Installation and Operation Manual
RN8510GC RNL8510GC RNB8510GC RNLB8510GC
RN8610GC RNL8610GC RNB8610GC RNLB8610GC
RN8810GC RNL8810GC RNB8810GC RNLB8810GC
Gas Range
Convection Oven
Date Purchased
Serial Number
Dealer
Service Provider
228680-24
For use in GB, IE & DK
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in
writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.
© Copyright Moffat Ltd. November 2014.
MANUFACTURED BY
Moffat Limited
Rolleston 7675
New Zealand
INTERNATIONAL CONTACTS
AUSTRALIA
Moffat Pty Limited
Web: www.moffat.com.au
E.Mail: [email protected]
Main Office: (tel) +61 (03) 9518 3888
(fax) +61 (03) 9518 3833
Service: (tel): 1800 622 216
Spares: (tel): 1800 337 963
Customer Service: (tel): 1800 335 315
(fax): 1800 350 281
CANADA
Serve Canada
Web: www.servecanada.com
E.Mail: [email protected]
Sales: (tel): 800 551 8795 (Toll Free)
Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited
Web: www.moffat.co.nz
E.Mail: [email protected]
Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal
Web: www.blue-seal.co.uk
E.Mail: [email protected]
Sales: (tel): +44 121 327 5575
(fax): +44 121 327 9711
Spares: (tel): +44 121 322 6640
(fax): +44 121 327 9201
Service: (tel): +44 121 322 6644
(fax): +44 121 327 6257
UNITED STATES
Moffat
Web: www.moffat.com
Sales: (tel): 800 551 8795 (Toll Free)
(tel): +1 336 661 1556
(fax): +1 336 661 9546
Service: (tel): 800 858 4477 (Toll Free)
(tel): +1 336 661 1556
(fax): +1 336 661 1660
REST OF WORLD
Moffat Limited
Web: www.moffat.co.nz
E.Mail: [email protected]
Contents
Waldorf Gas Convection Oven Range
RN(L)(B)8510GC Gas Range Convection Oven - 750mm wide.
RN(L)(B)8610GC Gas Range Convection Oven - 900mm wide.
RN(L)(B)8810GC Gas Range Convection Oven - 1200mm wide.
Introduction .............................................................................................. 2
Specification .............................................................................................. 3
Model Numbers Covered in this Specification
General
Gas Supply Requirements
Gas Connection
Electrical Supply Requirements
Dimensions ................................................................................................ 6
Installation ................................................................................................ 9
Installation Requirements
Unpacking
Location
Clearances
Assembly
Gas Connection
Electrical Connection
Commissioning
Operation ................................................................................................. 12
Operation Guide
Description of Controls
Open Burners
Griddles
Oven Pilot Ignition
Oven - Main Burner / Thermostat
Oven Fan
Turning the Oven to ‘Stand-By’ (Pilot ‘ON’ Only)
Oven ‘Shut Down’
Cleaning and Maintenance ...................................................................... 16
Before Commencing Cleaning
Open Burner Cleaning
Griddle Plate Cleaning
Oven Interior Cleaning
Stainless Steel Surfaces
Fault Finding ............................................................................................ 19
Wiring Schematic .................................................................................... 20
Gas Conversion and Specifications ......................................................... 21
Conversion Procedure
Gas Specifications
Replacement Parts List ........................................................................... 27
2
Introduction
We are confident that you will be delighted with your WALDORF Gas Range Convection Oven, and it will
become a most valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Waldorf appliance, there are two important things
you can do.
Firstly:
Please read the instruction book carefully and follow directions given. The time taken will be well spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your WALDORF dealer promptly. In many cases a phone call could answer your question.
CE Only:
These instructions are only valid if the country code appears on the appliance. If the code does not
appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for
adapting the appliance to the conditions for use in that country.
GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF
FIRE.
T
HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
I
T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO
ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
DO NOT
STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
Warning
This appliance is for professional use and is only to be used by qualified
persons.
Only authorised service persons are to carry out installation, servicing or gas
conversion operations.
Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.
DO NOT operate the appliance without the legs supplied fitted.
Caution
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
Warning
INSTRUCTIONS
TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
Warning
Specifications
3
Model Numbers Covered in this Specification
RN[1]8510GC [2] Gas Range Convection Oven + 4 Open Burners.
RN[1]8513GC [2] Gas Range Convection Oven + 2 Open Burners + 300mm Griddle.
RN[1]8610GC [2] Gas Range Convection Oven + 6 Open Burners.
RN[1]8613GC [2] Gas Range Convection Oven + 4 Open Burners + 300mm Griddle.
RN[1]8616GC [2] Gas Range Convection Oven + 2 Open Burners + 600mm Griddle.
RN[1]8619GC Gas Range Convection Oven + 900mm Griddle.
RN[1]8810GC [2] Gas Range Convection Oven + 8 Open Burners.
RN[1]8813GC [2] Gas Range Convection Oven + 6 Open Burners + 300mm Griddle.
RN[1]8816GC [2] Gas Range Convection Oven + 4 Open Burners + 600mm Griddle.
RN[1]8819GC [2] Gas Range Convection Oven + 2 Open Burners + 900mm Griddle.
NOTE:
[1]: - Model Options;
- - Standard.
L - Low Back.
B - Bold Front.
LB - Low Back.
[2] - Open Burner Options;
F - With Flame Failure Protection.
PF - With Pilot and Flame Failure Protection.
General
A heavy duty, general purpose gas range created for compact modular kitchens. It has a high option
Cooktop / Griddle arrangement and is available on industrial adjustable feet or on robust rollers.
Open Burners are available in either 'PF' (Pilot and Flame Failure) or 'F' (Flame Failure Only) options.
Open Burner and Griddle options are fitted with individual flame failure for each open burner.
Griddles are fitted with pilot, flame failure and piezo ignition as standard.
Range is fitted with a turbofan convection oven which has pilot and flame failure with piezo ignition.
Easy clean stainless external finish.
Specifications
4
Gas Supply Requirements
- Australia:
- New Zealand:
- UK Only:
Category: II
2H3P
(20, 37).
Flue Type: A
1.
* Measure burner operating pressure at manifold test point with two burners operating at full
setting. Operating pressure is ex-factory set through the appliance regulator and is not to be
adjusted, apart from when carrying out gas conversion, if required. (Refer to ‘Gas
Conversion’ section for details).
Natural Gas (G20) Propane (G31)
Open Burner
(each)
Griddle
(each 300mm section)
Oven Open Burner
(each)
Griddle
(each 300mm section)
Oven
Heat Input
(nett)
Nominal 6.5 kW 5.5 kW 7.8 kW 6.5 kW 5.5 kW 7.8 kW
Reduced 1.75 kW 1.85 kW --- 1.75 kW 1.95 kW ---
Gas Rate
(nett)
Nominal 0.69 m
3
/hr 0.58 m
3
/hr 0.83 m
3
/hr 0.51 kg/hr 0.43 kg/hr 0.61 kg/hr
Reduced 0.19 m
3
/hr 0.20 m
3
/hr --- 0.14 kg/hr 0.15 kg/hr ---
Supply Pressure
20 mbar 37 mbar
Burner Operating
Pressure (*)
9.5 mbar 26 mbar
Gas Connection
3
/
4
” B.S.P. Male
Pilot 200W 170W 170W 200W 170W 170W
Pilot 0.02 m
3
/hr 0.02 m
3
/hr 0.02 m
3
/hr 0.02 kg/hr 0.01 kg/hr 0.01 kg/hr
Natural Gas LP Gas (Propane)
Input Rate (N.H.G.C.)
- each Open Burner
28 MJ/hr
28 MJ/hr
- each 300mm Griddle Section 21 MJ/hr 21 MJ/hr
- Oven 30 MJ/hr 30 MJ/hr
Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*) 0.95 kPa 2.6 kPa
Gas Connection
3
/
4
” B.S.P. Male
Natural Gas LP Gas
Input Rate (N.H.G.C.)
- each Open Burner
28 MJ/hr
28 MJ/hr
- each 300mm Griddle Section 21 MJ/hr 21 MJ/hr
- Oven 30 MJ/hr 30 MJ/hr
Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*) 0.95 kPa 2.6 kPa
Gas Connection
3
/
4
” B.S.P. Male
Specifications
5
- All Other Markets:
NOTE:
(*) Measure Burner operating pressure at manifold test point with 2 burners operating at
'High Flame' setting.
NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be adjusted,
unless when converting between gases, if required.
(**) TOWN GAS Only - Adjust burner operating pressure using adjustable gas regulator
supplied.
Refer to ‘Gas Conversion and Specifications' section in this manual for further details.
Gas Connection
Gas supply connection point is located at rear of appliance, approximately 130mm from right hand
side, 32mm from rear and 655mm from floor and is reached from beneath appliance. (Refer to
‘Dimensions’ section).
Connection is ¾" BSP male thread.
Electrical Supply Requirements
230-240 V a.c, 50 Hz, 1.6A, 1P+N+E.
0.4kW.
Oven Fan Motor - 100W.
Natural Gas Town Gas (**)
Input Rate (N.H.G.C.)
- each Open Burner
28MJ/hr 28MJ/hr
- each 300mm Griddle Section 21MJ/hr 21MJ/hr
- Oven 30 MJ/hr 30 MJ/hr
Supply Pressure 1.13 - 3.40kPa 0.75 - 1.50kPa
Burner Operating Pressure (*) 0.95kPa 0.63 Pa
Gas Connection See ‘Gas Connection’ information overleaf
LP Gas (Propane) Butane
Input Rate (N.H.G.C.)
- each Open Burner
28MJ/hr 28MJ/hr
- each 300mm Griddle Section 21MJ/hr 21MJ/hr
- Oven 30 MJ/hr 30 MJ/hr
Supply Pressure 2.75 - 4.50kPa 2.75 - 4.50kPa
Burner Operating Pressure (*) 2.6kPa 2.6kPa
Gas Connection See ‘Gas Connection’ information overleaf
Dimensions
6
RN(L)8510GC
RN(L)8510GC
RN(L)8513GC
Cooktop Options
Dimensions
7
RN(L)8610GC
RN(L)8610GC
RN(L)8613GC
RN(L)8616GC
RN(L)8619GC
Cooktop Options
Dimensions
8
RN(L)8810GC
RN(L)8810GC
RN(L)8813GC
RN(L)8816GC
RN(L)8819GC
Cooktop Options
Installation
9
Installation Requirements
NOTE:
It is most important that this appliance is installed correctly and that operation is correct
before use. Installation shall comply with local gas, electrical and health and safety
requirements.
This appliance shall be installed with sufficient ventilation to prevent occurrence of
unacceptable concentrations of health harmful substances in room, appliance is installed
in.
Waldorf Gas Range Convection Ovens are designed to provide years of satisfactory service, and correct
installation is essential to achieve the best performance, efficiency and trouble-free operation. This
appliance must be installed in accordance with National installation codes and in addition, in accordance
with relevant National / Local codes covering gas, electrical and fire safety.
Australia / New Zealand: - AS/NZS5601 - Gas Installations.
- AS/NZS 3000 - Wiring Rules.
United Kingdom: - Gas Safety (Installation & Use) Regulations 1998.
- BS 6173 - Installation of Catering Appliances.
- BS 5440 1 & 2 - Installation Flueing & Ventilation.
- BS 7671 - Requirements for Electrical Installation.
Ireland: - IS 820 - Non - Domestic Gas Installations.
Installation must be carried out by authorised persons only. Failure to install equipment to
relevant codes and manufacturer’s specifications shown in this section will void the
warranty.
Components having adjustments protected (e.g. paint sealed) by manufacturer are only
to be adjusted by an authorised service agent. They are not to be adjusted by the installation
person.
Unpacking
Remove all packaging and transit protection from appliance including all protective plastic coating
from exterior stainless steel panels.
Check equipment and parts for damage. Report any damage immediately to carrier and distributor.
Report any deficiencies to distributor who supplied appliance.
Check that available gas and electrical supply is correct to as shown on rating plate located on front
right hand corner of bottom sill.
Location
1. Installation must allow for a sufficient flow of fresh air for the combustion air supply.
2. Installation must include adequate ventilation means, to prevent dangerous build up of combustion
products.
3. Never directly connect a ventilation system to appliance flue outlet.
4. Position appliance in its approximate working position.
5. All air for burner combustion is supplied from beneath the appliance. Legs must always be fitted and
no obstructions placed under or around base of appliance, as obstructions will cause incorrect
operation and / or failure of the appliance.
NOTE: Do not obstruct or block the appliances flue. Never directly connect a ventilation system to
the appliance flue outlet.
Combustion Air Requirements:
RN8510GC RN8610GC RN8810GC
Natural Gas 37 m
3
/hr 51 m
3
/hr 66 m
3
/hr
LPG / Butane 38 m
3
/hr 53 m
3
/hr 68 m
3
/hr
Town Gas 37 m
3
/hr 51 m
3
/hr 66 m
3
/hr
Installation
10
Clearances
NOTE: Only non-combustible materials can be used in close proximity to this appliance.
* Side clearances can be 50mm when the adjacent surface is at least 100mm below cooking surface.
Assembly
NOTE:
All Models are delivered completely assembled. No further assembly is required. Refer to
the information below for installation instructions.
This appliance is fitted with adjustable feet to enable appliance to be positioned securely
and level. This should be carried out on completion of gas connection. Refer to ‘Gas
Connection’ section.
Optional Accessories (Refer to Replacement Parts List)
Rear Roller Kit. For installation details, refer to instructions supplied with each kit.
Plinth Kit. For installation details, refer to instructions supplied with each kit.
1. Check that all feet (or castors) are securely fitted.
2. Adjust feet to make convection oven range steady and level.
Gas Connection
NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED PERSON.
1. It is essential that gas supply is correct for appliance being installed and that adequate supply
pressure and volume are available. The following checks should be made before installation:-
a. Gas Type the appliance has been supplied for is shown on
coloured stickers located above gas connection and on rating
plate. Check that this is correct for gas supply, appliance is being
installed for. Gas conversion procedure is detailed in this manual.
b. Supply Pressure required for this appliance is shown in
‘Specifications’ section of this manual. Check gas supply to ensure
adequate supply pressure exists.
c. The Input Rate of this appliance is shown on Rating Plate and in
‘Specifications’ section of this manual. Input rate should be
checked against available gas supply line capacity. Particular
note should be taken if appliance is being added to an
existing installation.
NOTE: It is important that adequately sized piping runs directly to connection joint on appliance
with as few tees and elbows as possible to give maximum supply volume.
2. Fit gas regulator supplied, into gas supply line as close to appliance as possible.
NOTE: Gas pressure regulator provided with this appliance is convertible between Natural Gas and
LPG as shown in ‘Gas Conversion Section’ in this manual.
Ensure regulator is converted to correct gas type that appliance will operate on.
Regulator outlet pressure is fixed ex-factory for gas type that regulator is converted to and it
is NOT to be adjusted.
Combustible Surface Non Combustible Surface
Left / Right hand side 250mm (*) 0mm
Rear 100mm 0mm
Rating Plate
Location
Fig 1
This appliance is for professional use and is only to be used by qualified
persons.
Only authorised service persons are to carry out installation, servicing or gas
conversion operations.
Caution
Installation
11
Regulator connections are
3
/
4
" BSP female.
Connection to the appliance is
3
/
4
" BSP male.
(Refer to ‘Specifications’ section for gas supply location dimensions).
NOTE: A Manual Isolation Valve must be fitted to individual appliance supply line.
3. Correctly locate appliance into its final operating position and using a spirit level, adjust legs so that
appliance is level and at correct height.
4. Connect gas supply to appliance. A suitable jointing compound which resists breakdown action of
LPG must be used on every gas line connection, unless compression fittings are used.
5. Check all gas connections for leakages using soapy water or other gas detecting equipment.
6. Check gas operating pressure is as shown in ‘Specifications’ section.
NOTE: Measure burner operating pressure at manifold test point
with two burners operating at ‘Full’ setting.
7. Verify operating pressure remains correct.
Electrical Connection
NOTE: ALL ELECTRICAL CONNECTIONS MUST ONLY BE CARRIED
OUT BY A QUALIFIED PERSON.
Each appliance should be connected to an adequately protected power supply and an isolation switch
mounted adjacent to, but not behind appliance. This switch must be clearly marked and readily accessible
in case of fire.
1. Check electricity supply is correct as shown on Rating Plate attached to front right hand corner of
bottom sill.
2. Appliance is fitted with a 10 Amp, 3 pin plug cordset for connection to a properly earthed, 3 pin
switched electrical socket.
Commissioning
1. Before leaving the new installation;
a. Check the following functions in accordance with operating instructions specified in ‘Operation’
section of this manual.
Lighting the Griddle.
Light the Open Burners. (F - Flame Failure Option).
Light the Open Burners. (PF - Pilot and Flame Failure Option).
Check the Low Fire Burner operation.
Check the High Fire Burner operation.
Light the Oven Pilot and Main Burners.
Check the Oven Main Burner Thermostat operation.
Check the Oven Fan operation.
b. Ensure operator has been instructed in areas of correct lighting, operation, and shutdown
procedure for appliance.
2. This manual must be kept by owner for future reference, and a record of
Date of Purchase,
Date
of Installation
and
Serial Number of Appliance
recorded and kept with this manual. (
These
details can be found on Rating Plate attached to front right hand corner of bottom sill.
Refer to ‘Gas Connection’ section)
.
NOTE: If for some reason it is not possible to get appliance to operate correctly, shut off gas
supply and contact supplier of this appliance.
Fig 2
Manifold
Test Point
DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.
Warning
Operation
12
Operation Guide
1. Waldorf appliances have been designed to provide simplicity of operation and 100% safety
protection.
2. Improper operation is almost impossible, however bad operation practices can reduce the life of the
appliance and produce a poor quality product. To use this appliance correctly please read the
following sections carefully:-
Lighting the Open Burners (F - Flame Failure Option).
Lighting the Open Burners (PF - Pilot and Flame Failure Option).
Lighting the Griddles (If fitted).
Oven Pilot Ignition.
Oven Main Burner / Thermostat.
Oven Fan.
Turning Oven to ‘Stand-By’ Mode.
Oven ‘Shut-Down’.
Description of Controls
Heating Indicator
Lamp (Amber)
Power Indicator
Lamp (green)
Fig 3
Griddle Option
Burner Control
OFF Position
PILOT Burner
HIGH Flame
LOW Flame
Gas Control Knobs
Piezo Igniter
(Located here when fitted
with Griddle Option)
Open Burner Option
OFF Position
HIGH Flame
LOW Flame
Rear Burner
Front Burner
(Indicators located above
the Gas Control Knobs).
Piezo Igniter (Oven)
Oven Thermostat
Temperature
Graduations 50°C to
320°C
Oven Gas Control
OFF Position
PILOT Burner
HIGH Flame
This appliance is for professional use and is only to be used by qualified
persons.
Only authorised service persons are to carry out installation, servicing or gas
conversion operations.
Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.
Caution
Operation
13
Open Burners ('F' - Flame Failure Option)
Lighting the Open Burners
Flame Failure Protection is incorporated for each burner by way of a thermo-electric system which
will shut off gas supply to that burner in the event that burner goes out, so that un-burnt gas is not
expelled.
a. Select burner required, depress and turn the gas control knob anti-clockwise to ‘HIGH’ position.
b. Hold gas control knob depressed and manually light main burner.
c. Release gas control knob after approximately 10-20 seconds after lighting burner.
d. Burner should stay alight - if not, repeat Steps (a. to (c. above.
e. To adjust the temperature required, depress and rotate gas control knob between ‘HIGH’ and
‘LOW’ positions.
Turning 'OFF' the Open Burners
a. When main burner is not required, depress and turn gas control knob clockwise back to ‘OFF’
position. 'MAIN' burner will extinguish.
Open Burners ('PF' - Pilot and Flame Failure Option)
Lighting the Open Burners
These hobs are fitted with individual standing pilots for each open burner which allows main burners
to be turned 'ON' - 'OFF' without having to manually re-light burner each time that it is turned 'ON',
as burner will automatically light itself off the pilot burner.
Flame Failure Protection is incorporated for each burner by way of a thermo-electric system which
will shut off gas supply to that burner in the event that burner goes out, so that un-burnt gas is not
expelled.
a. Select burner required, depress and turn the gas control knob anti-clockwise to ‘PILOT’ position.
b. Hold gas control knob depressed and manually light pilot burner.
c. Release gas control knob after approximately 10-20 seconds after lighting pilot burner.
d. Pilot burner should stay alight - if not, repeat Steps (b. to (c. above.
e. To select ‘Full Flame’, depress and rotate gas control knob anti-clockwise to first stop 'HIGH'
flame position.
f. To select ‘Low Flame’, depress and rotate gas control knob fully anti-clockwise to ‘LOW' flame
position.
g. To adjust the temperature required, depress and rotate gas control knob between ‘HIGH’ and
‘LOW’ positions.
Turning 'OFF' the Open Burners / Pilots
a. To turn 'OFF' main burner, but keep pilot burner alight, rotate gas control knob to 'PILOT'
position. Main burner will extinguish and pilot will remain alight.
b. To turn 'OFF' the 'PILOT', depress and turn gas control knob clockwise back to ‘OFF’ position.
'PILOT' burner will extinguish.
Operation
14
Griddle
Lighting the Griddle
a. Depress gas control knob and rotate anti-clockwise to ‘PILOT’ position.
b. Hold gas control knob depressed, press piezo ignition button to ignite pilot burner. Repeat Items
1 to 2 until pilot is lit.
c. Release gas control knob approximately 10-20 seconds after lighting pilot.
d. Pilot should now remain alight - if not, repeat Steps (b. to (c. above.
e. To select ‘Full Flame’, depress and rotate gas control knob anti-clockwise to ‘HIGH’ position.
f. To select ‘Low Flame’, depress and rotate gas control knob fully anti-clockwise to ‘Low Flame’
position.
g. When main burner is not required, depress and turn gas control knob clockwise back to ‘OFF’
position.
Turning 'OFF' the Griddle Burner / Pilot
a. To turn 'OFF' griddle, but keep pilot burner alight, rotate gas control knob to 'PILOT' position.
Griddle burner will extinguish and pilot will remain alight.
b. To turn 'OFF' 'PILOT', depress and turn gas control knob clockwise back to ‘OFF’ position. 'PILOT'
burner will extinguish.
Oven
Oven - Pilot Ignition
This oven is fitted with a pilot as a standard option and flame failure protection, which is incorporated by
way of a thermo-electric system for the main burner. Flame failure protection will shut off gas supply to
burner in the event that pilot burner goes out, so that un-burnt gas is not expelled.
This is an important
safety feature which is slowly becoming law throughout the world
.
1. Open oven door.
2. Depress oven gas control knob and rotate anti-clockwise
to ‘PILOT’ position.
3. While holding oven gas control knob depressed, press
piezo ignition button to ignite pilot burner. Repeat Items
1 and 2 until pilot burner is lit.
4. Release gas control knob approximately 10-20 seconds
after lighting pilot.
5. Pilot should now remain alight - if not, repeat Steps 2 to
3 above.
6. Ensure that pilot burner is alight by opening pilot burner
inspection covers and looking through pilot burner
viewing holes in cast oven sole plate.
NOTE: Ensure that pilot burner inspection covers are closed once pilot is lit.
! IMPORTANT
DO NOT USE aluminium foil or trays directly on cast iron sole plate(s).
NEVER block or cover openings on each side of sole plate(s).
Pilot Burner
viewing holes
Pilot Burner
Inspection Covers
Sole Plate
Fig 4
Be aware that when opening the oven door, hot air and cooking vapours will
be released from the hot oven.
Caution
Operation
15
Oven - Main Burner / Thermostat
1. Ensure oven door is closed.
2. Turn ‘ON’ electrical power at mains supply, (green) power indicator light will illuminate on oven
control panel.
3. With pilot burner alight, depress and rotate oven gas control knob to 'Main Flame' position. (This
puts gas valve in 'Stand-By' position and control of main burner is now carried out through oven
thermostat control).
4. Turn oven thermostat to desired oven temperature setting required, this will regulate gas supply to
oven main burner.
5. Oven fan will start and oven main burner will ignite.
6. Amber heating indicator light will show that oven main burner is ‘ON’ and oven is heating. When
amber heating indicator light goes out, oven has reached pre-selected temperature, burner will cycle
‘OFF’.
Oven Fan
1. Fan is operational only when oven thermostat is set to a temperature. Fan is controlled by a
microswitch which in turn is controlled by opening and closing oven door. Oven fan is operational
only with oven door closed.
Turning the Oven to ‘Standby’ (Pilot ‘ON’ Only)
1. To turn ‘Off’ oven main burner / heating, set oven thermostat to '0' temperature position, this will
turn oven main burner ‘OFF’, but will leave oven pilot burner ‘ON’.
2. In this position pilot burner will remain alight, but oven main burner will not operate until thermostat
control knob is set to a temperature.
3. If oven pre-heating is required, set thermostat control knob to temperature 190°C and allow 20
minutes before cooking in oven to allow oven to warm up.
Oven ‘Shut-Down’
1. To ‘Shut Down’ oven, turn oven thermostat to ‘0’ position, oven main burners will go out.
2. Turn gas control valve to 'OFF' position and this will extinguish pilot burner. (To relight pilot burner,
refer to ‘Oven Pilot Ignition’ above).
3. Turn ‘OFF’ electrical power at mains supply, (green) power indicator light will extinguish.
NOTE: If main burner has recently been turned 'OFF', should you wish to re-light oven, the
interlock will not allow gas valve to be turned to main burner position until interlock has
reset (Approximately 1 minute). DO NOT FORCE GAS VALVE TO MAIN BURNER POSITION
UNTIL INTERLOCK HAS RESET, as this will damage gas control valve.
IMPORTANT:
Should any abnormal operation like;
- ignition problems,
- abnormal burner flame,
- burner control problems,
- partial or full loss of burner flame in normal operation, appliance requires IMMEDIATE
service by a qualified service person and should not be used until a service is carried out.
Cleaning and Maintenance
16
Before Commencing Cleaning
NOTE:
Allow appliance to cool before commencing cleaning.
DO NOT use abrasive or strong caustic detergents as they could corrode or damage the
Cooktop.
Ensure that any detergent or cleaning material has been completely removed after each
cleaning.
To keep your Cooktop clean and operating at peak efficiency, follow the procedures shown overleaf:-
Always turn off the gas / electrical supply before cleaning the appliance.
This appliance is not water proof. Do not use water jet spray to clean interior
or exterior of this appliance.
Caution
Burner Body
Griddle Plate
Grease Tray
Spill Tray
Pot Stand
Burner Cap
Burner Mounting Rail
Cleaning and Maintenance
17
Open Burner Cleaning
1. Remove pot stands, burner caps, burner bowls
and pot stand supports from top of cooktop.
Wash with hot soapy water, using a soft
bristled brush. Dry thoroughly with a dry cloth.
Any baked-on deposits can be scraped off
using a scraper tool.
NOTE: Pot stands, burner bowls and pot stand
supports can be washed in a dish
washer. Do Not wash burner caps in
dishwasher.
2. Burner mounting rails should not be removed.
Clean in situ with hot soapy water.
3. Clean burner venturi with a bottle brush and
hot soapy water, as required.
4. Empty spill tray and wash with warm soapy
water.
5. Dry all components thoroughly and
re-assemble.
Griddle Plate Cleaning
It is recommended that a flat blade scraper is used
to clean the griddle surface, these are not supplied
with griddle but may be purchased separately.
Refer to 'Replacement Parts List' at rear of this
manual.
1. Clean griddle plate surface thoroughly with a
scraper tool and brush off any deposits with a
soft bristled brush.
2. Stubborn or accumulated carbon deposits can
be removed with a griddle stone or a scotch
bright pad.
3. Wipe down griddle surface with a cloth and
then clean with hot soapy water and a soft
bristled brush. Dry thoroughly with a dry cloth.
4. Occasionally bleach griddle plate with vinegar
when plate is cold.
5. Empty grease tray and wash with warm soapy
water. Dry thoroughly with a dry cloth. Refit
grease tray.
6. Briefly turn ‘On’ griddle until griddle plate is
dry.
7. Spread a thin smear of cooking oil over griddle
plate to form a protective film.
Always ensure that even pressure is
applied over whole surface of scraper tool
when using on flat surface of griddle, to
prevent scoring of griddle surface.
NEVER bang sharp edge of scraper tool on
flat surface of griddle as this will damage
the griddle and invalidate the warranty.
Caution
T
HE BLADES FITTED TO THE SCRAPER TOOL ARE EXTREMELY SHARP
AND ARE TO BE USED WITH CARE.
Warning
Burner Cap
Burner Body
Burner Mounting
Rail
Pot Stand
Support
Burner Venturi
Bottle Brush
Cleaning and Maintenance
18
Oven Interior Cleaning
1. Do not use wire brushes, steel wool or other
abrasive materials to clean oven interior.
2. Clean oven regularly with a good quality
domestic oven cleaner.
3. Weekly - Remove and clean any built up of
grease etc. from oven racks and bottom spill
cover.
4. Dry oven thoroughly with a dry cloth and polish
with a soft dry cloth.
Stainless Steel Surfaces
1. Clean stainless steel surfaces with hot soapy
water and a soft bristled brush.
2. Baked on deposits or discolouration, use a
good quality stainless steel cleaner or stainless
steel wool. Always rub in direction of grain.
Fault Finding
19
This section provides an easy reference guide to more common problems that may occur during operation
of your appliance. This fault finding guide is intended to help you correct, or at least accurately diagnose
problems with your equipment.
Although this section covers the most common problems reported, you may encounter a problem not
covered in this section. In such instances, please contact your local authorised service agent who will
make every effort to help you identify and resolve the problem. Please note that the service agent will
require the following information:-
Model Trade Name and Serial Number of Appliance. (Both can be found on Technical
Data Plate located on appliance.
Fault Possible Cause Remedy
Pilot won’t light. No gas supply.
Blocked pilot injector.
Ensure gas isolation valve is turned
on, and that bottles are not empty.
Call the service provider.
Pilot goes out when gas control
knob released.
Releasing knob before thermo-
couple has heated.
Pilot flame too small.
- Gas pressure too low.
- Partially blocked pilot injector.
Thermocouple connection to gas
control is loose or faulty.
Thermocouple faulty.
Electromagnet in rear of gas
control unit is faulty.
Hold knob in for at least 20
seconds following ignition of pilot.
Clean or replace pilot injector.
Tighten thermocouple connection.
Check thermo couple is producing
between 20-30mV.
Inspect and replace if not in good
working order.
Call service provider.
Main burner will not light. Incorrect supply pressure.
Faulty gas control.
Call service provider.
Call service provider.
Piezo Ignition spark is being
generated but not sparking
from the ignition electrode to
the pilot burner hood. (On
Griddle and Oven Options).
HT lead damaged or broken.
Check that the ignition electrode
is not cracked and is correctly
positioned.
Piezo igniter faulty.
Repair or replace HT lead.
Re-position or replace ignition
electrode.
Replace piezo igniter.
Call service provider.
NOTE: Components having adjustments protected (e.g. paint sealed) by the manufacturer, are only
to be adjusted by an authorised service agent. They are not to be adjusted by an
unauthorised service person.
Wiring Schematic
20
RN8510GC / RN8610GC / RN8810GC
GREEN
11987 THERMOSTAT
2
P5
1
5
E
BROWN
BLUE
CORDSET
P N
7
BLUE
8
10
HEAT
ORANGE/CLEAR
MICROSWITCH
003004
COM
N.O.
13
12
E
BLOCK
TERMINAL
E
12
GREEN
11
CAPACITOR
BLACK
BROWN
BLUE
BLACK
BROWN
GREEN
MOTOR
WHEN VIEWED FROM INSIDE OVEN
FAN DIRECTION ANTI-CLOCKWISE
POWER
GREEN
3
4
4
5
5
6
6
1
1
1
2
2
7
7
10
8
8
9
11
11
Gas Conversion and Specifications
21
Conversion Procedure
NOTE:
These conversions should only be carried out by qualified persons. All connections must be
checked for leaks before re-commissioning the appliance.
Adjustment of components that have adjustments / settings sealed (e.g. paint sealed) can only be
adjusted in accordance with the following instructions and shall be re-sealed before
re-commissioning this appliance.
For relevant gas specifications refer to ‘Gas Specifications Tables’ at end of this section.
Open Burners.
1. Remove the pot stands, burner caps and burner bodies and the pot stand supports.
2. Remove injectors and replace with correct size injectors as shown in ‘Gas Specifications Tables’ at
end of this section.
3. Refit the pot stand supports, pot stands, burner caps and burner bodies.
4. Re-light main burners and check flame size on simmer (LOW) position.
Adjust low fire adjustment screw on open burner gas control valves to
obtain desired flame size.
NOTE: The 'Low Fire Screw' should be sealed with coloured paint on
completion of low fire adjustment.
Ensure that the Appliance is isolated from the gas supply before commencing
servicing.
Caution
Low Fire Screw
For F Options Only,
Unscrew and remove Main Injectors.
For PF Options Only,
Unscrew and remove Main and
Pilot Injectors.
Gas Conversion and Specifications
22
Griddle
1. Carry out the following:-
Remove griddle plate section and heat
shield.
Remove main burner.
Disconnect piezo igniter from mounting
bracket. (For access purposes).
Disconnect pilot supply tube from pilot
burner to access pilot injector.
2. With Main Burner removed, ensure aeration gap is adjusted for
type of gas being used as shown in ‘Gas Specifications Tables’
at rear of this section.
3. Remove pilot and main injectors and replace with correct size
injectors as shown in ‘Gas Specifications Tables’ at rear of this
section.
4. Refit the following:-
Re-connect pilot supply tube to pilot burner.
Re-connect piezo igniter to mounting bracket.
Refit main burner, gas control heat shield and griddle plate to cooktop.
5. Re-light main burners and check flame size on ‘Low’ flame position.
Adjust low fire adjustment screw on open burner gas control valves to
obtain desired flame size.
NOTE: The 'Low Fire Screw' should be sealed with coloured paint on
completion of low fire adjustment.
Convection Oven
1. Carry out the following:-
Remove lower lintel at front of oven.
Open oven door and remove sole plate(s).
Loosen clamp bracket and remove main
burner.
Remove thermocouple and piezo igniter
from mounting bracket. (For access
purposes).
Disconnect pilot supply tube from pilot
burner to access pilot injector.
2. With Main Burner removed, ensure aeration gap is adjusted for
type of gas being used as shown in ‘Gas Specifications Tables’ at
end of this section.
Main Burner Injector
Pilot Supply
Tube
Pilot Burner
Piezo Igniter
Low Fire Screw
Burner Adjustment Screw
Aeration Slide
Main Burner Injector
Pilot Burner
Piezo Igniter
Thermocouple
Main Burner
Aeration Slide
Burner Adjustment Screw
Gas Conversion and Specifications
23
3. Remove pilot and main injectors and replace with correct size injectors as shown in ‘Gas
Specifications Tables’ at end of this section.
4. Refit the following:-
Re-connect pilot supply tube to pilot burner.
Re-connect piezo igniter and thermocouple to mounting bracket.
Refit main burner and secure clamp bracket.
Refit sole plate(s) and lower lintel.
NOTE: There is no 'Low Fire' adjustment on the gas control valve for the GC Oven.
Refit the oven control panel.
Gas Regulator
- NAT Gas / LPG / Butane Only.
NOTE: Gas regulator supplied is
convertible between Natural
Gas and LP Gas, but it’s outlet
pressure is fixed ex-factory
and is NOT to be adjusted.
- Town Gas Only.
1. Remove slotted cap from regulator.
2. Turn ‘On’ gas supply and appliance.
3. Adjust pressure adjusting screw to achieve correct burner
operating pressure.
NOTE: Measure operating pressure at manifold test point
with two burners operating at 'High Flame' setting.
4. Verify operating pressure remains correct (Re-adjust regulator if required).
5. Screw cap nut back onto regulator.
Gas Type Identification Label
On completion of gas conversion, replace gas type identification label located at:-
- Rear of appliance, above gas connection.
- Beside the rating plate.
Commissioning
Before leaving the installation;
1. Check all gas connections for leakage using soapy water or other gas detecting equipment.
2. Carry out a ‘Commissioning’ check of appliance as shown in Installation Section of this manual.
3. Ensure any adjustments done to components that have adjustments / settings paint sealed are to be
re-sealed.
NOTE, Pin rotated
for Natural Gas
NOTE, Pin rotated
for LPG
DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.
Warning
Pressure Adjusting
Screw
Cap Nut
Gas Conversion and Specifications
24
Gas Specifications
- Australia:
- New Zealand):
- (*) Measure burner operating pressure at manifold test point with two burners operating at full setting.
Operating pressure is ex-factory set, through the appliance regulator and is not to be adjusted, apart from
when carrying out Gas Conversion, if required. (Refer to information in this section for details).
Natural Gas LP Gas (Propane)
Open Burner
Main Burner Injectors
Ø 2.45mm Ø 1.50mm
Pilot Burner ('PF' Option Only)
0.30 0.20
Griddle
Main Burner
Ø 2.10mm Ø 1.30mm
Pilot Burner
0.35 0.23
Main Burner
Ø 2.60mm Ø 1.60mm
Pilot Burner
0.35 0.23
Supply Pressure
1.13 - 3.40 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*)
0.95 kPa 2.6 kPa
Gas Regulator Cap Screw
Oven
Burner Aeration Setting
Fully Open Fully Open
Burner Aeration Setting
Fully Open Fully Open
Natural Gas LP Gas
Open Burner
Main Burner Injectors
Ø 2.45mm Ø 1.50mm
Pilot Burner ('PF' Option Only)
0.30 0.20
Griddle
Main Burner
Ø 2.10mm Ø 1.30mm
Pilot Burner
0.35 0.23
Main Burner
Ø 2.60mm Ø 1.60mm
Pilot Burner
0.35 0.23
Supply Pressure
1.13 - 3.40 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*)
0.95 kPa 2.6 kPa
Gas Regulator Cap Screw
Oven
Burner Aeration Setting
Fully Open Fully Open
Burner Aeration Setting
Fully Open Fully Open
Gas Conversion and Specifications
25
- UK Only:
Category: II
2H3P
(20, 37).
Flue Type: A
1.
- (*) Measure burner operating pressure at manifold test point with two burners operating at full setting.
Operating pressure is ex-factory set, through the appliance regulator and is not to be adjusted, apart from
when carrying out Gas Conversion, if required. (Refer to information in this section for details).
Natural Gas (G20) Propane (G31)
Open Burner
Main Burner Injectors
Ø 2.30mm Ø 1.40mm
Pilot Burner ('PF' Option Only)
0.30 0.20
Griddle
Main Burner
Ø 2.10mm Ø 1.30mm
Pilot Burner
0.35 0.23
Main Burner
Ø 2.60mm Ø 1.60mm
Pilot Burner
0.35 0.23
Supply Pressure
20 mbar 37 mbar
Burner Operating Pressure (*)
9.5 mbar 26 mbar
Gas Regulator Cap Screw
Oven
Burner Aeration Setting
Fully Open Fully Open
Burner Aeration Setting
Fully Open Fully Open
Gas Conversion and Specifications
26
- All Other Markets:
NOTE:
(*) Measure Burner operating pressure at manifold test point with two burners operating at
'High Flame' setting.
NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be adjusted,
unless when converting between gases, if required.
(**) TOWN GAS Only - Adjust burner operating pressure using adjustable gas regulator
supplied.
Natural Gas Town Gas (**)
Open Burner
Main Burner Ø 2.45mm Ø 4.50mm
Pilot Burner ('PF' Option Only) 0.30 0.60
Griddle
Main Burner Ø 2.10mm Ø 3.40mm
Pilot Burner 0.35 0.60
Burner Aeration Setting Fully open Fully open
Oven
Main Burner Ø 2.6mm Ø 5.0mm
Pilot Burner 0.35 0.60
Burner Aeration Setting Fully Open Fully Open
Supply Pressure 1.13 - 3-4 kPa 0.75 - 1.50 kPa
Burner Operating Pressure (*) 0.95 kPa 0.63 kPa
Gas Regulator Cap Screw
Adjustable Regulator
(Adjust to Burner Operating
Pressure specified).
LP Gas (Propane) Butane
Open Burner
Main Burner
Ø 1.50mm Ø 1.40mm
Pilot Burner ('PF' Option Only)
0.20 0.20
Griddle
Main Burner
Ø 1.30mm Ø 1.20mm
Pilot Burner
0.23 0.23
Burner Aeration Setting
Fully open
Oven
Main Burner
Ø 1.60mm Ø 1.45mm
Pilot Burner
0.23
Burner Aeration Setting
Fully Open
Supply Pressure
2.75 - 4.50 kPa
Burner Operating Pressure (*)
2.6 kPa
Gas Regulator Cap Screw
Replacement Parts List
27
Replacement Parts List
When ordering replacement parts, please quote the part number and the description as listed below.
If the part required is not listed below, request the part by description and quote model number and
serial number which is shown on the rating plate.
Cooktop
Open Burners
235678 Burner Body.
227017 Burner Cap.
030245 Injector (Nat. Gas) Ø 2.45mm.
030230 Injector (Natural Gas - G20) Ø 2.30mm (UK Only).
030150 Injector (LP Gas / Propane) Ø 1.50mm.
030140 Injector (LP Gas / Butane) Ø 1.40mm.
030450 Injector (Town Gas) Ø 4.50mm.
026134 Pilot Injector (Nat Gas) 0.30.
026136 Pilot Injector (LP Gas / Butane) 0.20.
232309 Pilot Injector (Town Gas) 0.60.
229442 Pilot Bracket Assembly.
229444 Pilot Burner Shield.
227403 Gas Control (with Pilot and Flame Failure).
227384 Knob - Open Burner (with Pilot and Flame Failure).
227405 Gas Control (with Flame Failure).
227967 Knob - Open Burner (with Flame Failure).
228167 Thermocouple - Front (320mm).
228166 Thermocouple - Rear (600mm).
Griddle
014105 Griddle Burner.
032210 Burner Injector (Nat. Gas) Ø 2.10mm.
032130 Burner Injector (LP Gas) Ø 1.30mm.
032120 Burner Injector (Butane) Ø 1.20mm
032340 Burner Injector (Town Gas) Ø 3.40mm.
026488 Pilot Injector (Nat. Gas) 0.35.
019217 Pilot Injector (LP Gas / Butane) 0.23.
018067 Pilot Injector (Town Gas) 0.60.
227403 Gas Control (with Pilot and Flame Failure).
227384 Knob - Griddle (with Pilot and Flame Failure).
019215K Pilot Burner Kit.
019428 Thermocouple (320mm).
227508 Piezo Ignitor.
228047 Piezo H.T. Lead (250mm).
018744 Piezo Ignition Electrode.
228288 Grease Tray (Griddle Plates).
IMPORTANT:
Only genuine authorized replacement parts should be used for servicing and
repair of this appliance. Instructions supplied with parts should be followed
when replacing components.
For further information and servicing instructions, contact your nearest
authorized service branch (contact details are as shown on reverse of front
cover of this manual).
Replacement Parts List
28
Oven
232233 Knob Thermostat (80-300°C).
227933 Oven Burner.
018691K Oven Pilot Burner Kit.
020253 Oven Thermocouple (1200mm).
018743 Thermocouple Spacer.
032260 Burner Injector (Nat Gas) Ø 2.60mm.
032160 Burner Injector (LPG) Ø 1.60mm.
032145 Burner Injector (Butane) Ø 1.45mm.
032500 Burner Injector (Towns Gas) Ø 5.00mm.
026488 Pilot Injector (Nat. Gas) 0.35.
019217 Pilot Injector (LPG / Butane) 0.23.
018067 Pilot Injector (Town Gas) 0.60.
011987 Thermostat (50 - 320°C).
230312 Gas Control Valve (Nova).
227508 Piezo Ignitor.
018744 Electrode.
019407 H.T Lead.
019479K Motor Kit.
010866 Cooling Disc.
228116 Fan 200 x 40mm.
010909 Motor Capacitor 4µf.
013586 Terminal Block - PA32.
228704 Door Spring Kit.
227963 Indicator Neon Orange.
227962 Indicator Neon Green.
228938 Door Microswitch.
230075 Microswitch Insulator.
230268 Pilot Viewing Hole Lid.
748001 Taptite Screw M5 x 16.
044018 Nut M5 Glenloch Locknut.
General
227015 Pot Stand.
228884 Spill Tray - 750mm (RN8510GC Series).
228883 Spill Tray - 450mm (RN8610GC Series).
228882 Spill Tray - 600mm (RN8810GC Series).
227892 Side Rack LH.
227893 Side Rack RH (c/w. Snorkel).
023068 Side Rack Screw.
232350 Baffle.
227896 Oven Rack (RN8610GC / (RN8810GC Series).
228106 Oven Rack (RN8510GC Series).
227850 Adjustable Leg - 150mm.
229674 Rear Roller Assy.
Accessories
228566 Griddle Scraper Tool.
228567 Smooth Plate Scraper Blades (Pack of 5 Blades).
228568 Ribbed Plate Scraper Blade (Individual Blade).
228797 750mm Plinth Kit.
228800 900mm Plinth Kit.
228804 1200mm Plinth Kit.
Replacement Parts List
29
Gas Regulators
Gas Conversion Kits
NOTE: Each gas conversion kit is universal for all hob open burners and griddle variations
possible within the model specified.
Models
Gas Type to Convert to
Nat. Gas LPG Butane Town Gas
RN8510GC 231885 231884 231886 231887
RN8610GC 231889 231888 231890 231891
RN8810GC 231893 231892 231894 231895
RN8510GC 231897 231896 231898 231899
RN8610GC 231901 231900 231902 231903
RN8810GC 231905 231904 231906 231907
Nat. Gas (UK)
231909
231911
231913
231915
231917
231919
Propane (UK)
231908
231910
231912
231914
231916
231918
'PF' Models
'F' Models
Gas Type
Gas Regulators
Part No.
Description
Nat. Gas
LPG
Butane
228531 ¾” BSP F/F Convertible.
Town Gas 230185 ¾” BSP F/F Adjustable.
