oil, check oil level more frequently.

** CAUTION: SAE 30 oil,ifused below40° F(4°C), willresult

In hard starting and possible engine bore damage due to

inadequate lubrication.

QNOTE: Synthetic oil meeting ILSAC GF-2, API

certificationmark and API service symbol(shown

at left) with "SJ/CF ENERGY CONSERVING" or

Ohigher, is an acceptable oil at all temperatures.

Use of synthetic oil does not alter required oil

change Intervals.

Change the oilafter every 25 hours ofoperation or at least

once ayear ifthetractorisnot used for 25 hoursinoneyear.

Check the crankcase oillevel before startingthe engine and

after each eight (8) hours of operation. Tighten oilfill cap/

dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 14 and 15)

Determine temperature range expected before oilchange.

All oil must meet API service classification SF-SJ.

•Be sure tractor is on level surface.

•Oil willdrain more freely when warm.

•Catch oil in a suitable container.

*Remove oilfillcap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove cap from bottom fitting of drain valve and install

the drain tube onto the fitting.

•Unlock drain valve by pushing inward and turning coun-

terclockwise.

.To open, pull out on the drain valve.

• After oil has drained completely, close and lock thedrain

valve by pushing inward and turning clockwise until the

pin is in the locked posiUon as shown.

• Remove the drain tube and replace the cap onto to the

bottom fitting of the drain valve.

• Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" sectionofthis manual.

•Use gauge onoilfill cap/dipsUckfor checking level. Be

sure dipstick cap is tightened securely for accurate

reading. Keep oilat "FULL" line on dipstick.

OIL DRAIN VALVE

CLOSED

POSITION

TUBE

17 FIG. 15

CUSTOMER RESPONSIBILITIES

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent

engine damage fromoverheating. Clean witha wirebrushor

compressed airto remove dirtand stubbomdried gumfibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces ofthe engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fins and external

surfaces as necessary. Make sure the cooling shroudsare

reinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirtyorpluggedcoolingfins,and/orcooling shroudsremoved

willcause engine damage due tooverheating.

AIR FILTER (See Fig. 16)

Your engine willnotrunproperlyusing a dirtyairfilter. Clean

the foam pre-cleaner after every 25 hours of operation or

every season. Service paper cartridge every 100 hours of

operation or every season, whichever occursfirst.

Service air cleaner more often under dusty conditions.

•Remove knobs and cover.

TO SERVICE PRE-CLEANER

•Wash itin liquiddetergent and water.

•Squeeze itdry in a clean cloth.

•Saturateitinengineoil. Wrapitinclean, absorbentcloth

and squeeze to remove excess oil.

•Ifvery dirtyor damaged, replace pre-cleaner.

TO SERVICE CARTRIDGE

•Clean cartddge bytappinggently onflatsurface. Ifvery

dirtyor damaged, replace cartridge.

•Reinstall precleaner cartridge, cover and secure with

knobs.

_CARTRIDGE

;OE; LEA"E

FIG. 16

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSU RIZED AIR TO CLEAN OR DRY CARTRIDGE.

MUFFLER

Inspect and replace corroded mufflerand spark arrester (if

equipped) as itcould create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" section ofthis manual.

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filtershould be replaced once each season. Iffuel

filterbecomes clogged, obstructingfuel flow to carburetor,

replacement isrequired.

•With engine cool, remove filterand plug fuel line sec-

tions.

•Place new fuel filterin position in fuel line with arrow

pointingtowardscarburetor.

•Be sure there are no fuel line leaks and clamps are

propedypositioned.

•Immediately wipe up any spilledgasoline.

CLAMP

FUEL _/

FILTER °

FIG. 17

CLEANING

•Clean engine, battery, seat, finish, etc. of all foreign

matter.

•Keep finished surfaces and wheels free ofall gasoline,

oil, etc.

•Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can resultin a shortened engine life.

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever In neutral (N) position.

•Place attachment clutch in "DISENGAGED" position.

•Turn ignitlon key "OFF" and remove key.

•Make sure the blades and all moving parts have completely stopped.

•Disconnect spark plug wire from spark plug and place wire where it cannot come In contact

with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 18)

Mower will beeasier toremove from therightside oftractor.

•Place attachment clutch in "DISENGAGED" position.

•Move attachment liftlever forward tolower mower toits

lowest position.

•Roll belt off engine pulley.

• Remove small retainer spring, and liftclutchspring off

pulley bolt.

•Remove large retainer spnng, slide collaroff and push

housing guide out of bracket.

•Disconnect anti-swaybar from chassis bracket by re-

moving retainer spdng.

•Disconnect suspension arms from rear deck brackets

by removing retainer springs.

•Disconnect front linksfrom deck by removing retainer

spnngs.

•Raise lift lever to raise suspension arms. Slide mower

outfrom under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS AND HOOK THE CLUTCH

SPRING INTO SQUARE HOLE IN FRAME.

TO INSTALL MOWER (See Fig. 19)

•Raise attachment lift lever to its highest position.

•Slide mower under trector withdischarge guard to dght

side oftractor.

•Lower lift lever to its lowest position.

•Install mower in reverse order of removal instructions.

TO LEVEL MOWER HOUSING

Adjustthe mower white tractor isparked on level ground or

driveway. Make suretires are properlyinflated(See "PROD-

UCT SPECIFtCATIONS" sectionofthis manual). Iftiresare

over or undednflated, you will not properly adjust your

mower,

SMALL SUSPENSION ARMS PULLEY

CLUTCH SPRING_ FRONT LINK

ANTI-SWAY

COLLAR_

RETAINER SPRINGS

(BOTH SIDES)

HOUSING GUIDE LARGE RETAINER

SPRING BRACKET

Fig. 18 19

SERVICE AND ADJUSTMENTS

SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)

•Raise mower to itshighest position.

•Atthe midpoint ofbothsides of mower, measure height

from bottom edge of mower to ground, Distance"A" on

both sides of mower should be the same or within 1/4"

ofeach other.

•If adjustment is necessary, make adjustment on one

side ofmower only.

•To raise one side of mower, tighten lift linkadjustment

nut on that side.

•To lower one side of mower, loosen liftlinkadjustment

nut on that side.

NOTE: Three fulltums ofadjustment nutwillchange mower

height about 1/8".

Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE

OF MOWER F----n _K---_ OF MOWER

FIG. 19

LIFT

FIG. 20

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtainthe bestcuttingresults,the mower housingshould

be adjusted so that the front is approximately 1/8" to 112"

lowerthan the rear when the mower isinitshighestposition.

Check adjustment on rightside oftractor, Measure distance

"D" directly in front and behind the mandrel at bottom edge

of mower housing as shown.

•Before making any necessary adjustments, check that

both front linksare equal inlength. Bothlinksshouldbe

approximately t 0-3/8".

•If linksare not equal in length, adjust one linkto same

length as other link.

•To lowerfront ofmower Ioosannut"E"onbeth front links

an equal number ofturns.

•When distance"D" is1/8' to1/2" Iowerat front than rear,

tighten nuts "P against trunnion on both front links.

•To raise front ofmower, loosen nut"P from trunnionon

both front links. Tighten nut "E" on both front linksan

equal number ofturns.

•When distance "D" is1/8"to 1/2"lowerat front than rear,

tighten nut "P against trunnion on bothfront links.

•Recheck side-to-side adjustment.

FIG. 21

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

TRUNNION

FRONT UNKS

FIG. 22

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 23)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

•Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manual).

•Work belt off both mandrel pulleys and idler pulleys,

•Pullbelt away from mower.

BELT INSTALLATION -

•Install new belt in reverse order of removal.

•Make sure belt isinall pulley grooves and inside all belt

guides.

Install mower in reverse order of removal instructions,

IDLER

PULLEYS

20 FIG. 23

iSERVICE AND ADJUSTMENTS

TO ADJUST BRAKE (See Fig. 24)

Your tractor is equipped with an adjustable brake system

which is mounted on the side of the transaxle.

Iftractor requiresmore than six (6) feet stopping distance at

highspeed in highest gear, then brake must be adjusted.

•Depress clutch/brake pedal and engage parking brake.

•Measure distancebetween brake operating armand nut

"A" on brake rod.

•Ifdistanceis otherthan 1-9/16", loosenjam nut and turn

nut =A"untildistance becomes 1-9/16". Retighten jam

nut against nut "A".

•Road testtractorfor properstopping distance as stated

above. Readjust ifnecessary. Ifstopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized servicecenter/department.

WITH PARKING BRAKE "ENGAGED"

NUT

ARM

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST-

MENT |S NECESSARY CONTACT YOUR NEAREST

AUTHORIZED SERVICE CENTER/DEPARTMENT

FIG. 24

TO REPLACE MOTION DRIVE BELT

(See Fig. 25)

Parkthe tractoron levelsurface. Engage parkingbrake. For

assistance, there isa belt installationguide decal on bottom

side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in this

section ofthis manual.)

• Remove belt from stationary idler and clutching idler.

•Pull belt slacktoward rear oftractor. Carefully remove

belt upwards from transmission input pulley and over

cooling fan blades.

•Pull belt toward front oftractor and remove downward

from around engine pulley.

•install new belt by reversing above procedure.

ENGINE_

PULLEY

CLUTCHING--

IDLER

STATIONARY

IDLER --

TRANSMISSION

INPUT PULLEY

0FIG. 25 0

TRANSAXLE MOTION CONTROL LEVER

NEUTRAL ADJUSTMENT(See Fig. 26)

The motion controllever has been preset at thefactory and

adjustment should notbe necessary.

•Loosen adjustment boltin front ofthe right rear wheel,

and lightlytighten.

•Startengine and move motioncontrollever untiltractor

does not moveforward or backward.

• Hold motioncontrollever inthatpositionand turnengine

off.

•While holdingmotion control lever in place, loosen the

adjustment bolt.

•Move motioncontrollever tothe neutral (N) (lock gate)

position.

•Tighten adjustment boltsecurely.

NOTE: Ifadditionalciearance isneededtoget toadjustment

bolt, move mower deck height to the lowest position.

After above adjustment is made, if the tractor stillcreeps

forward or backward while motion controllever isin neutral

position, follow these steps:

•Loosen the adjustment bolt.

• Move the motion control lever 1/4 to 1/2 inch in the

direction it is trying to creep.

• Tighten adjustment bolt securely.

•Start engine and test.

•Iftractor stillcreeps, repeat above steps untilsatisfied.

MOTION CONTROL NEUTRAL

LEVER GATE

......... kDJUSTMENT

'BOLT

FIG. 26

SERVICE AND ADJUSTMENTS

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or

replacement, it should be purged after reinstallation and

before operating the tractor. See "PURGE TRANSMIS-

SION" inthe Operation section ofthis manual.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positionedstraightforward, remove steer-

ingwheel and reassemble per instructionsin theAssembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The frontwheel toe-inand camber are notadjustableonyour

tractor. Ifdamage hasoccurred toaffectthefront wheel toe-

in or camber, contact your nearest authorized service

center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 27)

•Block up axle securely.

•Remove axle cover, retaining ringand washersto allow

wheel removal(rearwheel containsa squarekey -Do not

lose).

•Repair tire and reassemble.

•Onrearwheelsonly: aligngroovesinrearwheelhuband

axle. Insert square key.

•Replace washers and snap retainingringsecurelyinaxle

groove.

•Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

RET.,.,HQ

AXLE COVER _=_'_SQUARE KEY(REAR

WHEEL ONLY)

FIG. 27

TO START ENGINE WITH A WEAK BAI-rERY

(See Fig. 28)

IMPORTANT:YOURTRACTORISEQUIPPEDWITHA12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

, Connect each end ofthe RED cable tothe POSITIVE (+)

: terminal ofeach battery, takingcare nottoshortagainst

chassis.

•Connect one end ofthe BLACKcable tothe NEGATIVE

(-) terminal offully charged battery.

•Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tankand battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable firstfrom chassis and then from the fully

charged battery.

•RED cable last from both batteries.

"POS|T|VE" _GAT|VE" (-)

FIG. 28

TO REPLACE HEADLIGHT BULB

•Raise heed.

•Pullbulbholderoutofthe holeinthe backsideofthe gdU.

•Replace bulb in holder and push bulb holder securely

back intothe hole in the backside of the grill.

•Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent itfrom starting.

•Check wiring. See electricalwidngdiagram inthe Repair

Parts section.

TO REPLACE FUSE

Replace with20 ampautomoUve-typeplug-infuse, The fuse

holder islocated behind the dash.

CAUTION: Lead-acid batteries generate

explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection when

around batteries.

Ifyour battery is too weak to start the engine, it should be

recharged. It "jumper cables" are used for emergency

starting, follow this procedure:

SERVICE AND ADJUSTMENTS

TO ADJUST CARBURETOR

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 29)

•Raise hood.

•Unsnap headlight wire connector.

•Stand infront oftractor. Grasp hoed at sides,tilttoward

engine and lift offof tractor.

•To replace, reverse above procedure.

\HOOD

HEADLIGHT

WIRE

CONNECTOR

FIG. 29

ENGINE

TO ADJUST THRO'I'rLE CONTROL CABLE

(See Fig. 30)

The throttle control has been preset at the factory and

adjustment shouldnot be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

•With engine not running, move throttle controllever to

fast position.

•Check that swivel is against stop. If it is not, loosen

cable clamp screw and pull cable back until swivel is

against stop. Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL (See Fig. 31)

The choke control has been preset at the factory and

adjustment shouldnot be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

•With engine notrunning,movechoke control(locatedon

dash panel) tofull choke position.

•Loosen knob and remove cover assembly from air

cleaner.

•Choke shouldbeclosed. Ifitisnot, loosencasingclamp

screw and move choke cable untilchoke iscompletely

closed. Tighten casing clamp screw securely.

•Replace air cleaner cover assembly and tighten knob.

Your carburetor is not adjustable. If your engine does not

operate properlydue tosuspectedcarburetorproblems,take

yourtractor toan authorized service center for repairand/or

adjustment.

High speed stop isfactoryadjusted. Do not adjust- damage

may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

STOP

SWIVEL CLAMP

SCREW

FIG. 30

CLAMP SCREW

FIG.31

STORAGE

Immediately prepare yourtractorfor storage atthe endofthe

season or if thetractor willnotbe used for 30 daysor more.

CAUTION: Never store the tractor with

gasoline in the tank Inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractorforwinterstorage. When mower

is to be stored for a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store in a clean, dry

area.

•Clean entiretractor (See =CLEANING" in theCustomer

Responsibilities section of this manual).

•Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

•Lubricate as shown in the Customer Responsibilities

section of this manual.

•Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

•Touch up all rusted or chipped paint surfaces; sand

lightlybefore painting.

BATTERY

•Fully charge the battery for storage.

•After a period of time in storage, battery may require

recharging.

•To halppreventcorrosionand powerleakage duringlong

periods of storage, battery cables should be discon-

nected and batterycleaned thoroughly (see 'TO CLEAN

BAI-I'ERY AND TERMINALS" intheCustomer Respon-

sibilities section of this manual).

•After cleaning, leave cables disconnected and place

cables where they cannot come incontact with battery

terminals.

•If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces,

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM

PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL

HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE iN STORAGE.

•Drain the fuel tank.

•Start the engine and let it run until the fuel lines and

carburetor are empty.

•Never usa engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation offuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allowthe stabilizer to reach the carburetor. Do

not drain the gastank and carburetor ifusingfuel stabilizer.

ENGINE OIL

Drainoil(withengine warm)and replacewithclean engineoil.

(See =ENGINE" inthe Customer Responsibilities section of

this manual).

CYLINDER(S)

•Remove spark plug(s).

•Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

•Turn ignitionkey to=START" positionfora few seconds

to distdbuteoil.

•Replace with new spark plug(s).

OTHER

•Do not store gasoline from one season to another.

•Replace your gasoline can if your can starts to rust.

Rust and/or dirt inyour gasoline willcause problems.

•Ifpossible,storeyourtractorindoorsand cover ittogive

protectionfrom dust and dirt.

•Cover your tractorwith a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allowscondensation toformand

willcause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but will no1

start

Loss of power

Excessive vibration

CAUSE

t. Out of fuel.

2. Engine not =CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7, Water in fuel.

8. Looseor damagedwiring.

9. Carburetoroutof adjustmenL

10. Engine valves out of adjusl_,ent.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6, Loose or damaged widng,

7. Carburetor out of adlustrnanL

8. Enginevanes outof adjustment.

1. Clutch/brake pedal nut depressed.

2. Attachment clutch is engaged.

3, Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es),

1. Weak or dead battery.

2. Corrodedbattery terminals.

3. Looseor damaged widng.

4. Faultysolenoidor starter.

1. Cutting too much grass/too fast.

2. Throttle in =CHOKE" position.

3. Build-up of grass, leaves and trash under mower,

4. Dirty air filter.

5, Low oil level/dirty oil,

6, Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10, Spark plug wire loose.

11. Dirty engine air screerv_ns.

12. Dirty/clogged muffler.

13. Loose or damaged widng.

14. Carburetor out of adjustmenL

15, Engine valves out of adjustment.

1. Wom, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damagad part(s).

CORRECTION

1. Fill fuel tank.

2. See "TO START ENGINE" in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug,

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8. Check all widng.

9. See "To Adjust Carburetor" in Service Adjustments

section,

10. Contact an authorized service center/departmeut.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5, Drain fuel tank and refill with fresh gasoline.

6. Check all widng,

7. See "To Adjust Carburetor" in Service Adjus_nents

section.

8. Contact an authorized service centar/department.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch,

3. Recharge or replace battery.

4, Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Chesk/replase solenoid or starter.

g. Contact an authorized service center/dedartment.

1. Recharge or replace battery.

2. Clean battery terrrdnals.

3. Check all widng.

4, Check/replace solenoid or starter.

1. Set in "Higher Cut" posifion/reduce speed,

2. Adjust throttle control,

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8, Drain fuel tank and refill with fresh gasoline.

9, Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,

10. Connect and tighten spark plug wire,

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13, Check all winng,

14, See "To Adjust Carburetor" in Service Adjustments

section.

15. Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts,

TROUBLESHOOTING POINTS

PROBLEM

Engine continues to run

when operator leaves

seat with attachment

clutch engaged

Poor cut - unevelrl

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

Loss of drive

Engine "backfires"

when turning engine

"OFF"

CAUSE

1. Faulty operator-safetypresence control system.

1. Wom, bent or loose blade.

2. Mower deck not level,

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2, Travel speed too fast.

3. Wet grass.

4, Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade,

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades impmperiy installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Switch is _OFF".

2. Bulb(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

t. Bad batterycell(s).

2. Poor cable connections.

3. Faultyregulator(if so equipped).

4. Faultyalternator.

1. Freewheel control in =disengaged' position,

2. Motion drive belt wom, damaged, or broken.

3. Air trapped in transmission dunng shipment

or sewicing.

Engine throttle control not set at _SLOW"

position for 30 seconds before stopping engine.

CORRECTION

1. Checkwiring,switches and connections, if not

corrected,contactan authorizedservicecenter/

department.

1. Replaceblade. Tightenbladebolt.

2, Level mowerdeck.

3. Clean undemldeof mowerhousing.

4. Replaceblade mandrel.

5. Clean aroundmandrelsto open vent holes.

1. Remove obstruction.

2. Replacemowerdrivebelt.

3. Replaceidlerpulley.

4. Replaceblademandrel.

I, Place throttle control in =FAST" position.

2, Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade belt.

7. Clean underside of mower housing.

8, Replace mower drive belt.

9. Reinstall blades sharp edge dawn,

10. Replace with blades listed in this manual.

11, Clean around mandrels to open vent holes.

1. Turn switch _ON'.

2. Replace bulb(s),

3. Check/replace light switch,

4. Check wiring and connections.

5. Replace fuse.

t. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace aifemator.

1. Place freewheel contml in =engaged' position.

2. Replace motion drive belt.

3. Purge transmission.

1, Move throttle control to "SLOW* position and allow

to idle for 30 seconds before stopping engine.

SCHEMATIC

TRACTOR --MODEL NUMBER 944.601880

BATFERY

__G

IGNITION

SWITCH

• =u_ :---/_Z_NE',

I I

FUELSHUT-OFF SOLENOID

(IF SO EQUIPPED)

ORANGE

CHARGING SYSTB_40UI_UT

3 AMP DC O 3600 RPM 28 VOLTS AC M_N. O3600 RPM

(CHARGING SYSTEM DISCONNECTED)

RED

ILIGHI1NGSYSTEMOUT]PUTDIODE : ALTERNATOR

5 AMp AC O3600 RPM =

(_14 VOLTS AC MIN.O 3600 RPM (LIGHTS OFF)

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUN/LIGHT B+A1 A2+L

RUN B+A1 NONE

START B+ S + A1 NONE

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATFERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

SROWN

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

REPAIR PARTS TRACTOR -- MODEL NUMBER 944.601880

ELECTRICAL

42 41

-- I

16 ".

16 i

REPAIR PARTS TRACTOR - - MODEL NUMBER 944.601880

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465

2 74760412

8 7603.1

10 145211

11 150109

12 145769

16 153664

21 175688

22 4152J

24 4799J

25 146148

26 175158

27 73510400

28 145491

29 121305X

30 175566

33 140403

40 170217

41 71110408

42 131563

43 175141

45 121433X

52 141940

55 17490508

Battery 12 Volt 28 Amp

BoltHex Hd 1/4-20unc X 3/4

Tray Battery

Bolt Btr Frt 1/4-20 x 7.5 Zinc

Holddown Battery Mount

Nut Push Nylon 1/4" Battery Frt

Switch Interlock Push-In

Harness Asm Light W/4152J

Bulb Light#1156

Cable Battery 6 Ga 11'red

Cable Battery 6 Ga w/16 ire,red

Fuse

Nut Keps Hex 1/4-20 Unc

Cable Ground 6 Ga 21 •black

Switch Plunger Nc Gray

Switch Ign 3

Key Ign

Harness Ign

Bolt BIk Fin Hex 1/4-20unc X 1/2

CoverTerminal Red

Solenoid

Ammeter

ProtectionWire Loop(Hourrneter)

Screw Thdrol 5/16-18 x 1/2

NOTE: All component dimensions give in U.S. inches

1 inch = 25.4 mm.

REPAIR PARTS TRACTOR -- MODEL NUMBER 944.601880

CHASSIS AND ENCLOSURES

58 166

2O8

2O7

REPAIR PARTS TRACTOR -- MODEL NUMBER 944.601'880

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 169830

2 176554

3 17060612

5 155272

9 168337)(011

10 STD533710

11 155927

13 172107X010

17 174330X558

18 126938X

20 1564.37

23 124028X

25 19131312

26 S'1"D541437

28 174331X558

29 174332X559

30 164919X558

31 139976

37 17490508

38 159834

39 174714

58 174930

60 SrD533707

64 154798

74 STD541437

142 165867

143 154966

144 154207

145 156524

159 155123X428

166 164863

206 170165

207 17670508

208 17670608

212 175143

- - 5479J

Chassis Stl Stamping

Drawbar, Stretch

Screw3/8-16x3/4

BumperHood/Dash

Dash P/L

BoltCarriage 3/8-16 x 1

Panel Dash Lh

Panel Dash Rh

Hood

BumperHood

Plate Mtg. Battery Fuel Tank

Bushing

Washer 13/32 X 13/16 X 12 Ga

Nut Lock Hex W/Ins 3/8-16 Uric

Grille/Lens Asm

Lens

Fender Footrest STLT Pnt

Bracket Support Fender

Screw Thdrol 5/16-18 X1/2

Bracket Asm. Pivot Mower Rear

Bracket Pivot Laser LT

Air Duct P/L

Bolt Rdhd Sqnk 3/8-16unc x 3/4

Dash Lower STLT

Nut Cmwnlock 3/8-16 Unc

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Pnt Footrest STLT

Rod Pivot Chassis/Hood

Cupholder

Screw HWHD Hi-Lo #13-16 x 3/4

BoltShoulder 5/16-18 "l-r

Screw Thdrol 5/16-18 x 1/2

Screw Thdrot 3/8-16 x 1/2

Insert Lens Reflective

Plug Button

NOTE: Allcomponent dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.601880

DRIVE

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.601880

DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 Transaxle (See Breakdown) 66 154778

Hydro Gear Model 314-0510 70 134683

8 165866 Rod Shift 71 169183

10 STD561210 PinCotter 1/8xl CAD 73 169182

14 10040800 Washer Lock Hvy. Helical 74 137057

15 744.90544 Bolt,Hex FLGHD 5/16-18 Gr. 5 75 121749X

16 STD541431 Nut Lock Hex W/Ins 5/16-18 Unc P 76 STD581075

19 STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc 77 123583X

21 130564 nob, Deluxe 1/2-13 78 121748X

22 169498 Rod, Brake Hydro 81 165596

24 STD541273 Nut 82 165711

25 106888X Spdng, Brake Rod 83 19171216

26 STD551037 Washer 84 169594

27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 89 164890X428

28 145204 ROd,Parking Brake 90 124346X

29 71673 Cap, Parking Brake 95 170201

30 169592 Bracket,Transaxle 96 SrD624003

32 STD523107 BoltHex Hd 5/16-18 Uric x 3/4 116 72140608

34 155071 Shaft, Foot Pedal 120 73900600

35 120183X Bearing, Nylon 146 74490536

36 STD551062 Washer 147 74490524

37 STD571816 Pin, Roll 150 165850

38 131494 Pulley, Idler, Flat 151 19133210

39 74760644 Bolt Fin Hex 3/8-16unc x 2-3/4 156 166002

40 4470J Spacer, Split 158 165589

41 165838 Keeper, Belt Retainer 159 165494

42 19131312 Washer 13/32 x 13/16 x 12 Gauge 161 72140406

47 127783 Pulley, Idler, V-Groove 162 73680400

48 154407 Bellcrank Clutch Grad Dry STL 163 74780416

49 123205X Retainer, Belt 164 19091010

50 STD523715 Bolt 165 165623

51 STD541437 NutCrownlock 3/8-16UNC 166 166880

52 STD541431 NutCrownlock 5/16-18UNC 168 165492

53 105710X Link, Clutch 169 165580

55 105709X Spdng, Return, Clutch 197 169613

56 STD523712 Bolt Fin Hex 3/8-16 UNC x1-1/4 198 169593

57 140294 V-Belt, Ground Ddve 199 169612

59 169691 Keeper, Center Span 200 72140508

61 17060612 Screw 3/8-16x3/4 202 72110612

62 8883R Cover, Pedal 212 145212

63 140186 Pulley, Engine

64 71170764 Bolt, Hex

65 SrD551143 Washer

Keeper Belt Engine

Strap Torque Lh Hydro

Strap Torque Rh Hydro

Spacer, Split

Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Gauge

Shaft Asm. Cross

SpdngTorsion

Washer 17/32 x 3/4 x 16 Ga.

Link,Transaxle

Console, Shift

Nut Self Thd Wsh-Hd 1/4 Zinc

Control Asm Bypass Hydro

Retainer Spdng 1"Zinc/Cad

Bolt Rdhd Bq. Neck 3/8-16 x 1

Nut Lock Fig 3/8-16 UNC

Bolt Hex Flghd 5/16-18 x 2-1/4

Bolt Hex Flghd 5/16-18 x 1-1/2

Bushing Bellcrank Grd Drive

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/16 ID x 1 x .125

Bracket Shift Mount

Hub Tapered Flange Shift LT

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

Nut Crownlock 1/4-20 Unc

Bolt Hex Fin 1/4-20 Uric x 1 Gr. 5

Washer 5/8 x .281 x 10 Ga.

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening LT

Nyliner Snap-In 5/8" ID

Washer Nyl 7/8" ID x .105"

Bolt Shoulder 5/16-18 Unc

Bolt Rdhd Sqnk 5/16-18 Unc x 1

Bolt Cart Sh 3/8-16 x 1-1/2 Gr. 5

Nut Hex Flange Lock

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.601880

STEERING ASSEMBLY

6_Z

r._ i i--------_ 1

_41

117

118

2'g

15 15

68 67 67

8_ 47 -67

6_ 13 _

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.601880

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2 154427

3 169840

4169839

5 6266H

6 121748X

719272016

812OO0O29

9 3366R

10 1698,.32

11 STD551137

13 136518

15 145212

17 156546

18 57079

19 160395

22 165857

23 165851

25 154406

26 126847X

27 136874

28 19131416

29 17060612

30 STD561210

32 13O465

36 155O99

37 152927

38 139769

39 19133812

40 STD541537

41 100711L

42 145054X428

43 121749X

44 153720

46 121232X

47 6855M

51 STD541431

54 STD523112

62 167902

63 SrD523710

65 160367

66 1544O4

67 72140618

68 169827

79 19132012

80 74950612

82 169835

85 133835

Wheel Steering

Axle Asm STMP Dropped STL

Spindle Asm LH

Spindle Asm RH

Bearing RaceThrust Harden

Washer 25/32 X 1-5/8 X 16 Ga

Washer 27/32 X 1-1/4 X 16 Ga

Ring Klip#t5304-75

Bearing Col Strg BIk

Link Drag Extended Stamp

Washer Lock Hvy HIcl Spr 3/8

Bearing Axle STLT/GT

Nut Hax Flange Lock

Shaft Asm Strg

Washer Thrust 515x 750x 033

Support Shaft

Screw Hex WshHd Torx

Shaft Asm Pittman

Bracket Steering

Bushing Unk Drag BIk LR

GearSector

Washer 13/32 X 7/8 X 16 Ga

Screw Thdrol 3/8-16x3/4

Pin Cotter 1/8 X 3/4 Cad

Rod Tie Wire Form 19 75 Mech

Bushing Strg

Screw

InsertCap Strg Wh Au

Washer 13/32 X 2-3/8 X 12 Ga

Lock nut

Adaptor Wheel Strg

Boot Steering Shaft

Washer 25/32 X 1 1/4 X 16 Ga

Extension Steering Shaft LR/LT

Cap Spindle Fr Top BIk

FittingGrease

Nut Lock Hex w/Ins 5/16-18

Bolt Fin Hex 5/16-18 Uric x 1-1/4

Kit, Steering Assembly Svc

BoltFin Hex 3/8-16unc x 1 Gr. 5

Spacer Axle

Bearing Arm Pittman

BoltRdhd Sq 3/8-16 Unc x 2-1/4

Axle, Brace

Washer 13/32 x 1-1/4 x 12 Ga.

Bolt Hex Nylon 3/8-16 x3/4

Bracket Susp. Chassis Front

Fastener Christmas Tree

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.601880

SEAT ASSEMBLY

KEY

NO.

PART

NO.

14O123

140551

71110616

19131610

145OO6

STD541437

124181X

17OO0616

19131614

174894

166369

121246X

DESCRIPTION

Seat

Bracket Pivot Seat 8 720

BoltFin Hex 3/8-16unc X 1

Washer 13/32 X 1 X 10 Ga

Clip Push-In

Nut Hex w/Ins. 3/8-16 Unc

Spdng Seat Cprsn 2 250 BIk Zi

Screw 3/8-16 X 1-1/2

Washer 13/32 X 1 X 14 Ga.

Pan Seat

Knob Seaat 1/2-13 Unc BIk

Bracket MountingSwitch

KEY PART

NO. NO. DESCRIPTION

13 121248X

14 72050412

15 134300

16 121250X

17 123976X

21 171852

22 STD541431

24 19171912

25 127018X

Bushing Snap BIk Nyl 50 Id

BoltRdhd Sqnk 1/4-20xl -1/2

Spacer Split 28x 96 Yel Zinc

Spdng Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5Zinc

BoltShoulder 5/16-18 Unc

Nut Hex Lock W/Ins 5/16-18

Washer 17/32 X 1-3/16 X 12 Ga.

BoltShoulder 5/16-18 X 62

NOTE: Allcomponent dimensions given in U.S. inches

1 inch -- 25.4 mm

REPAIR PARTS

DECALS

14,

TRACTOR - - MODEL NUMBER 944.601880

15 3 11 11 4 7

KEY PART

NO. NO.

1 157032

2 138047

3177278

4177279

5 163205

6 165407

7177284

8 170563

9 163204

10 157140

11 177253

DESCRIPTION

Decal Fend STLT Oper

Decal Battery Diehard Sears

Decal Hood RH

Decal Hood LH

Decal Fend SD WriT ROdAuto/42"

Decal HP Engine

Decal Dash Pnl B&S

Decal Warning Mult-Language

Decal Craftsman

Decal Fender Danger Eng/Fr

Decal Hood Side Panel

KEY PART

NO. NO.

12 172331

13 169210

14 160396

15 172268

16 146046

20 149517

- - 165800X428

- - 165799X428

- - 138311

- - 177331

-- 177332

DESCRIPTION

Decal Deck

Decal By Pass

Decal V-Belt Schematic

Decal Replacement Parts

Decal V-Belt Drive Sch

Decal Bat Dan/Psn

Pad Footrest LH STLT

Pad Footrest RH STLT

Decal Handle LftHeight Adjust

Manual Owner's (English)

Manual Owner's (French)

WHEELS & TIRES

1_._.__._._

2 -_O_,8

/'i

4,10

3,9

KEY PART

NO. NO, DESCRIPTION

1 59192

265139

3 106222X

4 59904

5106732X427

627811

7 904O14

8106108X427

9 122082X

10 7152J

11 104757)(428

-- 144334

Cap Valve Tire

Stem Valve

Tire F Ts 15 X60-6Service

Tube Front (Service Item Only)

Rim Asm 6"front Service

FittingGrease (Front Wheel Only)

Bearing Flange (Front Wheel Only)

Rim Asm 8"rear Service

Tire R Ts 20x10-8 C Service

Tube Rear (Service Item Only)

Cap Axle BIk 1 50 X 1 00

Sealant, Tire ( 10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.601680

ENGINE

1425 38

39 33

JOPTIONAL EQUIPMENT

Spark Arrester

REPAIR PARTS

TRACTOR - -MODEL NUMBER 944,601880

ENGINE

KEY PART

NO. NO. DESCRIPTION

170546

17720410

4 149723

5 159955

6 16O589

8 171877

10 162797

11 STD551125

12 STD522507

13 165391

14 148456

16 STD551237

17 17490624

23 169837

25 145996

26 7392O6OO

29 137180

31 157103

32 161696

33 123487X

34 106082X

37 8543R

38 148315

38 109227X

45 17000612

62 10040500

72 71070512

81 73510400

NOTE:

Control Throt Paddle

Screw Hex Thd Cut 1/4-20x5/8 T

Engine (See Breakdown)

B&S Model407777-0119-E3

Muffler Exhaust

Exhaust Asm. Left

Exhaust Asm. Right

Bolt5/16-18unc x 3/4

Heat Shield Lt

Washer Lock Hvy. Helical 1/4

Bolt Fin Hex 1/4-20 x 3/4

Gasket Muffler

Tube Drain Oil Easy

Washer Lock Ext Tooth 3/8

ScrewThdrol 3/8-16xl -1/2 Tytt

Shield BRN/DBR Guard

ControlChoke

Nut Keps 3/8-24 UNF

Arrestor Spark

Tank Fuel 3.5 STL W/O Sensor

Cap FuelGauge

Clamp Hose BIk

Strip Foam

Line Fuel

Plug Drain Oil Easy

Pad Spacer

Screw Hex Wsh Thdrol 3/8-16 x 3/4

Washer Lock Hvy HLCI Spr 5/16

Screw Hex Hd Cap 5/16-18 x 3/4

Nut Keps Hex 1/4-20 Unc

Allcomponent dimensions given in U.S. inches

1 inch =25.4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.601880

MOWER DECK

;146

_47 142

102

lOl

102_

103 105

106

|113 111 1!

_.116

119

/23 24

REPAIR PARTS TRACTOR --MODEL NUMBER 944.601880

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

165892

S'rD533107

138017

416546O

5 STD624008

6130832

8 850857

9 STD551137

10 140296

11 134149

138498

139775

138971

13 137645

14 128774

15 110485X

16 174493

18 72140505

19 132827

20 159770

21 SrD541431

22 134753

23 131267

24 105304X

25 123713)(

26 110452X

27 130968X428

28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 STD533717

35 133835

36 131494

37 S'rD551037

40 STD541437

44 140O88

45 SrD624003

46 137729

48 133944

49 174284

50 131340

51 STD541410

Mower Deck Assembly, 42" 52 139888

53 131845

Bolt 54 133943

Bracket Assembly,Sway Bar,

Front 55 155046

Bracket Sway Bar 38142"Deck 56 165723

59 141043

Retainer Spdng 67 149846

Arm, Suspension, Rear

Bolt, Hex 3/8-24 x 1.25 Gr. 8 68 144959

92 STD541437

Washer, Look 101 136420

Washer, Hardened 102 71081010

Blade, Mulching 42" Std 103 19061216

(Odginallyequippedwith) 104 STD551110

Blade Mower 42" Hi-Lift Std (For 105 160793

better bagging, especially in wet 106 2029J

conditions) 111 155197

Blade Mulching 42" Premium (For 112 155198

betterwear when mulching)

Blade Mower42" Hi-Lift Premium 113 17060514

(For better wear when bagging in 114 S'I'D541431

115 72110504

heavy or wet conditions) 116 48981-1

Shaft Assembly, Mandrel,

Vented 117 165746

Housing, Mandrel, Vented 118 73930600

Bearing, Ball, Mandrel 119 STD551037

Stripper, Vented Mower Deck 121 143723

Bolt, Carriage 5/16-18 x 5/8 129 19131312

Bolt, Shoulder 130 8TD523710

Baffle, Vortex 131 SrD533710

Nut Crownlock 5/16-18 UNC 142 165890

Stiffener Bracket 143 167109

Bracket, Deflector 144 158634

145 165888

Cap, Sleeve 146 171977

Spdng, Torsion, Deflector

Nut, Push 147 131335

Shield, Deflector 148 169022

Washer 11/32 x 5/8 x16 Ga. 149 165898

Rod, Hinge 150 19091216

ScrewThdrol Washer Head 151 169670

Washer, Spacer 152 169676

153 169674

Pulley, Mandrel 154 169675

Nut,Toplock, Flanged

Bolt 155 169671

Fastner, Christmas Tree 156 169672

Pulley, Idler, Flat 157 169669

158 17720410

Washer 13/32 x 13/16 x 16 Gauge

Nut Crownlock 3/8-16 UNC 159 72140614

Guard, Mandrel, L.H. - - 130794

Retainer

Screw, Thd. Roll 1/4-20 x 5/8 - - 169583

Washer, Hardened

RollerAssembly, Cam Follower

Bolt, Shoulder #10-24 Grade 5

Locknut

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer

Guard, TUV Idler

Knob Custom Oval

V-Belt

Nut

MulcherCover

Screw

Washer #10

Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel L.H.

Bracket, Gauge, Wheel R.H.

Screw 5/16-18 x 3/4

Nut, Hex, Keps 5/16-18 UNC

Bolt, Carriage 5/16 UNC x 1/2

Bolt, Shoulder

Wheel, Gauge

Nut,Centerlock 3/8-16

Washer 3/8 x7/8 x 14 Gauge

Bracket

Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 UNC x I Gr. 5

Bolt, Rdhd Sqnk 3/8-16UNC x 1

Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper Belt42" Clutch Cable

Pulley Idler Flat

BoltCarriage Idler

Spdng Extension

Spring Retum Idler

Retainer SpringYellowZinc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

Cable Clutch 42 In

Washer Flat 3/8" Type B

Spring Retainer

Spring Retention Lever

Spacer

Red Clutch

Screw Hex Thd Cut 1/4-20 x 5/8

Bolt Rdhd Sqn 3/8-16 Unc x 1-3/4

Mandrel Assembly (Includes Key

Numbers 8-10, 13-15,31 and 32)

Mower Deck, Complete (Standard

Deck, Order Separately Mulcher Plate

and Gauge Wheel Components, Key

Nos. 101-106 and 111-121)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.601880

MOWER LIFT

REPAIR PARTS

TRACTOR -- MODEL NUMBER 944.601880

MOWER LIFT

KEY PART

NO. NO. DESCRIPTION

1159460

2159471

3 105767X

4STD581062

519211621

6 120183X

7 125631X

8 122365X

11 139865

12 139866

13 STD624008

15 173288

16 73350800

17 130171

18 73800800

19 139868

2O 163552

31 169865

32 7354O6OO

Wire Asm Inner W/Plunge5r

Shaft Asm Lift

Pin Groove

E Ring #5133-62

Washer 29/32 x 1-1/4 x 21 Ga.

Bearing Nylon BIk .629 ID

Grip Handle Fluted

Button, Plunger

Link Lift Lh Fixed Length

Link Lift Rh Fixed Length

Retainer Spring

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion BIkZinc

Nut Lock w/Wsh 1/2-13 Unc

Arm Suspension Rear

SpringRetainer

Bearing Pvt. Lift

Nut Lock 3/8-24

NOTE: Allcomponent dimensions given in U.S. inches

1 inch = 25.4 mm

77 18

93 \

_63

69 66

122-

119-

120"

107

_57

\127

900

mo |

I- =

_=_

=.==

o rrl

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.601880

HYDRO GEAR TRANSAXLE - MODEL NUMBER 314-0510

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1170351

2 170352

3 170353

4170354

5169898

6 170355

7 170356

8170357

9 170358

10 170359

11 170360

12 169870

13 170361

14 169869

16 170362

17 170363

18 170364

19 150771

23 170365

24 170366

27 170367

28 170368

29 170369

30 170370

31 170371

32 170389

33 142991

34 170390

35 170391

36 170392

37 150792

38 150793

39 1508O9

40 170393

41 170394

42 170395

43 170396

44 150797

45 170397

46 170398

47 170999

48 170400

49 170401

50 170202

51 170403

52 170404

53 170405

54 170406

55 142977

56 142978

57 150798

58 170407

Main Housing, Assembly 59 170408

Side Housing, Assembly 60 142883

Canter Section, Assembly 61 142881

Swashplate,Trunion Machined 62 142887

Block -Assembly 63 170410

Sealant 10.50z

Hex Flange Screw 1/4-20 X 1.25 64 142892

Stud, 5/16-24 Hex Double End 65 170411

Shaft, Input 66 170412

Ring-Retaining 67 170413

Spacer 68 170414

Ring- Retaining 69 170415

Seal, Lip .67 X 1.58 X .276 70 170416

Ball Brg 17mm Id X 40ram Od X 71 170417

12mm 72 170418

Hex Flange Head Screw 5/16- 73 142884

24)(0.75 74 170419

Lip Seal 18 X32 X7 75 170420

Arm, Control

Bearing, 30x52x13 Thrust 76 170421

Check Plug Assembly, Washer 77 170422

Shaft, Motor 78 142969

Gear- Pinion, 13t 79 142980

10t/48t Gear 80 150778

Gear, 10t Jackshaft

60t BullGear 81 170423

Sleeve Beadng .75 X 1.575 X .625 82 170424

SleeveBearing(Outboard)

.75xl.750x.625 83 161162

Washer, 3/4 Id X1-1/20d X .13 Thk 84 170425

Lip Seal Axle Seal 85 170426

Shaft, Axle .75 X 11.39 (Key, R.H.) 86 170427

Shaft, Axle .75 X 16.99 (Key, L.H.) 87 170424

Miter Gear (Splined) 88 170429

Miter Gear 15t (0.5 Id) 90 170430

Shaft 93 170431

Ring,Spiral Retaining 107 170432

Pin, Jeckshaft 108 170433

Magnet, Ring

Spring, Bypass 109 170434

Hydro Mtg Screw 3/8-24 X 2.5 Long 111 170435

Filter 112 170436

Base, Filter 113 170437

Actuator, Bypass 116 170438

Rod, Bypass Actuator 119 170439

Arm, Bypass 120 170440

Retaining Ring .250 External 121 170441

Seal, Lip .741 X .250 X .250 Tc 122 170442

Flat Washer, 5/8 Id X 1.00d X .05 123 170443

Thk 124 170444

Retaining Ring

Bearing, Center Block 125 170445

Spring- Helical Compression 126 170446

Washer 127 170447

20w-50 Oil 128 173165

BrakeYoke .900 166768

Rotor, Brake

Brake Puck

Puck Plate

Brake Actuating Pin

Hfhcs 1/4-20x2 W/

Patch,SpecialFlange

Bolt, 1/4-20 X 1 W/Patch

Spacer

Spdng, Brake Arm Bias

Sq. Hd. Bolt5/16-24-Ribbed

Arm, Brake

Slotted Hex Nut 5/16-24

Cotter Pin 3/32 X 3/4

Compression Spdng Brake Anti-Drag

Washer, Ht .5 LD. X 10.D. X .032

Flat - Washer 11/32 I.D. X 7/80.D

Oil Seal .625 X 1.0 X .25

Check Plug Assembly, .027,

Washer

Stud, 5/16-24 Friction Pack

Puck, .330 X 1.50 X .0975

Spring, Helical Comp

Spacer

Hex Lock Nut 5/16-24Unjf(Nyion

Insert)

Wedge, Friction Pack

Clip,Washer .316xl .50x.1046

(Plated)

Pin, Standard Headless

Fitting, 5/16 Sae 5/32 Tube

Hose, Expansion Tank

Expansion Tank

Cap - Poppet Valve

Bolt, Self Tapping 10-32 X 1/2

Puck, Inner Wedge

Spdng Clip - Housing Thrust

Deflector

Washer, Motor Shaft

.71idx1.15odx.030thk

Plug, Sae #6

O-Ring .07 X .301 I.D.

Shield, Vent

Bracket, Support Expansion Tank

Silicon Sponge

Fan, 7 In.

Pulley

Hex Lock Nut 1/2-20 (Nylon Insert)

Washer, Belleville

Belt Keeper

Center Section-Filter-Bypass

Assembly

Filter Assembly

Fan - Pulley Service Assembly

Seal - O-Ring Kit

Kit, Expansion Tank

Transaxle Complete

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.601880

BRIGGS & STRATTON ENGINE -MODEL NUMBER 407777, TYPE NUMBER 0119-E3

213__

265

-k REQUIRES SPECIALTOOLS 265

TO INSTALL SEE REPAIR

INSTRUCTION MANUAL. 267

220

750

703

865

447

447A

1035 _256

I1058 OWNER'S MANUAL I

I1,.8EM,SS.ONSLABELI

718

I 1019 LABEL KIT J

1022

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.601880

BRIGGS & STRA'I-I'ON ENGINE -MODEL NUMBER 407777, TYPE NUMBER 0119-E3

209_ , _,

"2_ * REQUIRES SPEClALTOOLS

21 TO INSTALL SEE REPAIR

INSTRUCTION MANUAL

24+ ,_

_363- 918

628

• 121 CARBURETOR KIT

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.601880

BRIGGS & STRATTON ENGINE -MODEL NUMBER 407777, TYPE NUMBER 0119-E3

7,,

1005 t_ 878"_

_8=_ ,,41__._8771

19_75_

334_

358 GASKET SET

8_ 2o_

7 51

276

9_ 51A_ 868 _)

2_ 691 @ 8822_

I9_Q 0

177_

1081 _10

8o2_

462

579

801

697

REPAIR PARTS

TRACTOR -- MODEL NUMBER 944.601880

BRIGGS & STRATrON ENGINE -MODEL NUMBER 407777, TYPE NUMBER 0119-E3

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

121

122

125

130

1690231 Cylinder Assembly 131 499805

2 499585 Bushing-Cylinder 133 499806

3 690926 Yr Seal-Oil 135 499803

4 690069 Sump-Engine 137 690994

5 499587 Head-Cylinder No. 1 141 499807

5A 499595 Head-Cylinder No.2 142 499808

7 690962 _Gasket-CylinderHead 146 94388

8 499601 Breather Assembly 150 281767

9 690937 _Gasket-Breather 160 690996

10 690960 Screw (Breather Assy.) 163 691001

11 690942 Tube-Breather 177 691031

12 690945 *Gasket-Crankcase 187 691050

13 690360 Screw (Cylinder Head) 187A 691049

15 690946 Plug-Oil Drain 188 690960

16 691046 Crankshaft 192 690083

20 690947 * SeaI-Oil(PTOSide) 209 690018

23 691054 Flywheel 211 690019

24 690974 Key-Flywheel 212 691020

25 499588 Piston Assembly (Std.) 213 691021

499589 Piston Assembly (,010 "O.S.) 216 691022

499590 Piston Assembly (.020" O.S.) 219 394348

499591 Piston Assembly (.030" O.S.) 220 690412

26 499604 Ring Set-Piston (Std.) 222 691023

499605 Ring Set-Piston (.010 "O.S.) 227 691048

499606 Ring Set-Piston (.020 =O.S.) 231 690718

499607 Ring Set-Piston (.030 "O.S.) 240 691035

27 690975 Lock-Piston Pin 252 690956

28 499582 Pin-Piston 256 690957

29 499583 Rod-Connecting 258 690308

32 690976 Screw (Connecting Rod) 265 691024

33 499596 Valve-Exhaust 267 95348

34 499597 Valve-Intake 276 690997

35 690963 Spring-Valve (Intake) 278 690097

36 690963 Spring-Valve (Exhaust) 287 690960

40 690964 Retainer-Valve 304 691004

42 499586 Keeper-Vaive 305 691005

45 690977 Valve Tappet 309 691262

46 690978 Cam Shaft 310 691263

48 692714 Short Block 311 691264

50 690948 Manifold-Intake 332 690059

51 690949 _O_rGasket-lntake 333 691060

51A 690950 41,O_rGasket-lntake 334 691061

53 690951 Stud(Carburetor) 337 691043

54 690953 Screw (Intake Manifold) 358 499889

73 691055 Screen-Rotating 363 691062

74 691057 Screw (Rotating Screen) 383 690966

75 691056 Washer (Rywheel) 385 690960

89 690238 Plug-Oil 387 691034

95 690718 Screw (ThrottleValve) 404 690442

98 499802 Idle Speed Kit RPM Settings:

104 690984 QPin-FloatHinge

105 690985 • Valve-FloatNeedle

108 690986 Valve-Choke •

117 690232 • Jet-Main(Standard) •

690989 Jet-Main High Altitude) $

499811 CarburetorOverhaul Kit

690952 Spacer-Carburetor

499804 Carburetor

690993 Valve-Throttle 49

Throttle Shaft Kit

Roat-Carburetor

Fuel Transfer Tube

Gasket-Float Bowl

Choke Shaft Kit

•Nozzle-Carburetor

Key-Timing

Gasket-Nozzle

Retainer-Solenoid

¢* Gasket-Air Cleaner

"/r O-Ring Seal (Dipstick)

Line-Fuel (Cutto Required Length)

Une-Fuel

Screw (Control Bracket)

Adjuster-Rocker Arm

Spring-Governor

Spdng-Govemed Idle

Link-Throttle

Bracket-Choke Control

Link-Choke

Gear-Govemor

Washer (Govemor Lever)

Bracket-Control

ControlLever-Governor

Screw (Choke Valve)

Filter-Fuel

Element-Breather

Retainer-Element

Screw (Engine Sump)

Clamp-Casing

Screw (Casing Clamp)

O_'_rSeeling Washer

Washer (Gov. Control Lever)

Screw (DipstickTube)

Housing-Blower

Screw (Blower Housing)

Motor-Starter

Bolt-Starter Motor

Brush Set

Nut (Flywheel)

Armature-Magneto

Screw (Armature)

Spark Plug

Gasket Set

Flywheel Puller

Wrench-Spark Plug

Screw (Fuel Pump)

Pump-Fuel

Washer (Govemor Crank)

Low Speed: 1900-2100

HighSpeed: 3000-3200

Included in Gasket Set, Ref. No. 358

Included in Gasket Set, Ref. No. 121

Included in Gasket Set, Ref. No. 977

Included in Gasket Set, Ref. No. 1033

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.601880

BRIGGS & STRATrON ENGINE -MODEL NUMBER 407777, TYPE NUMBER 0119-E3

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

405 690960 Screw (Back Plate) :883 690970

445 691007 Filter-AirCleaner Cartridge 914 690960

447 691003 Screw (AirGuide Cover) 918 691040

447A 690960 Screw (AirGuide Cover) 929 691003

462 691261 Knob-AirCleaner 934 691058

474 691063 Alternator 943 690589

505 691029 Nut (Gov. Control Lever) 947 499809

510 497606 Drive-Starter 965 499613

513 692024 Clutch-Drive 967 691016

523 691036 Dipstick 968 499788

525 691037 DipsUckTube 975 499810

544 Armature-Starter (Service with 977 499812

691262 Starter Motor) 987 691000

5,52 690552 Bushing-GovernorCrank 993 690234

552A 690553 Bushing-GovemorCrank 1005 691243

562 690311 Bolt (Gov. Control Lever) 1006 691247

573 691009 Plate-Back 1013 690954

579 691029 Nut(StarterCable) 1017 690770

601 691038 Clamp-Hose 1019 690103

615 690317 Retainer-GovemorShaft 1022 690971

616 691045 Crank-Govemor 1023 499599

628 690960 Screw (Fuel Pump Bracket) 1023A 499600

633 690998 _ SeaI-ChokeShaft 1024 499054

635 691210 Boot-SparkPlug 1026 690981

654 690958 Nut(Carburetor) 1026A 690982

668 691215 Spacer 1027 690041

691 690657 *Governor Shaft Seal 1029 690972

697 690372 Screw(DriveCap) 1033 499890

703 690010 Clip 1035 691042

718 690959 Pin-Locator 1036 499783

726 499612 Gear-Ring 1051 691265

741 690980 Gear-riming 1058 273694

742 690328 E-Ring Retainer 1081 691032

750 691033 Screw (Oil Pump Cover) 1090 691293

783 693058 Gear-Pinion 1100 690973

788 691039 Fuel Pump Bracket 1119 93621

789 694209 Harness-Wiring 1123 690987

797 693167 Screw(Brush Retainer) 1124 690988

798 690967 Screw(RockerArm) 1125 690990

801 691283 Cap-Drive 1126 690991

802 691286 Cap-End 1127 690992

803 Housing-Starter(Servicewith 1128 690990

691262 Starter Motor)

847 499602 Dipstick/Tube Assembly

851 691234 Terminal-Cable

855 691011 Adapter-Air

865 691012 Cover-AirGuide

865A 691014 Cover-Air Guide

865B 691015 Cover-Air Guide

868 690968 ?_ Seal-Valve

871 690969 Bushing-Guide

877 399916 Altemator Connector/Wire

878 691237 Harness-Alternator

881 690999 Plate-Cover

_* Gasket-Exhaust

Screw (RockerCover)

Hose-Vacuum

Screw (Choke Control Bracket)

Screw (Fan Retainer)

* O-Ring Seal (Oil Pump Cover)

Solenoid-Fuel

Oil Pump Cover

Filter-Pre-Cleaner

Cover-AirCleaner

BowI-Roat

Gasket Set-Carburetor

Seal-Throttle Shaft

44 Gasket-Plate

Fan-Flywheel

Retainer-Fan

Nipple-Oil Filter

Oil Pump Screen

Label Kit

_r Gasket-Rocker Cover

Cover-Rocker (Cyl. No. 1)

Cover-Rocker (Cyl. No. 2)

Pump-Oil

Rod-Push (Steel)

Rod-Push (Aluminum)

Filter-Oil

Rocker Arm

Valve Overhaul Kit

Shaft-Pump

Emissions Label

Ring-Retaining

Owner's Manual

_r O-Ring Seal (Dipstick Tube)

Retainer-Brush

Rocker Arm Pivot

Screw (Alternator)

O-Ring Seal (Solenoid Retainer)

O-Ring SeaI-FuelTransfer Tube

•Screw (Cover Plate)

Screw (FuelTransfer Tube

Screw (Float Bowl)

•Screw (Carburetor Nozzle)

--- 407777-0027-E1 Replacement Engine

RPM Settings: LowSpeed: 1900-2100

High Speed: 3000-3200

* Included in Gasket Set, Ref. No. 358

•Included in Gasket Set, Ref. No. 121

Included in Gasket Set, Ref. No. 977

Included in Gasket Set, Ref. No. 1033

NOTE: Allcomponent dimensions given in

U.S.inches 1 inch= 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING "" "-.. _CUT

r Ts

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15° MAX.

I_ Operate your Tractor up and down the face of slopes (not I

greater than 15°), never across the face. Make turns gradu- I

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

ISEARS

HomeCentral"]

Get it fixed, at your home or ours!

1-800-4-MY-HOME®

(1-800-469-4663)

Call 24 hours a day, 7 days a week

www.sears.ca

For Parts call

1-800-4-MY-HOME®

(1-800-4694663)

Call 24 hours aday, 7 days aweek

To purchase or inquire about a Sears Maintenance Agreement:

1-800-361-6665

Mon. to Sat.

Pour service en francais:

1-887-LE-FOYER®

(1-877-533-6937)

ICentredufoyeL1

SF.AJ $J

177331 Re,.,.1 12.20.00 JH PRINTED IN U.S.A.

Craftsman 944601880 20.0 Hp Electric Start 42" Mower Automatic Lawn Tractor

Product's Documents

Owner’s Manual

Specifications

Craftsman 944601880 Questions and Answers

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