Operator's Manual
Auto Drive Garden
Tractor
Models G808H &
Q808H
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-cov-
ered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable
local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State
of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer
or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
PRINTED IN U.S.A.
Troy-Bilt LLC,P,O.BOX361131CLEVELAND,OHIO44136-0019
FORM NO. 769-00591
(12/2002)
TABLEOFCONTENTS
Content Page
Important Safe Operation Practices ................................................................... 3
Slope Gauge ...................................................................................................... 6
Tractor Set-up .................................................................................................... 7
Know Your Garden Tractor ................................................................................ 8
Operating Your Garden Tractor ......................................................................... 11
Making Adjustments .......................................................................................... 14
Maintaining Your Garden Tractor ...................................................................... 16
Service .............................................................................................................. 17
Off-Season Storage ........................................................................................... 21
Attachments & Accessories ............................................................................... 21
Troubleshooting ................................................................................................. 22
Parts List ............................................................................................................ 24
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new Garden Tractor. It will help you assemble, prepare and
maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from it in the space provided below. This information isvery
important if you need help from our Customer Support Department or an authorized dealer.
Locate the model number by looking beneath the seat. A sample model plate is explained below. For
future reference, please copy the model and the serial numbers of the equipment in the space below.
TROY-BILT LLC
O. BOX 361131
CLEVELAND, OH 44136
www.boJens.com 330-558-7220
866-840-6483
Copy the model number here:
Copy the serial number here:
ENGINEINFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating,
specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual
packed separately with your unit for more information.
CALLINGCUSTOMERSUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1-866-840-6483 or 1-330-558-7220 to reach a Customer Support representative. Please
have your unit's model number and serial number ready when you call. See previous section to
locate this information. You will be asked to enter the serial
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructionsin this manual
before attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol--heed its warning.
DANGER: This machine was built to be operated according to the rules for safe operation in this manual.
As with any type of power equipment, carelessness or error on the part of the operator can result in serious
injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the
following safety instructions could result in serious injury or death.
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or
emit chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm.
GeneralOperation
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place
for future and regular reference and for ordering
replacement parts.
2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them
quickly.
3. Never allow children under 14 years old to operate this
machine. Children 14 years old and over should read and
understand the operation instructions and safety rules in
this manual and should be trained and supervised by a
parent.
4. Never allow adults to operate this machine without proper
instruction.
5. To help avoid blade contact or a thrown object injury,
keep bystanders, helpers, children and pets at least 75
feet from the machine while it is in operation. Stop
machine if anyone enters the area.
6. Thoroughly inspect the area where the equipment is to be
used. Remove all stones, sticks, wire, bones, toys, and
other foreign objects which could be picked up and
thrown by the blade(s). Thrown objects can cause
serious personal injury.
7. Plan your mowing pattern to avoid discharge of material
toward roads, sidewalks, bystanders and the like. Also,
avoid discharging material against a wall or obstruction
which may cause discharged material to ricochet back
toward the operator.
8. Always wear safety glasses or safety goggles during
operation and while performing an adjustment or repair to
protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes.
9. Wear sturdy, rough-soled work shoes and close-fitting
slacks and shirts. Loose fitting clothes and jewelry can be
caught in movable parts. Never operate this machine in
bare feet or sandals.
10. Be aware of the mower and attachment discharge
direction and do not point it at anyone. Do not operate the
mower without the discharge cover or entire grass
catcher in its proper place.
11. Do not put hands or feet near rotating parts or under the
cutting deck. Contact with the blade(s) can amputate
hands and feet.
12. A missing or damaged discharge cover can cause blade
contact or thrown object injuries.
13. Stop the blade(s) when crossing gravel ddves, walks, or
roads and while not cutting grass.
14. Watch for traffic when operating near or crossing
roadways. This machine is not intended for use on any
public roadway.
15. Do not operate the machine while under the influence of
alcohol or drugs.
16. Mow only in daylight or good artificial light.
17. Never carry passengers.
18. Disengage blade(s) before shifting into reverse. Back up
slowly. Always look down and behind before and while
backing to avoid a back-over accident.
19. Slow down before turning. Operate the machine
smoothly. Avoid erratic operation and excessive speed.
20. Disengage blade(s), set parking brake, stop engine and
wait until the blade(s) come to a complete stop before
removing grass catcher, emptying grass, unclogging
chute, removing any grass or debris, or making any
adjustments.
21. Never leave a running machine unattended. Always turn
off blade(s), place transmission in neutral, set parking
brake, stop engine and remove key before dismounting.
22. Use extra care when loading or unloading the machine
into a trailer or truck. This unit should not be driven up or
down ramp(s), because the unit could tip over, causing
serious personal injury. The unit must be pushed
manually on ramp(s) to load or unload properly.
23. Muffler and engine become hot and can cause a burn. Do
not touch.
24. Check overhead clearances carefully before driving
under low hanging tree branches, wires, door openings
etc., where the operator may be struck or pulled from the
unit, which could result in serious injury.
25. Disengage all attachment clutches, depress the brake
pedal completely and shift into neutral before attempting
to start engine.
26. Your machine is designed to cut normal residential grass
of a height no more than 10". Do not attempt to mow
throughunusuallytall,drygrass(e.g.,pasture)orpilesof
dryleaves.Drygrassorleavesmaycontacttheengine
exhaustand/orbuilduponthemowerdeckpresentinga
potentialfirehazard.
27.Useonlyaccessoriesandattachmentsapprovedforthis
machinebythemachinemanufacturer.Read,
understandandfollowallinstructionsprovidedwiththe
approvedaccessoryorattachment.
28.Dataindicatesthatoperators,age60yearsandabove,
areinvolvedinalargepercentageofridingmower-
relatedinjuries.Theseoperatorsshouldevaluatetheir
abilitytooperatetheridingmowersafelyenoughto
protectthemselvesandothersfromseriousinjury.
29.Ifsituationsoccurwhicharenotcoveredinthismanual,
usecareandgoodjudgment.Contactanauthorized
ServiceDealerforassistance.
SlopeOperation
Slopes are a major factor related to loss of control and tip-
over accidents which can result in severe injury or death. All
slopes require extra caution. If you cannot back up the slope
or if you feel uneasy on it, do not mow it.
For your safety, use the slope gauge included as part of this
manual to measure slopes before operating this unit on a
sloped or hilly area. If the slope is greater than 15 degrees as
shown on the slope gauge, do not operate this unit on that
area or serious injury could result.
D0:
1. Mow up and down slopes, not across. Exercise extreme
caution when changing direction on slopes.
2. Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
3. Use slow speed. Choose a low enough speed setting so
that you will not have to stop or shift while on the slope.
Tires may lose traction on slopes even though the brakes
are functioning properly. Always keep machine in gear
when going down slopes to take advantage of engine
braking action.
4. Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
5. Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
6. Keep all movement on the slopes slow and gradual. Do
not make sudden changes in speed or direction. Rapid
engagement or braking could cause the front of the
machine to lift and rapidly flip over backwards which
could cause serious injury.
7. Avoid starting or stopping on a slope. If tires lose traction,
disengage the blade(s) and proceed slowly straight down
the slope.
DoNot:
1. Do not turn on slopes unless necessary; then, turn slowly
and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches or embankments.
The mower could suddenly turn over if a wheel is over the
edge of a cliff, ditch, or if an edge caves in.
3. Do not try to stabilize the machine by putting your foot on
the ground.
4. Do not use a grass catcher on steep slopes.
5+
6.
7+
Do not mow on wet grass. It may cause sliding.
Do not shift to neutral and coast downhill. Over-speeding
may cause the operator to lose control of the machine
resulting in serious injury or death.
Do not tow heavy attachments (e.g. loaded dump cart,
lawn roller, etc.) on slopes greater than 5 degrees. When
going down hill, the extra weight tends to push the tractor
and may cause you to loose control. (e.g. tractor may
speed up, braking and steering ability may be reduced,
attachment may jack-knife and tractor may overturn).
Children
1. Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. They do not
understand the dangers. Never assume that children will
remain where you last saw them.
a. Keep children out of the mowing area and in
watchful care of a responsible adult other than the
operator.Be alert and turn machine off if a child
enters area.
b. Before and while backing, look behind and down
for small children.
c. Never carry children, even with the blade(s) shut
off. They may fall off and be seriously injured or
interfere with safe machine operation.
d. Use extreme care when approaching blind
corners, doorways, shrubs, trees or other objects
that may block your vision of a child who may run
into the machine.
e. Disengage the cutting blade(s) before shifting in
reverse. The "No-Cut-In Reverse" feature is a
reminder not to cut in reverse and to help avoid
back over accidents. Do not defeat it.
f. Keep children away from hot or running engines.
They can suffer burns from a hot muffler.
g. Remove key when machine is unattended to
prevent unauthorized operation.
8. Never allow children under 14 years to operate the
machine. Children 14 years old and over should read and
understand the operation and safety rules in this manual
and should be trained and supervised by a parent.
Towing
1. Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
2. Follow the manufacturers recommendation for weight
limits for towed equipment and towing on slopes.
3. Never allow children or others in or on towed equipment.
4. On slopes, the weight of the towed equipment may cause
loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast downhill.
Service
SafeHandlingOfGasoline:
1. To avoid personal injury or property damage use
extreme care in handling gasoline. Gasoline is
extremelyflammableandthevaporsareexplosive.
Seriouspersonalinjurycanoccurwhengasolineis
spilledonyourselforyourclotheswhichcanignite.Wash
yourskinandchangeclothesimmediately.
a. Useonlyanapprovedgasolinecontainer.
b. Neverfillcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersonthegroundawayfromyourvehicle
beforefilling.
c. Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefuelitontheground.
Ifthisisnotpossible,thenrefuelsuchequipment
onatrailerwithaportablecontainer,ratherthan
fromagasolinedispensernozzle.
d. Keepthenozzleincontactwiththerimofthefuel
containeropeningatalltimesuntilfuelingis
complete.Donotuseanozzlelock-opendevice.
e. Extinguishallcigarettes,cigars,pipesandother
sourcesofignition.
f. Neverfuelmachineindoors.
g. Neverremovegascaporaddfuelwhilethe
engineishotorrunning.Allowenginetocoolat
]easttwominutesbeforerefueling.
h. Neveroverfillfueltank.Filltanktonomorethan
Y_inch below bottom of filler neck to allow space
for fuel expansion.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the engine and
equipment. Move unit to another area. Wait 5
minutes before starting the engine.
k. To reduce fire hazards, keep machine free of
grass, leaves, or other debris build-up. Clean up
oil or fuel spillage and remove any fuel soaked
debris.
L Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
as on a water heater, space heater, furnace,
clothes dryer or other gas appliances.
m. Allow a machine to cool at least 5 minutes before
storing.
General Service:
1. Never run an engine indoors or in a poorly ventilated
area. Engine exhaust contains carbon monoxide, an
odorless, and deadly gas.
2. Before cleaning, repairing, or inspecting, make certain
the blade(s) and all moving parts have stopped.
Disconnect the spark plug wire and ground against the
engine to prevent unintended starting.
3. Periodically check to make sure the blades come to
complete stop within approximately (5) five seconds after
operating the blade disengagement control. If the blades
do not stop within the this time frame, your unit should be
serviced professionally by an authorized Service Dealer.
4. Check brake operation frequently as it is subjected to
wear during normal operation. Adjust and service as
required.
5. Check the blade(s) and engine mounting bolts at
frequent intervals for proper tightness. Also, visually
inspect blade(s) for damage (e.g, excessive wear, bent,
cracked).
Replace the blade(s) with the original equipment
manufacturer's (O.E.M.) blade(s) only, listed in this
manual. "Use of parts which do not meet the odgina]
equipment specifications may lead to improper
performance and compromise safety!"
6. Mower blades are sharp. Wrap the blade or wear gloves,
and use extra caution when servicing them.
7. Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.
8. Never tamper with the safety interlock system or other
safety devices. Check their proper operation regularly.
9. After striking a foreign object, stop the engine, disconnect
the spark plug wire(s) and ground against the engine.
Thoroughly inspect the machine for any damage. Repair
the damage before starting and operating.
10. Never attempt to make adjustments or repairs to the
machine while the engine is running.
11. Grass catcher components and the discharge cover are
subject to wear and damage which could expose moving
parts or allow objects to be thrown.
For safety protection, frequently check components and
replace immediately with original equipment
manufacturer's (O.E.M.) parts only, listed in this manual.
"Use of parts which do not meet the original equipment
specifications may lead to improper performance and
compromise safety!"
12. Do not change the engine governor settings or over-
speed the engine. The governor controls the maximum
safe operating speed of the engine.
13. Maintain or replace safety and instruction labels, as
necessary.
14. Observe proper disposal laws and regulations for gas,
oil, etc. to protect the environment.
YourResponsibility
Restrict the use of this power machine to persons who
read, understand and follow the warnings and
instructions in this manual and on the machine.
W
I,IJ
..I
&i
Z
i
1.1.1
.11
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
A POWER POLE
A CORNER OF A BUILDING
OR A FENCE POST
15°
WARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower
could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain
your footing and you could slip, resulting in serious injury.
Operate RIDING mowers up and down slopes, never across the face of slopes.
t.O
SECTION3: SETTINGUPTHETRACTOR
NOTE: Any reference here to the RIGHT or LEFT side
of the tractor is observed from operator's position.
AttachingBatteryCables
NOTE: The positive battery terminal is marked Pos. (+).
The negative battery terminal is marked Neg. (-).
• The positive cable (heavy red wire) is secured to
the positive battery terminal (+) with a hex bolt and
hex nut at the factory. Make certain that the rubber
boot covers the terminal to help protect it from
corrosion.
• Remove the hex bolt and wing nut from the
negative cable.
• Remove the black plastic cover, if present, from the
negative battery terminal and attach the negative
cable (heavy black wire) to the negative battery
terminal (-) with the bolt and wing nut.
• Make certain the hold-down strap is in position over
the battery, securing it in place. See Figure 1.
Figure 1
NOTE: If the battery is put into service after the date
shown on top of battery, charge the battery as
instructed on page 21 of this manual prior to operating
the tractor.
GasandOilFill-up
The gasoline tank is located under the hood and has a
capacity of either two or three gallons. Do not overfill.
Service the engine with gasoline and oil as instructed in
the separate Briggs & Stratton Operator/Owner Manual
packed with your tractor. Read instructions carefully.
IMPORTANT: Your tractor is shipped with motor oil in
the engine. However, you must check the oil level
before operating. Be careful not to overfill.
ShippingBraceRemoval
_hl WARNING: Make sure the tractor engine is
off. Remove ignition key, and set the parking
brake before removing the shipping brace.
• Locate the shipping brace and accompanying
warning tag on the right side of the tractor, between
the discharge chute and the deck. See Figure 2.
Figure 2
• While holding the discharge chute with your left
hand, remove the shipping brace with your right
hand by grasping it between your thumb and index
finger and rotating it clockwise.
_ll WARNING: The shipping brace, used for
packaging purposes only, must be removed
and discarded before operating tractor.
WARNING: The mowing deck is capable of
throwing objects. Failure to operate the tractor
without the discharge cover in the proper
operating position could result in serious
personal injury and/or property damage.
WARNING: Use extreme care when
handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Never
fuel machine indoors or while the engine is hot
or running. Extinguish cigarettes, cigars, pipes,
and other sources of ignition.
SECTION4: KNOWYOURGARDENTRACTOR
A
B
\
G
C
J
D
K
L
A PTO (Power Take-off) Lever
B Choke Control
C Parking Brake Button
D Shift Lever
E Systems Indicator Monitor
F Throttle Control Lever
Figure 3
G Ignition Switch
H Brake Pedal
I Drive Pedal
J Cruise Control Button
K Seat Adjustment Lever
L DeckLift Lever
Wheel not
ThrottleControlLever
The throttle control lever is
located on the right side of the Fast_=-
tractor's dash panel. This lever
controls the speed of the engine.
When set in a given position, the
throttle will maintain a uniform
engine speed.
IMPORTANT: When operating the
tractor with the cutting deck
engaged, be certain that the SIo_
throttle lever is always in the
FAST (rabbit) position.
ChokeControl
The choke control can be found _- "_
on the left side of the dash panel
and is activated by pulling the
knob outward. Activating the
choke control closes the choke
plate on the carburetor and aids
in starting the engine. Refer to page 11 of this manual
for detailed starting instructions.
Brake Pedal
The brake pedal is located on the
right front side of the tractor
above the drive pedal along the
running board. The brake pedal
can be used for sudden stops or
setting the parking brake.
NOTE: Brake pedal must be fully depressed to activate
the safety interlock switch when starting the tractor.
IgnitionSwitch
To start the engine, insert the key
into the ignition switch and turn
clockwise tothe START position.
Release the key into the ON
position once engine has fired.
Refer to page 11 for detailed
starting instructions.
The ignition switch is also used to
operate the tractor's headlights.
Refer to page 13 for detailed
instructions.
Start On/Lights
! '
Off
WARNING: Never leave a running machine
unattended. Always disengage PTO, move
shift lever into neutral position, set parking
brake, stop engine and remove key to prevent
unintended starting.
DrivePedal
The drive pedal is located below _
the brake pedal on the right front
%/-
sideof the tractor along the
running board. Depress the drive [_)
pedal with your right foot when
the tractor shift lever is in either
FORWARD or REVERSE to
cause the tractor to move.
Ground speed is also controlled with the drive pedal.
The further down the pedal is depressed, the faster the
tractor will travel. The pedal will return to its original
position when it is not depressed.
IMPORTANT: Always set the parking brake when
leaving the tractor unattended.
PTO(PowerTake-off) Lever
The PTO lever is located on _
the left side of the dashboard [-0"1
next to the steering wheel.
Move the PTO lever forward
to engage power to the cutting deck or other
(separately available) attachments; move the PTO
lever backward (toward the rear of the tractor) to
disengage power to the attachments.
IMPORTANT: The PTO lever must be in the disengaged
(OFF) position when starting the engine, when traveling
in reverse and if the operator leaves the seat.
ShiftLever
The shift lever is located on the FL
front of the fender between the
operator's legs and has four
positions, FORWARD--HI,
FORWARD--LO, NEUTRAL and
REVERSE. The brake pedal
must be depressed and the
tractor must not be in motion when moving the shift
lever. Always bring the tractor to a complete stop prior
to moving the shift lever from FORWARD--HI to
FORWARD--LO or vice-versa.
IMPORTANT: Never force the shift lever. Doing so may
result in serious damage to the tractor's transmission.
SeatAdjustmentLever
To adjust the seat forward or backward, slide the seat
adjustment lever to the left and reposition the seat to
the desired position. Once a comfortable position is
found, release the seat adjustment lever to lock the
seat in place. Refer to Seat Adjustment on page 15 of
this manual for more detailed instructions.
DeckLift Lever
Found on your tractor's right fender, the deck lift lever is
used to change the height of the cutting deck. To use,
move the lever to the left, then place in the notch best
suited for your application.
ParkingBrakeButton
To set the parking brake, fully
depress the brake pedal and
push the parking brake button in.
Hold the button in while taking
your foot off the brake pedal.
Both the parking button and the
brake pedal will then stay
depressed. To release the
parking brake, depress the brake
pedal slightly. The parking brake
button wilt then return to its original position.
NOTE: The parking brake must be set if the operator
leaves the seat with the engine running or the engine
will automatically shut off.
IMPORTANT: Always set the parking brake when
leaving the tractor unattended.
CruiseControlButton
The cruise control button is
located on the tractor dash panel
m_
to the left of the ignition switch, mmm
Push the cruise control button
m==m
while traveling forward at a
desired speed. While holding the
button in, release pressure from
the drive pedal. This will engage
the cruise control and allow the
tractor to remain at that speed
without applying pressure to the
drive pedal. Depress the brake pedal or the drive pedal
to deactivate cruise control. Refer to Operations section
in this manual for detailed instructions.
NOTE: Cruise control can not be engaged at the
tractor's fastest ground speed. If the operator should
attempt to do so, the tractor will automatically
decelerate to the fastest optimal mowing ground speed.
SystemsIndicatorMonitor
Your tractor is equipped with three indicator lights and
an ammeter. See Figure 4. The ammeter is locatde on
the left side of the dash panel.
Ammeter--
AMPS
Oil
Brake
PTO
Figure 4
The ammeter measures the electrical outputof the
engine's charging system. Under normal operating
conditions, withthe engine at full throttle, the ammeter's
needle should measure a positive charge.
If the brake light or PTO light illuminates when
attempting to start the unit, proceed as follows:
Indication Remedy
Brake light on Engage the parking brake.
PTO light on Move PTO knob to the
disengaged(OFF) position.
It is normal for the oil Ik ht and the battery light to
illuminate while the en( ine is cranking, but if either
illuminates while the engine is running, follow the steps
below as per indication:
Indication Remedy
Oil light on Stop the tractor immediately
and check thecrankcase oil
level as instructed in the
engine manual. Add oil as
required.
10
SECTION5: OPERATINGYOURGARDENTRACTOR
WARNING
AVOIDSERIOUSINJURYORDEATH
• GO UP AND DOWN SLOPES, NOT ACROSS.
• AVOID SUDDEN TURNS.
• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIFf
• iF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK
DOWNHILL SLOWLY.
• DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
• NEVER CARRY CHILDREN, EVEN WITH BLADES OF£
• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN
PLACE AND WORKING.
• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).
• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLAC*
ING HANDS OR FEET NEAR BLADE(S).
• BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE
BLADE(S), PLACE THE SHIFT LEVER iN NEUTRAL, ENGAGE
BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KE_
READOPERATOR'SMANUAL
SafetyInterlockSwitches
This tractor is equipped with a safety interlock system
for the protection of the operator. If the interlock system
should ever malfunction, do not operate the tractor.
Contact an authorized service dealer. The safety
interlock system prevents the engine from cranking or
starting unless the parking brake is engaged, and the
PTO lever is in the disengaged (OFF) position.
The engine will automatically shut off if
1. the operator leaves the seat before engaging the
parking brake;
2. the operator leaves the tractor's seat with the PTO
lever in the engaged (ON) position, regardless of
whether the parking brake is engaged; and
3. the PTO lever is moved to engaged (ON) position
with the shift lever in position for reverse travel.
,_ WARNING: DO not operate the tractor if the
interlock system is malfunctioning. This system
was designed for your safety and protection.
Settingthe CuttingHeight
• Select the height position of the cutting deck by
placing the deck lift lever in any of the six different
cutting height notches on the right side of the
fender.
• Adjust the deck wheels so that they are between _A-
inch and Y2-inch above the ground when the tractor
is on a smooth, flat surface such as a driveway.
_ WARNING: Keep hands and feet away from
the discharge opening of the cutting deck.
NOTE: The deck wheels are an anti-scalp feature of the
deck and are not designed to support the weight of the
cutting deck.
Refer to Leveling the Deck on page 14 of this manual
for more detailed instructions regarding various deck
adjustments.
Startingthe Engine
NOTE: Refer to page 7 of this manual for gasoline and
oil fill-up instructions.
• Insert the tractor key into the ignition switch.
• Place the PTO lever in the disengaged (OFF)
position.
• Engage the tractor's parking brake.
• Place the throttle control in the FAST (rabbit)
position.
• Pull the choke control outward.
• Turn the ignition key clockwise to the START
position. After the engine starts, release the key. It
will return to the ON position.
IMPORTANT: Do not hold the key in the START position
for longer than ten seconds at a time. Doing so may
cause damage to your engine's electric starter.
• After the engine starts, deactivate the choke control
and place the throttle control in the FAST position.
NOTE: Do not leave the choke control on while
operating the tractor. Doing so will result in a "rich" fuel
mixture and cause the engine to run poorly.
Stoppingthe Engine
d_lb WARNING: If you strike a foreign object,
stop the engine, disconnect the spark plug
wire(s) and ground against the engine.
Thoroughly inspect the machine for any
damage. Repair the damage before restarting
and operating.
• If the blades are engaged, place the PTO lever in
the disengaged (OFF) position.
• Turn the ignition key counterclockwise to the OFF
position.
• Remove the key from the ignition switch to prevent
unintended starting.
DrivingTheTractor
IMPORTANT: Avoid sudden starts, ex-cessive speed
and sudden stops.
11
,_ WARNING: Do not leave the seat of the
tractor without first placing the PTO lever in the
disengaged (OFF) position, depressing the
brake pedal and engaging the parking brake. If
leaving the tractor unattended, also turn the
ignition key off and remove the key.
• Depress the brake pedal to release the parking
brake and let the pedal up. Move the throttle lever
into the FAST (rabbit) position.
IMPORTANT: Do not use the shift lever to change the
direction of travel when the tractor is in motion. Always
use the brake pedal to bring the tractor to a complete
stop before shifting.
• To move forward, place the shift lever in the
FORWARD position, then slowly depress the drive
pedal until the desired speed is achieved.
• To move in reverse, place the shift lever in the
REVERSE position, check that the area behind is
clear then slowly depress the drive pedal.
Engagingthe ParkingBrake
To engage the parking brake:
• Fully depress the brake pedal and hold it there
while gently pushing the parking brake button
inward.
• Hold the parking brake button in while removing
your foot from the brake pedal.
• Once engaged, the parking brake button and the
brake pedal will lock in the "down" position.
To disengage the parking brake:
• Slightly depress the brake pedal.
NOTE: The parking brake must be engaged if the
operator leaves the seat with the engine running or the
engine will automatically shut off.
Operatingthe Headlights
To turn the tractor's headlights on:
• Start the engine following the instructions earlier in
this section.
• Turn the key one notch counterclockwise into the
ON/Lights position of the ignition switch. Refer to
figure on page 9.
To turn the tractor's headlights off:
• Turn the key either into the ON position (to leave
the engine running) or the OFF position (to shut the
engine off).
NOTE: Never move the key into the Start position while
the engine is running. Doing so may cause damage to
your engine's electric starter.
DrivingOnSlopes
Refer to the SLOPE GAUGE on page 6 to help
determine slopes where you may operate the tractor
safely.
,_ WARNING: Do not mow on inclines with a
slope in excess of 15 degrees (a rise of
approximately 2-1/2 feet every 10 feet). The
tractor could overturn and cause serious injury.
• Mow up and down slopes, never across.
• Exercise extreme caution when changing direction
on slopes.
• Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
• Avoid turns when driving on a slope. If a turn must
be made, turn downwards on the slope. Turning
upwards on a slope greatly increases the chance of
a roll over.
• Avoid stopping when driving up a slope. If it is
necessary to stop while driving up a slope, start up
smoothly and carefully to reduce the possibility of
flipping the tractor over backward.
Settingthe CruiseControl
NOTE: The cruise control feature should only be
utilized while traveling in the forward direction.
EngagingCruiseControl
• Place the shift lever in the FORWARD position,
then slowly depress the drive pedal until the desired
speed is achieved.
• Lightly depress the cruise control button.
• While continuing to hold the cruise button in, lift
your foot from the drive pedal (you should feel the
cruise latch engage).
• Once engaged, the cruise control button and the
drive pedal will lock in the DOWN position, and the
tractor will maintain the same forward speed.
NOTE: Cruise control can not be engaged at the
tractor's fastest ground speed. If the operator should
attempt to do so, the tractor will automatically
decelerate to the fastest optimal mowing ground speed.
DisengagingCruiseControl
Choose one of the following two methods:
1. Depress the brake pedal to disengage the cruise
control and stop the tractor.
2. Lightly depress the drive pedal.
Changingto Reversewhen CruiseControlis Engaged
• Depress the brake pedal to disengage the cruise
control and bring the tractor to a complete stop.
12
• Place the shift lever in the REVERSE position, look
to the rear to ensure the path is empty, and depress
the drive pedal.
Usingthe DeckLiftLever
To raise the cutting deck, move the deck lift lever to the
left, then place it in the notch best suited for your
application. Refer to SettingTheCuttingHeightearlier in
this section.
Engagingthe PTO
Engaging the PTO transfers power to the cutting deck
or other (separately available) attachments. To engage
the PTO, proceed as follows:
• Move the throttle control lever to the FAST (rabbit)
position.
• Grasp the lever and pivot it all the way forward to
the engaged (ON) position.
• Keep the throttle lever in the FAST (rabbit) position
for the most efficient use of the cutting deck or other
(separately available) attachments.
NOTE: The operator must remain on the tractor seat at
all times of operation. If the operator leaves the seat
without moving the PTO lever into the disengaged
(OFF) position, the tractor's engine will automatically
shut off, regardless of whether the parking brake is
engaged or not
IMPORTANT: The engine will automatically shut off if
the PTO lever is moved into the engaged (ON) position
with the drive pedal in position for reverse travel. Refer
to Safety Interlock Switches on page 11.
Mowing
The following information will be helpful when using the
cutting deck with your tractor.
• Do not mow at high ground speed, especially if a
mulch kit or grass collector is installed.
,i1_ WARNING: To help avoid blade contact or a
thrown object injury, keep bystanders, helpers,
children and pets at least 75 feet from the
machine while it is in operation. Stop machine if
anyone enters the area.
WARNING: Plan your mowing pattern to
avoid discharge of materials toward roads,
sidewalks, bystanders and the like. Also, avoid
discharging material against a wall or
obstruction which may cause discharged
material to ricochet back toward the operator.
• For best results it is recommended that the first two
laps be cut with the discharge thrown towards the
center. After the first two laps, reverse the direction
to throw the discharge to the outside for the
balance of cutting. This will give a better
appearance to the lawn.
• Do not cut the grass too short. Short grass invites
weed growth and yellows quickly in dry weather.
• Mowing should always be done with the engine at
full throttle.
• In heavier conditions, it may be better to go back
over the cut area a second time to get a clean cut.
• Do not attempt to mow heavy brush and weeds and
extremely tall grass. Your tractor is designed to
mow lawns, not clear brush.
• Keep the blades sharp and replace the blades
when worn. Refer to Cutting Blades on page 19 of
this manual for proper blade sharpening
instructions.
13
SECTION6: MAKINGADJUSTMENTS
WARNING: Never attempt to make any
adjustments while the engine is running,
except where specified in the manual.
WARNING: Disconnect the spark plug
wire(s) and ground against the engine before
performing any adjustments, repairs or
maintenance.
ParkingBrake
WARNING: Never attempt to adjust the
brakes while the engine is running. Always
disengage PTO, move shift lever into neutral
position, stop engine and remove key to
prevent unintended starting.
Adjust the brake if
1. the tractor does not stop completely when the
brake pedal is completely depressed; or
2. the tractor's rear wheels roll even with the parking
brake applied.
Locate the brake disc on right of the transmission in the
rear of the tractor and adjust as follows:
• Looking at the transmission from the right side of
the tractor, locate the compression spring and
brake disc.
• Loosen, but do not remove, the hex nut found on
the right side of the brake assembly.
• Using a feeler gauge, set the gap between the
brake disc and the brake puck at .011".
• Re-tighten the hex nut loosened earlier.
Seat
WARNING: Before operating this machine,
make sure the seat is engaged in the seat stop,
stand behind the machine and pull back on
seat until fully engaged into stop.
To adjust the position of the seat, move the seat
adjustment lever to the left and slide the seat
forward or rearward. Make sure seat is locked into
position before operating the tractor.
Steering
Adjust the steering drag links if
1. the tractor turns tighter in one direction than the
other; or
2. while the ball joints are being replaced.
Adjust the drag links so that equal lengths are threaded
into the ball joints on the left and the right respectively.
• Loosen the jam nut found on the drag link at the
rear of the ball joint. See Figure 5.
Hex Nut and Pivot Bar
Figure 5
• Remove the hex nut and lock washer on the top of
ball joint. See Figure 5.
• Thread the ball joint toward the jam nut to shorten
the drag link. Thread the ball joint away from the
jam nut to lengthen the drag link.
• Replace hex nut and lock washer and retighten the
jam nut after proper adjustment is achieved.
NOTE: Threading the ball joints too far onto the drag
links will cause the front tires to "toe-in" too far. Proper
toe-in is between 1/16" and 5/16".
Front tire toe-in can be measured as follows;
• Place the steering wheel in position for straight
ahead travel.
• In front of the axle, measure the distance
horizontally from the inside of the left rim to the
inside of the right rim. Note the distance.
• Behind the axle, measure the distance horizontally
from the inside of the left rim to the inside of the
right rim. Note the distance.
• The measurement taken in front of the axle should
be between 1/16" and 5/16" less than the
measurement taken behind the axle. Adjust if
necessary.
Levelingthe Deck
NOTE: Check the tractor's tire pressure before
performing any deck leveling adjustments. Refer to
Tires on page 21 for information regarding tire
pressure.
FrontTo Rear
The front of the cutting deck is supported by a stabilizer
bar that can adjusted to level the deck from frontto rear.
The front of the deck should be between 1/4-inch and
14
3/8-inch lower than the rear of the deck. Adjust if
necessary as follows:
• With the tractor parked on a firm, level surface,
place the deck lift lever in the top notch (highest
position) and rotate the blade nearest the discharge
chute so that it is parallel with the tractor.
• Measure the distance from front of the blade tip to
the ground and rear of the blade tip to the ground.
• The first measurement taken should be between
1/4" and 3/8" less than the second measurement.
Determine the approximate distance necessary for
proper adjustment and proceed to the next step.
• Loosen the two jam nuts on the rear side of the
deck stabilizer bracket. See Figure 6A.
• Locate the two lock nuts on the opposite side of the
stabilizer bracket. See Figure 6A. Tighten the lock
nuts to raise the front of the deck; loosen the lock
nuts to lower the front of the deck.
• Retighten the two jam nuts loosened earlier when
proper adjustment is achieved.
Sideto Side
If the cutting deck appears to be mowing unevenly, a
side to side adjustment can be performed. Adjust if
necessary as follows:
• With the tractor parked on a firm, level surface,
place the deck lift lever in the top notch (highest
position) and rotate both blades so that they are
perpendicular with the tractor.
• Measure the distance from the outside of the left
blade tip to the ground and the distance from the
outside of the right blade tip to the ground. Both
measurements taken should be equal. If they're
not, proceed to the next step.
• Loosen, but do not remove, the hex cap screw on
the left deck hanger bracket. See Figure 6B.
• Balance the deck by using a wrench to turn the
adjustment gear (found immediately behind the hex
cap screw just loosened) clockwise/up or
counterclockwise/down.
• The deck is properly balanced when both blade tip
measurements taken earlier are equal.
• Retighten the hex cap screw on the left deck
hanger bracket when proper adjustment is
achieved.
AI LockNuts
Deck
Stabilizer
Bracket
Deck
\
Adjustment Gear
Hex Cap Screw
Figure 6
15
SECTION7: MAINTAININGYOURGARDENTRACTOR
WARNING: Before performing any
maintenance or repairs, disengage PTO, move
shift lever into neutral position, set parking
brake, stop engine and remove key to prevent
unintended starting.
Engine
Refer to the engine manual for engine maintenance
instructions.
• Check engine oil level before each use as
instructed in the engine manual.
Oil Fill Cap Oil Drain Hose Protective Cap
Oil Fill Tube
Port
IMPORTANT: Refer to the engine manual for details
about quantity and proper weight of motor oil.
AirCleaner
• Service the pre-cleaner, ifso equipped, and
cartridge/air cleaner element as instructed in the
engine manual.
SparkPlugs
• Clean the spark plugs and reset the gap once a
season. Spark plug replacement is recommended
at the start of each mowing season. Refer to the
engine manual for correct plug type and gap
specifications.
Cleaningthe EngineandDeck
• Promptly wipe off any fuel or oil spilled on the
machine.
• Do not allow grass, leaves, and dirt to accumulate
around the cooling fins of the engine or on any
other part of the machine, especially the pulleys
and other moving parts.
IMPORTANT: The use of a pressure washer to clean
your tractor is not recommended. Direct water pressure
on electrical components and the engine could reduce
life of the tractor and its serviceability.
Figure 7
ChangingEngineOil
NOTE: Depending on the engine model found on your
tractor, it may be necessary to remove the tractor's side
panel in order to replace the off filter (if so equipped).
• Unscrew oil fill cap and remove dipstick from the oil
fill tube. See Figure 7.
• Pop open the protective cap on the end of the oil
drain valve to expose the drain port. See Figure 7.
• Push the oil drain hose (packed with this manual)
onto the oil drain port. Route the opposite end of
the hose into an appropriate oil collection container
with a capacity great enough to collect the used oil.
• Push the oil drain valve in slightly, then rotate
counterclockwise and pull outward to begin
draining oil. See Figure 7.
• Service the oil filter (if so equipped) as instructed in
the engine manual.
• Perform the above steps in the opposite order after
oil has finished draining.
• Refill the engine with new motor oil.
Lubrication
Engine
WARNING: Before lubricating, repairing, or
inspecting, always disengage PTO, move shift
lever into neutral position, set parking brake,
stop engine and remove key to prevent
unintended starting.
Lubricate the engine with motor oil as instructed in the
engine operator/owner manual.
PivotPoints& Linkage
Lubricate all the pivot points on the drive system,
parking brake and lift linkage at least once a season
with light oil.
FrontWheels
Each end of the tractor's front pivot bar is equipped with
a grease fitting. Lubricate with a grease gun after every
25 hours of tractor operation.
16
SECTION8: SERVICE
RemovingCuttingDeckforService
To remove the cutting deck, proceed as follows:
• Place the PTO lever in the disengaged (OFF)
position and engage the parking brake.
• Lower the deck by moving the deck lift lever into the
bottom notch on the right fender.
• Remove the PTO belt from around the cutting
deck's center pulley.
• Looking at the cutting deck from the left side of the
tractor, locate the deck support pin on the rear left
side of the deck. See Figure 8.
• Pull the deck support pin outward to release the
deck from the deck lift arm. See Figure 8.
Figure 8
• Rotate the pin slightly toward the rear of the tractor
and release the pin into the hole provided.
• Repeat the above steps on the tractor's right side.
Engine Pulley
• Move the deck lift lever into the top notch on the
right fender to raise the deck lift arms up and out of
the way.
• Gently slide the cutting deck toward the front of the
tractor allowing the hooks on the deck to release
themselves from the deck stabilizer rod.
• Gently slide the cutting deck (from the right side)
out from underneath the tractor.
ChangingtheDeckBelts
_IL WARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark plug
wire(s) and ground against the engine to
prevent unintended starting before removing
the belt(s).
All belts on your tractor are subject to wear and should
be replaced if any signs of wear are present.
The V-belts found on your tractor are specially
designed to engage and disengage safely. A substitute
(non-OEM) V-belt can be dangerous by not
disengaging completely. For a proper working machine,
use factory approved belts.
To replace deck belts, proceed as follows:
• Lower the deck by moving the deck lift lever into the
bottom notch on the right fender.
• Remove the belt guards by removing the self-
tapping screws that fasten them to the deck.
• Grasp the PTO idler bracket and pivot it toward the
discharge chute to relieve tension on the PTO belt.
See Figure 9.
PTO Idler Bracket
(mounted on tractor)
;_:,!:_Deck Be t (Bottom)
m PTO Belt (Top)
Deck Idler
Right Hand Pulley
guard)
Left Hand
Double Pulley
Center Pulley
Figure 9
17
• Remove the PTO belt from the engine pulley and
from around the PTO idler pulleys.
• Grasp the deck idler pulley and pivot it toward the
left side of the deck to relieve tension on the belt.
• Remove the belt from around all spindle pulleys,
and deck idler pulley(s).
• Route the new belts as shown in Figure 9.
• Remount the belt guards removed earlier.
ChangingTransmissionDriveBelts
WARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark plug
wire(s) and ground against the engine to
prevent unintended starting before removing
the belt(s).
All belts on your tractor are subject to wear and should
be replaced if any signs of damage are observed.
NOTE: It is recommended that both drive belts be
replaced at the same time.
IMPORTANT: The V-belts found on your tractor are
specially designed to engage and disengage safely. A
substitute (non-OEM) V-belt can be dangerous by not
disengaging completely. For a proper working machine,
use factory approved belts.
To change or replace the drive belt on your tractor,
proceed as follows:
• Remove the cutting deck as instructed earlier.
• After disconnecting the battery cables, remove the
battery and battery tray from beneath the seat.
IMPORTANT: When removing the battery, disconnect
the negative (black) wire from its terminal first, followed
by the positive (red) wire. Re-install in reverse order.
UpperDriveBelt
• Locate the transmission idler pulley on the upper
drive belt by looking through the battery tray
opening. See Figure 10.
• Grasp the bracket and pivot the transmission idler
pulley toward the rear of the tractor to release
tension on the upper drive belt.
• Remove belt from around transmission idler pulley.
• Remove the upper drive belt from around the
transmission pulley and the variable-speed pulley.
NOTE: Slowly rotate the pulley counter-clockwise to roll
the belt off it.
• Remove the upper drive belt by pulling it up through
the battery tray opening.
• Reroute the new upper drive belt as shown in
Figure 10.
Variable-speed
Battery Tray
Shift Lever
Rear Idler Pulley
_!_! .
!;_I;_Drive belt (Lower)
Drive belt (Upper)
II
Keeper PinS,i
._--_
I I
c q't=l
cll'l
till
lINI
IlVl
_111
Cll,I
_4_J
Engine Pulley
Transmission
Transmission Pulley
Front of Tractor
NOTE: View shown from above tractor.
Figure 10
18
LowerDrive Belt
NOTE: Proper removal of the lower drive belt requires
the removal of several tractor components. Read
through the following procedure prior to attempting it;
determine if you can successfully complete it.
Otherwise, see an authorized Bolens Service Dealer for
the job.
If necessary, adjust the drive pedal after replacing the
drive belts on your tractor. Proceed with job as follows:
• Locate the speed control assembly on the
underside of the steering support bracket. See
Figure 12.
Idler Adj. Rod
Place Wrenches Here
IMPORTANT: Note the routing of the lower drive belt
around both the pulleys and the belt keepers before
performing the following steps. Return
Bracket
• Locate the variable-speed pulley through the
battery tray opening. See Figure 10.
Hair
• Remove the variable-speed pulley by loosening the _Clips
hex bolt that secures it to the transmission. Use a
@
second wrench to hold the hex nut on the bottom
side of the pulley.
• Slide belt off the variable-speed pulley as you lift
the pulley up and out through battery tray opening.
• Remove rear idler pulley from the double- idler
bracket while loosening the belt from around both
the rear and the front idler pulleys. See Figure 10.
• Remove the hex bolt from the center of the engine
pulley and gently lower it off the engine crankshaft.
Be careful not to lose any washers or spacers
which may be on top of the engine pulley.
IMPORTANT: When remounting the PTO clutch, torque
the center hex bolt to between 38 foot-pounds and 50
foot-pounds.
• Remove the drive belt by feeding it from both ends
toward the front idler pulley on the double-idler
bracket. See Figure 10.
• Reassemble by following the above steps in
reverse order.
• Reroute the new belt around the pulleys, belt
keepers and keeper pins exactly as the old one was Tires
routed. Refer to Figure 10.
The drive pedal is properly adjusted when the hole in
the double-idler bracket has approximately
1-3/8" of travel with 10 pounds pressure applied to the
drive pedal. See Figure 11.
Double-Idler Bracket
Hole _ AdjuldleerRod
Front of Tractor
NOTE: View shown from above tractor.
Figure 11
Drive Pedal Speed Control
Return Spring Assembly
Figure 12
• Remove both hairpin clips from the pin which is
fastened to the speed control assembly (be careful
not to lose the small flat washers on the pin). See
Figure 12.
• Remove the drive pedal return spring.
• Using two 9/16" wrenches, remove the pin from the
speed control assembly. See Figure 12.
• Thread the idler adjustment rod inward or outward
to lengthen or shorten the travel of the double-idler
bracket until proper adjustment is achieved.
• Reassemble by following the above steps in
reverse order.
,_ WARNING: Never exceed the maximum
inflation pressure shown on the tire sidewall.
Refer to the tire sidewall for exact tire manufacturer's
recommended or maximum psi. Do not overinflate.
Uneven tire pressure could cause the cutting deck to
mow unevenly.
CuttingBlades
_ ARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark plug
wire(s) and ground against the engine to
prevent unintended starting before removing
the cutting blade(s) for sharpening or
replacement. Protect your hands by using
heavy gloves or a rag to grasp the cutting
blade.
19
• Periodicallyinspectthebladeadapterand/or
spindleforcracksordamage,especiallyifyou
strikeaforeignobject.Replaceimmediatelyif
damaged.
Thebladesmayberemovedasfollows:
• Removethedeckfrombeneaththetractor,(referto
CuttingDeckRemovalonpage17)thengentlyflip
thedeckovertoexposeitsunderside.
• Placea blockofwoodbetweenthecenterdeck
housingbaffleandthecuttingbladetoactasa
stabilizer.SeeFigure13.
Hex Flange Nut
Spindle Assembly
Figure 13
• Use a 15/16" wrench to remove the hex flange nut
that secures the blade to the spindle assembly. See
Figure 13.
• To properly sharpen the cutting blades, remove
equal amounts of metal from both ends of the
blades along the cutting edges, parallel to the
trailing edge, at a 25° to 30° angle. See Figure 14.
IMPORTANT: If the cutting edge of the blade has already
been sharpened to within 5/8" of the wind wing radius,
or if any metal separation is presenL replace the
blades. See Figure 14.
• Grind each cutting blade edge equally to maintain
proper blade balance.
,_ WARNING: A poorly balanced blade wiltcause excessive vibration, may damage the
tractor and cause personal injury.
• Test the blade by balancing it on a round shaft
screwdriver. Grind metal from the heavy side until it
balances evenly.
• When replacing the blade, be sure to install the
blade with the side of the blade marked "Bottom"
(or with a part number stamped in it) facing the
ground when the mower is in the operating position.
IMPORTANT: Use a torque wrench to tighten the blade
spindle hex flange nut to between 70 foot-pounds and
90 foot-pounds.
Blade Separation
Worn _lade Edge
Wind Wing
Sharpen Edge Evenly
Figure 14
WARNING: Before servicing, repairing, or
inspecting, always disengage PTO, move shift
lever into neutral position, set parking brake,
stop engine and remove key to prevent
unintended starting.
Fuses
Two fuses are installed in your tractor's wiring harness
to protect the tractor's electrical system from damage
caused by excessive amperage.
• If the electrical system does not function, or your
tractor's engine will not crank, first check to be
certain that the fuse has not blown. One fuse is
located under the hood mounted behind the top of
the dash panel on the support bar. The other can
be found under the seat mounted to the inside of
the tractor frame next to the battery tray. Pull the
fuse out and inspect it to determine if it is good or
blown. Replace if necessary.
IMPORTANT: Always use a fuse with the same
amperage capacity for replacement.
Battery
The battery is sealed and is maintenance-free. Acid
levels cannot be checked.
• Always keep the battery cables and terminals clean
and free of corrosive build-up.
• After cleaning the battery and terminals, apply a
light coat of petroleum jelly or grease to both
terminals.
IMPORTANT:Always keep the rubber boot positioned
over the positive terminal to prevent shorting.
IMPORTANT: If removing the battery for any reason,
disconnect the negative (black) wire from its terminal
first, followed by the positive (red) wire. When re-
installing the battery, always connect the positive (red)
wire its terminal first, followed by the negative (black)
wire. Be certain that the wires are connected to the
correct terminals; reversing them could change polarity
and damage the engine's alternating system.
2O
Charging
If the tractor has not been put into use for an extended
period of time, charge the battery with an automotive-
type 12-volt charger for a minimum one hour at 6 amps.
_ WARNING: Batteries give off an explosive
gas while charging. Charge battery in a well
ventilated area and keep away from an open
flame or pilot light as on a water heater, space
heater, furnace, clothes dryer or other gas
appliances.
SECTION9: OFF-SEASONSTORAGE
Clean and lubricate the tractor as instructed on page 16
of this manual before storing for an extended period.
WARNING: Drain fuel only into an approved
container outdoors, away from an open flame.
Allow engine to cool. Extinguish cigarettes,
cigars, pipes, and other sources of ignition prior
to draining fuel.
Follow the instructions in the service, storage &
specifications section of the engine manual for proper
engine care prior to storing your tractor.
_lb WARNING: Never store the machine or fuel
container indoors where there is an open
flame, spark or pilot light such as on water
heater, furnace, clothes dryer or other gas
appliance.
SECTION10: ATTACHMENTS& ACCESSORIES
The following attachments and accessories are compatible for tractor Models G808H & Q809H. See the retailer
from which you purchased your tractor or phone (866) 840-6483 for information regarding price and availability.
MODEL
OEM-190-118
OEM-190-603
OEM-190-604
OEM-190-607
OEM-190-608
OEM-190-181
OEM-190-822
OEM-190-823
OEM-190-824
DESCRIPTION
Mulch Kit
FastAttach TM Grille Guard (mounts on front of tractor)
FastAttach TM Yard-Mate TM Storage Container/Toolbox (mounts on rear of tractor)
FastAttach TM Deluxe Tractor Sunshade
FastAttach TM Sleeve Hitch, Manual Lift
FastAttach TM Triple Bagger Grass Collector
FastAttach TM 46-inch Front Dozer Blade
42-inch Two-stage Snowthrower
Sleeve Hitch with Electric Lift
OEM-190-825
OEM-190-984
OEM-190-980
OEM-190-978
OEM-190-804
SLEEVE HITCH ATTACHMENTS (For use with OEM-190-824 or OEM-190-608 )
30-inch Hydraulic Tiller1"
Row Crop Cultivator
Single-disc Harrow
10-inch Mulboard Plow
42- nch Heavy Duty Rear Bade
1-OEM-190-824 is required for use of this attachment. OEM-190-608 cannot be used in its place.
21
SECTION11: TROUBLESHOOTING
Trouble Corrective Action
Engine fails to start
Engine runs erratic
Possible Cause(s)
PTO lever engaged.
Parking brake not engaged.
Spark plug wire(s) disconnected.
Throttle control lever not in correct
starting position.
Choke not activated
Fuel tank empty, or stale fuel.
Blocked fuel line.
Faulty spark plug.
Engine flooded.
Unit running with choke applied.
Spark plug wire(s) loose.
Blocked fuel line or stale fuel.
Vent in gas cap plugged.
Water or dirt in fuel system.
Place PTO lever in disengaged (OFF) position.
Engage parking brake.
Connect wire(s) to spark plug.
Place throttle lever to FAST position.
Pull out the choke control (if so equipped).
Fill tank with clean, fresh (less than 30 days old) gas.
Clean fuel line or replace fuel filter, if so equipped.
Clean, adjust gap or replace plug.
Crank engine with throttle in FAST position.
Push choke control in.
Connect and tighten spark plug wire(s).
Clean fuel line; fill tank with clean, fresh (less than 30
days old) gasoline. Replace fuel filter, if so equipped.
Clear vent or replace cap if damaged.
Drain fuel tank. Refill with clean, fresh (less than 30
days old) gasoline.
Replace air cleaner cartridge/element or clean pre-
cleaner, if so equipped.
Fill crankcase with proper capacity and weight of oil.
Clean grass clippings and debris from around the
engine's cooling fins and blower housing.
Remove spark plug(s) and reset the gap to .030".
Replace spark plug(s). Set plug(s) gap to .030".
Dirty air cleaner.
Engine overheats Engine oil level low.
Air flow restricted.
Engine hesitates at high RPM Spark plug(s) gap too close.
Idles poorly Spark plug(s) fouled, faulty or gap too
wide.
Dirty air cleaner. Replace air cleaner cartridge/element or clean pre-
cleaner, if so equipped.
Excessive vibration Cutting blade loose or unbalanced. Tighten blade and spindle. Balance blade.
Damaged or bent cutting blade. Replace blade.
Mower will not mulch grass Engine speed too low. Place throttle in FAST (rabbit) position.
Wet grass. Do not mow when grass is wet; wait until later to cut.
Excessively high grass. Mow once at a high cutting height, then mow again at
desired height or make a narrower cutting swath.
Dull blade. Sharpen or replace blade.
Uneven cut Deck not balanced properly. Perform side-to-side deck adjustment.
Dull blade. Sharpen or replace blade.
Uneven tire pressure. Check tire pressure in all four tires.
22
Safety& DecorativeLabels
(MODEL PLATE)
777S30288
ON RUNNING BOARD
IN RECCESS AREA
777120776
ON MANPTO
HANDLE
777120883
777120788
REFLECTIVE LABELS - ON GRILL
BEHIND HEADLIGHT LENS
777X40200 777X40199
LEFT SIDE RIGHT SIDE
877S30017
777830018
777120846
777S30503
REF777S30145
777D06859
RIGHT SIDE
777D06860
LEFT SIDE
23
SECTION12: PARTSLISTFORMODELSG808H& Q808H
(for choke)
_J13
18
20_
_t
21
lO
24
ModelsG808H& Q808H
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART
NO.
710-0227
710-0599
710-0726
710-1237
710-1314A
710-1315
712-3017
721-0460
726-0205
736-0119
736-0300
751B221535
751-0535
751-0564
751-0616
751-0650
751-0651
751-3140
751-3141
751-3142
783-0615B
783-0625C
722-0263
746-1086
DESCRIPTION
Self4apping Screw, #8-18 x .6
Self-tapping Screw, 1/4-20 x .6
AB Screw, 5/16-12 x .75
Screw, #10-32 x .625
Socket Cap Screw, 5/16-18 x .626
Self4apping Screw, 3/8-16 x 1.25
Hex Nut, 3/8-16
Exhaust Gasket
Hose Clamp
Lock Washer, 6/16
Flat Washer
Casing Clamp
Fuel Line Hose
Muffler Deflector
Muffler, Twin Inlet
RH Exhaust Pipe
LH Exhaust Pipe
Oil Drain Valve
Oil Drain Hose
Oil Drain Cap
Muffler Heat Shield
Engine Heat Shield
Foam (fits over fuel line)
Throttle Cable
25
ModelsG808H& Q808H
35
I
I
I
38
33
34
23
-7
16
26
ModelsG808H& Q808H
Ref. PartNo.
No.
1. 726-3046
2. 731-2247A
3. 747-1184
4. 783-0478A
5. 683-0196
6. 710-0361
7. 710-0376
8. 710-0466
9. 710-0599
10. 710-0761
11. 710-0896
12. 710-0924
13. 712-0271
14. 712-0292
16. 712-0431
16. 726-0211
17. 731-1864A
18. 736-0126
19. 735-0199A
20. 736-3039
21. 783-0475B
22. 783-0476C
23. 783-0477A
Description
Ratchet Clip
Hood Shield
Suppor[ Rod: Air Duct
Hood: 8 Style
Bracket Assembly
Pan Head B Screw #10-16 x 0.5
Hex Screw 5/16-18 x 1.0
Hex Screw #10-16 x 0.5
TT Screw1/4-20 x 0.5
Hex Screw 1/4-20 x 0.620
AB Screw 1/4-14 x 0.625
Machine Screw 1/4-20 x 0.75
Sems Nut
Nut: Clip
Flange Lock Nut
U-Nut 5/16-18
Lens: 8 Style
Rubber Washer
Rubber Bumper
Flat Washer
LH Panel: SD, 8 Style
RH Panel: SD, 8 Style
Grill: 8 Style
Ref. PaN No.
No.
24. 783-0553A
25. 783-1495
26. 710-0726
27. 751-0603
28. 751-06580
29. 710-0599
30. 710-0642
31. 710-0650
33. 710-0895
34. 710-1611B
35. 710-3217
36. 712-0142
37. 731-04215
38. 731-04217
39. 731-1857
40. 731-2122C
41. 736-0142
42. 736-0270
43. 736-3078
44. 747-1196
45. 749-1087C
-- 629-0469A
-- 629-1067
Description
Support Bracket: Hood
Hinge Bracket: Hood
_,BScrew 5/16-20 x 0.750
Fuel Cap
Fuel Tank
"FTScrew 1/4-20 x 0.5
"FTSCrew 1/4-20 x 0.75
TT Screw 5/16-18 x 0.875
Hi-lo Screw 1/4-15 x 0.75
TT Screw 5/16-18 x 0.75
Machine Screw #8-32 x 0.375
Nut 8-32
Cruise Lever
Brake Lever
Control Knob
Dash Panel
Flat Washer
Bell Washer
Flat Washer
Bent Rod: Lever
Support Tube: Dash
Headlight Wire Harness
Tractor Wire Harness
27
ModelsG808H& Q808H
45\
37.
46
38
i
!
I
50
52
28
ModelsG808H& Q808H
RER PART
NO. NO.
1 747-1130B
747-1324
2 683-0197B
683-0462
3 711-0332
4 712-0206
5 712-0431
6 712-3004A
7 712-3083
8 714-0104
9 714-0145
10 716-0106
11 720-0311
12 732-0874
13 732-1184
14 736-0275
15 736-0921
16 736-3019
17 736-3084
18 738-0138A
19 738-0143
20 741-0225
21 741-0715
22 746-0968
23 747-1111A
24 756-1154
25 783-0678A
26 783-0720A
27 710-0260A
28 710-0726
29 710-0895
30 731-1990
DESCRIPTION
Deck Stabilizer Rod (Model Z809H)
Deck Stabilizer Rod (Model Z809K)
Lift Shaft Assembly (Model Z809H)
Lift Shaft Assembly (Model Z809K)
Clevis Pin, .5 x .78
Hex Nut, 1/2-13
Flange Lock Nut, 3/8-16
Flange Lock Nut, 5/16-18
Hex Nut, 1/2-13
Internal Cotter Pin
Internal Cotter Pin
E-Ring
Handle Grip
Torsion Spring
Extension Spring, .84 x 4.6
Flat Washer, 5/16
Lock Washer, 1/2
Flat Washer, .31 x 1.062 x .134
Flat Washer, .51 x 1.12 x .06
Hex Cap Screw, 5/16-18 x .62
Shoulder Screw, 3/8-16
Hex Flange Bearing
Snap Flange Bearing
Lift Cable, 16.16
Lift Handle
Roller Pulley
Arm Lift
Deck Stabilizer Bracket
Carriage Bolt, 5/16 x .62
AB Screw, 5/16-12 x .75
Self-tapping Screw, 1/4-15 x .75
Lift Lever Cover
REP.
NO.
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
5O
51
52
54
55
56
57
58
59
6O
61
PART
NO.
731-1993
736-3078
783-0677
783-1280
783-1489
710-1268
712-3027
720-0309A
731-1989
732-0499
736-0175
736-0204
738-0137A
738-1007
783-0611
783-0738
783-0739
783-0753
757-04010
735-0656
735-0657
726-3046
714-0111
783-0209A
17239A
710-0924
712-0292
731-2480
738-0296
731-2618
731-2619
783-1478
DESCRIPTION
Cover w/Cup Holder
Flat Washer, .349 x 1.0 x .063
Lift Adjustment Bracket
Fender
Seat Mounting Bracket
Screw, #10-16 x .375
Hex Flange Lock Nut, 1/4-20
Seat Adjuster Grip
Spacer
Compression Spring, .41 x 1.5
Spring Washer, .265 x .562 x .025
Flat Washer, .344 x .62 x .03
Shoulder Screw, .340 x .285,1/4-20
Shoulder Screw, .50 x .50, 3/8-16
Seat Stop
Seat Pivot Bracket
Seat Adjustment Lever
Seat Adjustment Selector
High Back Seat, Black
RH Foot Pad
LH Foot Pad
Foot Pad Clips
Cotter Pin
LH Seat Lift Bracket
RH Seat Lift Bracket
Phillips Pan Screw, 1/4-20 x .75
U-type Speed Nut, 1/4-20
Shift Lever Cover
Shoulder Screw, .437 x .286
RH Fender Flare
LH Fender Flare
Fender Clips
29
ModelsG808H& Q808H
j 23
21
20
30
14
8
25
30
ModelsG808H& Q808H
REP.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
PART
NO.
710-1260A
710-0604A
783-0726B
783-0727A
783-0728
710-0514
711-1408
711-1409A
712-0240
712-0241
712-0431
712-0459
712-3004A
717-1550D
717-1554
723-0448A
736-0169
736-3084
738-1001A
741-0475
741-0656
738-0372B
731-2624
731-2625
638-0017
638-0018
719-0525B
712-0431
714-0162
726-0341
736-0242
736-0316
736-0285
738-1011
710-0643
634-0183
634-0182
734-0255
734-1727
734-2290
783-0653E
738-0143
736-0331
710-04095
DESCRIPTION
Self-tapping Screw, 5/16-18 x .75
Self-tapping Screw, 16-18 x .625
RH Pivot Support Bracket
LH Pivot Support Bracket
Pivot Bar Bracket
Hex Cap Screw, 3/8-16 x 1 (Grade 5)
RH Drag Link
LH Drag Link
Jam Nut, 7/16-20 (Grade 2)
Hex Nut, 3/8-24 (Grade 2)
Flange Lock Nut, 3/8-16
Flange Lock Nut, 7/16-20
Flange Lock Nut, 5/16-18
Steering Gear, 11/90 Ratio
Steering Pinion Gear
Ball Joint, 7/16-20
Lock Washer, 3/8
Flat Washer, .51 x 1.12 x .06
Steering Shaft, .625 OD x 24.4
Plastic Bushing, .38 ID
Hex Flange Bearing, 5/8
Shoulder Spacer, .38 ID
Steering Wheel, Soft Grip, Three Spoke
Steering Wheel Cap, Round
LH Axle Assembly, .75 Diameter
RH Axle Assembly, .75 Diameter
Cast Iron Pivot Bar w/Fittings, .75
Flange Lock Nut, 3/8-16
Cotter Pin
Push Cap, .750
Bell Washer, .34 x .872
Flat Washer, .78 x 1.59 x .06
Flat Washer, .635 x 1.589 x .06
Shoulder Screw, .5 x 2.2, 3/8-16
Hex Bolt, 5/16-18 X 1
Wheel Assembly Complete, 16 x 6.5 x 8
Rim Only w/Plastic Bearing
Air Valve (Not Shown)
Tire Only, Square Shoulder
Hub Cap
Steering Support Bracket
Shoulder Screw, 3/8-16
Bell Washer, .39 x 1.13 x .062
Hex Bolt 3/8-16 x 1.0 Special
31
ModelsG808H& Q808H
13
2
1 I
I
I
I
I
I
I
114 I
I
I
I
74
58
25
30
32
ModelsG808H& Q808H
RER PART
NO. NO.
1 618-0375
2 618-0376
3 631-0009A
4 647-0037
5 656-0050
6 756-0665
7 683-0251
8 710-0176
9 710-0227
10 710-0347
11 710-0805
12 710-0809
13 710-0726
14 710-3011
15 711-0677
16 712-0181
17 712-0702
18 712-0431
19 712-0798
20 712-3004A
21 712-3008
22 714-0111
23 723-3018
24 710-1260A
25 710-0650
26 732-0384
27 732-0716
28 736-0105
29 736-0169
30 736-0275
31 718-0771
32 736-0642
33 736-3010
34 738-0322
35 747-1122
36 747-1123A
37 747-1127
38 710-1026
39 747-1185
40 738-0372B
41 754-0468
42 754-0467
43 756-0981A
44 783-0667B
DESCRIPTION
Variable-speed Bracket Assembly
Two-speed Transmission Assembly
Shfter Knob
Shift Lever
Variable-speed Pulley Assembly
Transmission Pulley, 8.5
Double-Idler Bracket
Hex Cap Screw, 5/16-18 x 2.75
Self Tapping Screw, #8-18 x .5
Hex Cap Screw, 3/8-16 x 1.75
Hex Cap Screw, 5/16-18 x 1.5
Self-tapping Screw, 1/4-20 x 1.25
AB Screw, 5/16-12 x .75
Hex Cap Screw, 3/8-16 x 2.25
Ferrule, 5/16 x .312 Dia.
Hex Jam Nut, 3/8-16
Hex Flange Nut, 7/16-20
Flange Lock Nut, 3/8-16
Hex Nut, 3/8-16
Flange Lock Nut, 5/16-18
Hex Jam Nut, 3/8-16
Cotter Pin
Ball Joint, 3/8-24
LD Screw 5/16-18 x 0.75
TT Screw 5/16-18 x 0.875
Extension Spring, .62 Dia. x 6.12
Extension Spring, .59 OD x 4.0
Bell Washer, .401 x .870 x .063
Lock Washer, 3/8
Flat Washer, 5/16
Pulley Hub, 1/2 Spline
Flat Washer, .44 x .75 x .06
Flat Washer, .407 x .812 x .135
Shoulder Screw, .625 Dia. x .21
Brake Rod
Belt Guard
Idler Adjustment Rod, 3/8
Self-tapping Screw, 1/4-20 x 1.75
Transmission Belt Guard Rod
Shoulder Spacer, .380 ID
Variable-speed Belt
Drive Belt
Flat Idler, 2.75 OD
Transmission Torque Bracket
REP.
NO.
45
46
47
48
49
5O
51
52
53
54
55
56
57
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
PART
NO.
783-0669
647-0031B
647-0032
683-0266
710-1135
711-0736
711-1363
714-0104
732-0437
732-0955
735-0662
735-3049
736-0140
736-0187
736-0204
738-0155
738-0507B
741-0225
741-3065B
747-04096
747-04093
748-0413
748-0415B
783-0653F
783-0732
783-0773
736-3008
783-0693
683-0304A
732-0963
731-2290
712-3050
634-0132
634-0182
734-0255
734-1728
750-0768
750-0566A
712-3026
736-0316
710-1611B
747-1185
710-0599
756-0639A
DESCRIPTION
Idler Bracket
Brake Control Shaft Assembly
Speed Control Shaft Assembly
Drive Pedal Assembly
Self Tapping Screw, 5/16-18 x 2.5
Ferrule, 1/4-20
Pin, 3/8-16 x 2.43
Cotter Pin
Compression Spring, .34 OD x 1.0
Extension Spring, .50D x 1.41
Drive Pedal Pad
Brake Pedal Pad
Flat Washer, .281 x .5 x .0625
Flat Washer, .64 x 1.24 x .06
Flat Washer, .344 x .062 x .03
Shoulder Screw, .437 x 1.62
Shoulder Screw, .5 x .434
Hex Flange Bearing
Split Hex Flange Bearing
Cruise Control Rod
Brake Lock Control Rod
Cruise Latch
Spacer, 5/16 x 1.54
Steering Support Bracket
Drive Lockout Bracket
Brake Pedal
Flat Washer, .344 x .750 x .120
Axle Bracket
Lower Frame Assembly
Extension Spring, .50D x 6.37
Hub Cap
Lug Nut, 7/16-14
Wheel Assembly Complete, 23 x 9.5 x 12
Rim Only
Air Valve
Tire Only, Square Shoulder
Split Spacer, .25 x .37 x 1.32
Spacer, .372 x .26 x 1.03
Jam Nut, 3/4-16
Flat Washer, .78 x 1.59 x .06
TT Screw, 5/16-18 x .75
Transmission Belt Guard Rod
Self Tapping Screw, I/4-20 x .5
Engine Pulley, 3.56"
IMPORTANT: For a proper
working machine, use
Factory Approved Parts.
V-belts are designed to
engage and disengage
safely. A substitute (non
OEM) V-belt can be
dangerous by not
disengaging completely.
33
ModelsG808H& Q808H
®
23
40
r"
18
9
12
5
12
26
32
34
ModelsG808H&Q808H
RER PART
NO. NO.
1 618-0225
2 618-0226
3 618-0227A
4 618-0284
5 618-0285
6 618-0286
7 618-0287
8 618-0302
9 618-0365
10 618-0368
11 719-0379A
12 641-0002A
13 661-0012
14 710-0642
15 710-0788
16 711-1051A
17 711-1216
18 712-1329
19 713-0446
20 713-0447
21 713-0448
22 716-0131
23 717-0678
24 717-1438
25 717-1439
26 717-1440
27 717-1441
28 717-1442
29 718-0500
30 718-0504
31 718-0505
32 718-0537
33 719-0385
34 718-0540
35 736-0337
36 736-3046A
37 711-1235
38 747-1140
39 750-1033A
40 761-0215
41 716-0114
42 717-1463
43 736-0335
44 736-0336
736-0337
736-0349
46 741-0335
47 741-0696
48 716-0231
49 618-0376
DESCRIPTION
Reverse Collar Assembly
Hi-Lo Collar Assembly
Shift Fork Assembly
Detent Block Assembly
Output Bearing Block Assembly
Output Seal Bearing Block Assembly
Inboard Sealed Axle Block Assembly
Inboard Sealed Axle Block Assembly
Wheel Hub Assembly
Differential Axle Assembly
Upper Housing
Axle Bearing Block Assembly
Brake Assembly
Self-tapping Screw, 1/4-20 x .75
Self-tapping Screw, 1/4-20 x 1.0
Drive Shaft
Output Shaft
Nut, 3/4-16
9-tooth Sprocket
16-tooth Sprocket
22-1ink Chain, .625
External Snap Ring
Brake Pad
41-tooth Bevel Gear
20-tooth Spur Gear
10-tooth Spur Gear
27-tooth Spur Gear
37-tooth Spur Gear
Inner Axle Bearing Block
Shifter Insert
Shifter Cover
Shifter Bearing Block
Lower Housing
Lockout Plate
Flat Washer, 5/8 x 1.0
Flat Washer, 1.01 x 1.86 x .060
Input Shaft
Shift Lever
Spacer, 1.13 x 1.38 x 1.968
Disc Brake
Retaining Ring, .56
13-tooth Bevel Gear
Flat Washer
Flat Washer, 5/8 x 1.0 x .030*
Flat Washer, 5/8 x 1.0 x ..040"
Fair Washer,5/8 x 1.0 x .020"
Needle Bearing
Needle Bearing
E-ring, .75
Transmisssion Assembly Complete
NOTE: Transmission has a grease capacity of 32 oz. Order part number 737-0148.
NOTE: Upon reassembling transmission input shaft for any reason, refill its cavity with approximately 2/3 oz. of
grease. Order part number 737-0289.
*Use applicable flat washer (12a, 12b or 12c) in this application allowing proper end-play as instructed in Service Manual.
35
ModelsG808H& Q808H
(For reference only)
38J
(Note: PTO belt shown in detail
with deck assembly)
36
ModelsG808H& Q808H
REE PART
NO. NO.
1. 783-0653E
2. 647-0064
3. 683-04060
4. 710-1002
5. 710-0276
6. 710-0344
7. 710-1238
8. 710-3261
10. 712-0431
11. 712-3004A
12. 712-3010
13. 714-0470
14. 726-0201
15. 710-3025
16. 732-0944
17. 732-0991A
18. 732-1013
19. 725-1706
20. 710-0751
21. 712-0271
22. 712-3087
23. 725-1426
24. 710-0599
25. 736-0222
26. 783-1033A
27. 748-0415B
28. 741-0708
29. 783-0349
30. 712-0459
31. 783-0891B
32. 710-0604A
33. 732-3080
34. 723-0444
35. 738-1020
REF. PART
DESCRIPTION NO. NO.
Steering Support Bracket 36. 736-0407
PTO Lever Engagement Assembly 37. 738-1132
Engagement Plate Assembly 38. 754-0228
Hex Bolt 7/16-20 x 2.0 40. 783-0693
Carriage Screw 5/16-18 x 1.0 41. 712-3006
Hex Screw 3/8-16 x 1.5 42. 736-0329
Hex Head Washer Screw, 5/16-18 x .875 43. 710-0607
Hex Screw 3/8-16 x 7.0 44. 710-0642
Flange LockNut 45. 725-1657A
Flange LockNut 46. 17962
Hex Nut 47. 710-0224
Cotter Pin 48. 683-0304C
Speed Nut 49. 711-1428
Hex Cap Screw 5/16-18 x .625 50. 712-0229
Extension Spring 51. 731-2111A
Belt Guard 52. 736-0108
Belt Guard 53. 736-0119
12 V Battery 54. 736-0140
Hex Cap Screw, 1/4-20 x .62 55. 736-0242
Hex Sems Nut, 1/4-20 56. 736-0258
Wing Nut, 1/4-20 57. 736-0275
Solenoid, 12-Volt, 100 Amp 58. 736-0300
Self Tapping Screw, 1/4-20 x .5 59. 736-3072
LockWasher, 1/4 60. 738-0372B
Hitch Plate 61. 747-1112D
Spacer 62. 747-1243
Hex Split Flange Bearing 63. 756-0487
Battery Tray 64. 756-0627B
Flange Lock Nut, 7/16-20 65. 783-0744A
Deck Stop 66. 736-0119
Self Tapping Screw, 5/16-18 x .625 67. 736-0171
Compression Spring, 1.28 x 3.5 68. 736-0322
Battery Strap 69. 750-0956
Shoulder Screw, .625 x .5, 7/16-20 70. 756-1182A
DESCRIPTION
Bell Washer, .45 x 1.0 x .062
Shoulder Screw
PTO Belt (shown on next page)
Axle Bracket
Hex Nut 1/4-20
Lock Washer
TT Screw 5/16-18 x 0.5
TT Screw 1/4-20 x 0.75
Switch
Switch Plate
AB Screw #10-16 x 0.5
Lower Frame Assembly
Belt Guard Pin
Push Nut Retainer
PTO Knob
Flat Washer
Lock Washer
Flat Washer
Bell Washer
Flat Washer
Flat Washer
Flat Washer
Flat Washer
Shoulder Spacer
Deck Engagement Handle
Belt Keeper Rod
Idler Pulley
Idler Pulley
Bracket
Lock Washer
Lock Washer
Flat Washer
Spacer
Engine Pulley
IMPORTANT: For a proper
working machine, use
Factory Approved Parts.
V-belts are designed to
engage and disengage
safely. A substitute (non
OEM) V-belt can be
dangerous by not
disengaging completely.
37
ModelG808H&Q808H
53
55._,
\
12
29
59
/
45
/
46
23
- 42
29
/
6O
24
\
24
38
ModelG808H& Q808H
RER PART
NO. NO.
1. 17116
2. 17258C
3. 17982
4. 618-0430A
756-1187
5. 618-0595
756-0603
6. 683-0199C
7. 683-0254
8. 710-0167
9. 710-0344
10. 710-0501
11. 710-0514
12. 710-0528
13. 710-0599
14. 710-0650
15. 710-0703
16. 710-0751
17. 710-0805
18. 710-1260A
19. 710-3180
20. 711-04069
21. 711-0993
22. 711-1554
23. 712-0271
24. 712-0417A
25. 712-0431
26. 712-3004A
27. 712-3006
28. 712-3010
29. 712-3027
30. 714-0470
31. 717-1553B
32. 726-0233
DESCRIPTION
Brake Assembly: Deck
Deck Belt Cover
Spindle Reinforcement Plate
Spindle Assembly, 5.0 Dia.
Pulley Only
Double Pulley Spindle Assembly
Double Pulley Only
SD Deck Assembly: 46 inch
Deck Adjustment Bracket Assembly
Carriage Screw, 1/4-20 x .50
Hex Cap Screw, 3/8-16 x 1.5
Hex Cap Screw, 1/4-20 x 2.0
Hex Cap Screw, 3/8-16 x 1.0
Hex Cap Screw, 5/8-18 x 1.25
Self-tapping Screw, I/4-20 x .5
Self-tapping Screw, 15/16-18 x .875
Hex Screw, 1/4-20 x .75
Hex Cap Screw, 1/4-20 x .62
Hex Bolt 5/16-18 x 1.5
Self-tapping Screw, 5/16-18 x .75
Hex Bolt 5/16-18 x 1.75
Grasscatcher Pin
Belt Guard Pin
Pin
Hex Sems Nut, 1/4-20
Hex Flange Nut, 5/8-18
Flange Lock Nut, 3/8-16
Flange Lock Nut
Hex Nut, 1/4-20
Hex Nut 5/16-18
Hex Flange Lock Nut, 1/4-20
Cotter Pin, 1/8 x 1.25
Deck Adjustment Gear
Push Nut..25 x .5
REF. PART
NO. NO.
33. 732-0306
34. 732-0429A
35. 732-0594A
36. 732-0934
37. 732-1165
38. 734-0973
39. 734-3058B
40. 736-0119
41. 736-0140
42. 736-0270
43. 736-0418A
44. 738-0347
45. 738-0373
46. 738-3056
47. 746-1107
48. 747-1116
49. 748-0234
50. 750-1320
51. 754-0228
52. 754-0349
53. 756-0627B
55. 783-0139A
56. 783-0141
57. 783-0142
58. 783-1025
59. 783-1347A
60. 731-1032B
61. 726-0106
62. 711-0792
63. 703-1693A
64. 732-0602
65. 742-0611
66. 742-0612
DESCRIPTION
Compression Spring, .406 x .531 x 1.75
Extension Spring
Extension Spring, .91 x 7.3
Extension Spring
Extension Spring
Deck Wheel
Deck Wheel
Lock Washer, 5/16
Flat Washer
Bell Washer, .265 x .75 x .062
Flat Washer
Shoulder Spacer
Shoulder Screw
Shoulder Screw
Bracket Cable
Deck Release Pin
Shoulder Spacer
Spacer
V-Belt
Deck Belt, Poly
Idler Pulley, 3.5
Idler Bracket
Center Deck Skirt
RH Deck Skirt
Chute Stop
LH Belt Cover
Chute Deflector: Side Discharge
Speed Nut
Hinge Pin
Mounting Bracket
Torsion Spring
Blade: 16.28" Star
Blade: 14.88" Star
IMPORTANT: For a proper
working machine, use
Factory Approved Parts.
V-belts are designed to
engage and disengage
safely. A substitute (non
OEM) V-belt can be
dangerous by not
disengaging completely.
39
MANUFACTURER'S LIMITED WARRANTY FOR:
0 TPD RILT"
The limited warranty set forth below is given by Troy-Bilt
LLC with respect to new merchandise purchased and used
in the United States, its possessions and territories.
Troy-Bilt LLC warrants this product against defects for a
period of two (2) years commencing on the date of original
purchase and will, at its option, repair or replace, free of
charge, any part found to be defective in materials or
workmanship. This limited warranty shall only apply if this
product has been operated and maintained in accordance
with the Operator's Manual furnished with the product, and
has not been subject to misuse, abuse, commercial use,
neglect, accident, improper maintenance, alteration,
vandalism, theft, fire, water, or damage because of other
peril or natural disaster. Damage resulting from the
installation or use of any accessory or attachment not
approved by Troy-Bilt LLC for use with the product(s)
covered by this manual will void your warranty as to any
resulting damage.
Normal wear parts or components thereof are subject to
separate terms as follows: All normal wear parts or
component failures will be covered on the product for a
periodof 90days regardlessof cause. After 90days, but
within the two year period, normal wear part failures will be
covered ONLY IF caused by defects in materials or
workmanship of OTHER component parts. Normal wear
parts and components include, but are not limited to:
batteries, belts, blades, blade adapters, grass bags, rider
deck wheels, seats, snow thrower skid shoes, shave
plates, auger spiral rubber, and tires.
HOW TO OBTAIN SERVICE: Warranty service is
available, WITH PROOF OF PURCHASE, through your
local authorized service dealer. To locate the dealer in
your area, check your Yellow Pages, or contact Troy-Bilt
LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or
call 1-866-840-6483 or 1-330-558-7220, or log on to our
Web site at www.troybilt.com.
This limited warranty does not provide coverage in the
following cases:
a. The engine or component parts thereof. These
items
carry a separate manufacturer's warranty.
Refer to applicable manufacturer's warranty for
terms and conditions.
b. Log splitter pumps, valves, and cylinders have
a separate one year warranty.
c. Routine maintenance items such as lubricants,
filters, blade sharpening, tune-ups, brake
adjustments, clutch adjustments, deck
adjustments, and normal deterioration of the
exterior finish due to use or exposure.
d. Troy-Bilt LLC does not extend any warranty for
products sold or exported outside of the United
States, its possesions and territories, except
those sold through Troy-Bilt LLC's authorized
channels of export distribution.
e. Parts that are not genuine Troy-Bilt parts are
not covered by this warranty.
f. Service completed by someone other than an
authorized service dealer is not covered by this
warranty.
g. Transportation charges and service calls are
not covered.
No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose, applies
after the applicable period of express written warranty
above as to the parts as identified. No other express
warranty, whether written or oral, except as mentioned
above, given by any person or entity, including a dealer or
retailer, with respect to any product, shall bind Troy-Bilt
LLC. During the period of the warranty, the exclusive
remedy is repair or replacement of the product as set forth
above.
The provisions as set forth in this warranty provide the sole
and exclusive remedy arising from the sale. Troy-Bilt LLC
shall not be liable for incidental or consequential loss or
damage including, without limitation, expenses incurred
for substitute or replacement lawn care services or for
rental expenses to temporarily replace a warranted
product.
Some states do not allow the exclusion or limitation of
incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above exclusions or
limitations may not apply to you.
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold.
Alteration of safety features of the product shall void
this warranty. You assume the risk and liability for loss,
damage, or injury to you and your property and/or to others
and their property arising out of the misuse or inability to
use the product.
This limited warranty shall not extend to anyone other than
the original purchaser or to the person for whom it was
purchased as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY:
This limited warranty gives you specific legal rights, and
you may also have other rights which vary from state to
state.
Troy-Bilt LLC,P.O.BOX361131CLEVELAND,OHIO44136-0019; Phone:1-866-840-6483,1-330-558-7220
