I n s t a l l a t i o n a n d O p e r a t i o n M a n u a l
Gas Bratt Pan
BP8080G BPL8080G BPB8080G BPLB8080G
BP8080GE BPL8080GE BPB8080GE BPLB8080GE
BP8120G BPL8120G BPB8120G BPLB8120G
BP8120GE BPL8120GE BPB8120GE BPLB8120GE
228688-21
For use in GB & IE
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in
writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.
© Copyright Moffat Ltd. September 2018.
Moffat Limited
Rolleston 7675
New Zealand
AUSTRALIA
Moffat Pty Limited
Web: www.moffat.com.au
E.Mail: [email protected]m.au
Main Office: (tel) +61 (03) 9518 3888
(fax) +61 (03) 9518 3833
Service: (tel): 1800 622 216
Spares: (tel): 1800 337 963
Customer Service: (tel): 1800 335 315
(fax): 1800 350 281
CANADA
Serve Canada
Web: www.servecanada.com
E.Mail: [email protected]m
Sales: (tel): 800 551 8795 (Toll Free)
Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited
Web: www.moffat.co.nz
E.Mail: [email protected].nz
Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal
Web: www.blue-seal.co.uk
E.Mail: sales@blue-seal.co.uk
Sales: (tel): +44 121 327 5575
(fax): +44 121 327 9711
Spares: (tel): +44 121 322 6640
(fax): +44 121 327 9201
Service: (tel): +44 121 322 6644
(fax): +44 121 327 6257
UNITED STATES
Moffat
Web: www.moffat.com
Sales: (tel): 1-800 551 8795 (Toll Free)
(tel): 336 661 1556
(fax): 336 661 9546
Service: (tel): 866 673 7937 (Toll Free)
REST OF WORLD
Moffat Limited
Web: www.moffat.co.nz
E.Mail: export@moffat.co.nz
BP(L)(B)8080G BRATT PAN MANUAL TILT (80 ltr)
BP(L)(B)8080GE BRATT PAN ELECTRIC TILT (80 ltr)
BP(L)(B)8120G BRATT PAN MANUAL TILT (120 ltr)
BP(L)(B)8120GE BRATT PAN ELECTRIC TILT (120 ltr)
Model Numbers Covered in this Specification
General
Gas Supply Requirements
Gas Connection
Electrical Supply Requirements
Water Supply Requirements
Installation Requirements
Unpacking
Location
Clearances
Assembly
Gas Connection
Electrical Connection
Water Connection
Commissioning
Operation Guide
Description of Controls
Lighting Pilot Burner
Lighting Main Burner
Setting the Temperature
Operating Water Supply Valve
Tilting the Pan - BP8080G / BP8120G
Tilting the Pan - BP8080GE / BP8120GE
Turning Off the Bratt Pan (G & GE Models)
General
After Each Use
Daily Cleaning
Weekly Cleaning
Periodic Maintenance
Conversion Procedure
Gas Specifications
2
We are confident that you will be delighted with your WALDORF BRATT PAN, and it will become a most
valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Waldorf appliance, there are two important things
you can do.
Please read the instruction book carefully and follow directions given. The time taken will be well spent.
If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your WALDORF dealer promptly. In many cases a phone call could answer your question.
These instructions are only valid if the country code appears on appliance. If code does not appear on
appliance, refer to supplier of this appliance to obtain technical instructions for adapting appliance to
conditions for use in that country.
GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF
FIRE.
APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
IT IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO
ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
3
BP[1]8080G / GE - Gas Bratt Pan, Manual / Electric Tilt - 900 mm wide (80ltr).
BP[1]8120G / GE - Gas Bratt Pan, Manual / Electric Tilt - 1200 mm wide (120ltr).
NOTE:
[1]: - Model Options;
- - Standard.
L - Low Back.
B - Bold Front.
LB - Low Back and Bold Front.
BP8080G / GE (80 ltr) Gas Bratt Pan.
A commercial heavy duty, gas fired Bratt Pan fitted with an 80 ltr capacity pan, of full stainless steel pan
construction, with a single 6 bar chrome plated steel gas burner and electric piezo ignition giving even
heat distribution. This appliance features an electric thermostat burner control and over temperature
safety cut-out.
Created for compact modular kitchens, it is fitted with manually (or optional electric power) operated
tilting mechanism with a burner cut-out when the pan is tilted.
BP8120G / GE (120 ltr) Gas Bratt Pan.
A commercial heavy duty, gas fired Bratt Pan fitted with an 120ltr capacity pan, of full stainless steel
pan construction, with a single 8 bar chrome plated steel gas burner and electric piezo ignition giving
even heat distribution. This appliance features an electric thermostat burner control and over
temperature safety cut-out.
Created for compact modular kitchens, it is fitted with manually (or optional electric power) operated
tilting mechanism fitted with a burner cut-out when the pan is tilted.
4
- Australia:
- New Zealand:
- UK Only:
Category: II
2H3P.
Flue Type: A
1.
- All Other Markets:
NOTE:
* - Measure burner operating pressure at the gas control outlet test point with burner
operating at ‘High’ setting. Operating pressure is ex-factory set through appliance
regulator and is not to be adjusted, apart from when carrying out gas conversion, if
required. (Refer to ‘Gas Conversion’ section for details).
BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE
Input Rating (N.H.G.C.) 72MJ/hr 90MJ/hr 72MJ/hr 90MJ/hr
Supply Pressure 1.13 - 3.40kPa 2.75 - 4.50kPa
Burner Operating Pressure (*) 0.76kPa 0.60kPa 2.5kPa 2.4kPa
Gas Connection ¾” BSP Male
BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE
Heat Input (nett)
Nominal
18.5kW 23kW 18.5kW 23kW
Pilot
190W 140W
Gas Rate (nett)
Nominal
1.96m
3
/hr 2.43m
3
/hr 1.44kg/hr 1.79kg/hr
Pilot
0.02m
3
/hr 0.01kg/hr
Supply Pressure 20mbar 37mbar
Burner Operating Pressure (*) 7.5mbar 6.0mbar 25.7mbar 25.5mbar
Gas Connection
3
/
4
” BSP Male
BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE
Input Rating (N.H.G.C.) 72MJ/hr 90MJ/hr 72MJ/hr 90MJ/hr
Supply Pressure 1.13 - 3.40kPa 2.75 - 4.50kPa
Burner Operating Pressure (*) 0.76kPa 0.60kPa 2.5kPa 2.4kPa
Gas Connection ¾” BSP Male
BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE
Input Rating (N.H.G.C.) 72 MJ/hr 90 MJ/hr 72 MJ/hr 90 MJ/hr 72 MJ/hr 90 MJ/hr
Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*) 0.76 kPa 0.60 kPa 2.5kPa 2.4kPa 2.5kPa 2.4kPa
Gas Connection ¾” BSP Male
5
Gas supply connection point is located at rear of appliance, approximately 60mm from left hand side,
305mm from rear, 125mm from floor and is reached from beneath appliance. (Refer to ‘Dimensions’
section).
Connection is ¾" BSP male thread.
Electrical supply connection point is located at rear of appliance, approximately 74mm from left hand
side, 574mm from rear of appliance and 290mm from floor.
BP8080G / BP8120G - 220-240V a.c, 50 / 60Hz, 0.1kW, 1P+N+E.
BP8080GE /BP8120GE - 220-240V a.c, 50 / 60Hz, 0.35kW, 1P+N+E.
Cold water connection is
1
/
2
" tube connection via 15mm crox fitting located 280mm from LH side, 574mm
from rear and 240mm from floor.
Water supply must be protected by an 'In-Line' sediment filter / strainer, which should be fitted into
pipeline prior to Bratt Pan water connection.
Maximum water supply pressure 550kPa (80psi).
Maximum water inlet temperature - 80°C.
6
7
Electrical Connection Point.
Gas Connection Point.
Water Connection Point.
8
9
Electrical Connection Point.
Gas Connection Point.
Water Connection Point.
10
NOTE: It is most important that this appliance is installed correctly and that operation is
correct before use. Installation shall comply with local gas, electrical and health and
safety requirements.
Waldorf Bratt Pans are designed to provide years of satisfactory service, and correct installation is essential
to achieve the best performance, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering gas, electrical, fire and health and safety.
Australia / New Zealand: - AS/NZS 5601 - Gas Installations.
- AS / NZS 3000 - Wiring Rules.
- AS / NZS 3500 - Plumbing and Drainage.
United Kingdom: - Gas Safety (Installation & Use) Regulations 1998.
- BS 6173 - Installation of Catering Appliances.
- BS 5440 1 & 2 - Installation Flueing & Ventilation.
- BS 7671 - Requirements for Electrical Installations.
Ireland: - IS 820 - Non - Domestic Gas Installations.
Europe: - EN1717 - Protection of Water Installations.
Installations must be carried out by authorised persons only. Failure to install equipment to
relevant codes and manufacturer’s specifications shown in this section will void the warranty.
Components having adjustments protected (e.g. paint sealed) by the manufacturer are only
to be adjusted by an authorised service agent. They are not to be adjusted by the installation
person.
Remove all packaging.
Check equipment and parts for damage. Report any damage immediately to the carrier and
distributor.
Ensure the 4 adjustable feet are fitted with the protruding centre screw.
Remove protective plastic coating from side panels.
Report any deficiencies to distributor who supplied bratt pan.
Check available gas supply is correct to as shown on rating plate located on bottom corner of front
right hand panel.
1. Installation must allow for a sufficient flow of fresh air for combustion air supply.
Combustion Air Requirements
2. Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free
operation.
3. Never directly connect a ventilation system to appliance flue outlet.
4. Installation must include adequate ventilation means, to prevent dangerous build up of combustion
products.
5. Position Bratt Pan in its approximate working position.
6. All air for burner combustion is supplied from beneath unit. Legs must always be fitted and no
obstructions placed beneath or around base of unit, as obstructions will cause incorrect operation
and / or failure of appliance.
NOTE: Do not obstruct or block appliances flue. Never directly connect a ventilation system
to appliance flue outlet.
Natural Gas 19m
3
/hr 24m
3
/hr
LPG / Propane 20m
3
/hr 24m
3
/hr
11
The following minimum installation clearances are to be adhered to:
NOTE: Only non-combustible materials can be used in close proximity to this appliance.
NOTE:
This appliance must only be installed on adjustable feet supplied. It must not be
fitted with rear rollers or castors as this appliance is intended for stationary
installations only.
Appliance must be positioned securely and level. This should be carried out on
completion of gas connection. Refer to ‘Gas Connection’ section.
Optional Accessories (Refer to Replacement Parts List)
Rear Roller Kit. For installation details, refer to instructions supplied with each kit.
Plinth Kit. For installation details, refer to instructions supplied with each kit.
1. Check that all feet are in place and are tightened firmly.
2. Roughly adjust feet to make bratt pan steady and level.
3. To assemble handle to lid, unpack handle assembly. Place handle on
outside of lid with curved part of handle facing downwards. (Refer to
Fig 1).
4. Fit bolts with spring washers and flat washers from inside of lid and
tighten bolts to secure handle in position.
NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON.
1. It is essential that gas supply is correct for appliance to be installed
and that adequate supply pressure and volume are available. The
following checks should be made before installation:-
a. Gas Type appliance has been supplied for is show n on
coloured stickers located above gas connection and on rating
plate. Check that this is correct for gas supply, appliance is
being installed for. Gas conversion procedure is shown in this
manual.
b. Supply Pressure required for this appliance is show n in
'Specifications' section of this manual. Check gas supply to
ensure adequate supply pressure exists.
c. Input Rate of this appliance is show n on Rating Plate
and in 'Specifications' Section of this manual. Input rate should
be checked against available gas supply line capacity. Particular
note should be taken if appliance is being added to an
existing installation.
NOTE: It is important that adequately sized piping runs directly to connection joint on
appliance with as few tees and elbows as possible to give maximum supply volume.
2. Fit gas regulator supplied, into gas supply line as close to appliance as possible.
NOTE: Gas pressure regulator provided with this appliance is convertible between Natural Gas
and LPG as per ‘Gas Conversion Section’ in this manual.
Ensure regulator is converted to correct gas type that appliance will operate on.
Regulator outlet pressure is fixed ex-factory for gas type that regulator is converted to
and it is NOT to be adjusted.
Handle
Nut
Spring & Flat
Washers
Fig 1
Lid
Rating Plate
Location
Fig 2
Left / Right hand side 50mm 0mm
Rear 50mm 0mm
12
Regulator connections are
3
/
4
" BSP female.
Connection to appliance is
3
/
4
" BSP male.
(Refer to 'Specifications' section for gas supply location dimensions).
NOTE: A Manual Isolation Valve must be fitted to individual appliance supply line.
3. Correctly locate appliance into its final operating position and using a spirit level, adjust legs so that
unit is level and at correct height.
4. Connect gas supply to appliance. A suitable joining compound which resists breakdown action of
LPG must be used on every gas line connection, unless compression fittings are used.
5. Check all gas connections for leakages using soapy water or other gas detecting equipment.
6. Check gas operating pressure is as shown in 'Specifications' section.
NOTE: Operating pressure is to be measured at gas control outlet
test point with burner operating at ‘High Flame’ setting.
7. Verify operating pressure remains correct.
1. Electrical system are all connected through a 2m, 10amp flex located at LH side of unit.
2. For immediate electric supply, plug lead into a properly earthed, 220-240V, 50Hz, 1P+N+E, 3 pin
socket.
NOTE:
Water supply must be protected by an 'In-Line' sediment filter / strainer, which
should be fitted into pipeline prior to Bratt Pan water connection.
All water pipework must be thoroughly flushed prior to completion of installation
procedure.
Cold water mains ¾” BSP male thread connection point. For location details on services connections refer
to drawings in ‘Specification’ section.
Maximum water supply pressure - 550kPa (80 psi).
Maximum Water Supply Temperature - 80°C.
Remove control panel for access to cold water connection.
This appliance is to be installed in compliance with local water regulations in force.
DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.
Gas Control Outlet
Test Point
Fig 3
13
Before leaving the new installation;
Check the following functions in accordance with operating instructions specified in ‘Operation’
section of this manual.
Ensure all water pipework has been thoroughly flushed through prior to using appliance.
Light the Pilot Burners.
Light the Main Burners.
Check the main burner operation ‘ON’ / ‘OFF’ with the Thermostat Control.
Ensure operator has been instructed in areas of correct lighting, operation, and shutdown procedure for
appliance.
This manual must be kept by owner for future reference, and a record of
Date of Purchase,
Date of
Installation
and
Serial Number of Unit
recorded and kept w ith this manual. (These details can
be found on Rating Plate attached to bottom corner of front right hand panel. Refer to ‘Gas
Connection’ section).
NOTE: If for some reason it is not possible to get appliance to operate correctly, shut ‘Off’ gas
supply and contact supplier of this appliance.
14
1. Waldorf bratt pans have been designed to provide simplicity of operation and 100% safety
protection.
2. Improper operation is almost impossible, however bad operation practices can reduce life of the
bratt pan and produce a poor quality product. To use this bratt pan correctly please carefully read
the following sections.
Description of Controls.
Lighting the Pilot Burner.
Lighting the Main Burner.
Setting the Temperature.
Operating the Water Supply Valve.
Tilting the Pan - BP8180G Model Only.
Tilting the Pan - BP8180GE Model Only.
Turning ‘Off’ the Bratt Pan.
15
BP8080G and BP8120G Models.
BP8080GE and BP8120GE Models.
Manual Tilt Handwheel
(G Models only)
Water Flow Control Valve
(G & GE Models)
OFF Position
Graduated Flow
Gas Control Knobs
(G & GE Models)
Pilot Burner
Graduations from 1 to 10
for heat control.
Electrical Tilt Controls
(GE Models only)
With the bratt pan lid open, the
bratt pan can be electrically
raised to the ‘UP’ position.
Fig 4
Power Indicator
Lamp (green)
G & GE Models
Heating Indicator
Lamp (Amber)
G & GE Models
Controls are as
for G Models
shown above
Fig 5
16
1. Ensure that mains power and gas supply is turned ‘On’ at mains supply.
2. Push-in gas control knob and rotate anti-clockwise to PILOT position. Power indicator light (Green)
should illuminate and ignitor should be heard operating.
3. Hold gas control knob depressed, igniter will continue to operate until pilot is alight.
4. Once pilot is lit (view through viewing port at front of bratt pan), continue holding ‘In’ gas control
knob for approximately 10 seconds, then release. Pilot burner should remain alight and ignitor
should stop operating.
5. If pilot burner does not light, repeat Items 1 to 4 above.
NOTE: Pilot Burner can be lit with the Bratt Pan in ‘UP’ or ‘DOWN’ position.
1. Once pilot burner is alight, main burner can be lit.
2. Rotate gas control knob anti-clockwise to desired temperature position.
3. Main burners will automatically ignite from pilot burner and temperature indicator (orange) will
illuminate. Temperature indicator will only remain alight whilst main burner is operating, once bratt
pan reaches desired temperature, temperature indicator (orange) will extinguish.
NOTE: Main Burner will only operate when Bratt Pan is in fully ‘DOWN’, cooking position.
Tilting Bratt Pan will automatically ‘Shut Off’ Main Burner.
1. Turn gas control knob to desired heat setting. Temperature will be thermostatically controlled at
this selected heat setting.
NOTE: Pilot burner must be lit before the heating system can be operated.
1. Main power supply to bratt pan should be turned ‘ON’ to hold solenoid water supply valve open and
allow water supply to the bratt pan.
2. To add water to cooking product or for cleaning purposes, turn water tap anti-clockwise with pan in
down position and pan lid up.
3. Water flow can be controlled by adjusting water control knob position.
NOTE: A ¼ turn anti-clockwise is FULLY open.
NOTE: Bratt pan lid must be raised before lifting pan to avoid damage to the appliance.
1. To tilt the pan, ensure water valve is in closed position.
2. Open bratt pan lid to raised position.
3. Pull out stored handle and lock into operating position.
4. Rotate hand wheel clockwise to tilt bratt pan. If main burners are operating,
these will automatically turn ‘Off’ as pan is raised.
5. With bratt pan returned to its ‘Down’ position, main burners will re-ignite.
NOTE: Bratt pan lid must be raised before lifting pan to avoid damage to
appliance.
1. To tilt the pan, ensure water valve is in closed position.
2. Open bratt pan lid to raised position.
3. Depress pan tilt control ‘UP’ or ‘DOWN’ switches on front panel and hold pan tilt
control switch depressed until pan has reached desired position. If main burners
are operating, these will automatically turn ‘Off’ as pan is raised.
4. Releasing switch will stop tilt operation and pan will rest in chosen position.
5. With bratt pan returned to its ‘Down’ position, burners will re-ignite.
Pull out
stored Handle
Fig 6
Fig 7
17
1. To turn bratt pan to ‘PILOT’ burner position, set gas control knob to ‘PILOT’ position. Main burner
will now turn ‘OFF’ and pilot burner will remain lit.
2. To turn bratt pan ‘OFF’ completely, rotate gas control knob to ‘OFF’ position by depressing and
turning gas control knob clockwise. Pilot burner will turn ‘OFF’.
3. Turn ‘OFF’ electrical power to bratt pan at mains supply otherwise ignitor will continually attempt to
light the pilot.
NOTE: If gas supply is turned ‘OFF’ at mains supply and gas control knob on control panel is
left in pilot position, with electrical power still ‘ON’ at bratt pan, the ignitor will
continue to operate and attempt to ignite the pilot. Ensure that electrical power is also
turned ‘OFF’ at mains supply.
IMPORTANT:
Should any abnormal operation like;
- ignition problems,
- abnormal burner flame,
- burner control problems,
- partial or full loss of burner flame in normal operation, be noticed, appliance requires
IMMEDIATE service by a qualified service person and should not be used until such service
is carried out.
18
Clean the bratt pan regularly. A clean bratt pan looks better, will last longer and will perform better.
A dirty bratt pan will hinder the transfer of heat from the cooking surface to the food. This will result
in loss of cooking efficiency.
NOTE:
DO NOT clean appliance using high pressure water or steam jets.
DO NOT pour water directly over appliance.
DO NOT use wire brushes. Clean pan regularly after each use.
DO NOT use combustible liquids to clean appliance.
DO NOT use harsh abrasive detergents, sharp scrapers, strong solvents or caustic
detergents as they will damage appliance.
DO NOT use any chloric or bleaching detergents to clean appliance.
DO NOT use saline or sulfuric acid preparations for descaling appliance.
Ensure that protective gloves are worn during cleaning process.
Clean pan regularly after each use.
Clean interior of pan regularly after each use. Do not use wire brushes on the pan. Clean using a mild
detergent and a hot water solution using soft cloth or a soft bristled brush. Dry appliance thoroughly using
a dry clean cloth.
Clean exterior of bratt pan using a mild detergent and a hot water solution using soft cloth or a soft bristled
brush.
Clean bratt pan control panel using a soft cloth moistened with a solution of mild detergent and hot water.
DO NOT USE EXCESSIVE WATER. Dry control panel thoroughly using a dry clean cloth.
Clean interior and exterior of bratt pan using a mild detergent and a hot water solution using soft cloth or a
soft bristled brush. Do not use wire brushes on the pan. Dry appliance thoroughly using a dry clean cloth.
Clean control panel with a damp cloth lightly moistened with a solution of mild detergent and water. Wipe
dry with a clean dry cloth.
19
NOTE:
If bratt pan usage is very high, we recommend that weekly cleaning procedure is
carried out on a more frequent basis.
Ensure that protective gloves are worn during cleaning process.
DO NOT use harsh abrasive detergents, strong solvents, sharp scrapers or caustic
detergents as they will damage surface of bratt pan.
DO NOT use water on burners while they are still hot as cracking may occur. Allow
these items to cool and remove for cleaning.
DO NOT clean burners in a dishwasher.
Thoroughly clean interior and exterior of bratt pan regularly. Do not use wire brushes on the pan. Clean
using a mild detergent and a hot water solution using soft cloth or a soft bristled brush. Dry appliance
thoroughly using a dry clean cloth.
NOTE: To prevent rust forming on steel components, ensure that all detergent and cleaning
material has been entirely removed after each cleaning process.
Stainless Steel Surfaces
a. Clean interior and exterior surfaces of bratt pan with hot water, a mild detergent solution and a
soft scrubbing brush. Note that gas control knobs are a push fit onto gas and water control valve
spindles and can be removed to clean control panel.
b. Baked on deposits or discolouration may require a good quality stainless steel cleaner or stainless
steel wool. Always apply cleaner when appliance is cold and rub in direction of grain.
c. It should not be necessary to remove manual tilt mechanism handwheel for cleaning purposes.
d. Dry all components thoroughly with a dry cloth and polish with a soft dry cloth.
e. To remove any discolouration, use an approved stainless steel cleaner or stainless steel wool.
Always rub in direction of grain.
NOTE: All maintenance operations should only be carried out by a qualified service person.
To achieve the best results, cleaning must be regular and thorough and all controls and mechanical parts
should be checked and adjusted periodically by a qualified service person. If any small faults occur, have
them attended to promptly. Don't wait until they cause a complete breakdown. It is recommended that
the appliance is serviced every 6 months.
20
Igniter not sparking or sparking
intermittently.
No power to appliance.
No power to ignitor circuit.
Short in the high tension lead.
Spark arc can be seen at
electrode insulator, rather than
at electrode tip.
Check power supply to appliance.
Check power to ignitor circuit.
Check continuity through ignitor
switch located on gas control and
wiring to the ignitor is secure. If
this is correct, replace ignitor.
Replace high tension lead.
Replace electrode.
Call service provider.
NOTE: If ignition system fails, pilots can be manually lit in interim until piezo circuit is
repaired. A standard taper torch, matches or a lighter can be used for manual back-up
ignition.
Pilot burner will not light / stay
alight.
Thermocouple connection loose.
Thermocouple faulty.
Pilot flame too small.
- Gas pressure too low.
- Partially blocked pilot injector.
Check gas control valve.
Check thermocouple connection
and repair.
Replace thermocouple.
Adjust pilot flame as shown in
'Gas Specifications'.
Gas control valve faulty, replace.
Call service provider.
Delay in the pilot burner igniting
the main burner.
Incorrect operating pressure
Incorrect supply pressure.
Pilot flame adjustment incorrect.
Pilot burner injector, wrong size.
Faulty gas control valve.
Check operating pressure.
Check supply pressure.
Adjust pilot flame as shown in
'Gas Specifications'.
Fit correct size pilot burner
injector.
Replace gas control valve.
Call service provider.
Ignitor sparking continuously. If gas supply is turned ‘OFF’ at
mains supply with gas control
knob left in ‘Pilot’ position, with
electrical power left ‘ON’ at mains,
ignitor will continue to operate
and attempt to ignite pilot.
Check gas control knob is turned
to ‘OFF’ position and electrical
power has been turned ‘OFF’ at
mains.
Call service provider.
This section provides an easy reference guide to the more common problems that may occur during the
operation of your equipment. The fault finding guide in this section is intended to help you correct, or at
least accurately diagnose problems with your equipment.
Although this section covers the most common problems reported, you may encounter a problem not
covered in this section. In such instances, please contact your local authorised service agent who will
make every effort to help you identify and resolve the problem. Please note that the service agent will
require the following information:-
Model Trade Name and Serial Number of Appliance. (both can be found on Technical
Data Plate located on appliance.
21
Over-temperature thermostat cuts
out
Over-temperature thermostat
faulty.
Control thermostat not
maintaining set temperature.
a. Thermostat out of
calibration.
b. Thermostat does not open on
temperature rise.
Thermostat opens on
temperature rise but control
valve does not respond.
If main burners cut out and
power indicator light also drops
below 320ºC, replace over-
temperature thermostat.
Check continuity through
thermostat leads, on
temperature rise. If circuit does
not open, replace thermostat.
Check connections on gas
control are correct. If correct,
replace gas control valve.
Call service provider.
Main Burners do not ignite Check power is supplied to
appliance.
Check pan is flat and that tilt
microswitch is closed.
Check thermostat setting is
correct and gas control knob on
main burner is set to 'ON'
position.
Turn ‘On’ power.
Adjust microswitch so that micro-
switch is activated when pan is
fully down in flat (cooking
position).
Call service provider.
No pan filling water available.
(Manual water fill valve has an
electrical solenoid isolating valve
fitted to supply side of water
supply plumbing in appliance.
Shut-off valve only opens water
supply to manual valve when pan
is in ‘DOWN’ position.
With pan in ‘Down’ position and
main water supply ‘ON’ and
manual water control valve set to
max flow, check solenoid valve
has electrical power across its coil
terminals.
If solenoid coil has power, but no
water available on turning manual
valve, check coil for open circuit,
short circuit and for solenoid coil
burn-out.
If solenoid coil is satisfactory,
disconnect water connection and
check inlet filter screen for foreign
matter blockage.
If there is no voltage to solenoid
coil.
Replace solenoid.
Clean and refit inlet filter.
Check water valve microswitch.
Check for electrical fault in pan
lift microswitch circuit. A fault
here is likely to also cause main
burner to fail.
Call service provider.
22
BP8080G / BP8120G (Manual Tilt Models)
CONNECTION
SPARK BOX
SEE NOTE ON
1
1
2
WATER
SOLENOID
020851
THERMOSTAT
024774
228341 PILOT BURNER
AND IGN. ELECTRODE
IGNITOR
228191
WATER
MICROSWITCH
003004
TERMINAL BLOCK
013586
NEON GREEN
227962
NEON AMBER
227963
SWITCH
228999
GAS
CONTROL
227830
OVERTEMP
025400
PAN DOWN
MICROSWITCH
024802
CONTROL PANEL
E
2
1
P2
P1
2
10
8
7
13
3
4
6
5
15
1
20
9
14
19
17
11
12
COM
NO
NC
COM
NC
NO
13
2
3
16
9
4
1
15
EARTH STUD
18
1
2
11
SEE PLUG
ORIENTATION
10
18
23
BP8080GE / BP8120GE (Electric Tilt Models)
N/C
N/O
MOTOR TERMINATION BOX, WIRING DETAIL
N/O
CONNECTION
SPARK BOX
SEE NOTE ON
1
N/C
OVERTEMP
025400
PAN DOWN
MICROSWITCH
024802
PAN UP
MICROSWITCH
024802
LH COVER PANEL
E
CONTROL PANEL
E
2
1
P2
P1
Motor
WHITE
RED
BLUE
GREEN
U2
W2
V2
RED
BLUE
WHITE
GREEN
17
14
29
13
16
2
12
15
3
24
11
9
8
20
4
5
7
6
22
1
30
10
21
27
28
25
18
19
31
COM
NO
NC
COM
NC
NO
1
2
WATER
SOLENOID
020851
THERMOSTAT
024774
228341 PILOT BURNER
AND IGN. ELECTRODE
IGNITOR
228191
WATER
MICROSWITCH
003004
TERMINAL BLOCK
013586
NEON GREEN
227962
NEON AMBER
227963
SWITCH
228999
GAS
CONTROL
227830
COM
NC
NO
20
28
29
3
2
12
15
4
24
23
10
5
1
22
TERMINAL BLOCK
025950
EARTH STUD
26
1
2
18
SEE PLUG
ORIENTATION
11
24
NOTE:
These conversions should only be carried out by qualified persons. All connections
must be checked for leaks before re-commissioning appliance.
Adjustment of components that have adjustments / settings sealed (e.g. paint
sealed) should only be adjusted in accordance with the following instructions and
should be re-sealed before re-commissioning this appliance.
For all relevant gas specifications refer to the table at rear of this section.
Carry out the following actions:-
Remove hand wheel (with pan in lowered position)
BP8080G & BP8120G models only).
Remove gas and water control knobs.
Remove front control panel.
Remove large front right hand cover panel.
1. Refit hand wheel to allow pan to be raised / lowered during
gas conversion procedure. (BP8080G & BP8120G models
only).
2. Remove main burner injectors and replace with correct size
injectors as shown in ‘Gas Specification Tables’ at rear of
this section.
3. Ensure aeration sleeve is adjusted to measurements shown
in ‘Gas Specification Tables’.
1. Disconnect the following:-
Pilot supply gas tube to pilot burner.
2. Remove pilot injector and replace with correct size injector
as shown in ‘Gas Specification’ table at rear of this section.
3. Refit the following:-
Pilot supply tube to pilot burner.
Lower bratt pan, (BP8080G & BP8120G models
only).
Refit large front right hand cover panel.
Refit front control panel.
Refit gas and water control knobs.
Pilot Burner
Piezo Igniter
Thermocouple
Pilot Supply
Tube
H
Aeration Sleeve
Clamp Screw
25
NOTE, Pin rotated
for Natural Gas
NOTE, Pin rotated
for LPG
NOTE: Gas regulator supplied is
convertible between Natural
Gas and LP Gas, but it’s outlet
pressure is fixed ex-factory and
is NOT to be adjusted.
On completion of gas conversion, replace gas type labels located at:-
- Rear of unit, above gas connection.
- Beside rating plate.
Before leaving installation;
1. Check all gas connections for leakage using soapy water or other gas detecting equipment.
2. Carry out a ‘Commissioning’ check of appliance as shown in Installation Section of this manual.
3. Ensure any adjustments done to components that have adjustments / settings paint sealed are to be
re-sealed.
NOTE: If for some reason it is not possible to get appliance to operate correctly, shut ‘Off’ gas
supply and contact supplier of this appliance.
DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.
26
- Australia:
- New Zealand:
- UK Only:
Category: II
2H3P.
Flue Type: A
1.
NOTE:
* - Measure burner operating pressure at gas control outlet test point with burner
operating at ‘High’ setting.
Operating pressure is ex-factory set through appliance regulator and is not to be
adjusted, apart from when carrying out gas conversion, if required. (Refer to ‘Gas
Conversion’ section for details).
BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE
Main Burner Injector Ø 4.30mm Ø 5.20mm Ø 2.50mm Ø 2.80mm
Pilot Burner Injector 0.35 0.20
Aeration Clearance (H) 30mm 30mm
Burner Operating Pressure (*) 0.76kPa 0.60kPa 2.5kPa 2.4kPa
Gas Regulator Cap Screw
BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE
Main Burner Injector Ø 4.30mm Ø 5.20mm Ø 2.50mm Ø 2.80mm
Pilot Burner Injector 0.35 0.20
Aeration Clearance (H) 30mm 30mm
Supply Pressure 20mbar 37mbar
Burner Operating Pressure (*) 7.5mbar 6.0mbar 25.7mbar 25.5mbar
Gas Regulator Cap Screw
BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE
Main Burner Injector Ø 4.30mm Ø 5.20mm Ø 2.50mm Ø 2.80mm
Pilot Burner Injector 0.35 0.20
Aeration Clearance (H) 30mm 30mm
Burner Operating Pressure (*) 0.76kPa 0.60kPa 2.5kPa 2.4kPa
Gas Regulator Cap Screw
27
- All Other Markets:
(*) NOTE:
* - Measure burner operating pressure at gas control outlet test point with burner
operating at ‘High’ setting. Operating pressure is ex-factory set through appliance
regulator and is not to be adjusted, apart from when carrying out gas conversion, if
required. (Refer to ‘Gas Conversion’ section for details).
BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE
Main Burner Ø 4.30mm Ø 5.20mm Ø 2.50mm Ø 2.80mm Ø 2.40mm Ø 2.60mm
Pilot Burner 0.35 0.20 0.20
Aeration Clearance 30mm 30mm 30mm
Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*) 0.76 kPa 0.60 kPa 2.5kPa 2.4kPa 2.5kPa 2.4kPa
Gas Regulator Cap Screw
28
When ordering replacement parts, please quote part number and description as listed below. If part
required is not listed below, request part by description and quote Model and Serial Number which is
shown on rating plate.
Bratt Pan
228708 Main Burner (BP8080G / GE).
228709 Main Burner (BP8120G / GE).
038430 Burner Injector Ø4.30mm - Natural Gas (BP8080G / GE).
038520 Burner Injector Ø5.20mm - Natural Gas (BP8120G / GE).
038250 Burner Injector Ø2.50mm - LPG (BP8080G / GE).
038280 Burner Injector Ø2.80mm - LPG (BP8120G / GE).
038250 Burner Injector Ø2.40mm - Butane (BP8080G / GE).
038280 Burner Injector Ø2.60mm - Butane (BP8120G / GE).
228854 Pilot Burner Kit.
026488 Pilot Injector 0.35 Natural Gas.
018692 Pilot Injector 0.20 LPG / Butane.
019429 Thermocouple.
018744 Piezo Electrode.
235421 H.T Lead Kit.
228191 Ignitor.
228706 Gas Control Assembly Kit.
229355 Selector Switch c/w Insulator.
013586 Terminal Block.
025950 Terminal Block (Motor).
024774 Thermostat 50°C - 320°C.
025400 Over-Temp Thermostat.
227963 Indicator Neon (Orange).
227962 Indicator Neon (Green).
024802 Microswitch (Bratt Pan Raise - Lower).
003004 Microswitch (Water Valve).
242085 Water Valve Kit (incl. Valve, Lever and Bracket)
020851 Water Solenoid Valve.
227848 Lid Handle (BP8080G / GE Models Only).
227849 Lid Handle (BP8120G / GE Models Only).
228716 Lid Hinge Spring Kit.
227521 Tensioner Barrel.
240459 Gas Control Knob.
227387 Water Control Knob.
227857 Electric Motor (GE Models Only).
020043 Bearing & Housing.
228123 Handwheel.
228117 Handwheel Spacer Bush.
N044400 Key Woodruff -
7
/
8
" X
5
/
32
".
044066 Handle Nut - M16 X 2.
227850 Leg Assembly.
228531 Regulator (Natural Gas / LP Gas [Propane] convertible) - ¾” BSP F/F.
IMPORTANT:
29
Gas Conversion Kits
Accessories
228798 Plinth Kit 900mm.
228802 Plinth Kit 1200mm.
BP8080G / GE 232041 232040 232042 232041 232040
BP8120G / GE 232045 232044 232046 232045 232044
