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2. CONTENTS
- 3 -
- 10 -
Depending on manufacture and model, some engine components do change. Please check with
Autodata or the manufacturer’s data before use.
1. TITLE PAGE
1.1 INTRODUCTION.......................................................................................................... 2
1.2 REVISION HISTORY .................................................................................................. 2
1.3 UNDERSTANDING THIS GUIDE................................................................................. 2
1.4 COPYRIGHT NOTICE .................................................................................................2
2. CONTENTS
2.1 CONTENTS ....................................................................................................................3
3. GUARANTEE
3.1 GUARANTEE ............................................................................................................... 4
4. GENERAL PRODUCT INFORMATION
4.1 GENERAL PRODUCT INFORMATION ....................................................................... 5
5. HEALTH AND SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR USE
Personal safety........................................................................................................... 6
6. CONTENTS
6.1 PARTS DRAWING AND LISTING ............................................................................... 7
7. APPLICATION
7.1 PRODUCT APPLICATION AND COMPATIBILITY LISTING ...................................... 8
8. PREPARATION
8.1 ADVISORIES BEFORE USE ...................................................................................... 9
9. PROCEDURE AND APPLICATION GUIDE
9.1 APPLICATION GUIDANCE........................................................................................10
10. EXPLANATION OF SYMBOLS
10.1 EXPLANATION OF SYMBOLS .................................................................................. 11
9. PROCEDURE AND APPLICATION GUIDE
Please note images are for guidance only and subject to change.
Components 1 = CAMSHAFT LOCKING TOOL - INLET
Used to lock the inlet camshaft in its timed position. With the engine set at TDC N0.1, fit at
the end of the Camshaft opposite the Cam Chain sprockets. When correctly fitted with the
inlet cam correctly timed component should sit squarely on the cylinder head top face.
Components 2 & 3 = CHAIN TENSIONER PRE-LOAD TOOL
Component 2 & 3 are provided to allow the user to release the tension on the camshaft
chain tensioner which is particularly required when removing or replacing the Cam chain, or
setting/removing/replacing the VANOS units(s)
Component 4 = VANOS SENSOR ALIGNMENT TOOL
Component 4 is designed to allow the user to set the start position of the VANOS units on
the camshafts to ensure the Variable Valve Timing will function correctly.
Component 5 locates on the exhaust Cam. When correctly fitted and the exhaust cam
correctly timed component should sit squarely on the cylinder head with less than 1mm gap
between component 5 and the cylinder head. Component 5 also holds down component 1.
Components 7 = FLYWHEEL LOCKING PIN
Component 7 is used to lock the crankshaft in it timed position (No1 at TDC). 7 locates
through the engine block into the flywheel just below the starter motor.
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