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3
Table of Contents
Warranty and Service .................................................................................................................................... 2
Table of Contents .......................................................................................................................................... 3
Warnings ....................................................................................................................................................... 4
Unpacking ..................................................................................................................................................... 8
Shipping Contents ..................................................................................................................................... 8
Assembly ....................................................................................................................................................... 9
Unpacking and Cleanup ............................................................................................................................ 9
Installing Bed to Stand............................................................................................................................... 9
Installing Fence to Bed ............................................................................................................................ 10
Installing the Drive Belt ............................................................................................................................ 10
Installing the Pulley Cover ....................................................................................................................... 11
Installing Cutterhead Guard .................................................................................................................... 11
Installing Access Door and Dust Chute ................................................................................................... 11
Electrical ...................................................................................................................................................... 12
Grounding Instructions ............................................................................................................................ 12
115 Volt Operation ................................................................................................................................... 12
230 Volt Operation ................................................................................................................................... 12
Adjustments ................................................................................................................................................ 13
Fence Movement ..................................................................................................................................... 13
Fence Stop Adjustments ......................................................................................................................... 14
Infeed Table Height Adjustment .............................................................................................................. 15
Infeed Table Travel Limiter ...................................................................................................................... 15
Table Gib Adjustment .............................................................................................................................. 16
Outfeed Table Height Adjustment ........................................................................................................... 16
Setting Cutterhead Knives (Model 54A only) .......................................................................................... 17
Replacing Knives (Model 54A only) ........................................................................................................ 19
Setting Knives for Rabbeting and Nicks (Model 54A only) ...................................................................... 20
Replacing or Rotating Knife Inserts (Model 54HH only) .......................................................................... 20
Determining Correct Table Height ........................................................................................................... 21
Hand Placement ...................................................................................................................................... 23
Direction of Grain ..................................................................................................................................... 23
Surfacing ................................................................................................................................................. 24
Jointing .................................................................................................................................................... 24
Beveling ................................................................................................................................................... 25
Skewing (Shear Cutting) ......................................................................................................................... 25
Rabbet Cuts (Straight Knife only) ............................................................................................................ 26
Push Blocks ............................................................................................................................................. 26
Blade Care ............................................................................................................................................... 26
Cutterhead Removal ................................................................................................................................ 27
Optional Accessories .................................................................................................................................. 29
Replacement Parts ...................................................................................................................................... 29
Stand – Parts List (All Models) ................................................................................................................ 30
Stand – Assembly (All Models) ............................................................................................................... 31
Bed – Parts List (All Models) ................................................................................................................... 32
Fence – Parts List and Assembly (All Models) ........................................................................................ 34
Cutterhead – Parts and Assembly (model 54A only) .............................................................................. 35
Cutterhead – Parts and Assembly (model 54HH only) ........................................................................... 36
Wiring Diagrams .......................................................................................................................................... 37
Wiring Diagram – Serial # 05060540312 and lower ................................................................................ 37
Wiring Diagram – Serial # 05060540313 and higher .............................................................................. 38
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