230103-19
GAS RANGE STATIC OVEN
G504
G528
I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in
writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.
© Copyright Moffat Ltd. December 2017.
Moffat Limited
Rolleston 7675
New Zealand
AUSTRALIA
Moffat Pty Limited
Web: www.moffat.com.au
E.Mail: [email protected]m.au
Main Office: (tel) +61 (03) 9518 3888
(fax) +61 (03) 9518 3838
Service: (tel): 1800 622 216
Spares: (tel): 1800 337 963
Customer Service: (tel): 1800 335 315
(fax): 1800 350 281
CANADA
Serve Canada
Web: www.servecanada.com
E.Mail: [email protected]m
Sales: (tel): 800 551 8795 (Toll Free)
Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited
Web: www.moffat.co.nz
E.Mail: [email protected].nz
Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal
Web: www.blue-seal.co.uk
E.Mail: sales@blue-seal.co.uk
Sales: (tel): +44 121 327 5575
(fax): +44 121 327 9711
Spares: (tel): +44 121 322 6640
(fax): +44 121 327 9201
Service: (tel): +44 121 322 6644
(fax): +44 121 327 6257
UNITED STATES
Moffat
Web: www.moffat.com
Sales: (tel): 1-800 551 8795 (Toll Free)
(tel): 336 661 1556
(fax): 336 661 9546
Service: (tel): 866 673 7937 (Toll Free)
REST OF WORLD
Moffat Limited
Web: www.moffat.co.nz
E.Mail: export@moffat.co.nz
Blue Seal Gas Range Static Oven
G504 Gas Range Static Oven - 600mm.
G528 Gas Range Double Static Oven - 1200mm.
Model Numbers Covered in this Specification
General
Gas Supply Requirements
Gas Connection
Installation Requirements
Unpacking
Location
Clearances
Assembly
Gas Connection
Commissioning
Operation Guide
Description of Controls
Open Burners
Griddles
Oven Pilot Ignition
Oven - Main Burner / Thermostat
Turning the Oven to ‘Stand-By’ (Pilot ‘ON’ Only)
Oven ‘Shut Down’
Before Commencing Cleaning
Open Burner Cleaning
Griddle Plate Cleaning
Oven Interior Cleaning
Stainless Steel Surfaces
Conversion Procedure
Gas Specifications
2
We are confident that you will be delighted with your BLUE SEAL GAS STATIC OVEN RANGE and it will
become a most valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Blue Seal appliance, there are two important
things you can do.
Please read the instruction book carefully and follow directions given. The time taken will be well spent.
If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your BLUE SEAL dealer promptly. In many cases a phone call could answer your question.
These instructions are only valid if the country code appears on the appliance. If the code does not
appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for
adapting the appliance to the conditions for use in that country.
GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF FIRE.
THE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
IT IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO ENSURE CORRECT
AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY
OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR
SERVICING THIS APPLIANCE.
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION. THIS
INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
3
G504D [1] Gas Static Oven + 4 Open Burners.
G504C [1] Gas Static Oven + 2 Open Burners + 300mm Griddle.
G504B Gas Static Oven + 600mm Griddle.
G528D [1] Double Gas Static Oven + 8 Open Burners.
G528C [1] Double Gas Static Oven + 6 Open Burners + 300mm Griddle.
G528B [1] Double Gas Static Oven + 4 Open Burners + 600mm Griddle.
G528A [1] Double Gas Static Oven + 2 Open Burners + 900mm Griddle.
[1] - Open Burner Options;
F - With Flame Failure Protection.
PF - With Pilot and Flame Failure Protection.
NOTE: The G528 consists of two ovens with a 1200mm wide Cook Top.
A heavy duty, general purpose gas range created for compact modular kitchens. It has a high option
Cook Top / Griddle arrangement and is available on industrial adjustable feet or on robust rollers.
Open Burners are available in either 'PF' (Pilot and Flame Failure) or 'F' (Flame Failure Only) options.
Open Burner and Griddle options are fitted with individual flame failure for each open burner.
Griddles are fitted with pilot, flame failure and piezo ignition as standard. Easy clean stainless steel
external finish.
The oven has pilot and flame failure and is fitted with piezo ignition as standard.
4
- Australia
- New Zealand:
- United Kingdom:
Category: II
2H3P
(20, 37).
Flue Type: A
1.
* Measure burner operating pressure at manifold test point with two burners operating at full
setting. Operating pressure is ex-factory set, through appliance regulator and is not to be
adjusted, apart from when converting between gases, if required. (Refer to ‘Gas Conversion’
section for details).
Open Burner
(each)
Griddle
(each 300mm section)
Oven
Open Burner
(each)
Griddle
(each 300mm section)
Oven
Heat Input
(nett)
Nominal
6.5 kW 5.5 kW 6.5 kW 6.5 kW 5.5 kW 6.0 kW
Reduced
1.75 kW 1.85 kW 1.1 kW 1.75 kW 1.95 kW 1.05 kW
Pilot
200W 170W 170W 200W 150W 150W
Gas Rate
(nett)
Nominal
0.69 m
3
/hr 0.58 m
3
/hr 0.69 m
3
/hr 0.51 kg/hr 0.43 kg/hr 0.47 kg/hr
Reduced
0.19 m
3
/hr 0.20 m
3
/hr 0.12 m
3
/hr 0.14 kg/hr 0.15 kg/hr 0.09 kg/hr
Pilot
0.02 m
3
/hr 0.02 m
3
/hr 0.02 m
3
/hr 0.02 kg/hr 0.01 kg/hr 0.01 kg/hr
Supply Pressure
20 mbar 30 / 37 mbar
Burner Operating
Pressure (*)
9.5 mbar 26 mbar
Gas Connection
3
/
4
” B.S.P. Male
Input Rate (N.H.G.C.)
- each Open Burner
28 MJ/hr
28 MJ/hr
- each 300 mm Griddle Section 21 MJ/hr 21 MJ/hr
- Oven 24 MJ/hr 24 MJ/hr
Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*) 0.95 kPa 2.6 kPa
Gas Connection
3
/
4
” B.S.P. Male
Input Rate (N.H.G.C.)
- each Open Burner
28 MJ/hr
28 MJ/hr
- each 300 mm Griddle Section 21 MJ/hr 21 MJ/hr
- Oven 24 MJ/hr 24 MJ/hr
Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*) 0.95 kPa 2.6 kPa
Gas Connection
3
/
4
” B.S.P. Male
5
- All Other Markets
NOTE:
(*) Measure Burner operating pressure at manifold test point with two burners operating at
'High Flame' setting.
NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be adjusted,
unless when converting between gases, if required.
(**) TOWN GAS Only - Adjust burner operating pressure using adjustable gas regulator
supplied.
Refer to ‘Gas Conversion and Specifications' section in this manual for further details.
Gas supply connection point is located at rear of appliance, approximately 130mm from right hand
side, 32mm from rear and 655mm from floor and is reached from beneath appliance. (Refer to
‘Dimensions’ section).
Connection is ¾" BSP male thread.
Input Rate (N.H.G.C.)
- each Open Burner
28 MJ/hr
28 MJ/hr
- each 300mm Griddle Section 21 MJ/hr 21 MJ/hr
- Oven 24 MJ/hr 24 MJ/hr
Supply Pressure
2.75 - 4.50 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*)
0.95 kPa 2.6 kPa
Gas Connection
See ‘Gas Connection’ information overleaf.
Input Rate (N.H.G.C.)
- each Open Burner
28 MJ/hr
28 MJ/hr
- each 300mm Griddle Section 21 MJ/hr 21 MJ/hr
- Oven 24 MJ/hr 24 MJ/hr
Supply Pressure
1.13 - 3.40 kPa 0.75 - 1.50 kPa
Burner Operating Pressure (*)
0.95 kPa 0.63 kPa
Gas Connection
See ‘Gas Connection’ information overleaf.
6
7
8
NOTE:
It is most important that this appliance is installed correctly and that operation is correct
before use. Installation shall comply with local gas and health and safety requirements.
This appliance shall be installed with sufficient ventilation to prevent the occurrence of
unacceptable concentrations of health harmful substances in the room, the appliance is
installed in.
Blue Seal Ovens are designed to provide years of satisfactory service, and correct installation is essential to
achieve the best performance, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering gas and fire safety.
Australia / New Zealand: - AS/NZS5601 - Gas Installations.
United Kingdom: - Gas Safety (Installation & Use) Regulations 1998.
- BS6173 - Installation of Catering Appliances.
- BS5440 1 & 2 - Installation Flueing & Ventilation.
Ireland: - IS 820 - Non - Domestic Gas Installations.
Installation must be carried out by authorised persons only. Failure to install equipment to
relevant codes and manufacturer’s specifications shown in this section will void the warranty.
Components having adjustments protected (e.g. paint sealed) by manufacturer are only to be
adjusted by an authorised service agent. They are not to be adjusted by the installation
person.
Remove all packaging and transit protection from appliance including all protective plastic coating
from exterior stainless steel panels.
Check equipment and parts for damage. Report any damage immediately to the carrier and
distributor.
Report any deficiencies to distributor who supplied the appliance.
Check that available gas and electrical supply is correct to that shown on rating plate located on
front right hand corner of bottom sill.
1. Installation must allow for a sufficient flow of fresh air for combustion air supply.
2. Installation must include adequate ventilation means, to prevent dangerous build up of combustion
products.
3. Never directly connect a ventilation system to appliance flue outlet.
4. Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free
operation. Minimum installation clearances shown overleaf are to be adhered to.
4. Position appliance in its approximate working position.
5. All air for burner combustion is supplied from beneath the appliance. Legs must always be fitted and
no obstructions placed on underside or around base of appliance, as obstructions will cause incorrect
operation and / or failure of appliance.
NOTE: Do not obstruct or block appliance flue. Never directly connect a ventilation system to
appliance flue outlet.
Combustion Air Requirements:
G504 G528
Natural Gas (G20) 32 m
3
/hr 63 m
3
/hr
LPG / Propane (G31) 33 m
3
/hr 65 m
3
/hr
Town Gas 32 m
3
/hr 63 m
3
/hr
9
NOTE: Only non-combustible materials can be used in close proximity to this appliance.
* Side clearances can be 50mm when adjacent surface is at least 100mm below cooking surface.
NOTE:
All Models are delivered completely assembled. No further assembly is required.
This appliance is fitted with adjustable feet to enable appliance to be positioned securely
and level. This should be carried out on completion of gas connection. Refer to ‘Gas
Connection’ section.
Optional Accessories (Refer to Replacement Parts List)
Plinth Kit. For installation details, refer to instructions supplied with each kit.
1. Check that all feet (or castors) are securely fitted.
2. Adjust feet to make oven range steady and level.
NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON.
1. Blue Seal Ranges do not require an electrical connection, as they function totally on gas supply only.
2. It is essential that gas supply is correct for appliance being installed and that adequate supply
pressure and volume are available. The following checks should be made before installation:-
a. Gas Type the appliance has been supplied for is shown on coloured
stickers located above gas connection and on rating plate. Check that
this is correct for gas supply appliance is being installed for. Gas
conversion procedure is detailed in this manual.
b. Supply Pressure required for this appliance is shown in
‘Specifications’ section of this manual. Check gas supply to ensure
adequate supply pressure exists.
c. Input Rate of this appliance is shown on Rating Plate and in
‘Specifications’ section of this manual. Input rate should be checked
against available gas supply line capacity. Particular note should
be taken if appliance is being added to an existing
installation.
NOTE: It is important that adequately sized piping runs directly to connection joint on appliance
with as few tees and elbows as possible to give maximum supply volume.
3. Fit gas regulator supplied, into gas supply line as close to appliance as possible.
Left / Right hand side 250mm (*) 0mm
Rear 100mm 0mm
Rating Plate
Location
Fig 1
10
NOTE: Gas pressure regulator provided with this appliance is convertible between Natural Gas and
LPG as shown in ‘Gas Conversion Section’ in this manual.
Ensure regulator is converted to correct gas type that appliance will operate on.
Regulator outlet pressure is fixed ex-factory for gas type that regulator is converted to and it
is NOT to be adjusted.
Regulator connections are
3
/
4
" BSP female.
Connection to the appliance is
3
/
4
" BSP male.
(Refer to ‘Specifications’ section for gas supply location dimensions).
NOTE: A Manual Isolation Valve must be fitted to the individual appliance supply line.
4. Correctly locate appliance into its final operating position and using a spirit level, adjust legs so that
appliance is level and at correct height.
5. Connect gas supply to the appliance. A suitable joining compound which resists breakdown action of
LPG must be used on every gas line connection, unless compression fittings are used.
6. Check all gas connections for leakages using soapy water or other gas detecting equipment.
7. Check gas operating pressure is as shown in the ‘Specifications’ section.
NOTE: Measure burner operating pressure at manifold test
point with two burners operating at ‘Full’ setting.
8. Turn ‘Off’ mains gas supply and bleed gas out of
appliance gas lines.
9. Turn ‘On’ gas supply and appliance.
10. Verify operating pressure remains correct.
1. Before leaving a new installation;
a. Check the following functions in accordance with operating instructions specified in ‘Operation’
section of this manual.
Lighting the Griddle.
Light the Open Burners. (F - Flame Failure Option).
Light the Open Burners. (PF - Pilot and Flame Failure Option).
Check the Low Fire burner operation.
Oven Pilot Ignition.
Oven Main Burner / Thermostat.
Turning the Oven to ‘Stand-By’ Mode.
Oven ‘Shut Down’.
b. Ensure operator has been instructed in areas of correct lighting, operation, and shutdown
procedure for appliance.
2. This manual must be kept by owner for future reference, and a record of
Date of Purchase,
Date of
Installation
and
Serial Number of Unit
recorded and kept w ith this manual. (These
details can be found on Rating Plate attached to bottom right hand corner of bottom sill.
Refer to ‘Gas Connection’ section).
NOTE: If it is not possible to get appliance to operate correctly, shut off gas supply and contact
supplier of this appliance.
Fig 2
Manifold
Pressure Test
Point
DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.
11
1. Blue Seal appliances have been designed to provide simplicity of operation and 100% safety
protection.
2. Improper operation is almost impossible, however bad operating practices can reduce the life of the
appliance and produce a poor quality product. To use this appliance correctly please read the
following sections carefully:-
Lighting the Open Burners (F - Flame Failure Option).
Lighting the Open Burners (PF - Pilot and Flame Failure Option).
Lighting the Griddle.
Oven Pilot Ignition.
Oven Main Burner / Thermostat.
Turning Oven to ‘Stand-By’ (Pilot 'ON' Only).
Oven ‘Shut-Down’.
Griddle Piezo
Igniter (When
Fitted with Griddle
Option Only)
Gas Control Knobs
(When Fitted with
Griddle Option Only)
OFF Position
PILOT Burner
HIGH Flame
LOW Flame
Gas Control Knob
(Oven)
OFF Position
PILOT Burner
Temperature
Graduations 130°C
to 270°C
Gas Control Knobs
(Open Burner
Option)
OFF Position
HIGH Flame
LOW Flame
Fig 3
Oven Piezo
Igniter (One per
Oven)
12
Lighting the Open Burners
Flame Failure Protection is incorporated for each burner by way of a thermo-electric system which
will shut off gas supply to that burner in the event that burner goes out, so that un-burnt gas is not
expelled.
a. Select burner required, depress and turn the gas control knob anti-clockwise to ‘HIGH’ position.
b. Hold gas control knob depressed and manually light main burner.
c. Release gas control knob after approximately 10-20 seconds after lighting burner.
d. Burner should stay alight - if not, repeat Steps (a. to (c. above.
e. To adjust the temperature required, depress and rotate gas control knob between ‘HIGH’ and
‘LOW’ positions.
Turning 'OFF' the Open Burners
a. When main burner is not required, depress and turn gas control knob clockwise back to ‘OFF’
position. 'MAIN' burner will extinguish.
Lighting the Open Burners
These open burners are fitted with individual permanent pilots for each open burner, which allows
main burners to be turned 'ON' - 'OFF' without having to manually re-light burner each time that it is
turned 'ON', as burner will automatically light itself off the pilot burner.
Flame Failure Protection is incorporated for each burner by way of a thermo-electric system which
will shut off gas supply to that burner in the event that burner goes out, so that un-burnt gas is not
expelled.
a. Select burner required, depress and turn the gas control knob anti-clockwise to ‘PILOT’ position.
b. Hold gas control knob depressed and manually light pilot burner.
c. Release gas control knob after approximately 10-20 seconds after lighting pilot burner.
d. Pilot burner should stay alight - if not, repeat Steps (b. to (c. above.
e. To select ‘Full Flame’, depress and rotate gas control knob anti-clockwise to first stop 'HIGH'
flame position.
f. To select ‘Low Flame’, depress and rotate gas control knob fully anti-clockwise to ‘LOW' flame
position.
g. To adjust the temperature required, depress and rotate gas control knob between ‘HIGH’ and
‘LOW’ positions.
Turning 'OFF' the Open Burners / Pilots
a. To turn 'OFF' main burner, but keep pilot burner alight, rotate gas control knob to 'PILOT'
position. Main burner will extinguish and pilot will remain alight.
b. To turn 'OFF' the 'PILOT', depress and turn gas control knob clockwise back to ‘OFF’ position.
'PILOT' burner will extinguish.
13
Lighting the Griddle
a. Depress gas control knob and rotate anti-clockwise to ‘PILOT’ position.
b. Hold gas control knob depressed, press piezo ignition button to ignite pilot burner. Repeat Items
1 to 2 until pilot is lit.
c. Release gas control knob approximately 10-20 seconds after lighting pilot.
d. Pilot should now remain alight - if not, repeat Steps (b. to (c. above.
e. To select ‘Full Flame’, depress and rotate gas control knob anti-clockwise to ‘HIGH’ position.
f. To select ‘Low Flame’, depress and rotate gas control knob fully anti-clockwise to ‘Low Flame’
position.
g. When main burner is not required, depress and turn gas control knob clockwise back to ‘OFF’
position.
Turning 'OFF' the Griddle Burner / Pilot
a. To turn 'OFF' griddle, but keep pilot burner alight, rotate gas control knob to 'PILOT' position.
Griddle burner will extinguish and pilot will remain alight.
b. To turn 'OFF' 'PILOT', depress and turn gas control knob clockwise back to ‘OFF’ position. 'PILOT'
burner will extinguish.
Always ensure that the grease tray is emptied regularly and never allow the grease tray to overflow.
! IMPORTANT
14
1. Open oven door. Depress thermostat control knob and
rotate anti-clockwise to ‘PILOT’ position.
2. With gas control knob depressed, press piezo ignition
button to ignite pilot burner. Repeat Items 1 to 2 until
pilot is lit.
3. Release gas control knob approximately 10-20 seconds
after lighting pilot, until pilot thermocouple is heated up
by pilot flame.
4. Pilot should now remain alight. If pilot does not light,
repeat Items 1 to 3 above.
5. View pilot burner through holes in front of burner box
with oven door open. See Fig 4.
1. With pilot burner alight, rotate thermostat control knob anti-clockwise to desired oven temperature
setting required, this will regulate gas supply to burner.
2. To turn main burner ‘OFF’, simply turn thermostat control knob clockwise to ‘OFF’ position.
1. To turn off oven burner / heating, set oven thermostat to ‘PILOT’ position, this will turn oven ‘OFF’,
but leave oven pilot burner ‘ON’.
2. In this position pilot burner will remain alight, but main burner will not operate until thermostat
control knob is set to a temperature.
3. If pre-heating of oven is required, set thermostat control knob to temperature 190°C and allow 20
minutes before cooking in oven to allow oven to warm up.
1. To turn oven to ‘PILOT’ position only, rotate thermostat control knob clockwise until pilot position is
reached. In this position only pilot burner will remain on.
2. To ‘Shut Down’ oven, depress and turn thermostat control knob to ‘OFF’ position. This will turn
‘OFF’ oven and extinguish pilot burner. To re-light pilot burner, refer to ‘Oven Pilot Ignition’ in this
section.
Pilot Burner
viewing holes
Fig 4
Should any abnormal operation like;
- ignition problems,
- abnormal burner flame,
- burner control problems,
- partial or full loss of burner flame in normal operation, appliance requires IMMEDIATE
service by a qualified service person and should not be used until a service is carried out.
DO NOT USE aluminium foil or trays directly on the cast iron sole plate(s).
NEVER block or cover the openings on each side of the sole plate(s).
! IMPORTANT
! IMPORTANT
15
NOTE:
Allow appliance to cool before commencing cleaning.
DO NOT use abrasive or strong caustic detergents as they could corrode or damage the
Cooktop.
Ensure that any detergent or cleaning material has been completely removed after each
cleaning.
To keep your Cooktop clean and operating at peak efficiency, follow the procedures shown overleaf:-
Burner Body
Griddle Plate
Grease Tray
Spill Tray
Pot Stand
Burner Cap
Burner Mounting Rail
16
1. Remove pot stands, burner caps, burner bowls
and pot stand supports from top of cooktop.
Wash with hot soapy water, using a soft
bristled brush. Dry thoroughly with a dry cloth.
Any baked-on deposits can be scraped off
using a scraper tool.
NOTE: Pot stands, burner bowls and pot stand
supports can be washed in a dish
washer. Do Not wash burner caps in
dishwasher.
2. Burner mounting rails should not be removed.
Clean in situ with hot soapy water.
3. Clean burner venturi with a bottle brush and
hot soapy water, as required.
4. Empty spill tray and wash with warm soapy
water.
5. Dry all components thoroughly and
re-assemble.
It is recommended that a flat blade scraper is used
to clean the griddle surface, these are not supplied
with griddle but may be purchased separately.
Refer to 'Replacement Parts List' at rear of this
manual.
1. Clean griddle plate surface thoroughly with a
scraper tool and brush off any deposits with a
soft bristled brush.
2. Stubborn or accumulated carbon deposits can
be removed with a griddle stone or a scotch
bright pad.
3. Wipe down griddle surface with a cloth and
then clean with hot soapy water and a soft
bristled brush. Dry thoroughly with a dry cloth.
4. Occasionally bleach griddle plate with vinegar
when plate is cold.
5. Empty grease tray and wash with warm soapy
water. Dry thoroughly with a dry cloth. Refit
grease tray.
6. Briefly turn ‘On’ griddle until griddle plate is
dry.
7. Spread a thin smear of cooking oil over griddle
plate to form a protective film.
THE BLADES FITTED TO THE SCRAPER TOOL ARE EXTREMELY SHARP
AND ARE TO BE USED WITH CARE.
Burner Cap
Burner Body
Burner Mounting
Rail
Pot Stand
Support
Burner Venturi
Bottle Brush
17
1. Do not use wire brushes, steel wool or other
abrasive materials to clean oven interior.
2. Clean oven regularly with a good quality
domestic oven cleaner.
3. Weekly - Remove and clean any built up of
grease etc. from oven racks and bottom spill
cover.
4. Dry oven thoroughly with a dry cloth and polish
with a soft dry cloth.
1. Clean stainless steel surfaces with hot soapy
water and a soft bristled brush.
2. Baked on deposits or discolouration, use a
good quality stainless steel cleaner or stainless
steel wool. Always rub in direction of grain.
18
This section provides an easy reference guide to the more common problems that may occur during
operation of your equipment. This fault finding guide is intended to help you accurately diagnose and
correct problems with your equipment.
Although this section covers the most common problems reported, you may encounter a problem not
covered in this section. In such instances, please contact your local authorised service agent who will
make every effort to help you identify and resolve the problem. Please note that the service agent will
require the following information:-
Model Code and Serial Number of appliance. (Both can be found on the Rating Plate
located on the appliance).
Pilot won’t light. No gas supply.
Blocked pilot injector.
Ensure gas isolation valve is turned
on, and bottles are not empty.
Call service provider.
Pilot goes out when gas control
knob released.
Releasing knob before thermo-
couple has heated.
Pilot flame too small.
- Gas pressure too low.
- Partially blocked pilot injector.
Thermocouple connection to gas
control is loose or faulty.
Thermocouple faulty.
Electromagnet in rear of gas
control unit is faulty.
Hold knob in for at least 20
seconds following ignition of pilot.
Clean or replace pilot injector.
Tighten thermocouple connection.
Check that thermocouple is
producing between 20-30mV.
Inspect and replace if not in good
working order.
Call service provider.
Main burner will not light. Incorrect supply pressure.
Faulty gas control.
Call service provider.
Call service provider.
Piezo Ignition spark is being
generated but not sparking
from ignition electrode to pilot
burner hood. (Griddle Option
Only)
HT lead damaged or broken.
Check that the ignition electrode
is not cracked and is correctly
positioned.
Piezo igniter faulty.
Repair or replace HT lead.
Re-position or replace ignition
electrode.
Replace piezo igniter.
Call service provider.
NOTE: Components having adjustments protected (e.g. paint sealed) by the manufacturer, are only
to be adjusted by an authorised service agent. They are not to be adjusted by an
unauthorised service person.
19
NOTE:
These conversions should only be carried out by qualified persons. All connections must be
checked for leaks before re-commissioning the appliance.
Adjustment of components that have adjustments / settings sealed (e.g. paint sealed) can only be
adjusted in accordance with the following instructions and shall be re-sealed before
re-commissioning this appliance.
For relevant gas specifications refer to ‘Gas Specifications Tables’ at end of this section.
1. Remove the pot stands, burner caps and burner bodies and the pot stand supports.
2. Remove injectors and replace with correct size injectors as shown in ‘Gas Specifications Tables’ at
end of this section.
3. Refit the pot stand supports,
pot stands, burner caps and
burner bodies.
4. Re-light main burners and
check flame size on simmer
(LOW) position.
Adjust low fire adjustment screw on open burner gas control valves to
obtain desired flame size.
NOTE: The 'Low Fire Screw' should be sealed with coloured paint on
completion of low fire adjustment.
Low Fire Screw
For F Options Only,
Unscrew and remove Main Injectors.
For PF Options Only,
Unscrew and remove Main and
Pilot Injectors.
20
1. Carry out the following:-
Remove griddle plate section and heat shield.
Remove main burner.
Disconnect piezo igniter from mounting
bracket. (For access purposes).
Disconnect pilot supply tube from pilot burner
to access pilot injector.
2. With Main Burner removed, ensure aeration gap is adjusted
for type of gas being used as shown in ‘Gas Specifications
Tables’ at rear of this section.
3. Remove pilot and main injectors and replace with correct size
injectors as shown in ‘Gas Specifications Tables’ at rear of this
section.
4. Refit the following:-
Re-connect pilot supply tube to pilot burner.
Re-connect piezo igniter to mounting bracket.
Refit main burner, gas control heat shield and griddle plate to cooktop.
5. Re-light main burners and check flame size on ‘Low’ flame position.
Adjust low fire adjustment screw on open burner gas control
valves to obtain desired flame size.
NOTE: The 'Low Fire Screw' should be sealed with coloured paint on
completion of low fire adjustment.
1. Carry out the following:-
Remove lower lintel at front of oven.
Open oven door and remove sole plate(s).
Remove main burner.
Disconnect pilot supply tube from pilot burner to
access pilot injector.
2. With Main Burner removed, ensure aeration gap is adjusted
for type of gas being used as shown in ‘Gas Specifications
Tables’ at rear of this section.
Main Burner Injector
Pilot Supply
Tube
Pilot Burner
Piezo Igniter
Low Fire Screw
Burner Adjustment Screw
Aeration Slide
Burner Adjustment Screw
Main Burner
Main Burner Injector
Pilot Burner
Thermocouple
Aeration Slide
21
3. Remove pilot and main injectors and replace with correct size injectors as shown in ‘Gas
Specifications Tables’ at rear of this section.
4. Refit the following:-
Re-connect pilot supply tube to pilot burner.
Refit main burner and sole plate(s).
Refit lower lintel.
5. To replace the low fire screw in the static oven gas valve:-
Remove the oven control panel.
Remove low fire screw from gas valve and replace with correct
size low fire screw as shown in ‘Gas Specifications Tables’ at end
of this section.
NOTE: The 'Low Fire Screw' should be sealed with coloured
paint on completion of low fire adjustment.
Refit the oven control panel.
NAT Gas / LPG / Butane Only.
NOTE: The gas regulator supplied is convertible between Natural Gas and LP Gas, but it’s outlet
pressure is fixed ex-factory and is NOT to be adjusted.
- Town Gas Only.
1. Remove slotted cap from regulator.
2. Turn ‘On’ gas supply and appliance.
3. Adjust pressure adjusting screw to achieve correct burner
operating pressure.
NOTE: Operating pressure to be measured at manifold test
point with two burners operating at 'High Flame' setting.
4. Verify operating pressure remains correct (Re-adjust regulator
if required).
5. Screw cap nut back onto regulator.
Low Fire Adjustment Screw
NOTE, Pin rotated
for Natural Gas
NOTE, Pin rotated
for LPG
Pressure Adjusting
Screw
Cap Nut
22
On completion of gas conversion, replace gas type identification label located at:-
- Rear of appliance, above gas connection.
- Beside the rating plate.
Before leaving the installation;
1. Check all gas connections for leakage using soapy water or other gas detecting equipment.
2. Carry out a ‘Commissioning’ check of appliance as shown in Installation Section of this manual.
3. Ensure any adjustments done to components that have adjustments / settings paint sealed are to be
re-sealed.
DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.
23
- Australia:
- New Zealand:
- UK Only:
Category: II
2H3P
(20, 37).
Flue Type: A
1.
* - Measure burner operating pressure at manifold test point with two burners operating at full setting.
Operating pressure is ex-factory set, through the appliance regulator and is not to be adjusted, apart from
when carrying out Gas Conversion, if required. (Refer to ‘details in this section for information).
Open Burners
Main Burner Injectors Ø 2.45mm Ø 1.50mm
Pilot Burner ('PF' Option Only) 0.30 0.20
Griddle
Main Burner Ø 2.10mm Ø 1.30mm
Pilot Burner 0.35 0.23
Main Burner Ø 2.40mm Ø 1.40mm
Oven
Pilot Burner 0.35 0.23
Low Fire 0.90mm 0.55mm
Burner Aeration Setting Fully Open 10mm
Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*) 0.95 kPa 2.6 kPa
Gas Regulator Cap Screw
Open Burner
Main Burner Injectors Ø 2.30mm Ø 1.40mm
Pilot Burner ('PF' Models Only) 0.30 0.20
Griddle
Main Burner Ø 2.10mm Ø 1.30mm
Pilot Burner 0.35 0.23
Main Burner Ø 2.40mm Ø 1.40mm
Oven
Pilot Burner 0.35 0.23
Low Fire Ø 0.90mm Ø 0.55mm
Burner Aeration Setting Fully open 10mm
Supply Pressure 20 mbar 37 mbar
Burner Operating Pressure (*) 9.5 mbar 26 mbar
Gas Regulator Cap Screw
Open Burners
Main Burner Injectors Ø 2.45mm Ø 1.40mm
Pilot Burner ('PF' Option Only) 0.30 0.20
Griddle
Main Burner Ø 2.10mm Ø 1.30mm
Pilot Burner 0.35 0.23
Main Burner Ø 2.40mm Ø 1.40mm
Oven
Pilot Burner 0.35 0.23
Low Fire 0.90mm 0.55mm
Burner Aeration Setting Fully Open 10mm
Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*) 0.95 kPa 2.6 kPa
Gas Regulator Cap Screw
24
- All Other Markets:
NOTE:
(*) Measure Burner operating pressure at manifold test point with two burners operating at
'High Flame' setting.
NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be adjusted,
unless when converting between gases, if required.
(**) TOWN GAS Only - Adjust burner operating pressure using adjustable gas regulator
supplied.
Refer to information in this section for further details.
Open Burner
Main Burner Injectors Ø 2.45mm Ø 4.50mm
Pilot Burner ('PF' Models only) 0.30 0.60
Griddle
Main Burner Ø 2.10mm Ø 3.40mm
Pilot Burner 0.35 0.60
Burner Aeration Setting Fully open Fully open
Oven
Main Burner Ø 2.40mm Ø 4.50mm
Pilot Burner 0.35 0.60
Low Fire Ø 0.90mm Ø 1.60mm
Burner Aeration Setting Fully open Fully open
Supply Pressure 1.13 - 3.40 kPa 0.75 - 1.50 kPa
Burner Operating Pressure (*) 0.95 kPa 0.63 kPa
Gas Regulator Cap Screw
Adjustable Regulator
(Adjust to Burner Operating
Pressure specified).
Open Burner
Main Burner Injectors Ø 1.50mm Ø 1.40mm
Pilot Burner ('PF' Models only) 0.20
Griddle
Main Burner Ø 1.30mm Ø 1.20mm
Pilot Burner 0.23
Burner Aeration Setting Fully open
Oven
Main Burner Ø 1.40mm Ø 1.30mm
Pilot Burner 0.23
Low Fire Ø 0.55mm
Burner Aeration Setting 10mm
Supply Pressure 2.75 - 4.50 kPa
Burner Operating Pressure (*) 2.6 kPa
Gas Regulator Cap Screw
25
Replacement Parts List
When ordering replacement parts, please quote part number and description as listed below. If part
required is not listed below, request part by description and quote model number and serial number which
is shown on rating plate.
Cook Top
Open Burners
235678 Burner Body.
227017 Burner Cap.
030245 Injector (Nat. Gas) Ø 2.45mm.
030150 Injector (LPG (Propane)) Ø 1.50mm.
030140 Injector (LPG (Butane)) Ø 1.40mm.
030450 Injector (Town Gas) Ø 4.50mm.
026134 Pilot Injector (Nat Gas) 0.30.
026136 Pilot Injector (LP Gas / Butane) 0.20.
232309 Pilot Injector (Town Gas) 0.60.
229442 Pilot Bracket Assembly.
229444 Pilot Burner Shield.
227405 Gas Control (with Flame Failure).
227378 Knob - Open Burner (PF Option).
227379 Knob - Open Burner (F Option).
235711 Thermocouple - Front (200mm - Front).
235710 Thermocouple - Rear (600mm - Rear).
Griddle
014105 Burner.
032210 Injector (Nat. Gas) Ø 2.10mm.
032130 Injector (LP Gas) Ø 1.30mm.
032120 Injector (Butane) Ø 1.20mm.
032340 Injector (Town Gas) Ø 3.40mm.
227403 Gas Control (with Flame Failure and Pilot).
227378 Knob - Griddle.
019215 Pilot Burner.
026488 Pilot Injector (Nat. Gas) 0.35.
019217 Pilot Injector (LP Gas / Butane) 0.23.
018067 Pilot Injector (Towns Gas) 0.60.
019428 Thermocouple.
227508 Piezo Ignitor.
228047 Piezo H.T. Lead.
018744 Piezo Ignition Electrode.
228288 Grease Tray (Griddle Plates).
! IMPORTANT
26
Oven
022446 Oven Burner.
018691K Oven Pilot Burner Kit.
018682 Oven Thermocouple (1500mm).
018743 Thermocouple Spacer.
018744 Electrode.
019407 HT Cable.
032240 Oven Burner Injector (Nat Gas) Ø 2.40mm.
032140 Oven Burner Injector (LPG) Ø 1.40mm.
032130 Oven Burner Injector (Butane) Ø 1.30mm.
032450 Oven Burner Injector (Town Gas) Ø 4.50mm.
026488 Pilot Injector (Nat. Gas) 0.35.
019217 Pilot Injector (LPG / Butane) 0.23.
018067 Pilot Injector (Town Gas) 0.60.
228705 Pintossi Gas Control Kit.
230118 Low Fire Screw (Nat. Gas) Ø 0.90mm.
228963 Low Fire Screw (LPG / Butane) Ø 0.55mm.
232313 Low Fire Screw (Town Gas) Ø 1.60mm.
227508 Piezo Ignitor.
230363 Knob Oven - (130 - 270°C).
General
227014 Pot Stand.
230277 Spill Tray (G504 Series).
233517 Spill Tray LH (G528 Series).
233518 Spill Tray RH (G528 Series).
227850 Adjustable Leg - 150mm.
229674 Rear Roller Assy.
Gas Regulators
Gas Conversion Kits
Accessories
228566 Griddle Scraper Tool.
228567 Smooth Plate Scraper Blades (Pack of 2 blades).
228796 600mm Plinth Kit.
228804 1200mm Plinth Kit.
Nat. Gas
LPG
Butane
228531 ¾” BSP F/F Convertible.
Town Gas 230185 ¾” BSP F/F Adjustable.
Models
G504xF
231923 231922 231939 231938 231924 231925
G528xF
231927 231926 231941 231940 231928 231929
G504xPF
231931 231930 231943 231942 231932 231933
G528xPF
231935 231934 231945 231944 231936 231937
