Gas-on-glass cooktop
CG301D, CG302D, CG451D, CG603D,
CG604D, CG752D, CG903D & CG905D
models
NZ AU
INSTALLATION INSTRUCTIONS
590149F 09.15
www.fisherpaykel.com
1
IMPORTANT!
SAVE THESE INSTRUCTIONS
The models shown in this installation guide may not be available in all markets and are subject to change at any time. For current details about model and specification availability in your country, please go to our
website www.fisherpaykel.com or contact your local Fisher & Paykel dealer.
IMPORTANT SAFETY INSTRUCTIONS
Particular attention shall be given to the relevant requirements regarding ventilation.
Read these instructions carefully before installing this product.
Please make this information available to the person installing the appliance as it could
reduce your installation costs.
This appliance is to be installed and serviced only by an authorised person.
Installation must comply with your local building and local gas authority codes and
electricity regulations.
Incorrect installation, for which the manufacturer accepts no responsibility, may cause
personal injury or damage and could invalidate any warranty or liability claims.
These appliances are registered in: (New Zealand) at www.energysafety.govt.nz and
(Australia) with SAI Global at www.saiglobal.com.
Appliances are factory set for Natural gas but are convertible to LPG. If in doubt, refer to
the local gas network operator or gas supplier to confirm gas type at installation site.
Do not modify this appliance.
Do not use or store flammable materials on or near this appliance.
Do not spray aerosols in the vicinity of this appliance while it is in operation.
Packing elements (eg plastic bags, polystyrene foam, staples, packing straps etc) and
tools should not be left around during and after installation, especially if they are within
easy reach of children, as these may cause serious injuries.
You must remove the transit screws before installing the cooktop. See step 8 of
installation instructions.
Before you install the appliance, please make sure that
the local distribution conditions (nature of gas and pressure) and the adjustment of the
appliance are compatible. For adjustment conditions for this appliance see ‘Gas rate
summary’.
a suitable disconnection switch is incorporated in the permanent wiring, mounted and
positioned to comply with the local wiring rules and regulations. A means of disconnection
with at least a 3 mm air gap contact separation in all poles must be incorporated into
the fixed wiring in accordance with the wiring rules, unless the local wiring rules allow for
alternative means.
the appliance is connected to a 220V - 240V 50Hz (10 A) power supply only and earthed
via the power supply cable.
there is a power outlet within reach of the power supply cable (900 mm from the centre
rear of the product). This must be accessible after installation. The power supply cable
should not touch any metal parts.
if the power supply cable is damaged, it is replaced only by the special cable: Part no.
534993 KIT SPARES TRMNL BLK-FLEX 10, obtainable from authorised Fisher & Paykel
Service Agents.
the supply connection point (gas shut-off valve) is accessible after installation.
the benchtop is made of a heat resistant material.
the installation complies with all the requirements of Australian and New Zealand Gas
Installation Standards (AS/NZS 5601.1.2010), including that the product has to be installed
so that the surface temperature of any nearby combustible surface will not exceed 65 OC
above ambient. See step 5 ‘Clearance Dimensions’.
When you install the appliance
As servicing requires removing of the cooktop from the benchtop we do not recommend
flush mounting. To the fullest extent permissible by law, the owner carries all risk for flush
mounting of the cooktop. The owner must ensure the cooktop has been cut out from the
benchtop before servicing can be carried out. Fisher & Paykel will not be liable for any
costs associated with removing or replacing a flush-mounted and/or sealed-in product,
nor for repairing any damage that may be incurred by doing this. Fisher & Paykel does not
exclude any statutory liability it may have and which by law cannot be excluded, because of
the giving of this notice.
If installed with an approved flexible hose, the hose should not come in contact with the
bottom of the appliance or any sharp edges. Flexible hose assemblies should be AS/NZS
1869 Class B or Class D certified with a maximum length of 1.20m.
Seal exposed bare edges of the cutout with an oil-based paint or moisture-proof
polyurethane to prevent possible moisture creeping between the cooktop trim and the
benchtop.
Take extreme care not to chip, crack, or break the top glass surfaces during installation. A
heavy metal tool or part accidentally dropped on the glass could damage it.
If, after following the instructions given, correct performance cannot be achieved, please
contact your nearest Fisher & Paykel Authorised Service Centre, Customer Care, or contact
us through our local website listed at the end of this document.
1 SAFETY AND WARNINGS
WARNING!
Electrical Shock Hazard
Before carrying out any work on the electrical section of the appliance, it
must be disconnected from the mains electricity supply.
Connection to a good earth wiring system is absolutely essential and
mandatory.
Alterations to the domestic wiring system must only be made by a qualified
electrician.
Failure to follow this advice may result in electrical shock or death.
WARNING!
Cut Hazard
Take care - panel edges are sharp.
Failure to use caution could result in injury or cuts.
!
!
2
2 PARTS SUPPLIED
Small pan support (1)
(some models only)
Dual Wok Pan support
(Models with a Dual Wok only)
Pan support
(not supplied with
Dual Wok only models)
Wok stand (1)
Fibre washer (1)
Elbow 1/2“ BSP
external thread (1)
Clamping
brackets (4)
and screws
NG regulator (1)
(NG models only)
LPG test point
adaptor (1)
(LPG models only)
Installing multiple products
Note: We recommend installing multiple products in separate cutouts, with a minimum 5mm space between the glass edges of the adjacent products.
If installing multiple products adjacent to each other within the same cutout, a separate joining strip kit is required for installation.
The kit is available from the nearest Fisher & Paykel Authorised Service Centre or our website listed at the end of this document.
If installing different products adjacent to each other (eg a wok burner next to an induction cooktop), the minimum clearance measurements for the different
products may vary. Always use the greater distance
Mini wok Pan
support (1)
(CG604D only)
3
3 GAS RATE SUMMARY-MODELS
CG603D
CG302DCG301D CG451D
CG604D
CG905DCG903D
CG752D
SEMI-RAPID
SEMI-RAPID
SEMI-RAPID
SEMI-RAPID
SEMI-RAPID
SEMI-RAPID
SEMI-RAPID
SEMI-RAPID
MINI WOK
RAPID
DUAL WOK
DUAL WOK
DUAL WOK
DUAL WOK
DUAL WOK
DUAL WOK
DUAL WOKDUAL WOK
AUX
AUX
AUX
4
3 GAS RATE SUMMARY
All appliances are factory set for either Natural Gas or LPG and are not convertible.
Check the ‘Gas type’ sticker on the base of the appliance.
GAS TYPE
CG301D CG302D CG451D CG603D
DUAL WOK AUX SEMI-RAPID DUAL WOK SEMI-RAPID DUAL WOK
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
NG (1.00 kPa)* 1.45
1.45
0.70
21.50 1.00 5.00 1.35 8.80 1.43
1.43
0.70
21.0 1.30 8.40 1.26
1.26
0.70
16.60
LPG (2.75 kPa)* 0.85
0.85
0.55
21.50 0.64 5.00 0.80 8.10 0.80
0.80
0.50
19.5 0.76 7.50 0.73
0.73
0.50
16.80
GAS TYPE
CG604D CG752D CG903D CG905D
AUX SEMI-RAPID RAPID MINI WOK DUAL WOK
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
NG (1.00 kPa)* 0.85 3.60 1.30 8.30 1.55 11.50 1.55 11.70 1.30
1.30
0.70
18.00
LPG (2.75 kPa)* 0.55 3.60 0.76 7.50 0.94 11.50 0.94 11.70 0.76
0.76
0.50
18.00
*Nominal pressure with at least one large burner on High.
5
A
K
D
B
E
C
G
F
J
H
I
4 PRODUCT & CABINETRY DIMENSIONS
Note: Gas inlet connection is located in the
rear right corner.
FRONT
TOP
TOP
SIDEREAR
PRODUCT AND CABINETRY DIMENSIONS
CG301D CG302D CG451D CG603D CG604D CG752D CG903D CG905D
mm mm mm mm mm mm mm mm
A
Overall height of product (excluding burners, dials and pan supports)
64 64 64 64 64 64 64 64
B
Overall width of product
300 300 450 600 450 750 900 900
C
Overall depth of product
530 530 530 530 530 450 450 530
D
Height of chassis (below top of bench)
59 59 59 59 59 59 59 59
E
Width of chassis
256 256 406 555 406 706 856 856
F
Depth of chassis
486 486 486 486 486 410 410 486
G
Overall width of cutout
260 260 415 560 415 715 865 865
H
Overall depth of cutout
490 490 490 490 490 410 410 490
I
Corner radius of cutout
max. 10 max. 10 max. 10 max. 10 max. 10 max. 10 max. 10 max. 10
J
Distance from top of bench to centre of gas inlet on product
30 30 30 30 30 30 30 30
K
Distance from edge of chassis to gas inlet on product
21 21 21 21 21 21 21 21
6
FRONT
ISO
CLEARANCE DIMENSIONS
CG301D CG302D CG451D CG603D CG604D CG752D CG903D CG905D
mm mm mm mm mm mm mm mm
A
Minimum clearance from left edge of cutout to nearest combustible surface 120 120 60 115 130 115 115 130
B
Minimum clearance from right edge of cutout to nearest combustible surface 120 120 60 115 115 115 115 115
C
Minimum clearance from rear edge of cutout to:
Nearest combustible surface
Nearest non-combustible surface
85
45
160
45
85
45
160
45
160
45
125
45
125
45
160
45
D
Minimum height of non-combustible material when used on adjacent walls 150 150 150 150 150 150 150 150
E
Minimum clearance from cooktop surface to:
Rangehood
Any other overhead exhaust fan
Downward facing combustible surface
Downwards-facing tiled or fire resistant surface
650
800
650
500
650
800
650
500
650
800
650
500
650
800
650
500
650
800
650
500
650
800
650
500
650
800
650
500
650
800
650
500
F
Minimum clearance below top of benchtop to:
Combustible surface
Fisher & paykel oven or nearest non-combustible surface
70
65
70
65
70
65
70
65
70
65
70
65
70
65
70
65
G
Minimum distance from right edge of cooktop to gas connection point on wall
(if using a flexible hose)
250 250 250 250 250 250 250 250
H
Distance from floor to gas connection point on wall (if using a flexible hose)
min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
I
Maximum overall depth of overhead cabinetry 600 600 600 600 600 600 600 600
Note: Ensure there is an earthed power outlet within 900 mm of the centre rear of the product. The gas connector on the wall should be 800-850 mm (H) above the floor and to a distance of at least 250 mm (G) outside the width of the product, on the right-
hand side. It should be accessible with the product installed.
5 CLEARANCE DIMENSIONS
E
H
D
F
G
A
I
B
C
7
A
K
D
B
E
C
F
J
6 FLUSH MOUNTING INSTALLATION (OPTIONAL)
TOP
TOP
FRONT
REAR
SIDE
G
G
K
L
HH
I J
Note: Gas inlet connection is located in the
rear right corner.
PRODUCT AND CABINETRY DIMENSIONS
CG301D CG302D CG451D CG603D CG604D CG752D CG903D CG905D
mm mm mm mm mm mm mm mm
A
Overall height of product (excluding burners, dials and pan supports)
64 64 64 64 64 64 64 64
B
Overall width of product
300 300 450 600 450 750 900 900
C
Overall depth of product
530 530 530 530 530 450 450 530
D
Height of chassis (below top of bench)
59 59 59 59 59 59 59 59
E
Width of chassis
256 256 406 555 406 706 856 856
F
Depth of chassis
486 486 486 486 486 410 410 486
G
Overall width of routered recess
305 305 455 605 605 755 905 905
G
I
Width of cutout
260
260
415 560 560 715 865 865
H
Overall depth of routered recess
535 535 535 535 535 455 455 535
H
I
Depth of cutout
490 490 490 490 490 410 410 490
I
Corner radius of cutout
max. 10 max. 10 max. 10 max. 10 max. 10 max. 10 max. 10 max. 10
J
Corner radius of routered recess
max. 2 max. 2 max. 2 max. 2 max. 2 max. 2 max. 2 max. 2
K
Height of routered recess
5 5 5 5 5 5 5 5
L
Distance from top of bench to centre of gas inlet on product
35 35 35 35 35 35 35 35
M
Distance from edge of chassis to gas inlet on product
21 21 21 21 21 21 21 21
N
Minimum clearance below top of benchtop to:
rear top of oven* installed below cooktop or cabinetry
thermal protection barrier
75
70
75
70
75
70
75
70
75
70
75
70
75
70
75
70
WARNING!
We do not recommend flush mounting and
sealing as servicing requires the cooktop to
be removed from the benchtop. The owner
carries all risk for flush mounting the cooktop.
The owner must ensure the cooktop has been
cut out from the benchtop before servicing
can be carried out. Fisher & Paykel will not be
liable for any costs associated with removing
or replacing a flush-mounted and/or sealed-in
product, nor for repairing any damage that
may be incurred by doing this.
!
N
M
L
8
x 4
16 - 50mm
6 FLUSH MOUNTING INSTALLATION (OPTIONAL)
5 mm
1
2
3
min. 150
O
C rated
1
2
TO REMOVE PRODUCT
Ensure silicone does not leak underneath the glass.
A ROUTER THE BENCHTOP TO THE SPECIFIED DEPTH
D APPLY SILICONE
B FIT THE CLAMPING BRACKETS
E WIPE OFF EXCESS SILICONE
C MASK OFF THE AREA TO BE SILICONED
F IF REMOVING PRODUCT, CUT
AROUND THE SILICONE
3 mm
view from below
Choose most
appropriate slot
for benchtop
9
7 DISCARD PACKAGING
9 FIT THE ELBOW AND WASHER
8 REMOVE THE TWO TRANSIT SCREWS
!0 LOWER GENTLY INTO THE CUTOUT
Recycle responsibly
Model may vary from illustrations shown
Repeat on the other side
Floating nut
Fibre washer
Elbow (1/2” BSP external thread)
10
!1 FIT CLAMPING BRACKETS BASED ON THE
BENCHTOP THICKNESS
!2 SECURE TO BENCHTOP
!3 CONNECT TO GAS SUPPLY !4 CHECK ALL CONNECTIONS FOR GAS LEAKS
16-20mm
20-30mm
x 4
30-40mm
40mm+
view from below
x 4
Repeat on all the other sides
GAS
ON
GAS
ON
NG Models
ALL Models
Make sure the connection point will be accessible with the cooktop installed.
To enable the gas supply to be readily shut off by the customer, make sure the connection
is fitted with an isolating valve close to the cooktop.
Make sure to fit the supplied
regulator.
Adjust to obtain a test point
pressure of 1 kPa with all
burners operating at
highest setting.
Ensure the hose is long enough to allow for removal of cooktop for servicing.
Make sure the connector is located as shown in step 5 CLEARANCE DIMENSIONS.
The hose assembly must be AS/NZS 1869 Class B or D certified, with an Rp ½” (ISO 7‐1) female thread connection.
The hose assembly must be no longer than 1.2 m in length with minimum internal
diameter of 10 mm and comply with relevant AS 5601/NZS 5261 requirements.
The hose must not be kinked, subjected to abrasion or permanently deformed.
The hose must not be near or in contact with any hot surfaces
(e.g. base of metal hotlplate, flue, or chassis of underbench oven etc.)
If connecting the gas with a flexible hose:
LPG Models
Make sure to fit the supplied
test point adaptor.
Make sure the supply pressure
is regulated to 2.75 kPa, with all
burners operating at highest
setting.
Arrow
11
INSTALLATION INSTRUCTIONS
!6 TEST OPERATION
!4 AFFIX DUPLICATE DATA LABEL SOMEWHERE
ACCESSIBLE & PLUG COOKTOP IN
!5 FIT PAN SUPPORTS
Duplicate data label
Model may vary
Lifting off
Yellow tip
Good flame
To check that the ignition system operates correctly, light each burner by itself, then all burners in combination.
Check for a well-defined blue flame without any yellow tipping.
If any abnormality is evident, check that the components of the burner assembly are located properly
If proper operation cannot be obtained, contact Customer Care or your nearest F&P Authorized Service Center.
The cooktop must not be used by the customer until proper operation has been achieved.
Ensure the pan supports are located securely
and in the correct orientation (refer to User guide)
12
!7 FINAL CHECKLIST
TO BE COMPLETED BY THE INSTALLER
Have you installed the clamping brackets?
Have you verified that the type of model (factory-set for NG or LP) matches the type of gas at the site of installation?
Have you used the fibre washer supplied?
Have you sealed all connections with gas tape?
Have you leak-tested all connections?
Is the cooktop set to the correct working pressure?
Have you affixed the supplied duplicate data plate label on an adjacent
surface accessible to the customer?
Is the cooktop earthed?
Check that the power supply cord is NOT touching the cooktop.
OPERATION:
Do all burners ignite both individually and in combination?
Are the flames consistent and appropriately sized?
Have you demonstrated the basic operation to the customer?
Complete and keep for safe reference:
Model
Serial No.
Purchase Date
Purchaser
Dealer Address
Installer’s Name
Installer’s Signature
Installation Company
Installation Date
13
14
590149 F 09.15
www.fisherpaykel.com
Copyright © Fisher & Paykel 2015. All rights reserved.
The product specifications in this booklet apply to the specific products
and models described at the date of issue. Under our policy of continuous
product improvement, these specifications may change at any time. You
should therefore check with your Dealer to ensure this booklet correctly
describes the product currently available.
NZ AU
