Craftsman 917274822 Electric Start Automatic Transmission Tractor

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Owner's Manual

This is the main product document for model 917274822.

The file format is pdf, 56 pages, you can download this manual here .

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Owner's Manual
ICRRFTSMIIH°I
LAWN TRACTOR
18.5 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.274822
[_ his product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual,
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
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Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
AssemblyPre-Operation ........................ 8
Operation ............................................. 11
Maintenance ....................................... 18
Maintenance Schedule ........................ 18
Service and Adjustments ..................... 23
Storage ................................................ 29
Troubleshooting ................................... 30
Repair Parts ......................................... 34
Sears Service ........................ Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve-
nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within
the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at your HOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
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IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_IWARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_I_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_,WARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
_,WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the
manual before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
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Never direct discharged material
toward anyone. Avoid discharging
material against a wall or obstruction.
Material may ricochet back toward the
operator. Stop the blades when cross-
ing gravel surfaces.
Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and
working.
Slowdown before turning.
Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
Operate machine only in daylight or
good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Always wear eye protection when oper-
ating machine.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-re-
lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
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II. SLOPE OPERATION
Slopesarea majorfactorrelatedto lossof
controlandtip-overaccidents,whichcan
resultin severeinjuryordeath. Opera-
tionon allslopesrequiresextracaution. If
youcannotbackuptheslopeor ifyoufeel
uneasyon it,do not mowit.
Mowup anddownslopes,notacross.
Watchfor holes,ruts,bumps,rocks,or
otherhiddenobjects. Uneventerrain
couldoverturnthe machine.Tallgrass
canhideobstacles.
Choosea lowgroundspeedso that
youwillnothaveto stoporshiftwhile
ontheslope.
Do notmowon wetgrass.Tiresmay
losetraction.
Alwayskeepthemachineingearwhen
going down slopes. Do not shift to
neutral and coast downhill.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating ma-
chine with grass catchers or other at-
tachments; they can affect the stability
of the machine. Do no use on steep
slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
II1. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV, TOWING
Tow only with a machine that has a
hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
Follow the manufacturer's recom-
mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance
to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when
filling.
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Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this is not possible, then
refuel such equipment with a portable
container, rather than from a gasoline
dispenser nozzle.
Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do
not use a nozzle lock-open device.
If fuel is spilled on clothing, change
clothing immediately.
Never overfill fuel tank. Replace gas
cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed are.
Keep all nuts and bolts tight to be sure
the equipment is in safe working condi-
tion.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs
with the engine running.
Check grass catcher components and
the discharge guard frequently and
replace with manufacturer's recom-
mended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc-
tion labels, as necessary.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
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PRODUCT SPECIFICATIONS
Gasoline 3.5 Gallons
Capacity Unleaded
and Type: Regular
Oil Type SAE 30 (above 32°F)
(API-SG-SL): SAE 5W-30
(Below 32°F)
Oil Capacity: W/Filter: 3.5 Pints
W/O Filter: 3.0 Pints
Spark Plug: Champion RC12YC
(GAP: .030")
Ground Speed Forward: 5.5
(MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt 27-35 Ft. Lbs.
Torque:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
AI:_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
6
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all prod-
ucts, it may require repair from time to
time. That's when having a Repair Protec-
tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Pur-
chase your Repair Protection Agreement
today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of
home appliances, garage door openers,
water heaters, and other major home
items, in the U.S.A. call 1-800-4-MY-
HOME®
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Steering
Wheel Insert
Steering
Boot
(1) Hex Bolt R
5/16-18 x 4
Steering Wheel
(1) Large Flat Washer
Steering
Wheel Adapter
(1) 5/16 Lock Washer
Seat
(1) Washer
_h 17/32 x 1-3/16 x 12
Gauge
__9 (1) Knob
For Future Use
Keys
Slope Sheet
7
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Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
Steering
Wheel
Q_ 5/16 Hex Bolt
--G
_,_ 5/16 Lock Washer
-- Large Flat
, Washer
Steering
Boot
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
I
Tab
Slots
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock
washer, 5/16 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of
tractor.
5. Pivot seat and pan forward and as-
semble adjustment knob and flat
washer loosely. Do not tighten.
8
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6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad-
justed position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Seat
Bolt
Flat Washer
\
Adjustment
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
Terminal Label Terminal
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in "trans-
mission disengaged" position (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
,_,WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Place freewheel control in "trans-
mission engaged" position. (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever in
neutral position.
11.Turn ignition key to "STOP" position.
9 Continue with the instructions that follow.
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CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
_CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly
clamped.
v" Before driving tractor, be sure freewheel
control is in "transmission engaged"
position (see "TO TRANSPORT" in the
Operation section of this manual).
While learning how to use your tractor, pay
extra attention to the following important
items:
v" Engine oil is at proper level.
v" Fuel tank is filled with fresh, clean, reg-
ular unleaded gasoline.
v" Become familiar with all controls - their
location and function. Operate them
before you start the engine.
v" Be sure brake system is in safe oper-
ating condition.
v" Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
v" It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of
this manual).
10
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These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H
REVERSE NEUTRAL HIGH LOW
G " G
ENGINE OFF REVERSE ENGINE ON ENGINE START
OPERATION
SYSTEM (ROS)
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
LIGHTS ON
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
SLOW
IGNITION SWITCH
6
PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
DANGER, KEEP HANDS
AND FEET AWAY
4'
FORWARD MOWER HEIGHT MOWER LIFT
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
4_ll/lll/_l/,,
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
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KNOWYOUR TRACTOR
READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ammeter Attachment
Clutch Lever
Ignition Switch
ROS "ON" Position
Throttle/Choke
Control
Lift Lever Plunger
Attachment
Lift Lever
Freewheel
Control g Brake Lever
Approx.
Speed
3 MPH
2 MPH
1 MPH
Motion Control
Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
FREEWHEEL CONTROL - Disengagages
transmission for pushing or slowly towing
the tractor with the engine off.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of
mower deck or other powered attachment
while in reverse.
THROTTLE/CHOKE CONTROL- Used
for starting and controlling engine speed.
12
background
The operation of any tractor can result in foreign objects thrown into the I
eyes, which can result in severe eye damage. Always wear safety glasses I
or eye shields while operating your tractor or performing any adjustments I
or repairs. We recommend standard safety glasses or a wide vision safety I
mask worn over spectacles. I
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold trac-
tor secure.
Attachment Clutch Lever
"Engaged" Position
Throttle/
Choke
nition Key
"Disengaged"
Position
"Brake" Motion Control
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause
"browning" of grass. To eliminate this pos-
sibility, always stop engine when stopping
tractor on grass areas.
_,CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
f_ "Disengaged"
Position
Clutch/ Parking Brake
Brake "Engaged"
Pedal Position
STOPPING
MOWER BLADES -
To stop mower blades, move attachment
clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better look-
ing lawns, mow often and after moder-
ate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
13
background
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in ap-
propriate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment hole.
Gauge
Wheel
Mountinc
Locknut
Gauge Wheel
Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Attachment Attachment
Clutch Lift Lever
High Position
"Engaged" z./2
Position ,/
"Disengaged"
Position
Low
," ,v Position
Deflector
OPERATING IN REVERSE
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc-
tion with the attachment clutch engaged
will shut off the engine unless the ignition
key is placed in the ROS "ON" position.
_,WARNING: Backing up with the at-
tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
1. Move motion control lever to neutral
(N) position.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before backing
up.
4. Slowly move motion control lever to
reverse (R) position to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
Engine "ON" Position
(Normal Operating)
14
background
TO OPERATE ON HILLS
_ILWARNING: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift to highest position
with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting ((See the
oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to
assure fuel freshness.
_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation
and formation of acids during storage. Acid-
ic gas can damage the fuel system of an
engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information.
Never use engine or carburetor cleaner
15P r°ducts in the fuel tank or permanent
damage may occur.
background
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to disengaged
position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
7. When engine starts, allow engine
to run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control
to fast position. This may require an
engine warm-up period from several
seconds to several minutes, depending
on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up. This can be done during
the engine warm up period.
The attachments can also be used dur-
ing the engine warm-up period after the
transmission has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
(See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.)
PURGE TRANSMISSION
4_IbCAUTION: Never engage or dis-
engage freewheel lever while the engine
is running.
To ensure proper operation and per-
formance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstall-
ation before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in disengaged posi-
tion (See "TO TRANSPORT" in this
section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
16
background
NOTE: During this step there will be no
movement of drive wheels. The air is being
removed from hydraulic drive system.
5. Move motion control lever to neutral
(N) position. Shutoff engine and set
parking brake.
6. Engage transmission by placing free-
wheel control in engaged position (See
"TO TRANSPORT" in this section of
manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed.
With motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.
8. Slowly move motion control lever for-
ward, after the tractor moves approxi-
mately five (5) feet, slowly move motion
control lever to reverse position. After
the tractor moves approximately five
(5) feet return the motion control lever
to the neutral (N) position. Repeat this
procedure with the motion control lever
three (3) times.
Your transmission is now purged and now
ready for normal operation.
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been cut.
Have the cut area to the right of the trac-
tor. This will result in a more even distri-
bution of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
f
T
J
00272
If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir-
able clumps. Allow grass to dry before
mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
17
background
FILL IN DATES /_/_X'x_'_/_ _ "
AS YOU COMPLETE /__/_ _4 _/_/O.Oq._"
REGULAR SERVICE /_r/_'_r_VSERVICE DATES
C hh:; kkBirakp r?sPe_;i° n _
Check Operator Presence and
T ROS Systems I_
R Check for Loose Fasteners If ll_s If
A Sharpen/Replace Mower Blades 11_3
C Lubrication Chart I_ I_
0 Check Battery Level 1_4
R Clean Battery and Terminals ll_ If
Check Transaxle Cooling
Check V-Belts If
Check Engine Oil Level If ll_
Change Engine Oil (with oil filter) _1,_
E Change Engine Oil (without oil filter) _1,2
N Clean Air Filter 11_2
G Clean Air Screen 1_2
Inspect Muffler/Spark
Arrester
v'
E Replace Oil Filter (If equipped) _1,2
Clean Engine Cooling Fins If
Replace Spark Plug If If
Replace Air Filter Paper Cartridge 1_2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-tree battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten,
LUBRICATION CHART
dPSI: Spindle
Zerk ; _r Zerk
n
L
_Front Wheel ;_Front Wheel
Bearing ........ _ng Zerk
Zerk
@Engine ,_ ,, "--,
t i
, ' 019641
@ General Purpose Grease
@ REFER TO Maintenance "ENGINE" SECTION
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
18
background
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de-
scribed, repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed, and the
attachment clutch control is in the disen-
gaged position.
CHECK OPERATOR PRESENCE
SYSTEM
When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS)
SYSTEM
When the engine is running with the ig-
nition switch in the engine "ON" position
and the attachment clutch is engaged,
any attempt by the operator to shift into
reverse should shut off the engine.
ROS "ON" Position
Engine "ON" Position
(Normal Operating)
When the engine is running with the
ignition switch in the ROS "ON" position
and the attachment clutch is engaged,
any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be kept
sharp. Replace bent or damaged blades.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
Trailing Mandrel iembly
Edge Up_ Blade
Centel
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
19 balancer.)
background
NOTE: Donotusea nailfor balancing
blade. Thelobesofthe centerholemay
appearto becentered,butare not.
Slidebladeonto an unthreadedportion
of thesteel boltor pinandholdthe
boltor pinparallelwith theground. If
bladeisbalanced,it shouldremainin a
horizontalposition. Ifeitherendof the
blademovesdownward,sharpenthe
heavyenduntilthebladeisbalanced.
5/8" Bolt or Pin
Blade
Center Hole
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "CONNECT
BATTERY" in the Assembly section of
this manual).
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high pressure
water or steam to clean transaxle.
Inspect cooling fan to be sure fan blades
are intact and clean.
.
20
Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent
damage to seals, do not use com-
pressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the trans-
axle ever leak or require servicing, contact
a Sears or other qualified service center.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL. Se-
lect the oil's SAE viscosity grade according
to your expected operating temperature.
SAE VISCOSITY GRADES
F _20 0 30 32 40 60 80 100
c -i0 -2; -1; ; 1'0 _0 i0 4;
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oil vJs(- cha_tl e
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.)improve starting in
cold weather, they will result in increased
oil consumption when used above 32°E
Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
background
Oil Drain Valve
Closed
and
Locked
Position
Yellow Ca
Drain Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at "FULl" line on dipstick. Tighten cap
onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Replace pre-cleaner after
every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
1. Pull up on air filter cover handle and
rotate towards engine.
2. Remove cover.
3. Carefully remove air filter cartridge and
pre-cleaner from base.
4. Clean base carefully to prevent debris
from falling into carburetor.
NOTE: If very dirty or damaged, replace
cartridge.
5. Place new pre-cleaner and cartridge
firmly in base.
21
6. Align tabs on cover with slots in blower
housing and replace cover.
7. Hook handle on cover and push down
on handle to close.
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deterio-
ration of the cartridge. Do not oil car-
tridge. Do not use pressurized air to clean
cartridge.
_ Handle
Cartridge
Tabs
Slots
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.
ENGINE COOLING SYSTEM
Debris may clog the engine's air cool-
ing system. Remove blower housing and
clean area shown to prevent overheating
and engine damage.
Air Screen
Clean out chaff and debris
r;
background
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
line.
Clamp__ Clamp
Fuel Filter
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmission
covered to keep water out. Water in en-
gine or transmission will shorten the usful
life of your tractor. Use compressed air or
a leaf blower to remove grass, leaves and
trash from tractor and mower.
22
background
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion control lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in "DISEN-
GAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and
remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
8. Disconnect front links from deck by
removing retainer springs.
Small
Small Retainer
Clutch
S
9. Raise lift lever to raise suspension
arms. Slide mower out from under trac-
tor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its highest
position.
2. Slide mower under tractor with deflec-
tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.
Engine
Pulley
Retainer
Spring
Front Link
Anti-Sway
Bar
Springs
(Both Sides)
Deflector
Housing
Guide
Retainer Spring
23
background
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
8. Place flat washer and clutch spring on
idler pulley bolt and secure with small
retainer spring.
9. Install belt onto engine pulley.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make adjust-
ment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjusting.
Bottom edge Bottom edge of
of mower to mower to ground
ground'. S--__,,._I -q,/
n Arm
@ 0,
Lift Link ...............................................
Adjustment Nut ----'-"-'- - --
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of trac-
tor. Measure distance "D" directly in front
and behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal num-
ber of turns. The two front links must
remain equal in length.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
Mandrel
'D.... D"
Both Front Links Should be E.qual in Length
,o...........
Nut "F"
Trunnion
Front Links
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be re-
placed without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
24
background
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See "To Install Mower"
in this section of this manual).
Mandrel
Idler
Pulley
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Disengage transmission by placing
freewheel control in "transmission dis-
engaged" position. Pull freewheel con-
trol out and into the slot and release so
it is held in the disengaged position.
The rear wheels must lock and skid when
you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way
down and engage parking brake.
2. Measure distance between brake op-
erating arm and nut "A" on brake rod.
3. If distance is other than 1-9/16",
loosen jam nut and turn nut "A" until
distance becomes 1-9/16". Retighten
jam nut against nut "A".
4. Engage transmission by placing
freewheel control in "transmission
engaged" position.
,
Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is neces-
sary. Replace brake pads or contact a
Sears or other qualified service center.
With parking brake "Engaged"
_N_t "A"
am Nut
!'_
perating
rm
Do not touch this nut. tffurther brake
adjustment is necessary contact a Sears or
other qualified service center.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
engine pulley.
4. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley.
5. Remove belt from center span keeper
and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
around the top groove of engine pulley.
4. Install belt through stationary idler and
clutching idler.
5. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
6. Install mower (See "TO INSTALL
MOWER" in this section of manual).
25
background
Engine Pulley _L_
Clutching --I\
Stationary _[----_,-i _ I
II
Center Span II__--J--.[
Keeper.-------_ _
Transmission II__P_L
Input Pulley/_
TRANSAXLE MOTION CONTROL LE-
VER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
1. Loosen adjustment bolt in front of the
right rear wheel and lightly tighten.
2. Start engine and move motion con-
trol lever until tractor does not move
forward or backward.
3. Hold motion control lever in that posi-
tion and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the neu-
tral (N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:
1. Loosen the adjustment bolt.
2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.
3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
Motion Control
Lever
Lock
Gate
Adjustment
Bolt
TRANSMISSION REMOVAL/
REPLACEMENT
Should your transmission require removal for
service or replacement, it should be purged
after reinstallation and before operating the
tractor. See "PURGE TRANSMISSION" in
the Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars
horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAM BER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert
square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.
Washers
Retaining Ring
Axle Cover
TO START ENGINE WITH A WEAK BAT-
TERY
,_WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of
26this manual).
background
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
DD
02614
Weak or Dead Battery Fully Charged Battery
REPLACING BATTERY
, " ,WARNING" Do not short battery
termnals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut. Tighten securely.
6. Close hood.
Hex Keps
Bolt _ Nut Terminal
X Cover
J i"
Negative Positive
(Black) (Red)
Cable Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
Headlight Wire
Connector
27
background
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense,
may be performed by any non-road engine
repair establishment or individual. Warranty
repairs must be performed by an authorized
engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke posi-
tion. Slowly move lever from choke to
fast position.
2. Check that holes "A" in governor
control lever and hole in governor plate
line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle
cable until holes are aligned. Tighten
clamp screw securely.
Governor Control Lever Governor Control Plate
/I
Holes
"A" Clamp Screw Cable
TO ADJUST CARBURETOR
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the
factory and adjustment should not be
necessary. However, minor adjustment
may be required to compensate for differ-
ences in fuel, temperature, altitude or load.
If the carburetor does need adjustment,
proceed as follows:
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mix-
ture. Turning the idle mixture valve out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needle
valve and the seat in carburetor may result
if screw is turned in too tight.
PRELIMINARY SETTING -
1. Air cleaner assembly must be assem-
bled to the carburetor when making
carburetor adjustments.
2. Be sure the throttle control cable is
adjusted properly (see above).
FINAL SETTING -(See "TO ADJUST
THROTTLE CONTROL CABLE" in this
section of the manual.)
1. Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
2. Move throttle control lever to slow posi-
tion. With finger, rotate and hold throttle
lever against idle speed screw. Turn
idle speed screw to attain 1750 RPM.
3. While still holding throttle lever against
idle speed screw, turn idle mixture
valve full travel clockwise then coun-
terclockwise until engine runs rough.
Turn valve to a point midway between
those two positions. Release throttle
lever.
ACCELERATION TEST -
4. Move throttle control lever from slow
to fast position. If engine hesitates or
dies, turn idle mixture valve out (coun-
terclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust or damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeed-
ing the engine above the factory high
speed setting can be dangerous. If you
think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.
Idle Speed
Screw
Lever
Idle Mixture
Valve with
Limiter
28
background
Immediately prepare your tractor for stor-
age at the end of the season or if the trac-
tor will not be used for 30 days or more.
_CAUTION: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TER-
MINALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage.
Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines
and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s)into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
29
background
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Will not start
Hard to start
Engine will not
turn over
Engine clicks but
will not start
Loss of power
1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Cutting too much grass/too
fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves and
trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
1. Fill fuel tank.
2. See "TO START ENGINE" in
Operation section.
3. Wait several minutes before
attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10. Contact a Sears or other
qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank
with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" in
Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or
starter.
1. Raise cutting height/reduce
speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
30
background
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Loss of power
(cont.)
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank
with fresh, clean gasoline.
9. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
10. Connect and tighten spark
plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
qualified service center.
1. Replace blade. Tighten blade
bolt.
2. Contact a Sears or other
qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
1. Turn ignition key to
ROS "ON" position.
See Operation section.
1. Check wiring, switches and
connections. If not corrected,
contact a Sears or other
qualified service center.
1. Replace blade. Tighten blade
bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.
Excessive
vibration
Engine dies when
tractor is shifted
into reverse
Engine continues
to run when
operator leaves
seat with
attachment
clutch engaged
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
.
.
Reverse operation system
(ROS) is not "ON" while
mower or other attachment
is engaged.
Faulty operator-safety
presence control system.
.
2.
3.
4.
5.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves, and
trash under mower.
Bent blade mandrel.
Clogged mower deck vent
from build-up of grass, leaves,
and trash around mandrels.
Poor cut - uneven
31
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TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
_ower blades will
mot rotate
_oor grass
_ischarge
_oor grass
_ischarge
'continued)
-leadlight(s) not
Norking
'if so equipped)
3attery will not
:harge
_oss of drive
-ngine "backfires"
Nhen turning
._ngine "OFF"
1. Obstruction in clutch
mechanism.
2. Worn/damaged mower drive
belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and
trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
1. Light switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.
1. Freewheel control in
"disengaged" position.
2. Motion drive belt worn,
damaged, or broken.
3. Air trapped in transmission
during shipment or servicing.
.
Engine throttle control not set
between half and full speed
(fast) position before stopping
engine.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other
qualified service center.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed in
this manual.
11. Clean around mandrels to
open vent holes.
1. Turn light switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Replace battery.
2. Check/clean al/connections.
3. Replace regulator.
4. Replace alternator.
1. Place freewheel control in
"engaged" position.
2. Replace motion drive belt.
3. Purge transmission.
. Move throttle control
between half and full speed
(fast) position before
stopping engine.
32
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SCHEMATIC
02836 193374 / 380
TRACTOR - - MODEL NUMBER 917.274822
SOLENOID
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1
RUN/OVERRIDE B+A1
B+A1 L+A2
B+S+A1
......... ,GN,T,ONuN,T PAR UG;j,2PLUGS
ON TWIN CYL. ENGINES)
B_UE HOUR
METER
(OPTIONAL)
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
_Eo%_SE"yi°_ _,/ _ _
I'N ..............................
' I LIGHTING SYSTEM OUTPUT I I
I _ I 5 AMP AC @ 3600 RPM D ODE I ALTERNATOR I
I UGHTSWITCH I _1_
I LIGHT 5WI] _ 14 VOLTS AC MIN.@ 3600 RPM (LIGHTSOFF)
NOTE L HEADLIGHTS
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
STARTER
b
BLACK
GRAY
28 VOLTS AC MIN. @ 3600 RPM
(C_ARGING SYSTEM DISCONNECTED)
©
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
RUN
START
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE WIRING INSULATED CLIPS
SPEED. AT IDLE THE LIGHTS NOTE: IF WIRING INSULATED CLIPS
WILL DIM. AS THE ENGINE IS WERE REMOVED FOR SERVICING OF
SPEEDED UP, THE LIGHTS UNIT, THEY SHOULD BE REPLACED
WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.
02836
33
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ELECTRICAL
TRACTOR - - MODEL NUMBER 917.274822
9O
/
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22
i \
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I
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1193372 ROS
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28
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ELECTRICAL
TRACTOR - - MODEL NUMBER 917.274822
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt, Hex 1/4-20 x 3/4
8 186491 Box, Battery
16 176138 Switch Interlock
21 183759 Harness, Light Socket (wi4152J)
22 4152J Light Bulb
24 4799J Cable, Battery
25 146148 Cable, Battery
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 145491 Cable, Ground
29 192749 Switch, Seat
30 193350 Switch, Ignition
33 140403 Key, Molded
34 110712X Switch Light
40 193374 Harness, Ignition
41 71110408 Bolt BIk Fin Hex 1/4-20 uric x 1/2
42 131563 Cover, Terminal
43 178861 Solenoid
45 121433X Ammeter Rectangular
52 141940 Protection Wire Loop (Hour Meter)
55 17490508 Screw Thdrol 5/16-18 x 1/2
90 180449 Cover Terminal
91 190270 Strap Battery Mount Front
92 193465 Harness Pigtail Reverse
93 192540 Screw
94 191834 Module Reverse ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
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TRACTOR - - MODEL NUMBER 917.274822
CHASSIS AND ENCLOSURES
259
260
258
208
273
18
20'_
_275
278
39
58 278
209
208
/
2_
2O6
209
209
6O
74
208
chassis-Laser-It.stir 46
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TRACTOR - - MODEL NUMBER 917,274822
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 174619 Chassis
2 176554 Drawbar
5 155272 Bumper Hood/Dash
9 193511X013 Dash
10 STD533710 Bolt, Carriage 3/8-16 x 1
11 174996 Panel, Dash, LH
13 172105X010 Panel, Dash, RH
14 17490608 Screw Thdrol 3/8-16 x 1/2
17 184272X615 Hood Assembly
18 184921 Bumper Extrusion
26 STD541437 Locknut, Hex, with insert 3/8-16 unc
28 184259 Grille/Lens Asm.
(includes Key Nos. 258, 259, 260, 263, 264, 274 and 275)
30 192393X615 Fender/Footrest
31 139976 Bracket, Fender/Support
37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT
38 175710 Bracket Asm Pivot Mower Rear
39 174714 Bracket Pivot Laser Lt
58 184270 Air Duct
60 72140606 Bolt Rdhd Sqnk 3/8-16 uric x 3/4
64 154798 Dash Lower STLT
74 STD541437 Nut Crownlock 3/8-16 unc
90 124346X Nut 1/4
142 175702 Plate Reinforcement STLT
143 186689 Bracket Swaybar Chassis
144 175582 Bracket Footrest STLT
145 156524 Rod Pivot Chassis/Hood
159 155123X428 Cupholder
166 189747 Screw Hi-Lo #13-16 x 5/8 w/Patch
206 170165 Bolt Shoulder 5/16-18TT
207 17670508 ScrewThdrol 5/16-18 x 1/2
208 17670608 ScrewThdrol 3/8-16 x 1/2
209 17000612 Screw Hex Wsh Thdrol 3/8-16 x 3/4
217 179132X428 Console Fuel Window
258 184264X599 Lens RH
259 184263X599 Lens LH
260 184262X428 Cover Lens
263 184265 Bezel Grille LH
264 184266 Bezel Grille RH
272 184269X428 Vent Hood RH
273 184268X428 Vent Hood LH
274 184260X428 insert Grille LH
275 184261X428 insert Grille RH
278 191611 Screw 10 x 3/4 Single Lead Hex
-- 5479J Plug Button
- - 187801 Plug Dome Plastic (Choke Hole)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
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10 _i? / 166
32
30 62
52 52
53
26 84
22 --_
55
19 / 1
71
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TRACTOR - - MODEL NUMBER 917,274822
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 Transmission (See Breakdown) 69 142432
Hydro Gear Model 314-0510
8 192502 Rod, Shift 70 134683
10 STD561210 Pin, Cotter 1/8 x 1 71 169183
14 STD551125 Washer Lock 1/4 73 169182
15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 74 137057
16 73800500 Nut, Lock Hex w/Ins 5/16-18 unc 75 121749X
19 73800600 Nut Lock Hex w/Ins 3/8-16 76 12000001
21 130564 Knob 77 123583X
22 169498 Rod, Brake 78 121748X
24 73350600 Nut 81 165596
25 106888X Spring, Rod, Brake 82 165711
26 19131316 Washer 13/32 x 13/16 x 16 Ga. 83 19171216
27 STD561210 Pin, Cotter 1/8 x 3/4 84 169594
28 175765 Rod, Parking Brake 89 192387X428
29 71673 Cap, Parking Brake 95 170201
30 169592 Bracket, Transmission 96 STD624003
32 74760512 Bolt Hex 5/16-18 unc x 3/4 112 19091210
34 175578 Shaft, Foot Pedal 116 72140608
35 120183X Bearing, Nylon 120 73900600
36 19211616 Washer 150 175456
37 STD571810 Pin, Roll 151 19133210
38 179114 Pulley, Composite 156 166002
39 72110622 Bolt 158 165589
41 175556 Keeper, Belt, idler 159 183900
47 127783 Pulley, Idler, V-Belt 161 72140406
48 154407 Bellcrank Clutch Grnd Drustl
49 123205X Retainer, Belt 162 73680400
50 72110612 Bolt Carr. Sh 3/8-16 x 1-1/2 Gr. 5 163 74780416
51 STD541437 Nut 165 165623
52 STD541431 Nut Crownlock 5/16-18 166 17490510
53 105710X Link, Clutch 168 165492
55 105709X Spring, Return, Clutch 169 165580
56 17060620 Screw3/8-16 x 1-1/4 197 169613
57 140294 V-Belt, Drive 198 169593
59 169691 Keeper, Belt, Center 199 169612
61 17120614 Screw 3/8-16 x .875 200 72140508
62 8883R Cover, Pedal 202 72110614
63 175410 Pulley, Engine
64 173937 Bolt Hex 7/16 x 20 x 4 x Gr. 5- 212 145212
1.5 263 17000612
65 10040700 Washer
66 154778 Keeper, Belt Engine Hydro
DESCRIPTION
Screw HexWsh Hi-Lo 1/4 x 1/2
unc
Guide, Belt, Mower Drive RH
Strap, Torque, Lh
Strap, Torque, Rh
Spacer, Axle
Washer 25t32 x 1-1/4 x 16 Ga.
Ring, E
Key, Square
Washer 25t32 x 1-5t8 x 16 Ga.
Shaft Asm Cross
Spring, Torsion
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
Console, Shift
Control Asm Bypass Hydro
Spring, Retainer 1"
Washer 9132 x 3/4 x 10 Ga.
Bolt Rdhd Sq Neck 3/8-16 x 1
Nut Lock Fig 3/8-16
Spacer Retainer
Washer 13t32 x 2 x 10
Washer 5/16 x 1.0 x 1.25
Bracket Shift Mount
Hub Tapered Flange Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4
Gr. 5
Nut Crownlock 1/4-20 unc
Bolt Hex Fin 1/4-20 x 1
Bracket Pivot Lever
Screw 5t16 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastener Cross Shaft
Nyliner Snap-in
Washer Nyliner
Bolt Shoulder 5/16-18 unc
Bolt RdHd Sqnk 5/16-18 unc x 1
Bolt Carr. Sh 318-16 x 1-3/4
Gr. 5
Nut Hex Flange Lock
Screw 3/8-16 x 3/4
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
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TRACTOR - - MODEL NUMBER 917.274822
STEERING ASSEMBLY
-7
--97
_\ +_-- i__],- +.+¢ i
-- _y++ _+_-/+_] -
!
_36
44_
4
88
L
29
46
68
55
82 ./_
__$40 89_
15 15 :_+ t_+_T 2
15-_ _.f ....
..................... -- ..... 10 30
/
steering pl.lt 57
68 67
67
67
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TRACTOR - - MODEL NUMBER 917.274822
STEERING ASSEMBLY
KEY PART
NO. NO.
1 186093X428
2 184706
3 169840
4 169839
5 6266H
6 121748X
8 12000029
10 175121
11 STD551137
13 136518
15 145212
17 190753
26 126847X
28 19131416
29 17000612
30 76020412
32 130465
34 10040500
36 155099
37 152927
38 186095X428
39 19113812
40 73540600
41 186737
42 145054X428
43 121749X
44 190752
46 184946X505
65 160367
67 72110618
68 169827
71 175146
82 169835
87 173966
88 175118
91 175553
95 188967
97 74780564
DESCRIPTION
Steering Wheel
Front Axle Assembly
Spindle Assembly, L.H.
Spindle Assembly, R.H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip
Link, Drag
Washer, Lock
Spacer, Bearing, Front Axle
Nut, Hexflange Lock
Shaft Assembly, Steering
Bushing Link Drag
Washer 13/32 x 7/8 x 16 Ga.
Screw 3/8-16 x 3/4
Pin Cotter 1/8 x 3/4
Rod, Tie
Washer Lock Hvy HIcl Spr. 5/16
Bushing, Steering
Screw TT #10-32 x 5 x 3/8 Flange
Insert, Steering Wheel
Washer 11/32 x 2-3/8 x 12 Ga.
Lock Nut Center 3/8-24
Adaptor, Steering Wheel
Boot, Steering
Washer 25/32 x 1-1/4 x 16 Ga.
Extension Steering
Cap, Spindle
Spacer Brace Axle
Bolt Rhnd Sq 3/8-16 x 2-1/4
Brace Axle
Steering Asm
Bracket Susp Chassis Front
Washer Flat .781 x 1-1/2 x .14
Bolt Shoulder 7/16-20
Clip Steering
Washer Hardened .793 x 1.637 x .060
Bolt 5/16-18 x 4" Gr. 5
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
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ENGINE
TRACTOR - - MODEL NUMBER 917,274822
31
39
I
32 78
81
72
62
14
29
OPTIONAL EQUIPMENT
Spark Arrester
engine-bs.lcyl 30
KEY
NO.
1
2
3
4
13
14
23
29
31
32
33
34
37
PART
NO.
170545
17720408
137352
165291
148456
169837
137180
157103
161696
123487X
106082X
8543R
DESCRIPTION
Control Throttle/Choke
Screw Hex Thd Cut 1/4-20 x 5/8
Engine (See Breakdown) Briggs
Model No. 31P777-0296-E1
Muffler Exhaust
Gasket Muffler
Tube, Drain Oil Easy
Shield Browning/Debris Guard
Arrestor Spark
Tank Fuel
Cap Fuel
Clamp Hose BIk
Pad Spacer
Line Fuel
KEY PART
NO. NO. DESCRIPTION
38 181654 Plug, Drain Oil Easy
39 109227X Pad Idler
44 17670412 Screw Hexwsh Thdrl 1/4-20 x 3/4
45 17000612 Screw Hex Wsh Thdrol
3/8-16 x 3/4
46 19091416 Washer 9/32 x 7/8 x 16 Ga.
62 10010500 Washer Split
72 71070512 Screw Hex Head Cap 5116-18
x 3/4
78 17060620 Screw 3/8-16 x 1-1t4
81 73510400 Nut, Keps 1/4-20 Starter Nut
NOTE: All component dimensions given in U.S.
inches 1inch = 25.4 mm
42
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TRACTOR - - MODEL NUMBER 917.274822
SEAT ASSEMBLY
\
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10
17 12
seat It.knob 1
/
/ /
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21
KEY PART
NO. NO.
1 188719
2 140551
3 71110616
4 19131610
5 145006
6 STD541437
7 124181X
8 17000616
9 19131614
10 182493
11 166369
12 174648
DESCRIPTION
Seat
Bracket Pnt Pivot Seat
Bolt Fin Hex 3/8-16 unc x 1
Washer 13/32 x 3/4 x 10 Ga.
Clip Push In Hinged
Nut Hex Lock w/Ins 3/8-16 unc
Spring Seat Cprsn 2 250 BIk Zi
Screw 3t8-16 x 1.5 SMGML
Washer 13/32 x 1 x 14 Ga.
Pan Pnt Seat
Knob Seat
Bracket Pnt Mounting Switch
KEY PART
NO. NO.
13 121248X
14 72050412
15 134300
16 121250X
17 123976X
21 171852
22 STD541431
24 19171912
25 127018X
DESCRIPTION
Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sht Nk 1/4-20 x 1-1/2
Spacer Split 28 x 96 Zinc
Spring Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr. 5 Zinc
Bolt Shoulder 5/16-18 unc-2A
Nut Hex Lock w/Ins 5/16-18
Washer 17/32 x 1-3/16 x 12 Ga.
Bolt Shoulder 5/16-18 x .62
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
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DECALS
TRACTOR - - MODEL NUMBER 917.274822
16
\
7
3 2 2
1
11
14
5
15--
22
19
14
13
KEY
NO.
PART
NO.
1 156439
2 186367
3 186366
5 189020
6 133644
7 193961
8 179128
9 186572
11 193307
13 146046
14 189088
15 160396
2O KEY PART
DESCRIPTION NO. NO.
Decal Fender Danger Sears 16 164065
Decal Hood Side RH/LH 19 138047
Decal Hood RH/LH 20 172331
Decal Engine H/P 22 149516
Decal Maint Customer Sears Dom - - 166960
Decal Replacement - - 138311
Decal Deck - - 184310X428
Decal Fender Craftsman - - 184311X428
Decal Fender STLTH Oper Inst E/S - - 193981
Decal V-belt Dr Sch Tractor E - - 193984
Decal Dash Panel
Decal Mower Drive Schematic
DESCRIPTION
Decal Steering
Decal Battery Diehard Sears
Decal Deck Mower EZ3
Decal Battery
Decal Bypass
Decal Lift Handle
Pad Footrest Lh STLT
Pad Footrest Rh STLT
Manual Owner's (English)
Manual Owner's (Spanish)
WHEELS &TIRES
2 _ 5,8
7
6 _
4,10
wheeb 1
11
KEY PART
NO. NO.
1
2
3
4
5
6
7
8
9
10
11
DESCRIPTION
59192 Valve Cap, Tire
65139 Stem, Valve
106222X Tire, Front
59904 Tube, Front Tire (Not Provided,
Service Item Only)
106732X624 Rim, Front
278H Fitting, Grease (Front Wheel Only)
9040H Bearing, Flange (Front Wheel
Only)
106108X624 Rim, Rear
138468 Tire, Rear
7152J Tube, Rear Tire(Not Provided,
Service Item Only)
104757X428 Cap, Axle
144334 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
44
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TRACTOR - - MODEL NUMBER 917.274822
LIFT ASSEMBLY
7
11
4
19
\
13
20
19 / 1531 \.
32
lift-rh=1piece3
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 159460 Lift Lever Inner Wire Asm. 15 173288
2 159471 Shaft Asm. Lift 16 73350800
3 105767X Pin Groove 17 175689
4 12000002 E Ring 18 73800800
5 19211621 Washer 21132 x 1 x21 Ga. 19 139868
6 120183X Bearing Nylong 20 163552
7 125631X Grip Handle Fluted 31 169865
8 122365X Button Plunger Read 32 73540600
11 139865 Link Asm Lift L.H.
12 139866 Link Asm Lift R.H.
13 STD624008 Retainer Spring
DESCRIPTION
Link Front
Nut Jam Hex 1/2-13 unc
Trunnion
Nut Lock w/Wsh 1/2-13 unc
Arm Suspension Mower
Retainer Spring
Bearing, Pvt. Lift. Tapered
Nut Crownlock 3/8-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
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TRACTOR - - MODEL NUMBER 917,274822
MOWER DECK
i147 i
30
113 111
@116
_2
11g
5
6
f
19 21
42 D man-t-path stlt 3
21
\
28
29
.117
_116
27
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TRACTOR - - MODEL NUMBER 917.274822
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 165892 Mower Housing 56 165723
2 STD533107 Bolt 59 141043
3 138017 Bracket Asm,Sway Bar, Front 67 149846
4 165460 Bracket Sway Bar 38/42" 68 144959
5 STD624008 Retainer Spring 92 STD541437
6 178024 Bar Sway Deck 111 179292
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 112 179293
9 STD551137 Washer, Lock 113 17000512
10 140296 Washer, Hardened 116 4898H
(The following blades are avail- 117 188606
able) 118 73930600
11 138971 Blade, 42" Hi-Lift 119 19121414
(For bagging or discharge) 129 19131312
- - 134149 Blade, 42" Mulching Std 130 STD523710
(For mulching mowers only) 131 STD533710
- - 139775 Blade, 42" Mulching Premium 134 156941
(For better wear when mulching) 135 159765
13 137645 Shaft Assembly, Mandrel, Vented
(Incl. Key Number 6) 136 155986
14 128774 Housing, Mandrel, Vented 138 159763
15 110485X Bearing, Ball, Mandrel
16 174493 Stripper, Mower Deck 139 159767
18 72140505 Bolt, Carriage 5/16-18 x 5/8
19 132827 Bolt, Shoulder 140 159768
20 159770 Baffle, Vortex
21 STD541431 Nut, Crownlock 5/16-18 unc 142 165890
23 177563 Bracket, Deflector 143 157109
24 105304X Cap, Sleeve 144 158634
25 123713X Spring, Torsion, Deflector 145 165888
26 110452X Nut, Push 146 171977
27 130968X428 Shield, Deflector 147 131335
28 19111016 Washer 11/32 x 5/8 x 16 Ga. 148 169022
29 131491 Rod, Hinge 149 165898
30 173984 ScrewThdrol Rolling Wsh Hd 150 19091210
31 187690 Washer, Spacer 152 169676
32 153535 Pulley, Mandrel 158 17720408
33 178342 Nut, Toplock, Flanged 159 STD533717
34 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5 184 19131410
36 131494 Pulley, idler, Flat 185 188234
40 73900600 Nut, Lock Fig. 3/8-16 uric - - 130794
44 140088 Guard, Mandrel, L.H.
45 STD624003 Retainer
46 137729 Screw, Thd. Roll 114-20 x 5t8 - - 171491
48 133944 Washer, Hardened
52 139888 Bolt, Shoulder 5/16-18 unc
53 184907 Arm Assembly, Pad, Brake
54 178515 Washer, Hardened
55 155046 Arm, idler
Spacer, Retainer
Guard, Tuv Idler (94)
Knob Custom Oval
V-Belt
Locknut, Hex W/Wsh 3/8-16 uric
Bracket Wheel Guage LH
Bracket Wheel Guage RH
Screw 5116-18 x 3/4
Bolt, Shoulder
Wheel, Gauge
Nut, Crownlock 3/8-1
Washer 13132 x 7/8 x 14 Ga.
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 uncx 1Gr. 5
Bolt Rdhd Sqnk 318-16 unc x 1
Pin Head Rivet
Bracket Asm. Wheel Gauge
Rear LH
Bar Adj. Gauge Wheel
Bracket Asm. Wheel Gauge
Rear RH
Bracket Asm. Wheel Gauge
Front RH
Bracket Asm. Wheel Gauge
Front LH
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley idler Flat
Bolt Carraige idler
Spring Extension
Spring Return idler
Retainer Spring Yellow Zinc
Washer 9t32 x 314 x 10 Ga.
Cable Clutch 42"
Screw Hex Thd Cut 114-20 x 518
Bolt Rdhd Sqn 3/8-16 unc x 1-3/4
Washer 3/8
Head Asm Cable Clutch
Mandrel Assembly (Includes
housing, shaft and shaft hardware
only-pulley not included)
Replacement Mower, Complete
(Std. Deck-Order separately
guage wheel components key
nos. 116- 119).
NOTE: All component dimensions given in U.S.inches
1 inch = 25.4 mm
47
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TRACTOR - - MODEL NUMBER 917,274822
HYDRO TRANSAXLE - - MODEL NUMBER 314-0510
II
120_
10-\
9\
_119
/126
128
7
78m
75\
80
88 \
L130
69
\58
/25
47
107
6 SEALANT
57 20W50 OIL 78,80Z
127 SEAL AND 0 RING KIT
48
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TRACTOR - - MODEL NUMBER 917,274822
HYDRO TRANSAXLE - - MODEL NUMBER 314-0510
KEY PART
NO. NO. DESCRIPTION
1 170351 Kit, Main Housing
Main Housing, Machined
Bushing .865 X .985 X .790
2 170352 Kit, Side Housing
Side Housing, Machined
Bushing .865 X .985 X .790
Bushing .624 X .719 X .562
3 170353 Kit, Center Section
Center Section, Machined
Bushing .707 X .788 X .591
4 170354 Swashplate, Trunnion Machined
5 169898 Kit, Cylinder Block (10cc)
Block - Cylinder
Piston
Spring, Compression
Washer Thrust
6 178322 Sealant Tube
7 170356 Hexflange Screw 1/4-20 X 1.25
8 170357 Stud, 5/16-24 Hex Double End
9 170358 Shaft, input
10 170359 Retaining Ring
11 170360 Spacer
12 169870 Retaining Ring
13 170361 Seal, Lip .67 X 1.58 X .276
14 173158 Bearing, Ball 6203 (BDR)
16 170362 Hex Flange Head Screw 1/4-20 X 1.25
17 170363 Seal, Lip 18 X 32 X 7
18 170364 Arm, Control
19 173159 Bearing, Thrust (10cc)
23 170365 Check Plug Assembly
24 170366 Shaft Motor
27 170367 Gear, Pinion, 13t
28 170368 10t / 48t Gear
29 170369 Gear, 10tJackshaft
30 170370 60t Bullgear
31 170371 Sleeve Bearing .75 X 1.75 X .625
32 170389 Sleeve Bearing (Outboard) .75 X 1.57
X .625
33 142991 Washer
34 170390 Lip Seal, Axle Shaft
35 170391 Shaft, Axle (Keyed, R.h.)
36 170392 Shaft, Axle (Keyed, L.h. )
37 150792 Gear, Splined Diff. (210-1000 & 310-
O75O)
38 150793 Gear, Miter Diff. (210-1000 & 310-0750)
39 150809 Differential Shaft (310-0750)
40 170393 Retaining Ring
41 170394 Pin, Jackshaft
42 170395 Magnet, Ring
43 170396 Spring, Bypass
44 150797 Bolt 3/8-24 X 2-1/2
45 170397 Filter
46 170398 Base, Filter
47 170399 Actuator, Bypass
48 170400 Rod, Bypass Actuator
49 170401 Arm, Bypass
50 170402 Retaining Ring .25 External
51 170403 Seal, Lip .741 X .25 X .25
52 170404 Washer, Flat 0.050" (210-1000)
53 170405 Retaining Ring
54 170406 Bearing, Center Block
55 142977 Spring, Helical Compression
56 142978 Washer, BIockThrust
57 20W-50 Oil
58 142929 Kit, BrakeYoke
59 170408 Rotor, Brake
60 142883 Brake Puck
61 142882 Brake Puck Plate
62 170409 Pin, Brake Actuating
63 170410 Hfhcs 1/4-20 X 2 W/patch, Special
Flange
49
KEY PART
NO. NO. DESCRIPTION
64 142892 Bolt, Nylok
65 170411 Spacer, Brake Torsion Spring
67 170413 Bolt, Square Head - Brake
69 170415 Nut, Castle 5/16-24
70 170416 Pin, Cotter 3/32x3/4
71 170417 Brake Spring
72 170418 Washer (310-0750)
73 142884 Washer, Flat
74 170419 Seal, Oil
75 170420 Ass'y Check Plug
76 170421 Bolt, Stud 5/16-24
77 170422 Puck, Friction
78 142969 Spring
79 142980 Spacer
80 150778 Nut, Nylon Insert Hex Lock 5/16-24
81 170423 Wedge, Friction
82 170424 Clip, Washer
83 161168 Pin
84 170425 Fitting, 5/16 X Sae 5/32 Tube
85 170426 Hose, Expansion Tank
87 173160 Cap, Vent
88 178334 Bolt, Self Tapping (BDR)
90 170430 Puck, Inner Wedge
93 170431 Spring Clip, Housing
107 170432 Deflector
108 170433 Washer, MotorShaft.711DX1.15ODX
.03 Thick
109 170434 Plug, Straight Thread 9/16-18
111 170435 O-ring.7X.301 ID
113 170437 Bracket, Support Expansion Tank
119 191031 Kit, Fan-Washer-Nut Fan, 71n
Hex Lock Nut 1/2-20 (Nylon Insert)
Washer, Or Slotted, .53 X 1.63 X .06
120 188312 Pulley
123 178800 Belt Keeper
124 170444 Kit, Center Section Filter Bypass
Center Section Machining Base Filter
W/Poppet
Check Plug Assembly, .027 Washer
Check Plug Assembly, Washer
Spring, Bypass
Actuator, Bypass
Deflector
Bottom, Filter
Bushing, .707 X .788 X .591
125 170445 Kit, Filter Bottom, Filter Spring, Bypass
Actuator, Bypass Deflector Base, Filter
W/Poppet
126 191028 Kit, Fan/pulley Hex Jam 1/20-20 (Nylon
Insert) Washer, OD Slotted, .53 X 1.63
X .06 Fan, 7 in Pulley
127 170447 Kit, Seal
Lip Seal .67 X 1.58 X .276
Lip Seal 18X32X7
Lip Seal .706 X 1.584 X .25
Lip Seal .741 X .250 X .250 Tc
Oil Seal .625 X 1.0 X .25
O-ring .07 X .301 ID
128 173165 Kit, Expansion Tank, Tank, Expansion
Cap, Vent, Bolt, Self Tapping 10-32 X
1/2 Bracket, Support Expansion Tank
Silicon Sponge 1/2 X 1/2 X 3/16
129 191032 Cap, Expansion Tank Shipping
130 186352 Kit, Brake Arm And Spring, Arm, Brake
Spring, Brake Arm Bias instruction
Sheet
900 166768 Transaxle
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
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TRACTOR - - MODEL NUMBER 917.274822
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1
307
3_
358 ENGINE GASKET SET
12
20_ 6170
868
943 o
022
524 _ 842 O 1266
24 _)
434
146_
741
684!11_
584_ _'
9_
1264I_
I 1019 LABEL KIT I
I 1058 OWNER'S MANUAL ]
I 1036EMISSIONLABELI
I 48SHORTBLOCK I
I 1330REPAIRMANUALI
[ 1329 REPLACEMENT ENGINE I
750
15_
41
12
200 89
1027
50
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TRACTOR - - MODEL NUMBER 917.274822
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1
914
1023
1022
1022
238
6170
54_
654
53_
35
1119_,
1095 VALVE GASKET SET
1022
868
525
105
276 @
1127_
1091
127 O
947
51
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TRACTOR - - MODEL NUMBER 917.274822
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1
305A
643
1267
968
801
_ 544_
803_ 310 1
_ 5o_579 _ _""_
462 I 797 "
802 @
729
697 _
363
1070
1005 _ 1044_
1051&
_ _'_J _ 783 _
74
73__
52
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TRACTOR - - MODEL NUMBER 917.274822
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 697174 Cylinder Assembly 108A 692344 Valve-Choke (Choke A Matic)
2 399265 Kit-Bushing/Seal (Magneto Side) 117 694352 O Jet-Main (Standard)
3 391086 Seal-Oil (Magneto Side) 118 697228 Jet-Main (High Altitude)
4 697188 Sump-Engine 121 697241 Kit-Carburetor Overhaul
5 698147 Head-Cylinder 125 698445 Carburetor
7 699168 ,+ Gasket-Cylinder Head 127 695005 Plug-Welch
9 697109 Gasket-Breather 130 691750 Valve-Throttle
11 697113 Tube-Breather 131 494379 Kit-Throttle Shaft
12 697110 Gasket-Crankcase 133 494381 Float-Carburetor
13 690360 Screw (Cylinder Head) 137 281165 O5 Gasket-Float Bowl
15 690946 Plug-Oil Drain 141 495097 Kit-Choke Shaft (Manual Choke)
16 697127 Crankshaft 141A 495931 Kit-Choke Shaft (Choke A Matic)
20 690947 Seal-Oil (PTO Side) 142 697140 O Nozzle-Carburetor
22 692125 Screw (Crankcase Cover/Sump) 146 691639 Key-Timing
23 693557 Flywheel 186 692317 Connector-Hose
24 222698 Key-Flywheel 187 697098 Line-Fuel
25 699052 Piston Assembly (Standard) 187A 698417 Line-Fuel
-- 699054 Piston Assembly (.020" Oversize) 188 691693 Screw (Control Bracket)
26 699051 Ring Set (Standard) 192 691986 Adjuster-Rocker Arm
-- 697559 Ring Set (.020" Oversize) 202 691841 Link-Mechanical Governor
27 698469 Lock-Piston Pin 209 692208 Spring-Governor
28 697099 Pin-Piston 216 691840 Link-Choke
29 697126 Rod-Connecting (Standard) 222 694042 Bracket-Control
-- 697263 Rod-Connecting 227 691374 Lever-Governor Control
(.020" Undersize) 232 691842 Spring-Governor
32 692852 Screw (Connecting Rod) 238 691843 Cap-Valve
33 695760 Valve-Exhaust 240 298090 Filter-Fuel
34 695761 Valve-Intake 265 691024 Clamp-Casing
35 691279 Spring-Valve (Intake) 267 695134 Screw (Casing Clamp)
36 691279 Spring-Valve (Exhaust) 276 692255 O5 Washer-Sealing
37 697108 Guard-Flywheel 304 699829 Housing-Blower
40 690964 Retainer-Valve 305 697102 Screw (Blower Housing)
43 691968 Slinger-Governor/Oil 305A 697103 Screw (Blower Housing)
45 690564 Tappet-Valve 306 697107 Shield-Cylinder
46 698492 Camshaft 307 691003 Screw (Cylinder Shield)
48 697762 Short Block 309 693551 Motor-Starter
50 690193 Manifold-intake 310 690323 Bolt (Starter Motor)
51 692137 ,O$+Gasket-lntake 311 497608 Brush Set
53 690227 Stud (Carburetor) 333 492341 Armature-Magneto
54 691148 Screw (Intake Manifold) 334 691061 Screw (Magneto Armature)
73 697133 Screen-Rotating 337 691043 Plug-Spark
74 697897 Screw (Rotating Screen) 358 697191 Gasket Set-Engine
78 691003 Screw (Flywheel Guard) 363 19203 Flywheel Puller
89 690283 Plug-Oil 383 89838 Wrench-Spark Plug
93 690602 O Bushing-Throttle Shaft 385 694476 Screw (Fuel Pump)
94 498030 Kit-Idle Mixture 385A 690297 Screw (Fuel Pump)
95 691636 Screw (Throttle Valve)
98 495800 Kit-Idle Speed included in Engine Gasket Set, Key. No. 358
104 690525 O Pin-Float Hinge O included in Carburetor Overhaul Kit, Key. No.
105 231855 O Valve-Float Needle 121
106 691780 O Seat-inlet $ included in Carburetor Gasket Set, Key. No.
108 690464 Valve-Choke (Manual Choke) 977
+ included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
53
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TRACTOR - - MODEL NUMBER 917.274822
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
387 697090 Pump-Fuel 947 694393 Solenoid-Fuel
404 691691 Washer (Governor Crank) 965 499613 Cover-Oil Pump
431 697122 Elbow-intake 967 697015 Filter-Pre Cleaner
445 697153 Filter-Air Cleaner Cartridge 968 699848 Cover-Air Cleaner
462 691261 Washer (Starter Cable) 975 495933 Bowl-Float
474 696459 Alternator 977 690192 Gasket Set-Carburetor
503 691532 Strap-Starter 987 691326 O Seal-Throttle Shaft
505 691251 Nut (Governor Control Lever) 1005 697111 Fan-Flywheel
510 693699 Drive-Starter 1017 690770 Screen-Oil Pump
513 692024 Clutch-Drive 1019 697143 Kit-Label
523 697086 Dipstick 1022 272475 .+ Gasket-Rocker Cover
524 691032 Seal-Dipstick Tube 1023 692492 Cover-Rocker Arm
525 697085 Tube-Dipstick 1024 499054 Pump-Oil
544 692034 Starter-Armature 1026 692003 Rod-Push (Intake)
552 697144 Bushing-Governor Crank ...... 692011 Rod-Push (Exhaust)
562 691119 Bolt (Governor Control Lever) 1027 696854 Filter-Oil
579 691029 Nut (Starter Cable) 1029 691751 Arm-Rocker
584 697112 Cover-Breather Passage 1034 690822 Guide-Push Rod
601 95162 Clamp-Hose 1035 693784 Shaft-Pump
614 691620 Pin-Cotter 1036 695700 Label-Emission
616 692012 Crank-Governor 1040 699852 Plate-Trim
617 692138 O SeaI-O Ring (intake Manifold) 1044 698139 Screw (Flywheel)
634 690801 O Spring/Seal Assembly 1051 691265 Ring-Retaining
(Manual Choke) 1058 275038 Owner's Manual
634A 690802 O Spring/Seal Assembly 1059 698516 Kit-ScrewtWasher
(Choke A Matic) 1070 691058 Screw (Flywheel Fan)
635 691909 Boot-Spark Plug 1090 691293 Retainer-Brush
643 697155 Retainer-Air Filter 1091 691333 Cap-Limiter
654 690958 Nut (Carburetor) 1095 690190 Gasket Set-Valve
684 697157 Screw (Breather Passage Cover) 1119 691183 Screw (Alternator)
691 692407 Seal-Governor Shaft 1127 691657 Screw (Float Bowl)
697 690372 Screw (Drive Cap) 1263 697124 Reed-Breather
718 690959 Pin-Locating 1264 697104 Screw (Breather Reed)
729 691224 Clip-Wire 1265 697125 Support-Blower Housing
741 697128 Gear-Timing 1266 691917 °0 SeaI-O Ring (Intake Elbow)
750 691033 Screw (Oil Pump Cover) 1266A 697123 O SeaI-O Ring(Intake Elbow)
757 697607 Link-Counterweight 1267 697424 Latch-Blower Housing
758 697134 Counterweight 1270 697156 Plug-AVS Counterweight
759 697392 Pin-Counterweight 1279 690960 Screw (Blower Housing Support)
783 693713 Gear-Pinion 1329 31Q777-0036 Replacement Engine
789 698329 Harness-Wiring 1330 272147 Repair Manual
797 693167 Nut (Brush Retainer)
801 691283 Cap-Drive Included in Engine Gasket Set, Key. No. 358
802 691286 Cap-End O Included in Carburetor Overhaul Kit, Key. No.
803 693757 Housing-Starter 121
830 691095 Stud (Rocker Arm) :l: Included in Carburetor Gasket Set, Key. No.
842 691031 SeaI-O Ring (Dipstick Tube) 977
847 697087 Dipstick/Tube Assembly + Included in Valve Gasket Set, Key. No. 1095
851 692424 Terminal-Spark Plug
868 690968 .+ Seal-Valve NOTE: All component dimensions given in U.S. inches
914 690960 Screw (Rocker Cover) 1 inch = 25.4 mm
918 697091 Line-Vacuum
943 690589 SeaI-O Ring (Oil Pump Cover)
54
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
_ ARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fotd this page atong dotted tine indicated above.
2. Hold page before you so that its left edge is vertically paraHe! to a tree
trunk or other upright structure,
3. Sight across the fold in the direction of hilt slope you want to measure.
4. Compare the angle of the fold with the slope of the hilt.
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Your Home
© Sears,Roebuckand Co.
Au Canada pour service en frangais:
1-800-LE-FOYER Mc
(1-800-533-6937)
www.sears.ca
02410
® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.
SM
® Marca Registrada / TMMarca de Fabrica / - Marca de Servicio de Sears, Roebuck and Co.
MD
MCMarque de commerce / Marque depos6e de Sears, Roebuck and Co.
193981 Rev. 1 09.16.04 RD Printed in U.S.A.

Specifications

Craftsman 917274822 Questions and Answers