DuroMax DS13000DX 13,000 Watt Dual Fuel Portable Generator

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User Manual Installation Instruction User Service

User Manual

This is the main product document for model DS13000DX.

The file format is pdf, 84 pages, you can download this manual here .

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DS13000DX
USER MANUAL
5800 Ontario Mills Pkwy
Ontario, CA 91764 USA
www.duromaxpower.com
Call our Customer Care Team Toll Free 8-5 pm PST Mon-Fri
844-DUROMAX
This manual provides information regarding
the operation and maintenance of these
products. We have made every effort to
ensure the accuracy of the information in
this manual. We reserve the right to change
this product at any time without prior
notice.
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CONTENTS
1.
Introduction .................................................................................................................... 6
General Safety Procedures ........................................................................................... 8
Carbon Monoxide Safety ............................................................................................. 12
Unit and Purchase Information .................................................................................. 14
Introduction
4.
Checking the Oil ........................................................................................................... 30
Check the Gas Level ..................................................................................................... 31
Starting the Generator Using Gasoline ...................................................................... 32
Starting the Generator Using Propane....................................................................... 34
Starting the Generator Using Recoil Start ................................................................. 38
Starting the Generator
3.
Remove Shipping Braces ............................................................................................ 21
Wheel Kit Installation .................................................................................................... 22
Connect the Battery .................................................................................................... 24
Adding Oil ...................................................................................................................... 25
Adding Gasoline ............................................................................................................ 26
Grounding the Generator ........................................................................................... 27
High Altitude Operation .............................................................................................. 27
Generator Setup
5.
AC Usage ........................................................................................................................ 42
Connecting the Generator to a Home ........................................................................ 45
Connecting a Load to the Generator .......................................................................... 46
Choosing the Right Power Cord .................................................................................. 47
Using the Digital Multimeter ....................................................................................... 48
Idle Control Usage ........................................................................................................ 49
Using the Generator
2.
Generator Components ............................................................................................... 16
Package Contents ......................................................................................................... 18
Generator Components
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CONTENTS
6.
7.
8.
Maintenance Schedule .................................................................................................. 52
Break-In Period ............................................................................................................. 53
Maintenance Log ........................................................................................................... 53
Checking the Oil ............................................................................................................. 54
Changing the Oil ............................................................................................................. 55
Cleaning the Air Filter .................................................................................................... 56
Spark Plug Maintenance ............................................................................................... 58
Emptying the Gas Tank ................................................................................................. 60
Cleaning the Fuel Filter Cup .......................................................................................... 62
Transporting the Generator ......................................................................................... 63
Storing the Generator for Same Day Use ................................................................... 64
Storing the Generator for Use Within 30 Days ........................................................... 65
Storing the Generator for Longer than 30 Days ........................................................ 66
Specications .................................................................................................................. 68
.......................................................................................................................... 78
Basic Troubleshooting .................................................................................................. 70
Changing / Inspecting the Carbon Brushes ............................................................... 71
Changing / Inspecting the AVR .................................................................................... 73
Wiring Diagram ............................................................................................................. 76
Maintenance and Care
Warranty
Troubleshooting
9.
.................................................................................................. 82
Contact Information
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6
THE DUROSTAR WAY
The DuroStar Way is more than just a brand, it is our understanding and appreciation of just how
important power can be to someone without it…
DUROSTAR FOR HOME
Electricity in our home not
only provides comfort but
safety as well. From keeping
the heat or A/C on to keeping
our food cold, power is
essential to our daily lives.
Inevitability when disaster
strikes and we are left without
power for a prolonged period
of time, our way of life is
put at risk. This is by far the
most critical time for reliable
portable power.
DUROSTAR FOR WORK
On the job site, portable
power allows you the ability
to get work done in remote
locations when traditional
power sources are usually
unavailable. Equipment like
table saws, sanders, and
work lights are a necessity
and portable power can
play a critical role in getting
a job done successfully and
eciently.
DUROSTAR FOR PLAY
Camping outdoors in a
remote location can get one
in touch with nature and allow
them to forget the stress of
the day to day grind. Here
portable power can provide
comfort as well as safety. With
portable power, you can keep
your cell phone charged, light
up your campsite, or even
brew a cup of coee, all while
being miles from civilization.
The DuroStar Way is a commitment to excellence. This vision is focused on the quality, reliability,
and durability of our products combined with outstanding customer service. We understand that
having dependable power whenever and wherever you need it provides comfort, safety, and peace
of mind. It is through this philosophy that DuroStar achieves our vision of...
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7
INTRODUCTION
DuroStar Power Equipment is headquartered in Ontario, California and is the industry’s leader in
Dual Fuel portable generator technology. In addition to a full assortment of portable generators
ranging from digital inverters to large 15,000-watt portable standby units, their product line
includes pressure washers, engines, pumps, and accessories.
The foundation of our company is built on quality, reliability, durability, and customer service. At
DuroStar our vision is simple, we are committed to Powering Everyone... Anywhere!
STOP
Please do not return
to the store.
DuroMax representatives are ready to help you
with any questions, concerns, or issues about your
new product. We can guide you through assembly,
start up, and how to operate your new generator.
We want you to be able to put your new generator
to use right away!
CALL US BEFORE YOU CONSIDER
RETURNING THE PRODUCT!
1-844-DUROMAX
TOLL-FREE
Engines that are certied to comply with U.S. EPA emission regulations for SORE (Small o Road
Equipment), are certied to operate on regular unleaded gasoline and may include the following
emission control systems: (EM) Engine Modications and (TWC) Three-Way Catalyst (if so equipped).
Notice Regarding Emissions
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DANGER: This generator produces poisonous carbon monoxide gas when running. This
gas is both odorless and colorless. Even if you do not see or smell gas, carbon monoxide
may still be present. Breathing this poison can lead to headaches, dizziness, drowsiness,
and eventually death.
Use outdoors ONLY in non-conned areas.
Keep several feet of clearance on all sides to allow proper ventilation of the generator.
WARNING: The exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING: This generator produces heat when running. Temperatures near exhaust can
exceed 150°F (65°C).
Do not touch hot surfaces. Pay attention to warning labels on the generator denoting
hot parts of the machine.
Allow generator to cool several minutes after use before touching engine or areas
which heat during use.
GENERAL SAFETY PROCEDURES
Please familiarize yourself with the following safety symbols and words:
DANGER: Indicates a hazard that will result in serious injury or death if instructions are not
followed.
WARNING: Indicates a strong possibility of causing serious injury or death if instructions are not
followed.
CAUTION: Indicates a possibility of personal injury or equipment damage if instructions are not
followed.
SAFETY ALERT SYMBOL
The safety alert symbol is used with one of the safety words (DANGER,
WARNING, or CAUTION) to alert you of hazards. Please pay attention to
these hazard notices both in this manual and on the engine.
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WARNING: This generator may emit highly ammable and explosive gasoline vapors,
which can cause severe burns or even death. A nearby open ame can lead to an
explosion even if not directly in contact with gasoline.
Do not operate near an open ame.
Do not smoke near the generator.
Always operate on a rm, level surface.
Always turn the generator o before refueling.
Allow generator to cool for at least 2 minutes before removing the fuel cap. Loosen
cap slowly to relieve pressure in the tank.
Do not overll the gas tank. Gas may expand during operation. Do not ll to the top
of the tank.
Always check for spilled gas before operating.
Empty the gasoline tank before storing or transporting the generator.
Before transporting, turn the fuel valve to the o position and disconnect
the spark plug.
WARNING: This generator produces a powerful voltage, which can result in electrocution.
ALWAYS ground the generator before using it (see the “Grounding the Generator”
portion of the “PREPARlNG THE GENERATOR FOR USE”).
The generator should only be plugged into electrical devices, either directly or with
an extension cord. NEVER connect to a building electrical system without a qualied
electrician. Such connections must comply with local electrical laws and codes. Failure
to comply can create a backow of power, which may result in serious injury or death
to utility workers.
Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal
decking or steelwork. GFCls are available in-line with some extension cords.
Do not use uncovered in rainy or wet conditions.
Do not touch bare wires or receptacles (outlets).
Do not allow children or non-qualied persons to operate.
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In addition to the above safety notices, please familiarize
yourself with the safety and hazard markings on the
generator.
GENERAL SAFETY PROCEDURES
DANGER
DO NOT OVERFILL
THE GAS TANK
OVERFILLING CAN RESULT
IN A FIRE, EXPLOSION,
OR DEATH.
1.5”
10
(12) 97mm x 66mm
REAR SHROUD
FRONT SHROUD
(5) BATTERY COVER DECAL - 270mm x 119mm
DS13000DX DECAL SHEET
REVISED 07-14-2021
60mm x 17mm
54mm x 24mm
CHOKE LEVER
CLOSED OPEN
PINK LINE IS TRIM LINE DO NOT PRINT
BATTERY COVER - REMOVE BOLTS TO SERVICE GENERATOR BATTERY
GASOLINE PROPANE
PEAK WATTS
13000
RUNNING WATTS
10500
PEAK WATTS
12350
RUNNING WATTS
9975
1. All personnel must wear ANSI approved safety goggles when setting up this generator, working with tools and equipment.
2. Before using this generator, you must read the user manual. Read and adhere to all safety warnings to reduce the risk of personal injury and
damage to equipment.
3. All electrical work, including earth-ground connections, should be completed by a licensed electrician.
4. Generator fuel and fumes are flammable and potentially explosive. Use proper fuel storage and handling procedures while
using this generator.
5. Remove any flammable materials next to, around, or on this equipment.
6. Do not smoke, allow sparks, flames, or other sources of ignition around the engine, fuel tank, or battery. Fuel vapors are
explosive. While charging, batteries emit hydrogen gas which is highly explosive. Do not refill the generator fuel tank while the engine is running.
7. Keep access panels closed and secure when access is not required.
8. Read and adhere to all electrical warnings and precautions discussed in the user manual before setting up and running the generator.
9. Do not attempt to start the generator engine before it has been checked for sufficient fuel and oil. See user manual for
recommended fuel and oil type and capacity.
10. All maintenance must be performed by a qualified mechanic or licensed electrician.
DANGER
CAUTION
THIS GENERATOR IS NOT
INTENDED TO POWER
SENSITIVE ELECTRONIC
EQUIPMENT WITHOUT THE
ADDITION OF AN APPROPRIATE
LINE CONDITIONER
(SOLD SEPARATELY)
HIGH VOLTAGE ELECTRICAL
DANGER
DANGER
DANGER
Made in China
DANGER
Operating, servicing and maintaining a generator or off-road
vehicle can expose you to chemicals including engine exhaust,
carbon monoxide, phthalates, and lead, which are known to the
State of California to cause cancer and birth defects or other
reproductive harm. To minimize exposure, avoid breathing
exhaust, do not idle the engine except as necessary, service your
generator in a well-ventilated area and wear gloves or wash your
hands frequently when servicing your vehicle. For more
information go to www.P65Warnings.ca.gov/passenger-vehicle.
DANGER
The operation of this equipment may create sparks that can start fires
around dry vegetation. Contact local fire agencies for laws or regulations
relating to fire prevention requirements.
RISK OF
ELECTRIC
SHOCK
-Always ground properly before use.
-Never use uncovered in rainy or wet conditions.
-Never touch bare wires or outlets.
-Do not connect directly to any building electrical system.
MOVE TO FRESH AIR
AND GET MEDICAL
HELP IF SICK, DIZZY, OR
WEAK.
ALERT
AUTOMATIC SHUTOFF
If your generator has shut off/shutoff and the CO Alert RED
indicator light appears on the front panel, the unit has detected
an excessive amount of carbon monoxide in the air. Follow the
following directions BEFORE attempting to restart your generator.
Please consult your owner’s manual for additional information.
ONLY OPERATE GENERATOR IN AN OPEN, OUTDOOR AREA AT LEAST 5 FEET AWAY FROM
ANY FLAMMABLE MATERIAL. POINT EXHAUST AWAY FROM STRUCTURES. DON’T RUN
GENERATORS IN ENCLOSED AREAS (I.E. NOT IN HOUSE OR GARAGE).
DANGER
DO NOT REMOVE THIS WARNING LABEL
READ
READ USER MANUAL
BEFORE OPERATING THIS
PRODUCT
DANGER
HOT EXHAUST
KEEP SAFE DISTANCE
DON’T TOUCH
BURN RISK CARBON MONOXIDE SAFE DISTANCE
DON’T TOUCH
CAUTION
HIGH TEMPERATURE
REMOVE
REMOVE THIS SHIPPING BRACE BEFORE
FILLING ENGINE WITH OIL AND FUEL
32mm x 32mm
DANGER
DO NOT OVERFILL
THE GAS TANK
OVERFILLING CAN RESULT
IN A FIRE, EXPLOSION,
OR DEATH.
1.5”
(12) 65mm x 30mm
Clean air filter after every 50 hours of use
Never clean with a brush.
(every 10 hours in unusually dusty conditions)
Wash filter element with household detergents.
Wipe out dust from air filter housing before
replacing filter element.
MAINTAIN AIR FILTER
8.3
GALLON CAPACITY
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SPARK PLUG
CONSULT MANUAL
BEFORE REMOVING
(10) 60mm x 17mm
(09) 63mm x 24mm
REMOVE THE RED COLORED SHIPPING
BRACE BEFORE RUNNING GENERATOR
OR DAMAGE MAY OCCUR.
REMOVE
(14) 97mm x 33mm
NOTE: Pink line is die cut line.
EPA+CARB
APPROVED
DESIGNED WITH A REDUCED
EMISSIONS ENGINE
DS13000DX
500cc
OHV
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DON’T TOUCH
CAUTION HIGH TEMPERATURE
DANGER
HOT EXHAUST
KEEP SAFE DISTANCE
DON’T TOUCH
BURN RISK
CARBON MONOXIDE SAFE DISTANCE
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CARBON MONOXIDE SAFETY
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Carbon Monoxide
CO-ALERT
The indicator will light red.
The engine will shutdown.
The engine will not restart for 5 minutes.
Maintenance Required
If an error in the CO-ALERT system is detected the
indicator will light yellow. Please contact DuroMax
service at 844-DUROMAX for assistance.
Description
The DuroMax CO-ALERT system was created to protect
our customers and their families from dangerous carbon
monoxide. Just like the detector for your home the CO-
ALERT tests the air for to keep you safe and healthy.
CO Detected
If dangerous carbon monoxide levels are detected:
Generators are convenient, but they can also be dangerous. All fuel-
burning appliances and equipment release a poisonous gas called carbon
monoxide.
Carbon monoxide (also known as CO) can be dangerous for humans
and pets, even in small amounts, because it blocks oxygen from getting
into your body. Carbon monoxide poisoning can lead to death in a very
short time. It is odorless, tasteless and invisible, so you may be exposed
without knowing it. That is why carbon monoxide is sometimes called
“the silent killer.”
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As the only safe way to use a portable generator, taking your
generator outside is absolutely mandatory to keep your family
safe from carbon monoxide. But there’s even more you can do.
By educating yourself about all carbon monoxide risks, you’ll
be better prepared to protect your family from this colorless,
odorless threat. Visit takeyourgeneratoroutside.com for more
information.
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UNIT AND PURCHASE INFORMATION
STAPLE RECEIPT HERE
A purchase receipt may be necessary for warranty parts or
service in the future. If you have a paper receipt, staple it
here for easy reference.
If you purchased the unit online, save the email receipt
where you can access it, and record your details here for
convenience in the future.
Purchase Date: ____________________________________________
Order Number: ____________________________________________
Retailer Name: _____________________________________________
Serial Number
Serial number
The serial number is located on the engine block, above and
to the left of the oil ll.
Serial number format
The serial number will be shown in two parts. The engine
model, followed by the serial number.
Engine Model: _____________________________________________
Serial Number: _____________________________________________
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GENERATOR COMPONENTS
To help you get familiar with your new DuroStar generator, please see this component section for
easy reference on all the generator’s individual features.
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GENERATOR COMPONENTS
4. Fuel Tank
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2. Air Cleaner
6. Handles
7. Battery
8. Oil Fill and Dipstick
1. Recoil Start
5. Power Panel
3. Fuel Valve
13. Low Oil Alert
1. Recoil Start – Easy pull recoil start to start the engine without the electric start.
2. Air Cleaner - A removable, cleanable, oiled, element that cleans the air going into the engine.
3. Fuel Valve - On/O valve that allows gasoline to the fuel switch.
4. Fuel Tank - All metal 8.3 gallon gasoline fuel tank.
5. Power Panel - Contains the start switch, plugs, meters, and circuit breakers.
6. Handles - Longest handles of any DuroStar model allow easy movement across any surface.
7. Battery - 12V DC battery that powers the electric start system.
8. Oil Fill and Dipstick - Use to add or check the oil.
9. Fuel Switch - Fuel selection switch to choose Gas, Propane, or Storage mode.
10. Propane Inlet - Provides a regulated LPG fuel supply to the engine. (Intended for use with an
LPG source of 3 psi or more.)
11. Engine Switch – Push button start switch. Press for 1 second to start the generator. Hold for 3
seconds to stop the generator.
12. Charging Light - Will light when the generator is charging the on-board battery.
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9. Fuel Switch
14. Battery Switch
10. Propane Inlet
11. Engine Switch
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12. Charging Light
13. Low Oil Alert
15. Idle Control
16. Circuit Breaker
17. Multimeter
19. 50A Receptacle
20. 120/240V 4-Prong Twist Lock
18. CO-ALERT
22. 120V 30A Receptacle
21. 120V 3-Prong GFCI Receptacle
13. Low Oil Alert – Will light only if the generator shuts down due to low oil.
14. Battery Switch – Prevents battery discharge during storage.
15. Idle Control - Slows the engine to save fuel and lower noise when no load.
16. Circuit Breaker - Protects the panel from overload and short circuits.
17. Multimeter – Displays voltage, hertz, and time running.
18. CO-ALERT - Shuts down the engine in the event of CO buildup.
19. 50A Receptacle - Use to connect electrical devices that run 120 or 240 volt, 60 Hz, single-phase,
ac current (NEMA 14-50).
20. 120/240V 4-Prong Twist Lock - Use to connect electrical devices that run 120 or 240 volt, 60
Hz, single-phase, ac current (NEMA L14-30).
21. 120V 3-Prong GFCI Receptacle - Use to connect electrical devices that run 120 volt, 60 Hz,
single-phase, ac current (NEMA 5-20).
22. 120V 30A Receptacle - Use to connect electrical devices that run 120 volt, 60 Hz, single-phase,
ac current (L5-30).
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PACKAGE CONTENTS
Your generator comes with the items listed below. Please check to see that all of the following
items are included with your generator.
Note: Actual tools may dier in appearance or design from the image shown.
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Propane Regulator w/
Hose
Used to provide a regulated
propane supply to the propane
inlet.
Your generator comes with the items listed below. Please check to see that all of the following
items are included with your generator.
Double-Sided
Screw Driver
Oil Funnel w/ Hose
Spanner Spark Plug Wrench
Plug Ends
Phillips and slot blade
screwdriver used for generator
maintenance.
Used to add oil to the
generator without messy spills.
Assorted wrenches used in
generator maintenance and
assembly. 10mm/12mm,
13mm/15mm, and
17mm/19mm.
Used in spark plug
maintenance, inspection, and
installation.
Plug heads for the receptacles
found on the generator are
included to make or rewire
your own cords.
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GENERATOR SETUP
Proper setup of your generator will get you going as soon as possible while making sure you and
your equipment are safe and cared for.
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GENERATOR SETUP
21
Unpack
a. Remove the generator from the box.
b. Place the largest piece of packing foam on a at surface.
c. Flip the generator upside down on the pad.
1.
Step 1 - Remove Shipping Braces
Remove braces
a. The shipping braces prevent engine movement
2.
Note: Shipping braces can be thrown
away, they will not be needed again.
CAUTION: NEVER attempt this if you have put
fuel or oil in the generator.
during shipment. Flip the generator over and
remove the brightly colored braces between the
motor and the frame, and the wood brace under
the generator.
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Step 2 - Wheel Kit Installation (Optional)
GENERATOR SETUP (CONTINUED)
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Step 2 - Wheel Kit Installation (Optional)
Install support legs
a. Secure the support legs to the frame with the
provided lock nuts.
1.
Install wheels
a. Place the wheels onto the axles.
4.
Install wheel axles
a. Place the smallest washer onto the wheel axle bolts.
b. Insert wheel axle bolts through the frame and
secure with the provided nut and wrenches.
2.
Install inside wheel washers
a. Place one of the large washers onto the axles.
3.
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2323
Flip over assembled
a. Flip the assembled generator over onto its wheels
and support brackets.
8.
Install outside wheel washers
a. Place the other large washers onto the axles.
5.
Install handles
a. Attach the handles to the brackets on the frame
using the provided bolts and nuts.
7.
Install cotter pins
a. Place the cotter pin through the hole at the end of
the axle and bend it out to secure the wheel.
6.
CAUTION: Do not over-tighten the handles, it
will prevent free movement.
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Step 3 - Connect the Battery
GENERATOR SETUP (CONTINUED)
Remove the battery cover
1.
Reinstall the battery plate
a. Cover the connected terminal with the black rubber
boot.
b. Reinstall the battery cover plate using the wrench
from the toolkit.
4.
Locate the negative cable
a. Locate the negative battery cable above and behind
the battery. One side is connected to ground and
the other end needs to be connected to the battery.
b. Route the free end to the negative battery terminal.
2.
Connect the negative cable
a. Push the black rubber boot up the wire to expose
the connector.
b. Securely connect the free end of the battery cable
to the negative battery terminal using the screw
and nut from the battery with the screwdriver and
wrench from the toolkit.
3.
a. Remove the battery cover plate using the wrench
from the toolkit.
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Step 4 - Adding Oil
Add oil
The generator requires engine oil to operate properly. The generator, when new from the package,
contains no oil in the crankcase
*
. You must add the proper amount of oil before operating the
generator for the rst time. This amount is equal to the oil capacity of the engine crankcase:
WARNING: Do not apply engine oils with additives or 2-stroke gasoline engine oils;
they don’t have enough lubrication and may shorten the engine’s service life.
a. Make sure the generator is on a level surface.
b. Unscrew the oil ller/dipstick cap from the engine.
c. Using a funnel, add the appropriate amount of oil
into the crankcase. You will know the crankcase is
full when the oil level has reached the lower lip of
the opening you have just poured the oil into.
d. Replace the oil ller cap.
Engine oil recommended: SAE 10W-30.
Viscosity varies with regions and temperatures. Choose your
oil viscosity using the chart to the left.
* A small amount of oil from factory testing may be present on
arrival.
* Synthetic oil may be used after the 8 hour initial break-in
period. Using synthetic oil does not increase the recommended
oil change interval. Full synthetic 5W-30 oil will aid in starting in
cold temperatures <5ºC (41ºF).
Model Number DS13000DX
Engine Oil Capacity 40.5 . oz (1.2 L)
WARNING: Do not overll the crankcase. This
may damage the motor and shorten the overall
life of your generator.
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GENERATOR SETUP (CONTINUED)
Step 5 - Adding Gasoline (Optional)
Add gasoline
a. Make sure the generator is on a level surface.
b. Unscrew gas cap and set aside (NOTE: the gas cap
may be tight and hard to unscrew).
c. Slowly add unleaded gasoline to the fuel tank. Be
careful not to overll. The fuel gauge on the top of
the gas tank indicates how much gasoline is in the
generator gas tank.
d. Replace fuel cap and wipe up any spilled gasoline
with a dry cloth.
IMPORTANT:
To ensure that the generator runs smoothly use only FRESH, UNLEADED GAS WITH AN
OCTANE RATING OF 87 OR HIGHER.
Never use an oil/gasoline mixture. Never use old gas.
Avoid getting dirt or water in the fuel tank.
Gas can age in the tank and make it hard to start up the generator in the future.
Never store generator for extended periods of time with fuel in the tank.
Model Number DS13000DX
Gas Tank Capacity 8.3 US gal. (31 L)
DANGER
DO NOT OVERFILL
THE GAS TANK
OVERFILLING CAN RESULT
IN A FIRE, EXPLOSION,
OR DEATH.
1.5”
WARNING: Gas can expand. Do not ll the gas tank to the very top. Leave a
minimum of 1.5 in open space. Gasoline and gas fumes are highly ammable.
Do not ll the tank near an open ame. Always check for fuel spills.
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Step 6 - Grounding the Generator
Attach grounding wire
a. Ground the generator by tightening the grounding
nut against a grounding wire.
b. Connect the other end to a copper or brass
grounding rod that’s driven into the earth.
A generally acceptable grounding wire is a No. 12 AWG
(American Wire Gauge) stranded copper wire.
Grounding codes can vary by location. Please contact a local
electrician to check the grounding regulations for your area.
Note: If the generator is connected to a home, then it
won’t be necessary to attach the separate grounding
wire and you can opt to use your home ground instead.
Please see a certied electrician for further options with
grounding your generator.
WARNING: Failure to properly ground the generator can result in electrocution.
High Altitude Operation
At high altitudes, the standard carburetor air/fuel mixture will be too rich. The performance will decrease,
and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting.
Operation at an altitude that diers from that at which this engine was certied, for extended periods of
time, may increase emissions. High altitude performance can be improved by specic modications to the
carburetor. If you always operate your generator at altitudes above 3,000 feet (900 meters), have a dealer
perform this carburetor modication. This engine, when operated at high altitude with the carburetor
modications for high altitude use, will meet each emission standard throughout its useful life. Even with
carburetor modication, engine horsepower will decrease by about 3.5% for each 1,000-foot (300-meter)
increase in altitude. The eect of altitude on horsepower will be greater than this if no carburetor
modication is made.
When the carburetor has been modied for high altitude operation, the air/fuel mixture will be too lean
for low altitude use. Operation at altitudes below 3,000 feet (900 meters) with a modied carburetor may
cause the engine to overheat and result in serious engine damage.
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29
STARTING THE GENERATOR
If this is not your rst time using the generator there are still steps you should take to prepare it for
operation each time you use it.
IMPORTANT: At this point you should be familiar with the procedures described in the rst
portion of this section entitled “GENERATOR SETUP” If you have not yet read this section, go
back and read it now.
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30
BEFORE YOU START YOUR GENERATOR
Step 1 - Check the Oil
Check the oil
The generator is equipped with an automatic shuto to
protect it from damage due to low oil. Nonetheless, you
should check the oil level of the engine before each use to
ensure that the engine crankcase has a sucient amount.
To check the oil level:
a. Make sure the generator is on a level surface.
b. Unscrew the oil ller/dipstick cap.
c. With a dry cloth, wipe the oil o of the stick on the
inside of the cap.
d. Insert the dipstick as if you were replacing the
cap and then remove it again. There should now be
oil on the stick. If there is no oil on the stick, or oil
only at the very end of the stick, you should add
oil until the engine crankcase is lled (see “Adding
Oil” portion of the “Maintenance” section).
e. Be sure to replace the cap when nished checking
oil.
Model Number DS13000DX
Engine Oil Capacity 40.5 . oz (1.2 L)
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31
Step 2 - Check the Gas Level (Optional)
DANGER
DO NOT OVERFILL
THE GAS TANK
OVERFILLING CAN RESULT
IN A FIRE, EXPLOSION,
OR DEATH.
1.5”
Check fuel level
If running the engine on gasoline check to see that there is
sucient gasoline in the fuel tank. The fuel gauge on top of
the tank will give a rough estimate of the gasoline level. The
gauge will appear white then ll red as the tank is lled.
Note: Fuel gauge may not register with less than 1/3 fuel
tank full.
WARNING: Gasoline and gasoline fumes are highly ammable.
Do not ll the tank near an open ame.
Always allow the engine to cool for several minutes before refueling.
DO NOT overll the fuel tank. Fuel expands when shaken or heated. ALWAYS leave
1
1
/
2
“ space or more at the top of the tank.
ALWAYS use fresh fuel or stabilized fuel. Old gasoline (older than 30 days) can cause
permanent damage to the fuel system.
Always check for fuel spills.
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STARTING THE GENERATOR
32
Starting the Generator Using Gasoline
Turn breaker OFF
The breaker is located on the right side of the front power
panel. Flip the breaker down to prevent accidental load
when starting the generator.
1.
Turn fuel switch to GAS
Turn battery switch ON
The fuel switch is located on the left front panel. Rotate the
switch clockwise to the “GAS” position to turn on the gas
supply.
The battery switch is located on the top center of the main
power panel. Turn the switch “ON” to allow power to the
push-button start.
2.
4.
Turn idle control OFF
The idle control is located on the top center of the main
power panel. Turn the switch “OFF” to prevent the unit from
trying to idle down before the engine is warmed up.
3.
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33
Start the generator
The push-button start is located on the left side of the main
power panel. Press the button for 1 second and release to
start the generator.
5.
Turn breaker ON/ Connect
The breaker is located on the right side of the front power
panel. Flip the breaker up to allow the power to ow to the
receptacles. Connect your devices to the receptacles on the
front panel. Start with the largest loads rst.
6.
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STARTING THE GENERATOR (CONTINUED)
Starting the Generator Using Propane
34
Turn breaker OFF
The breaker is located on the right side of the front power
panel. Flip the breaker down to prevent accidental load
when starting the generator.
1.
Turn fuel switch to PROPANE
Connect propane hose
Connect propane tank
The fuel switch is located on the left front panel. Rotate the
switch counter-clockwise to the “PROPANE” position to turn
on the fuel supply.
The propane inlet is located on the left-hand front panel to
the right of the fuel switch. Securely connect the propane
hose to the inlet.
Screw the open ACME nut connection to your propane tank
and turn the tank on.
2.
3.
4.
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35
Turn battery switch ON
The battery switch is located on the top center of the main
power panel. Turn the switch “ON” to allow power to the
push-button start.
6.
Turn idle control OFF
The idle control is located on the top center of the main
power panel. Turn the switch “OFF” to prevent the unit from
trying to idle down before the engine is warmed up.
5.
Start the generator
The push-button start is located on the left side of the main
power panel. Press the button for 1 second and release to
start the generator.
7.
Turn breaker ON/ Connect
The breaker is located on the right side of the front power
panel. Flip the breaker up to allow the power to ow to the
receptacles. Connect your devices to the receptacles on the
front panel. Start with the largest loads rst.
8.
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STARTING THE GENERATOR (CONTINUED)
Starting the Generator Using Propane
36
WARNING: WHEN USING THE GENERATOR WITH LPG, MAKE SURE THERE IS NO
POSSIBLE IGNITION SOURCE CLOSE TO THE GENERATOR.
1. Before using, make sure all of the LPG connectors and hoses are well connected and
sealed.
2. Connect electrical devices to the generator ONLY after the engine runs smoothly.
(There may be remnant gasoline in the carburetor; this can cause unsteady engine
performance for several minutes)
3. If the propane gas leaks, shut o the LPG supply rst and then quickly unplug or turn
o any electrical devices powered by the unit.
4. When stopping the engine, unplug or turn o any electrical devices, turn o the Main
Circuit Breaker and then turn o the LPG Supply. After the engine has stopped turn
the Battery Switch to the “OFF” position.
CAUTION: Start Button will not operate if the fuel switch is set to storage.
CAUTION: Disconnect all electrical loads from the generator before attempting to
start!
WARNING: Operating the starter motor for more than 5 seconds can damage the
motor. If the engine fails to start, wait 10 seconds before operating the starter
again.
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37
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STARTING THE GENERATOR (CONTINUED)
Starting the Generator Using Recoil Start
38
Shut breaker OFF
The breaker is located on the right side of the front power
panel. Flip the breaker down to prevent accidental load
when starting the generator.
1.
Select your fuel
If using gasoline, see step 2 on pg. 32. If using propane see
steps 2 - 4 on pg. 34.
2.
Turn battery switch ON
The battery switch is located on the top center of the main
power panel. Turn the switch “ON” to allow power to the
push-button start.
4.
Turn idle control OFF
The idle control is located on the top center of the main
power panel. Turn the switch “OFF” to prevent the unit from
trying to idle down before the engine is warmed up.
3.
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39
Pull the recoil start
6.
Open choke
After the engine has started, push the choke left to the OPEN
position as the engine warms up.
7.
Turn breaker ON/ Connect
The breaker is located on the right side of the front power
panel. Flip the breaker up to allow the power to ow to the
receptacles. Connect your devices to the receptacles on the
front panel. Start with the largest loads rst.
8.
Close choke
The choke lever is located above the air lter to the left
of the recoil start. Slide the lever to the right to cut the air
supply and allow more gas into the engine to start.
5.
The recoil start is located on the left side panel next to the air
lter. Pull the recoil handle slowly until resistance is felt, then
quickly pull the recoil handle until fully extended.
CAUTION: Release the recoil handle only after
the cord has retracted. Releasing the recoil
handle while extended may cause harm to
yourself or your
equipment.
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41
USING THE GENERATOR
If this is not your rst time using the generator there are still steps you should take to prepare it for
operation each time you use it.
IMPORTANT: At this point you should be familiar with the procedures described in the rst
portion of this section entitled “GENERATOR SETUP” If you have not yet read this section, go
back and read it now.
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USING THE GENERATOR
AC Usage
The total running wattage requirement of the electrical devices connected to the generator should
not exceed the rated wattage of the generator itself. To calculate the total wattage requirement of
the electrical devices you wish to connect, nd the rated (or running) wattage of each device. This
number should be listed somewhere on the device or in its instruction manual.
If you cannot nd this wattage, you may calculate it by multiplying the voltage requirement by the
amperage drawn: watts = volts x amps. If these specications are not available, you may estimate
the watts required by your device by using the chart on the next page.
Once you have found the rated wattage requirement of each electrical device, add these numbers
to nd the total rated wattage you wish to draw from the generator. If this number exceeds
the rated wattage of the generator, DO NOT connect all these devices. Select a combination of
electrical devices, which has a total rated wattage lower than or equal to the rated wattage of the
generator.
42
You may connect electrical devices running on AC current according to their wattage
requirements.
The chart below shows the rated and surge wattage of your generator according to its model
number.
The rated wattage corresponds to the maximum wattage the generator can output on a
continuous basis.
The surge wattage corresponds to the maximum amount of power the generator can output
for a short period of time. In addition to the rated wattage listed by the device, many electrical
devices such as refrigerators require short bursts of extra power to stop and start their motors.
The surge wattage ability of the generator covers this extra power requirement.
Fuel Source Rated (Running) Wattage Surge (Peak) Wattage
Gasoline 10500 13000
Propane 9975 12350
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43
Tool or Appliance Rated (Running) Watts Additional Surge Watts
Electric water heater (40 gal) 4000 0
Hot plate 2500 0
Radial arm saw 2000 2000
Electric stove 1500 0
Circular saw 1500 1500
Air compressor (1 HP) 1500 3000
Window air conditioner 1200 1800
Miter saw 1200 1800
Microwave 1000 2000
Well water pump 1000 1500
Reciprocating saw 960 1040
Sump pump 800 1200
Refrigerator freezer 800 1200
Furnace blower 800 1300
Computer 800 0
Electric drill 600 900
Television 500 0
Deep freezer 500 800
Garage door opener 480 600
Stereo 400 0
Box fan 300 600
Clock radio 300 0
Security system 180 0
DVD player 100 0
Common light bulb 75 0
CAUTION: The generator can only run at its surge wattage capacity for a very short
time. Connect only electrical devices requiring a rated (running) wattage equal to
or less than the rated wattage of the generator. Never connect devices requiring a
rated wattage equal to the surge wattage of the generator.
NOTE: The above wattage gures are estimates only.
Try to check the wattage listed on your electrical devices before consulting this chart.
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Extension cords
The most straightforward and aordable option.
Zero commitment, no installation needed: Simply plug in
your appliances and go!
Perfect for renters, RV/camping trips, and power on the
job-site.
Transfer switch
The safest, most eortless way to power your home.
Automatically switches power over to your generator
during an outage. Requires an electrician to install.
Once you choose which circuits you want to power, you’re
locked into your conguration.
Interlock kit
Choose what circuits you want to run.
Requires an electrician to install, but you have the
exibility of switching up your circuits depending on your
power needs.
More hands-on, and some electrical knowledge is needed
so you don’t overload the generator.
Connecting the Generator to a Home
45
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46
USING THE GENERATOR (CONTINUED)
Connecting a Load to the Generator
NOTE: Be sure to attach devices to the correct receptacle (outlet).
120V devices can be directly connected to the 120V ONLY receptacles.
120V devices can be connected to the 120/240V receptacle using an appropriate adapter.
240V devices can ONLY be connected to the 240V receptacle.
CAUTION: Do not connect 50Hz or 3-phase loads to the generator.
3.
Turn on connected devices
Start or turn on appliances, starting with the biggest loads
rst.
1.
2.
Plug in devices
Turn breaker ON
Plug in devices to the appropriate receptacle. When using the
generator, balance the load as closely as possible. Placing
more load on one side of the circuit will reduce the breaker
trip period.
Flip the circuit breaker up to the “ON” position to allow power
to the receptacles.
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47
Long or thin cords can drain the power provided to an electrical device by the generator. When
using such cords, allow for a slightly higher rated wattage requirement for the electrical device. See
the table below for recommended cords based on the power requirement of the electrical device.
DEVICE REQUIREMENTS WIRE GAUGE BY LENGTH (ft.)
AMPS WATTS (120/240V) 10 25 50 100 150
5 600/1200 18 16 14 12 10
10 1200/2400 16 14 12 12 10
15 1800/3600 14 14 12 12 10
20 2400/4800 12 12 12 10 10
25 3000/6000 12 10 10 10 8
30 3600/7200 10 10 10 8 NR
40 4800/9600 8 8 6 6 NR
50 6000/12000 6 6 6 NR NR
*NR = NOT RECOMMENDED *Gauge based on twisted copper wire
Length
120V 15A 240V 30A 240V 50A
14 Gauge 12 Gauge 10 Gauge 6 Gauge
Single
Outlet
Single
Outlet
Triple
Outlet
Single
Outlet
Triple
Outlet
L14-30P/
L14-30R
14-50P/
CS6364
10 ft XP3010GC
15 ft XP5015GC
25 ft XPC14025A XPC12025A XPC12025C XPC10025A XPC10025C XP3025GC XP5025GC
50 ft XPC12050C XPC10050A XPC10050C XP3050GC XP5050GC
100 ft XPC12100A XPC12100C XPC10100A XPC10100C
From home back up to just running your electric edger and everything in-between DuroMax has
the power cord for you. All DuroMax cords are 100% twisted copper wire for maximum life and
reliability.
Choosing the Right Power Cord
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48
USING THE GENERATOR (CONTINUED)
Using the Digital Multimeter
1.
2.
3.
Voltage
The voltage currently produced by the generator in volts.
Frequency
The frequency currently produced by the generator in Hz.
Hours run
The number of hours the engine has currently been running.
When the generator is started, the display will read the
current voltage. Press the MODE button to cycle through
the multimeter functions.
Voltage
The voltage currently produced by the generator in volts.
1.
Frequency
The frequency currently produced by the generator in Hz.
2.
Hours run
The number of hours the engine has currently been running.
3.
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49
Hours total
The number of hours the generator has been run in total.
4.
Idle control
The idle control feature lowers the RPM of the generator
when there is no load to save gas and decrease engine
noise.
When a load is applied, the engine will resume normal
speed to provide usable power.
Turn on the idle control when using intermittent loads like
power tools and air compressors.
The idle control feature is designed for gasoline only use.
Idle Control Usage
WARNING: Power is unusable when idle control is engaged.
DO NOT use the idle control function when using the generator for backup house
power.
Idle control function will cause massive uctuations in voltage and hertz.
Low amperage loads may not trigger the idle up function.
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50
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51
MAINTENANCE AND CARE
Proper maintenance and storage of your generator is essential to ensure trouble free use of your
generator when you need it.
By following the maintenance and care requirements, you can keep your generator running
smooth and ecient for years to come.
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MAINTENANCE AND CARE
52
Proper routine maintenance of your generator is essential for safe, economical, and trouble-free
operation. It will also help reduce air pollution.
Maintenance Schedule
Remember that this schedule is based on the assumption that your machine will be used for its
designed purpose. Sustained high-load, high-temperature operation, or use in unusually wet or
dusty conditions, will require more frequent service.
SERVICE
EVERY USE
1ST MO. OR
8 HRS.
(BREAK IN)
EVERY 3 MO. OR
50 HRS. OF
HEAVY USE
EVERY 6 MO.
OR 100 HRS. OF
NORMAL USE
EVERY 12 MO. OR
300 HRS.
EVERY 3 YRS. OR
500 HRS.
ENGINE OIL CHECK CHANGE CHANGE CHANGE
AIR CLEANER CHECK CHECK CHANGE CHANGE
SEDIMENT
CUP
CLEAN CLEAN
SPARK PLUG CLEAN /
ADJUST
CLEAN /
ADJUST
SPARK
ARRESTOR
CHECK CLEAN
IDLE SPEED CHECK /
ADJUST
VALVE
CLEARANCE
CHECK /
ADJUST
FUEL TUBE CHECK CHECK /
REPLACE
FUEL TANK /
FILTER
CLEAN
COMBUSTION
CHAMBER
CLEAN
WARNING: Improper maintenance, or failure to correct a problem before operation, can
cause a malfunction in which you can be seriously injured or killed. Always follow the
inspection, maintenance recommendations, and schedules in this instruction manual.
Make sure the engine is o before you begin any maintenance or repairs.
Let the engine and exhaust system cool before touching.
To reduce the possibility of re or explosion, be careful when working around
gasoline. Use only a nonammable solvent, not gasoline, to clean parts. Keep
cigarettes, sparks, and ames away from all fuel-related parts.
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53
Date Generator Hours Maintenance Performed
Maintenance Log
As a best practice it’s recommended to keep a log of the generator hours and maintenance to
ensure your generator is always operating to its full potential.
Break-In Period
As the best practice for any new combustion motor it’s recommended to perform the break
in procedure as follows:
Run the generator for the rst 6-8 hours on conventional oil, then change the oil. After
the break-in period synthetic oil may be used.
During the break in period of the rst 6-8 hours keep the generator load under 50%
for optimal results.
Check and clean the air lter if necessary after the break-in period.
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54
MAINTENANCE AND CARE (CONTINUED)
Model Number DS13000DX
Engine Oil Capacity 40.5 . oz (1.2 L)
Check the oil
The generator is equipped with an automatic shuto to
protect it from damage due to low oil. Nonetheless, you
should check the oil level of the engine before each use to
ensure that the engine crankcase has a sucient amount.
To check the oil level:
a. Make sure the generator is on a level surface.
b. Unscrew the oil ller/dipstick cap.
c. With a dry cloth, wipe the oil o of the stick on the
inside of the cap.
d. Insert the dipstick as if you were replacing the
cap and then remove it again. There should now be
oil on the stick. If there is no oil on the stick, or oil
only at the very end of the stick, you should add
oil until the engine crankcase is lled (see “Adding
Oil” portion of the “Maintenance” section).
e. The oil will be visible in the oil ll spout when full.
f. Be sure to replace the cap when nished checking
oil.
Checking the Oil
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Changing the Oil
Remove drain plug
Using a 12 mm hex wrench, unscrew the oil drain plug, which
is located on the crankcase underneath the oil ller/dipstick
cap.
Allow all the oil to drain from the generator.
1.
Drain oil
Drain oil into an approved oil disposal container. Contact
your local auto parts store for information on oil disposal.
2.
Replace drain plug
Replace the oil drain plug and tighten with a 12 mm hex
wrench.
3.
CAUTION: Worn out or dirty oil does not cool the
generator properly and can lead to catastrophic
engine damage.
In addition to regular oil changes, it is necessary to drain the
oil from the crankcase if it has become contaminated with
water or dirt.
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MAINTENANCE AND CARE (CONTINUED)
Routine maintenance of the air cleaner helps maintain proper
airow to the carburetor. Check that the air cleaner is free of
excessive dirt after every use.
CAUTION: Improper maintenance may cause
less air to enter the engine or dirty air to enter
the engine causing overheating and engine
wear.
Cleaning the Air Filter
Remove the lter cover screw
Remove lter cover
Clean out lter casing
Remove the lter cover screw.
Remove the lter cover and the sponge-like element from
the casing.
Wipe the dirt from inside the empty air cleaner casing.
1.
2.
3.
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57
Replace elements in casing
Replace the sponge-like elements in the air cleaner casing and
replace the cover.
7.
Wash cleaner element
Wash the sponge-like elements in household dish detergent
and warm water.
4.
Dry cleaner element
Pat dry on a dry cloth and allow the elements to dry completely.
5.
6.
Add engine oil to elements
Soak the dry elements in a small amount of engine oil. Ring
out any excess oil.
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MAINTENANCE AND CARE (CONTINUED)
58
Spark Plug Maintenance
The spark plug is important for proper engine operation.
A good spark plug should be intact, free of deposits, and
properly gapped.
Remove spark plug cap
Remove spark plug
Inspect spark plug
Pull on the spark plug cap to remove it.
Unscrew the spark plug from the generator using the spark
plug wrench included with this product.
Visually inspect the spark plug. If it is cracked or chipped,
discard and replace it with a new spark plug. We recommend
using an F6RTC spark plug such as NGK BPR6ES.
1.
2.
3.
CAUTION: Improper maintenance may cause reduced fuel economy, misres,
trouble starting, or damage to the spark plug threads.
SPARK PLUG
CONSULT MANUAL
BEFORE REMOVING
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59
Measure plug gap
Measure the plug gap with a gauge. The gap should be 0.7-0.8
mm (0.028-0.031 in).
4.
Clean and re-gap
If you are re-using the spark plug, use a wire brush to clean
any dirt from around the spark plug base and then re-gap the
spark plug.
5.
Install spark plug
Replace spark plug cap
Screw the spark plug back into its place on the generator
using the spark plug wrench.
Replace the spark plug cap.
6.
7.
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MAINTENANCE AND CARE (CONTINUED)
60
Emptying the Gas Tank
Shut fuel valve OFF
Remove fuel lter cup
Empty fuel lter cup
Turn the fuel valve to the “OFF” position.
Remove the fuel lter cup (see “Removing the Fuel Filter Cup”
earlier in this section).
Empty the fuel lter cup of any fuel.
1.
2.
3.
CAUTION: Do not store fuel from one season
to another. Gasoline sold at the pump today
contains additives such as ethanol that even
when stored properly may damage the fuel
system components.
If you have been using gasoline in your generator, before
storing your generator for extended periods of time you
should drain your generator fuel tank of gasoline.
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61
Drain gas from the generator
With a funnel underneath the fuel valve to catch the gas, turn
the fuel valve to the “ON” position. Drain all the gas from the
generator.
4.
Shut fuel valve OFF
Replace fuel lter cup
Store emptied gas
Turn the fuel valve to the “OFF” position.
Reinstall the fuel lter cup.
Store the emptied gasoline in a suitable place and add fuel
stabilizer to keep fuel fresh and usable.
5.
6.
7.
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MAINTENANCE AND CARE (CONTINUED)
62
Shut fuel valve OFF
Turn the fuel valve to the “OFF” position.
1.
Cleaning the Fuel Filter Cup
Remove fuel lter cup
Clean lter cup
Replace fuel lter cup
Unscrew the fuel lter cup from the fuel valve using a wrench.
Clean the cup of all sediment using a rag or brush.
Reinstall the fuel lter cup.
2.
3.
4.
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63
Empty the gas tank
Disconnect the spark plug
Fully drain your gas tank as shown in “Emptying the Gas Tank”
on page 60-61.
Pull on spark plug cap to disconnect spark plug from ignition
wire.
1.
2.
CAUTION: Do not obstruct any ventilation openings and keep the generator in a
cool dry area.
CAUTION: Never place any type of storage cover on the generator while it is still hot.
Transporting the Generator
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MAINTENANCE AND CARE (CONTINUED)
Storing the Generator for Same Day Use
64
Run the generator
Allow the generator to run for 3-5 minutes.
2.
Turn the main breaker OFF
Move the main breaker to the “OFF” position.
1.
Turn the generator OFF
Hold the start button for 3 seconds to shut o the generator.
3.
Turn battery switch OFF/Store
Turn the battery switch to the “OFF” position, and store the
generator.
CAUTION: Do not obstruct any ventilation
openings and keep the generator in a cool dry
area.
4.
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Storing the Generator for Use Within 30 Days
Add fuel stabilizer and store
Add fuel stabilizer to gas remaining in tank, and store
generator.
4.
65
Turn breaker OFF and run
Follow steps 1 and 2 as shown on “Storing the Generator For
Same Day Use” on page 64.
1.
Shut fuel valve OFF and run dry
Turn the battery switch OFF
Shut the fuel valve “OFF” and allow generator to run until it
stalls out.
Turn the battery switch to the “OFF” position.
2.
3.
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Storing the Generator for Longer Than 30 Days
MAINTENANCE AND CARE (CONTINUED)
66
Turn breaker OFF and run
Follow steps 1 and 2 as shown on “Storing the Generator For
Same Day Use” on page 64.
1.
Shut fuel valve OFF and run dry
Turn the battery switch OFF
Empty the gas tank
Shut the fuel valve “OFF” and allow generator to run until it
stalls out.
Turn the battery switch to the “OFF” position.
Fully drain your gas tank as shown in “Emptying the Gas Tank”
on page 60-61.
2.
3.
4.
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Drain the carburetor
Remove drain bolt from carburetor and drain small amount
of fuel in carburetor bowl.
5.
Remove spark plug
Add oil to cylinder
Remove battery and charge
Remove spark plug as shown in “Spark Plug Maintenance” on
page 58.
Add 2 tablespoons of 10W-30 motor oil directly into the
spark plug hole, and pull the recoil to lubricate cylinder. After
lubricating cylinder reinstall the spark plug.
Remove the generator battery and place it on a 12V battery
tender indoors.
6.
7.
8.
67
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SPECIFICATIONS
68
Model Number DS13000DX
AC Rated Wattage (Gasoline) 10,500 W
AC Rated Wattage (Propane) 9,975 W
AC Surge Wattage (Gasoline) 13,000 W
AC Surge Wattage (Propane) 12,350 W
AC Rated Voltage 120/240V
Dimensions 30”L x 29”W x 26”H
Weight 246 lbs
Recommended Oil 10W-30
Engine Displacement 500 cc
Gasoline Capacity 8.3 gal
Oil Capacity 40.5 . oz. (1.2 L)
Bore 94 mm
Stroke 72 mm
Engine Speed 3600 rpm
Oil Cooling Type Splash
Bearing Type Stainless steel ball bearing
Cylinder Sleeve Cast iron sleeve
Fuel Delivery System Carburetor
Valve Type OHV
Engine Type 4-Stroke
Engine Cooling Type Forced air
Run Time @ 50% (Gasoline) 8.5 hr.
Run Time @ 50% (Propane) 6.5 hr. (40 lb.)
Starting Type Electric/ Recoil
Noise Level <74 dB
Neutral System Floating
AC Rated Frequency 60 Hz
AC Phase Single
Winding Material 100% copper windings
Suggested Propane Tank Size 40 lbs. minimum
Emissions Compliance EPA/CARB
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TROUBLESHOOTING
This section of the manual is to help you troubleshoot problems with your generator.
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TROUBLESHOOTING
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Problem Description Solution
The engine will not
start
Engine switch is “OFF” Set engine switch to “RUN”
Fuel Valve is “OFF” Turn the fuel valve to “ON”
Choke is open Close the choke
The engine is out of fuel Add fuel
Fuel is old or contaminated Change fuel
Spark plug is dirty Clean spark plug
Spark plug is broken Replace spark plug
The generator is not level
Move the generator to a level
surface
Oil is low Add/ change the oil
Engine runs, but there
is no electrical output
The circuit breaker is “OFF” Turn “ON” circuit breaker
Wiring connection is bad Replace extension cord(s)
Device connected to generator
is malfunctioning
Disconnect malfunctioning
device
The generator runs
but does not support
all electrical devices
connected
Generator is overloaded
Disconnect 1 or more items to
reduce the load
Device connected to the gener-
ator is bad
Disconnect malfunctioning
device
The air lter is dirty Clean/ replace the air lter
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Changing/ Inspecting the Carbon Brushes
The carbon brushes in conjunction with the AVR regulates
power from the generator. The carbon brushes are wearable
parts and should be inspected every 250 running hours.
Remove generator cover
Remove bolt from brush
Disconnect AVR wires
Remove the 2 bolts of the generator cover then pull the cover
o the generator.
Remove the bolt holding the carbon brush.
Remove the two wires from the AVR on the carbon brush.
1.
2.
3.
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TROUBLESHOOTING (CONTINUED)
72
Changing/ Inspecting the Carbon Brushes (Cont.)
Install new brush
Install new carbon brush with bolt.
4.
Connect AVR wires
Insert and connect the 2 wires from the AVR, be sure to connect
+ and – correctly.
5.
6.
Replace generator cover
Replace the back cover of the generator and secure it with
the 2 bolts.
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73
Changing/ Inspecting the AVR
The carbon brushes in conjunction with the AVR regulates
power from the generator. If the generator is overheated
or overloaded, the AVR may be damaged and require
replacement.
Remove generator cover
Remove AVR bolts
Disconnect AVR wire clip
Remove the 2 bolts of the generator cover then pull the cover
o the generator.
Remove the 2 bolts holding the AVR.
Disconnect the wire clip.
1.
2.
3.
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TROUBLESHOOTING (CONTINUED)
74
Reconnect the AVR wire clip
Reconnect the wire clip.
7.
Disconnect wires from brush
Remove the 2 wires from the AVR on the carbon brush.
4.
Install new AVR
Install the new AVR with the 2 bolts.
5.
6.
Reconnect wires to brush
Insert and connect the 2 wires from the AVR, be sure to
connect + and – correctly.
Changing/ Inspecting the AVR (Continued)
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75
Replace generator cover
Replace the back cover of the generator and secure it with
the 2 bolts.
8.
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WIRING DIAGRAM
76
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77
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WARRANTY
5-year Warranty
All DuroMax Power Equipment warrant the original purchasers to a 5-year Parts Warranty
(Residential Use ONLY: Unusually heavy or commercial use is covered for a period of 1-year) in
the event of failure due to defects in electrical or mechanical components. Freight on any items
submitted for replacement or repair under the Warranty is the responsibility of the equipment
owner. This warranty is non-transferable and only valid to the original purchaser.
Warranty Exclusions
The DuroMax Power Equipment warranty does not cover repairs or returns when the fault is:
Normal Wear and Tear, Installation Use or Maintenance Services, Cosmetic defects, Accessories,
Failures due to acts of God or Natural Disasters, or problems related to/from aftermarket or non-
OEM parts.
Warranty Limitations
DuroMax Power Equipment does not claim or hold any obligation to loss of time, freight charges,
use of the product, or any incidental damages from the use of this product. THIS WARRANTY IS IN
LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED.
U.S. FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT YOUR
WARRANTY RIGHTS AND OBLIGATIONS
The U.S. Environmental Protection Agency (EPA), California Air Resources Board, and DuroMax
Power Equipment are pleased to explain the emissions control system’s warranty on your
2023/2024 small o-road engine.
In California, new small o-road engines must be designed, built, and equipped to meet the State’s
stringent anti-smog standards. DuroMax Power Equipment must warrant the emissions control
system on your small o-road engine for the period listed below provided there has been no
abuse, neglect, or improper maintenance of your small o-road engine leading to the failure of the
emission control system.
Your emissions control system may include parts such as: carburetors or the fuel injection system,
ignition system, catalytic converters, fuel tanks, fuel lines (for liquid fuel and fuel vapors), fuel caps,
valves, lters, clamps, connectors, and other associated components. Also, included may be hoses,
belts, sensors, and other emission-related assemblies.
Where a warrantable condition exists, DuroMax Power Equipment will repair your small o- road
engine at no cost to you including diagnosis, parts, and labor.
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MANUFACTURER’S WARRANTY COVERAGE:
This emissions control system is warranted for two years. If any emissions-related part on your
small o-road engine is defective, the part will be repaired or replaced by DuroMax Power
Equipment.
OWNER’S WARRANTY RESPONSIBILITIES:
As the small o-road engine owner, you are responsible for performance of the required
maintenance listed in your owner’s manual. DuroMax Power Equipment recommends that you
retain all receipts covering maintenance on your small o-road engine, but DuroMax Power
Equipment cannot deny warranty coverage solely for the lack of receipts or your failure to ensure
the performance of all scheduled maintenance.
As the small o-road engine owner, you should be aware that the DuroMax Power Equipment may
deny you warranty coverage if your small o-road engine or a part has failed due to abuse, neglect,
or improper maintenance or unapproved modications.
You are responsible for presenting your small o-road engine to a DuroMax Power Equipment
distribution center or service center as soon as the problem exists. The warranty repairs shall be
completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty coverage, contact us at 844-387-6629 or email
DEFECTS WARRANTY REQUIREMENTS:
The warranty period begins on the date the engine or equipment is delivered to an ultimate
purchaser and extends for a period of Two Years.
GENERAL EMISSIONS WARRANTY COVERAGE:
DuroMax Power Equipment warrants to the ultimate purchaser and each subsequent owner that
the engine or equipment is:
1. Designed, built, and equipped to conform with all applicable regulations adopted by the Air
Resources Board; and
2. Free from defects in materials and workmanship that causes the failure of a warranted part for a
period of two years.
The warranty on emissions-related parts will be interpreted as follows:
1. Any warranted part that is not scheduled for replacement as required maintenance in the
Owner’s Manual must be warranted for the warranty period stated above. If any such part fails
during the period of warranty coverage, it must be repaired or replaced by DuroMax Power
Equipment according to Subsection (4) below. Any such part repaired or replaced under the
warranty must be warranted for a time not less than the remaining warranty period.
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WARRANTY (CONTINUED)
2. Any warranted part that is scheduled only for regular inspection in the Owner’s Manual must be
warranted for the warranty period stated above. A statement in such written instructions to the
eect of “repair or replace as necessary” shall advise owners of the warranty coverage for emission
related parts. Replacement within the warranty period is covered by the warranty and will not
reduce the period of warranty coverage. Any such part repaired or replaced under warranty must
be warranted for a time not less than the remaining warranty period.
3. Any warranted part that is scheduled for replacement as required maintenance in the Owner’s
Manual must be warranted for the period prior to the rst scheduled replacement point for that
part. If the part fails prior to the rst scheduled replacement, the part must be repaired or replaced
by the engine manufacturer according to Subsection (4) below. Any such part repaired or replaced
under warranty must be warranted for a time not less than the remainder of the period prior to the
rst scheduled replacement point for the part.
4. Repair or replacement of any warranted part under the warranty must be performed at no
charge to the owner at a warranty station.
5. Notwithstanding the provisions of Subsection (4) above, warranty services or repairs must be
provided at all manufacturer distribution centers that are franchised to service the subject engines.
6. The owner must not be charged for diagnostic labor that leads to the determination that a
warranted part is in fact defective, provided that such diagnostic work is performed at a warranty
station.
7. The manufacturer is liable for damages to other engine components proximately caused by a
failure under warranty of any warranted part.
8. Throughout the emission control system’s warranty period stated above, the manufacturer must
maintain a supply of warranted parts sucient to meet the expected demand for such parts and
must obtain additional parts if that supply is exhausted.
9. Manufacturer-approved replacement parts that do not increase the exhaust or evaporative
emissions of the engine or emissions control system must be used in the performance of any
warranty maintenance or repairs and must be provided without charge to the owner. Such use will
not reduce the warranty obligations of DuroMax Power Equipment.
10. Add-on or modied parts that are not exempted by the Air Resources Board may not be used.
The use of any non-exempted add-on or modied parts will be grounds for disallowing a warranty
claim made in accordance with this Article. DuroMax Power Equipment will not be liable under this
Article to warrant failures of warranted parts caused by the use of an add-on or modied part.
11. DuroMax Power Equipment shall provide any documents that describe warranty procedures or
policies within ve working days of request by the Executive Ocer.
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Exhaust Emission Warranty Parts List.
1. Fuel Metering System
i. Carburetor and internal parts (and/or pressure
regulator or fuel injection system).
ii. Air/fuel ratio feedback and control system.
iii. Cold start enrichment system.
2. Air Induction System
i. Controlled hot air intake system.
ii. Intake manifold.
3. Ignition System
i. Spark Plugs.
ii. Magneto or electronic ignition system.
iii. Spark advance/retard system.
4. Air Injection System
i. Air pump or pulse valve.
ii. Valves aecting distribution of ow.
iii. Distribution manifold.
5. Catalyst or Thermal Reactor System
i. Catalytic converter.
ii. Thermal reactor.
iii. Exhaust manifold.
6. Particulate Controls
7. Traps, lters, precipitators, and any other
device used to capture particulate emissions.
8. Electronic controls.
9. Vacuum, temperature, and time sensitive
valves and switches.
10. Hoses, belts, connectors, and assemblies.
Evaporative Emission Warranty Part List
1. Fuel Tank
2. Fuel Cap
3. Fuel Line (for liquid fuel and fuel vapors)
4. Fuel Line Fittings
5. Clamps*
6. Pressure Relief Valves*
7. Control Valves*
8. Control Solenoids*
9. Electronic Controls*
10. Vacuum Control Diaphragms*
11. Control Cables*
12. Control Linkages*
13. Purge Valves*
14. Gaskets*
15. Liquid/Vapor Separator
16. Carbon Canister
17. Canister Mounting Brackets
18. Carburetor Purge Port Connector
* Note: As they relate to the evaporative
emission control system.
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DuroMax Power Equipment will furnish with each new engine written instructions for the
maintenance and use of the engine by the owner
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CUSTOMER SERVICE
DuroMax Power Equipment is committed to ensuring that our products perform when they need
to. Our generators are your lifeline in the event of an emergency. Should you have any problems,
please contact our customer service department:
DUROMAX POWER EQUIPMENT
5800 Ontario Mills Parkway
Ontario, CA 91764
Customer Service: 844-DUROMAX
Customer Service Hours: 8-5 pm PST Mon-Fri
Website: www.duromaxpower.com
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5800 Ontario Mills Parkway
Ontario, CA 91764
United States
844-DUROMAX
REV: DS13000DX-06202022

Specifications

DuroMax DS13000DX Questions and Answers