GAS GRIDDLE RANGES
ELECTRIC OVEN
GPE506
GPE56
GPE508
GPE58
I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L
232432-8
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in
writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.
© Copyright Moffat Ltd. September 2012.
Moffat Limited
Christchurch
New Zealand
AUSTRALIA
Moffat Pty Limited
Web: www.moffat.com.au
E.Mail: [email protected]m.au
Main Office: (tel) +61 (03) 9518 3888
(fax) +61 (03) 9518 3833
Service: (tel): 1800 622 216
Spares: (tel): 1800 337 963
Customer Service: (tel): 1800 335 315
(fax): 1800 350 281
CANADA
Serve Canada
Web: www.servecanada.com
E.Mail: [email protected]m
Sales: (tel): 800 551 8795 (Toll Free)
Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited
Web: www.moffat.co.nz
E.Mail: [email protected].nz
Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal
Web: www.blue-seal.co.uk
E.Mail: sales@blue-seal.co.uk
Sales: (tel): +44 121 327 5575
(fax): +44 121 327 9711
Spares: (tel): +44 121 322 6640
(fax): +44 121 327 9201
Service: (tel): +44 121 322 6644
(fax): +44 121 327 6257
UNITED STATES
Moffat
Web: www.moffat.com
Sales: (tel): 800 551 8795 (Toll Free)
(tel): +1 336 661 1556
(fax): +1 336 661 9546
Service: (tel): 800 858 4477 (Toll Free)
(tel): +1 336 661 1556
(fax): +1 336 661 1660
REST OF WORLD
Moffat Limited
Web: www.moffat.co.nz
E.Mail: export@moffat.co.nz
GPE506 Gas Griddle Range, Electric Static Oven - 900mm.
GPE56 Gas Griddle Range, Electric Convection Oven - 900mm.
GPE508 Gas Griddle Range, Electric Static Oven - 1200mm.
GPE58 Gas Griddle Range, Electric Convection Oven - 1200mm.
Model Numbers Covered in this Specification
Gas Supply Requirements
Electrical Supply Requirements
Electrical Connection
Installation Requirements
Unpacking
Location
Clearances
Assembly
Gas Connection
Electrical Connection
Commissioning
Operation Guide
Description of Controls
Lighting the Griddle - Pilots
Lighting the Griddle - Main Burners
Re-setting the Overtemp Device (All UK and Optional Non UK Models)
Turning ‘Off’ the Griddle Main Burner / Pilot
Oven
General
After Each Use
Daily Cleaning
Weekly Cleaning
Periodic Maintenance
Conversion Procedure
Gas Specifications
2
We are confident that you will be delighted with your BLUE SEAL Gas Griddle Range - Electric Oven and it
will become a most valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Blue Seal appliance, there are two important
things you can do.
Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.
If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your BLUE SEAL dealer promptly. In many cases a phone call could answer your question.
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
THE OPERATOR MUST TAKE GREAT CARE TO USE THE EQUIPMENT SAFELY TO GUARD AGAINST RISK OF FIRE
AND INJURY.
THE APPLIANCE MUST NOT BE LEFT ‘ON’, UNATTENDED.
IT IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO
ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
3
GPE506 Gas Griddle Range, Electric Static Oven - 900mm.
GPE56 Gas Griddle Range, Electric Convection Oven - 900mm.
GPE508 Gas Griddle Range, Electric Static Oven - 1200mm.
GPE58 Gas Griddle Range, Electric Convection Oven - 1200mm.
(*) NOTE:
Measure the burner operating pressure at the manifold test point with burner operating at
the 'High Flame' setting.
NAT, LPG & Butane Only - The operating pressure is ex-factory set and is not to be
adjusted, apart from when converting between gasses, if required.
TOWN GAS Only - The burner operating pressure is to be adjusted using the Town Gas
adjustable gas regulator supplied.
Refer to the ‘Gas Conversion and Specifications section of this manual for further details.
GPE506/
GPE56
GPE508/
GPE58
GPE506/
GPE56
GPE508/
GPE58
GPE506/
GPE56
GPE508/
GPE58
Input Rating
(N.H.G.C.)
80 MJ/hr
(75,825 BTU)
108 MJ/hr
(102,364 BTU)
80 MJ/hr
(75,825 BTU)
108 MJ/hr
(102,364 BTU)
80 MJ/hr
(75,825 BTU)
108 MJ/hr
(102,364 BTU)
Supply Pressure
1.13 - 3.40 kPa
(4.5” - 13.5” w.c.)
2.75 - 4.50 kPa
(11” - 18” w.c.)
0.75 - 1.50 kPa
(3” - 6” w.c.)
Burner Operating
Pressure
0.90 kPa
(3.6”w.c.)
2.6 kPa
(10.2” w.c.)
0.63 kPa
(3” w.c.)
Gas Connection ¾” BSP Male
4
When connecting this appliance to the mains supply, ensure that the following is carried out:-
An isolating switch is fitted within 2m of the appliance, but not on the appliance and in such a
position that the user does not have to reach across the cooking surface.
Supply cord shall be oil-resistant, sheathed flexible cable and not lighter than ordinary
polychloroprene or other equivalent synthetic elastomer sheathed cord (As per AS / NZS 3191
Part 2.10.11. or IEC 60245-IEC-57) e.g. HO5 RN-F Type.
The branch supply line shall be individually overload protected to the correct current rating and
the supply chord shall be protected against any mechanical or thermal damage.
A grommet is fitted around the wiring entry hole into the appliance.
All wiring connections must be tight.
Refer to the appropriate wiring standards for the size of cable that is to be supplied to an appliance for the
current drawn on that line.
MODEL
1-Phase Connection
1P+N+E
230-240V
3-Phase Connection
3P+N+E
400-415V
GPE506
GPE508
6.5 kW,
26.6 Amps @ 235 V
6.5 kW
L1 - 8.2 Amps
L2 - 9.2 Amps
L3 - 9.2 Amps
GPE56
GPE58
6.8 kW,
27.9 Amps @ 235 V
6.8 kW
L1 - 9.5 Amps
L2 - 9.2 Amps
L3 - 9.2 Amps
THIS APPLIANCE MUST BE EARTHED. IF SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY A SUITABLY
QUALIFIED PERSON IN ORDER TO AVOID A HAZARD.
5
GPE506 / GPE56
GPE508 / GPE58
6
NOTE:
It is most important that this appliance is installed and is operating correctly before use.
Installation shall comply with local gas, electrical and health and safety requirements.
This appliance shall be installed with sufficient ventilation to prevent the occurrence of
unacceptable concentrations of health harmful substances in the room, the appliance is
installed in.
Blue Seal Gas Griddles / Electric Oven Ranges are designed to provide years of satisfactory service and
correct installation is essential to achieve the best performance, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering gas, electrical, fire safety and health and safety.
Australia / New Zealand: - AS5601.1 - Gas Installations.
Australia / New Zealand: - AS/NZS3000 - Wiring Rules.
Installations must be carried out by qualified persons only. Failure to install equipment to the
relevant codes and manufacturer’s specifications shown in this section will void the
warranty.
Components having adjustments protected (e.g. paint sealed) by the manufacturer are only
to be adjusted by an authorised service agent. They are not to be adjusted by the installation
person.
Remove all packaging and transit protection from the appliance including all protective plastic
coating from the exterior stainless steel panels.
Check equipment and parts for damage. Report any damage immediately to the carrier and
distributor.
Ensure that the 4 adjustable feet are fitted with the protruding centre screw.
Report any deficiencies to the distributor who supplied the appliance.
Check that the available gas supply is correct to that shown on the rating plate located on the front
right hand corner of the bottom sill.
1. This appliance must be installed in a suitably ventilated room to prevent dangerous build up of
combustion products.
2. Installation must allow for a sufficient flow of fresh air for the combustion air supply. Combustion air
requirements are as follows:-
3. Never directly connect a ventilation system to the appliance flue outlet.
4. Position the appliance in its approximate working position.
5. All air for burner combustion is supplied from beneath the unit. The legs must always be fitted and
no obstructions placed under or around the base of the appliance, as obstructions will cause incor-
rect operation and / or failure of the appliance.
NOTE: Do not obstruct or block the appliances flue. Never directly connect a ventilation system to
the appliance flue outlet.
Combustion Air Requirements:
GPE506 / GPE56 GPE508 / GPE58
Natural Gas 19 m
3
/hr 26 m
3
/hr
LP Gas / Butane 20 m
3
/hr 27 m
3
/hr
Town Gas 19 m
3
/hr 26 m
3
/hr
7
NOTE: Only non-combustible materials can be used in close proximity to this appliance.
NOTE:
All Models are delivered completely assembled. No further assembly is required. Refer to
the information below for assembly instructions.
This appliance is fitted with adjustable feet to enable the appliance to be positioned
securely and level. This should be carried out on completion of the gas connection. Refer
to the 'Gas Connection' section.
1. Check that all the feet are securely fitted.
2. Adjust the four feet to make the Range steady and level.
Optional Accessories (Refer to Replacement Parts List)
Plinth Kit. For installation details, refer to the instructions supplied with each kit.
NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN QUALIFIED PERSON.
1. It is essential that the gas supply is correct for the appliance being installed and that adequate
supply pressure and volume are available. Carry out the following checks before installation:-
a. Gas Type the appliance has been supplied for is shown on
coloured stickers located above the gas connection point and
next to the rating plate. Check that this is correct for the gas
supply the appliance is being installed for. The gas
conversion procedure is detailed in this manual.
b. Supply Pressure required for this appliance is shown in the
'Specifications' section of this manual. Check the gas supply
to ensure adequate supply pressure exists.
c. Input Rate of this appliance is shown on the Rating Plate
and in the ‘Specifications’ section of this manual. The input
rate should be checked against the available gas supply line
capacity. Particular note should be taken if the appliance is
being added to an existing installation.
NOTE: It is important that adequately sized piping runs directly to
the connection joint on the
appliance with as few tees and elbows as possible to give
maximum supply volume.
2. Fit the gas regulator supplied, into the gas supply line as close to the appliance as possible.
NOTE:
Measure the burner operating pressure at the manifold test point with burner operating at
the 'High Flame' setting.
NAT, LPG & Butane Only - The operating pressure is ex-factory set and is not to be
adjusted, apart from when converting between gasses, if required.
TOWN GAS Only - The burner operating pressure is to be adjusted using the Town Gas
adjustable gas regulator supplied.
Refer to the ‘Gas Conversion and Specifications section of this manual for further details.
The regulator connections are
3
/
4
" BSP female.
The connection to the appliance is
3
/
4
" BSP male.
(Refer to the 'Specifications' section for the gas supply location dimensions).
Left / Right Hand Side 50mm 0mm
Rear 50mm 0mm
Rating Plate
Location
Fig 1
8
NOTE: A Manual Isolation Valve must be fitted to the individual appliance supply line.
3. Correctly locate the appliance into its final operating position and using a spirit level, adjust the legs
so that the unit is level and at the correct height.
4. Connect the gas supply to the appliance. A suitable jointing compound which resists the breakdown
action of LPG must be used on every gas line connection, unless compression fittings are used.
5. Check all gas connections for leakages using soapy water or other gas detecting equipment.
6. Check that the gas operating pressure is as shown in the 'Specifications' section.
NOTE: The operating pressure is to be measured
at the burner operating pressure test point
outlet with the burner operating at the
'High Flame' setting.
7. Turn ‘On’ the gas supply and the appliance and
verify that the operating pressure remains correct.
NOTE: ALL ELECTRICAL CONNECTIONS MUST ONLY BE CARRIED OUT BY A QUALIFIED
PERSON.
Each appliance should be connected to an adequately protected power supply and an isolation switch
mounted adjacent to, but not behind the appliance. This switch must be clearly marked and readily
accessible in case of fire.
1. Check that the electricity supply is correct to as shown on the Rating Plate attached to the lower
front hand side of the front sill panel.
2. The supply terminal connections are located at the rear
of the appliance. Refer to ‘Electrical Connections’ in
the ‘Dimensions’ section of the manual.
3. Open the oven door and remove the oven control panel
to allow connection access for the electrical supply.
4. Connect the mains supply to L1, L2 and L3 connection
terminals. Refer to the 'Electrical Supply Requirements'
section for connection details.
NOTE: This appliance can be converted from 3 Phase to
Single Phase supply by connecting the single
phase input to L1 and adding a bridge wire
between the L1, L2 and L3 connections, (refer to
Fig 3 opposite and the information shown in the
'Electrical Supply Requirements Table' in the
'Specifications' Section).
Burner Operating Pressure
Test Point (Outlet)
Fig 2
DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.
THIS APPLIANCE MUST BE EARTHED. IF THE SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY A
SUITABLY QUALIFIED PERSON IN ORDER TO AVOID A HAZARD.
Add bridging
wires between
L1, L2 and L3.
Phase supply
connection to L1
P
N
Fig 3
Neutral sup-
ply connection
9
5. Connect neutral and earth conductors to neutral stud and earth stud respectively.
6. For all connections ensure that conductors are secure and appropriately terminated.
7. Tighten the cable gland to secure against tension on the cable.
8. Check that the polarity of each connection is correct to the mains connection terminals markings on
the appliance.
NOTE:
This appliance must be earthed.
Fixed wiring installations must incorporate an all-pole disconnection switch.
9. Correctly locate the appliance into its final operating position and using a spirit level, adjust the legs
so that the appliance is level and at the correct height.
10. Connect the power supply to the appliance.
11. Check that the electrical supply is within the input rating specification, refer to the 'Specifications'
section).
Before leaving the new installation;
Check the following functions in accordance with the operating instructions specified in the
'Operation' section of this manual.
Light the Griddle Pilot Burner.
Light the Griddle Main Burner.
Check the Griddle Low Fire Operation.
Check the Oven Heating.
Check the Oven Thermostat Operation.
Check the Oven Fan Operation (GPE56 and GPE58 Ovens Only).
Ensure that the operator has been instructed in the areas of correct lighting, operation, and
shutdown procedure for the appliance.
This manual must be kept by the owner for future reference and a record of the
Date of Purchase,
Date of
Installation
and
Serial Number of the Appliance
recorded and kept with this manual. (These details
can be found on the Rating Plate attached to the bottom right hand corner of the
bottom sill. Refer to the ‘Installation’ section).
NOTE: If it is not possible to get the appliance to operate correctly, shut ‘Off’ the gas and electrical
supply and contact the supplier of this appliance.
10
Piezo Igniters
Ignites the Griddle
Pilot Burners.
Gas Griddle Controls
OFF Position
PILOT Burner
Temperature Gradient
Fig 4
Oven Thermostat
Control
๐ OFF Position
Temperature
Graduations 50°C to
320°C
Power Indicator
Lamp (White)
Heating Indicator
Lamps (Amber)
for Top &
Bottom Elements
Oven Top Heat Control
๐ OFF Position
LOW Position
1 Position
2 Position
3 Position
4 Position
HIGH Position
11
These griddles are fitted with a pilot as a standard option and Flame Failure Protection, which is
incorporated by way of a thermo-electric system for each main burner. Flame Failure Protection will shut
‘Off’ the gas supply to that burner in the event that the pilot for that burner goes out, so that any un-burnt
gas is not expelled.
This is an important safety feature which is slowly becoming law throughout the world
.
1. Depress the gas control knob and rotate anti-clockwise to the ‘PILOT’ position.
2. With the gas control knob depressed, press the piezo igniter until the pilot burner ignites. (Each
operation of the piezo igniter button will generate a single spark).
3. Hold ‘IN’ the gas control knob for 10-15 seconds, then release. The pilot burner should remain
alight. (If not, repeat Steps 1 to 3 above). Pilot ignition can be viewed through the opening in the
piezo igniter plastic surround.
4. To light the remaining pilots, repeat Steps 1 to 3 above.
NOTE: If the pilot burner goes out during normal operation wait 5 minutes before attempting to
re-light the pilot burner.
1. Ensure that the pilot burner is alight by checking through the opening in the plastic surround fitted
to the piezo igniter button on the front control panel.
2. Rotate the gas control knob anti-clockwise to the desired temperature marked on the knob.
3. The main burner will now ignite automatically off the pilot burner.
This griddle is fitted with an overtemp device which isolates the gas supply to the burners should the gas
control system or thermostat malfunction, thus preventing overheating of the griddle. If the pilot fails to
ignite after several attempts, ensure that the overtemp is checked to ensure that it has not tripped.
1. To reset the overtemp, remove the gas control knobs from the front of the griddle.
2. Slacken the 2 screws securing the front control panel and carefully remove the control panel,
ensuring that the leads to the piezo igniter are disconnected from the rear of the piezo igniters.
3. Using a small screwdriver, depress the
centre of the overtemp reset button.
4. Re-connect the piezo igniter leads to
the piezo igniters.
5. Refit the front control panel and secure
with the 2 securing screws.
6. Refit the gas control knobs.
7. Attempt to re-light the pilot burners as
shown above. Should the pilot burners
still not ignite, call a qualified service
person to investigate the problem.
Overtemp fitted to
Gas Control Valve.
Overtemp
reset button
Fig 5
SURFACE TEMPERATURE OF THE GRIDDLE PLATE CAN REACH OVER 350°C WHEN THE APPLIANCE IS OPERATED
AT FULL HEAT SETTING.
12
1. Turn the gas control knob clockwise to the pilot position. The main burner will extinguish and the
pilot burner will remain alight.
2. To turn 'OFF' the appliance completely, turn the gas control knob fully clockwise to the 'O' position,
the pilot burner will extinguish.
The oven is fitted with top and bottom elements. The thermostat maintains the overall oven
temperature. The top element is further controlled by the oven top heat control. Convection ovens
(GPE56 / 58) are fitted with a circulation fan.
NOTE: The Thermostat on the static oven provides overall control of the temperature within the
oven by controlling both elements, whereas the Oven Top Heat Control provides a means of
balancing the distribution of heat between the top and bottom of the oven.
Place the oven racks in the desired position.
Preheat:
Preheat the oven by turning the oven top heat control (Refer to Fig 4 at the start of this section) to a
maximum of 2. When the desired temperature is reached, the amber neon will go out.
Cooking:
When the desired temperature has been reached, load the oven with product and set the oven top
heat control to the desired setting.
NOTE: When the oven top heat control is set to a high setting, proportionally more heat is
produced at the top of the oven. (This can be used for browning, etc, during the cooking
operation). With the oven top heat control set on a low setting, less heat is produced from
the top oven elements. (This mode is used for general baking purposes to prevent cakes,
etc, from getting too brown and crisp on the top, but allows the cake to cook through).
To obtain more top heat during cooking, turn the oven top heat control to a higher position. (The
higher the setting, the more top heat).
Turning ‘OFF’ the Oven:
a. Turn the oven top heat control to the ‘O’ off position. The top heating will be turned ‘OFF’ and
the upper heating indicator lamp (Amber) will extinguish.
b. Turn the thermostat control knob to the ‘O’ off position and the lower heating indicator lamp
(Amber) will extinguish. The oven is now turned ‘OFF’.
! IMPORTANT
DO NOT USE aluminium foil or trays directly on the cast iron sole plate(s).
NEVER block or cover the openings on each side of the sole plate(s).
! IMPORTANT
DO NOT USE aluminium foil or trays directly on the cast iron sole plate(s).
NEVER block or cover the openings on each side of the sole plate(s).
IMPORTANT:
Should any abnormal operation like;
- ignition problems,
- abnormal burner flame,
- burner control problems,
The appliance requires IMMEDIATE service by a qualified service person and should not be used
until such service is carried out.
13
Clean the range regularly. A clean range looks better, will last longer and will perform better.
Carbonised grease on the surface or on the griddle plate will hinder the transfer of heat from the
cooking surface to the food. This will result in loss of cooking efficiency.
NOTE: Each Heavy Duty Griddle is supplied with a scraper tool and a pack of blades for cleaning
the griddle surface.
- 1 Flat Blade (pack) - 1 Ribbed Blade (pack) and 2 handles for Ribbed Heavy Duty Griddle.
- 1 Flat Blade (pack) and I handle for Smooth Heavy Duty Griddle.
NEVER use the ribbed scraper blade on the flat chrome surfaced griddle plate.
Replacement blades and handles can be purchased separately. Refer to the 'Replacement
Parts List' at the rear of the manual.
DO NOT use water on the griddle plate while this item is still hot as warping and
cracking may occur. Allow the griddle plate to cool down before cleaning.
NOTE:
DO NOT use abrasive detergents, strong solvents or caustic detergents as they could
corrode or damage the range.
To prevent rust forming on the griddle plate (Steel Plate), ensure that any detergent or
cleaning material has been completely removed after each cleaning. The
appliance should be switched on briefly to ensure the griddle plate becomes dry. Oil or
grease should be spread over the griddle surface in order to form a thin protective greasy
film.
To keep your range clean and operating at peak efficiency, follow the procedures shown below:-
1. Clean the griddle with the supplied scraper tools to remove any food debris.
2. Always ensure that the scraper tool blades are changed regularly to ensure that the scraper tool
works efficiently and prevents damage to the griddle plate surface.
BLADES FITTED TO SCRAPER TOOL ARE EXTREMELY SHARP AND ARE TO BE USED WITH CARE.
14
1. The grease drawer should be checked and emptied frequently to prevent overflow and spillage.
Remove the grease drawer while still warm so that the grease is in a liquid state. Empty any grease
from the drawer and wash thoroughly in the same manner as any cooking utensil.
2. Clean the Control Panel with a damp cloth lightly moistened with a solution of mild detergent and
water.
3. Thoroughly clean the splash back, the interior and exterior surfaces of the range with a cloth
moistened with hot water, a detergent solution and a soft scrubbing brush.
4. Brush the griddle surface with a soft bristled brush. Any carbon deposits should be removed using
the supplied scraper tool followed by wiping with a cloth to prevent accumulation of food deposits.
5. Dry the range thoroughly with a dry cloth and polish with a soft dry cloth.
NOTE: Chrome Griddle Plate; DO NOT use abrasive detergents, strong solvents or caustic
detergents as they could corrode or damage the chrome plate.
NOTE:
If the griddle usage is very high, we recommend that the weekly cleaning is carried out
more frequently.
Ensure that protective gloves are worn during cleaning.
DO NOT use harsh abrasive detergents, strong solvents or caustic detergents as they will
damage the range and burners.
DO NOT use water on the griddle plates while they are still hot as warping may occur.
Allow these items to cool before cleaning.
Griddle - Steel Plate
NOTE: To prevent rust forming on the griddle plate, ensure that all detergent and cleaning material
has been entirely removed after each cleaning process. Turn ‘On’ the appliance briefly to
dry the griddle plate. Spread oil or grease over the griddle surface to form a thin protective
greasy film.
a. Remove and clean the grease collection drawer frequently to prevent over spills.
b. Clean the griddle surface thoroughly with the supplied scraper tool or a wire brush. If necessary
use a griddle stone or a scotch bright pad on the griddle surface for the removal of stubborn or
accumulated carbon deposits.
c. Occasionally bleach the griddle plate with vinegar when the plate is cold.
d. Clean with hot water, a mild detergent solution and a scrubbing brush. Dry all components
thoroughly with a dry cloth.
e. The griddle should be switched on briefly to ensure that the griddle plate becomes dry. A thin
smear of oil or grease over the griddle surface will form a thin protective greasy film on the
griddle plate.
15
Stainless Steel Surfaces
a. Clean the exterior surfaces of the range with hot water, a mild detergent solution and a soft
scrubbing brush. Note that the gas control knobs are a push fit onto the gas control valve
spindles and can be removed to allow cleaning of the front control panel.
b. Baked on deposits or discolouration may require a good quality stainless steel cleaner or
stainless steel wool. Always apply cleaner when the appliance is cold and rub in the direction of
the grain.
c. To remove any discolouration, use an approved stainless steel cleaner or stainless steel wool.
Always rub in the direction of the grain.
d. Remove the grease tray and clean with a mild anti bacterial detergent and hot water solution
using a soft bristled brush.
e. Dry the grease tray thoroughly with a dry cloth.
f. Dry all components thoroughly with a dry cloth and polish with a soft dry cloth.
Griddle - Chrome Plate
NOTE: To maintain the finish on the chrome griddle plate, ensure that all detergent and cleaning
material has been entirely removed after each cleaning process. Appliance should be
switched ‘On’ briefly to ensure griddle plate becomes dry.
a. Remove and clean the grease collection drawer frequently to prevent over spills.
b. Clean the griddle surface thoroughly with the supplied scraper tool.
c. Allow the plate to cool, then clean the plate with a scrubbing brush, a mild non-abrasive
detergent and water.
d. Occasionally bleach the plate with vinegar when cold.
e. Dry the griddle thoroughly with a dry cloth and polish with a soft dry cloth.
f. The griddle should be switched on briefly to ensure that the griddle plate becomes dry.
Griddle Cooking Area
a. Clean the griddle cooking area with a soft cloth and a mild detergent and hot water solution.
b. Baked on deposits or discolouration may require a good quality stainless steel cleaner or stainless
steel wool. Always apply cleaner when the appliance is cold and rub in the direction of the grain.
c. Remove the grease drawer and clean with a mild anti bacterial detergent and hot water solution
using a soft bristled brush. Dry the grease drawer thoroughly with a dry cloth.
Stainless Steel Surfaces
a. Clean the exterior surfaces of the griddle with hot water, a mild detergent solution and a soft
scrubbing brush. Note that the gas control knobs are a push fit onto the gas control valve
spindles and can be removed to allow cleaning of the front control panel.
b. Baked on deposits or discolouration may require a good quality stainless steel cleaner or stainless
steel wool. Always apply cleaner when the appliance is cold and rub in the direction of the grain.
c. To remove any discolouration, use an approved stainless steel cleaner or stainless steel wool.
Always rub in the direction of the grain.
d. Remove the grease tray and clean with a mild anti bacterial detergent and hot water solution
using a soft bristled brush.
e. Dry the grease tray thoroughly with a dry cloth.
f. Dry all components thoroughly with a dry cloth and polish with a soft dry cloth.
NOTE: All maintenance operations should only be carried out by a qualified service person.
To achieve the best results cleaning must be regular and thorough and all controls and mechanical parts
should be checked and adjusted periodically by a qualified service person. If any small faults occur, have
them attended to promptly. Don't wait until they cause a complete breakdown. It is recommended that
the appliance is serviced every 6 months.
16
This section provides an easy reference guide to the more common problems that may occur during the
operation of your appliance. The fault finding guide in this section is intended to help you correct, or at
least accurately diagnose problems with your equipment.
Although this section covers the most common problems reported, you may encounter a problem not
covered in this section. In such instances, please contact your local authorised service agent who will
make every effort to help you identify and resolve the problem. Please note that the service agent will
require the following information:-
The Model Trade Name and Serial Number of the Appliance. (both can be found on the
Rating Plate located on the appliance.
NOTE: Components having adjustments protected (e.g. paint sealed) by the manufacturer, are only
to be adjusted by an authorised service agent. They are not to be adjusted by an
unqualified service person.
Pilot won’t light.
No gas supply.
Blocked pilot injector.
Ensure gas isolation valve is turned
‘On’, and that bottles are not empty.
Call the service provider.
Pilot goes out when gas control
knob released.
Releasing knob before the
thermocouple has heated.
Pilot flame too small.
- Gas pressure too low.
- Partially blocked pilot injector.
Thermocouple connection to the gas
control is loose or faulty.
Thermocouple faulty.
Hold knob in for at least 20 seconds
following ignition of the pilot.
Clean or replace the pilot injector.
Tighten the thermocouple connection.
Inspect and replace if not in good
working order.
Call the service provider.
Main burner will not light.
Incorrect supply pressure.
Faulty gas control.
Call the service provider.
Element does not work when
turned ‘ON’.
Check individual fuses located behind
the control panel.
Check for an electrical short by
checking that there is NO continuity
between any 'Phase In' line and the
metal appliance body itself.
Check for the item failing (element,
control etc) by using a multimeter as
shown on following pages.
Replace the blown fuse.
Call the service provider.
Complete power failure of the
appliance
Check fuse connection at the mains
supply.
Ensure that the fuse size is correct to
carry the load.
Check for an electrical short to the
appliance.
Replace the blown fuse.
Carry out a continuity and resistance
check on the appliance.
Call the service provider.
17
18
19
Wiring Layout for Static Oven
Wiring Layout for Convection Oven
20
NOTE:
Gas conversions should only be carried out by qualified persons. All connections must be
checked for leaks before re-commissioning the appliance.
Adjustment of components that have adjustments / settings sealed (e.g. paint sealed) can
only be adjusted in accordance with the following instructions and shall be re-sealed
before re-commissioning this appliance.
For all relevant gas specifications, refer to ‘Gas Specifications’ table at end of this section.
Main Burner Injectors
1. Remove the following:-
Gas control knobs.
Grease Tray
Control Panel.
Disconnect electrical connection lead from rear of piezo igniters.
2. Remove main burner injectors and replace with correct size injectors
as shown in ‘Gas Specifications Tables’ at rear of this section.
3. Ensure that the aeration sleeve is pushed fully ‘IN’ into the burner
and locked in position with the securing screw.
1. Carry out the following:-
Remove the piezo igniter lead.
Unscrew and remove the piezo igniter.
Slacken the gas supply tube at gas control end.
Disconnect gas supply tube to the pilot burner.
2. Remove pilot injector and replace with correct size injector as
shown in the ‘Gas Specifications Tables’ at the rear of this section.
3. Reconnect the following:-
Gas supply tube to pilot burner.
Tighten gas supply tube at gas control end.
Refit piezo igniter.
Re-connect lead to piezo igniter.
To change gas griddle thermostat ‘Low Fire’ adjustment, low fire screw on
gas control valve should be screwed fully in, then un-screwed by 1 full
turn as shown in ‘Gas Specifications’ table at end of this section.
1. Screw ‘Low Fire’ screw fully ‘IN’ and then unscrew by 1 Full Turn of
‘Low Fire’ screw. (Refer to ‘Gas Specification’ table at rear of this
section).
2. Ensure Gas Control Pilot Screw is adjusted to 3 turns out c.c.w.
3. Refit control panel
4. Refit gas control knob.
NOTE: ‘Low Fire Screw’ should be sealed with coloured paint on com-
pletion of low fire adjustment.
Main Injector
Piezo
Igniter
Pilot Injector Gas
Supply Pipe
Thermocouple
Thermocouple
Pilot Injector
Piezo Igniter
Viewed from inside Burner Box
Low Fire
Adjust Screw
Pilot Screw
21
NOTE, Pin rotated
for Natural Gas
NOTE, Pin rotated
for LPG
NOTE: Gas regulator supplied is
convertible between Natural Gas
and LP Gas, but it’s outlet
pressure is fixed ex-factory and
is NOT to be adjusted.
- Town Gas Only.
1. Remove slotted cap from regulator.
2. Turn ‘On’ gas supply and appliance.
3. Adjust pressure adjusting screw to achieve correct burner
operating pressure.
NOTE: Measure burner operating pressure at manifold test
point with one burner operating at 'High Flame' setting.
4. Verify operating pressure remains correct (Re-adjust regulator
if required).
5. Screw cap nut back onto regulator.
On completion of gas conversion, replace gas type labels located at:-
- Rear of unit, above gas connection.
- Beside rating plate.
Before leaving installation;
1. Check all gas connections for leakage using soapy water or other gas detecting equipment.
2. Carry out a ‘Commissioning’ check of appliance as shown in Installation Section of this manual.
3. Ensure any adjustments done to components that have adjustments / settings paint sealed are to be
re-sealed.
NOTE: If for some reason it is not possible to get appliance to operate correctly, shut ‘Off’ gas
supply and contact supplier of this appliance.
DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.
Pressure Adjusting
Screw
Cap Nut
22
(*) NOTE:
Measure burner operating pressure at gas valve outlet test point with burner operating at
'High Flame' setting.
NAT, LPG & Butane Only - Operating pressure is ex-factory set, through the appliance
regulator and not to be adjusted, apart from when converting between gases, if required.
TOWN GAS Only - Burner operating pressure is to be adjusted using Town Gas adjustable
gas regulator supplied.
Refer to ‘Gas Conversion and Specifications section in this manual for further details.
Main
Burner
GPE506/GPE56
3.00mm
1.80mm 1.65mm 5.50mm
GPE508/GPE58
2.85mm
1.70mm 1.55mm 5.20mm
Pilot Injector 0.41 0.75 0.25
Low Fire Adjustment 1 Full Turn Counter Clockwise from the 'Fully In' Position.
High Fire Adjustment Maximum Flow Screw. Fully In c.w.
Burner Aeration Setting 40mm (Max open) 40mm (Max open) 40mm (Max open)
Burner Operating Pressure 0.90 kPa 2.6 kPa 0.63 kPa
Supply Pressure
1.13 - 3.40 kPa
(4.5” - 13.5” w.c.)
2.75 - 4.50 kPa
(11” - 18” w.c.)
0.75 - 1.50 kPa
(3” - 6” w.c.)
Gas Regulator Cap Screw
Adjustable
Regulator
(Adjust to the
Burner Operating
Pressure specified)
23
Replacement Parts List
When ordering replacement parts, please quote the part number and the description as listed below. If the
part required is not listed below, request the part by description and quote model number and serial number
which is shown on the rating plate.
Griddle
227443 Burner.
232229 Pilot Burner Kit.
227508 Piezo Igniter.
228010 Piezo Housing.
229731 Piezo HT Lead 250mm.
230416 Eurosit Gas Thermostat.
228393 Knob Adaptor Eurosit.
227381 Gas Control Knob - 100ºC to 290ºC.
229407 Overtemp 365° Millivolt.
229885 Thermocouple Interruped - Leaded (If Overtemp Fitted).
019218 Thermocouple (If no Overtemp Fitted).
032300 Main Injector (Nat Gas) 3.00mm (GPE506 / GPE56).
032285 Main Injector (Nat Gas) 2.85mm (GPE508 / GPE58).
032180 Main Injector (LPG) 1.80mm (GPE506 / GPE56).
032170 Main Injector (LPG) 1.70mm (GPE508 / GPE58).
032165 Main Injector (Butane) 1.65mm (GPE506 / GPE56).
032155 Main Injector (Butane) 1.55mm (GPE508 / GPE58).
032550 Main Injector (Town Gas) 5.50mm (GPE506 / GPE56).
032520 Main Injector (Town Gas) 5.20mm (GPE508 / GPE58).
019593 Pilot Injector (Nat Gas) 0.41.
019594 Pilot Injector (LPG/Butane) 0.25.
026393 Pilot Injector (Town Gas) 0.75.
Oven
228082 Oven Top Element 2kW.
228059 Oven Bottom Element 4.5kW.
227963 Indicator Neon (Amber).
228922 Indicator Neon (White).
229146 Thermostat 50 - 300°C.
229145 Switch (4-pole).
227392 Control Knob Thermostat 50°C - 300°C.
228704 Door Spring Kit.
229021 Terminal Block Mains.
013989 Energy Regulator. (Static Ovens Only).
227391 Control Knob HI / LO.
Convection Oven Only
228938 Oven Door Microswitch.
010909 Motor Capacitor 4µf.
228116 Fan. (Convection Ovens Only).
019479 Motor. (Convection Ovens Only).
IMPORTANT:
24
General
227892 Oven Side Rack LH.
227893 Oven Side Rack RH.
227896 Oven Rack.
228400 Grease Drawer.
227850 Leg 150mm (Adjustable).
229674 Rear Roller Assy.
Griddle Plate Options
Accessories
228566 Griddle Scraper Tool.
228567 Smooth Plate Scraper Blades (Pack of 2 blades).
233817 Ribbed Plate Scraper Blade (Individual Blade).
228800 900mm Plinth Kit (900mm Range).
228804 1200mm Plinth Kit (1200mm Range).
Gas Regulators
Gas Conversion Kits
- Australia / New Zealand Only
- UK Only
Griddle Plate Standard Chromed-(C) Ribbed & Chromed Options
900mm PGH920
ON REQUEST (depending on ribbed
section width on LH or RH side).
PGH920C
1200mm PGH1220 PGH1220C
Nat. Gas
LPG
Butane
228531 ¾” BSP F/F Convertible.
Town Gas
230185 ¾” BSP F/F Adjustable.
GPE506 / GPE56
232033 232032 232034 232035
GPE508 / GPE58
232037 232036 232038 232039
GPE506 / GPE56
232033 232032
GPE508 / GPE58
232037 232036
