Kenmore 153333931 mobile home gas water heater User Manual

Owners

Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLEFOR

SPACEHEATING.

FOR USE ONLY IN

MOBILE HONES

Model No.

MODEL NUMBERS:

153.333831 30 Gal.

153.333931 40 Gal.

Caution:

Read and Follow

All Safety Rules and

Operating Instructions

Before First Use of

This Product.

Save this Manual for Future Reference.

THE ECONOMIZERS5

MOBILE HOM

GAS WATER HEATER

• Safety Instructions

• Installation

• Operation

For Your Safety

• Care and Maintenance

• Troubleshooting

• Parts List

AN ODORANT IS ADDED TO THE GAS USED BY THIS

WATER HEATER

.WARNING: If the information in these instructions are not fol-

lowed exactly, a .fire or explosion may result, causing property

_Emage, personal mlury or death.

-"=Do not store or use gas.oline or other flammable vapors and liq-

uids in the vicinity of this or any other appliance.

-__6/HAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your

building.

• Immediately call your gas supplier from a neighbor's phone.

Follow the gas sup lier'sinstructions.

• If you can not reac_ your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer,

i service agency or the gas supplier.

AWARNING

Improper installation, adjustment, alteration, service or maintenance

can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM-

AGE. Refer to this manual for assistance or consult the local Sears

Service Center or gas utility for further information.

AWARNING J

Flammable vapors may be drawn by air currents from other areas

of the structure to this appliance.

_,WARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE

COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING

OR OPERATING THIS WATER HEATER.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Safety Precautions

AWARNING

Improper installation, adjustment, alteration, service or

maintenance can cause DEATH, SERIOUS BODILY

INJURY,OR PROPERTYDAMAGE. Refer tothis manualfur

assistanceor consult your local SearsService Center fur

further nfurmation.

AWARNING

WATER HEATERSEQUIPPEDFOR ONE TYPE GAS ONLY:

Thiswaterheateris equippedfur one typegasonly.Checkthe

modelratingplatenear the gascontrolvalvefur the correctga_

DONOT USETHISWATERHEATERWITH ANY GASOTHER

THAN THE ONE SHOWN ON THE MODELRATINGPLATE.

Failureto usethe correctgascancauseproblemswhichcan

result in DEATH,SERIOUSBODILY INJURY,OR PROPERTY

DAMAGE.Ifyouhaveanyquestionsor doubtsconsultyourgas

supplierorlocalutility.

AWARNING

INSTALLATIONSIN AREASWHERE FLAMMABLELIQUIDS

(VAPORS) ARE LIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE, AND UTILITY AREAS, ETC):

Flammableliquids(suchas gasoline,solvents,propane(LP)or

butane, etc.), all of whichemit flammable vapors,maybe

improperlystoredor usedin suchareas.The gaswaterheater

pilotlightor main burnercanignitesuchvapors.The resulting

flashbackandfirecancausedeathor seriousburnsto anyonein

the area,aswellaspropertydamage.

Ifinstallationinsuchareasisyouronlyoption,then the installa-

tion mustbe accomplishedin a way that the pilotflame and

mainburnerflameareelevatedfromthe floorat least18inche_

While thismayreducethechangesofflammablevaporsfroma

floorspillbeingignited,gasolineandotherflammablesubstances

shouldneverbestored or usedin the sameroomor areacon-

taininga gaswaterbeateror otheropenflameor sparkproduc-

ingappliance.

NOTE:Flammablevaporsmay be drawnbyair currentsfrom

otherareasofthestructuretotheappliance.

AWARNING

Ifthiswater heaterwillbeusedinbeautyshops,barbershops,

cleaningestablishments,or self-servicelaundrieswith dry

cleaningequipment,it isimperativethat the water heateror

water heatersbe installedsothat combustionand ventilation

air be takenfrom outsidethese areas.Referto the "Factsto

ConsiderAboutthe Location"section ofthis manualand also

the latesteditionofthe NationalFuelGasCode,ANSI Z223.1,

alsoreferred to as NFPA54 for specificsprovidedconcerning

air required.

I AWARNING 7

A fire can start if combustible materials suchas clothing,I

cleaningmaterials, or flammable liqwdsare placedagainst[

or next to the water heater. |

AWARNING

At the time of manufacturethis water heater wasprovided

with acombinationtemperatore-pressuresreliefvalvecertified

bya nationally recognized testinglaboratorythat maintains

periodicinspec_onofproductionoflistedequipment or mate-

rials, as meeting the requirements for Relief Valvesand

AutomaticGasShutoffDevicesforHot Water SupplySystems,

and the latest editionof ANSI Z21.22 and the coderequire-

mentsofASME.If replaced,thevalvemustmeet the require-

meritsoflocalcodes,but notlessthan acombinationtempera-

tore and pressurereliefvalvecertifiedasmeetingthe require-

mentsfor ReliefValvesandAutomaticGasShutoffDevicesfur

Hot Water SupplySystems,ANSIZ21.22byanationally recog-

nizedtestinglaboratorythat maintainsperiodicinspectionof

productionoflistedequipmentor materials.

The valvemustbe markedwith a maximumset pressurenot

to exceedthe marked hydrostaticworking pressureof the

water heater(150IbsJsq.in.)and a dischargecapaclt);not less

thanthewater heaterinputrateasshownonthe model rating

plate.(Electricheaters- watts dividedby 1000x 3415 equal

BTU/Hr.rate.)

Yourlocaljurisdictionalauthority,whilemandatingtheuseofa

temperature-pressurereliefvalvecomplyingwith ANSI Z21.22

andASME,may requirea valvemodeldifferentfromthe one

furnishedwiththewater heater.

Compliancewith suchlocalrequirements mustbesatisfiedby

theinstalleror enduserofthewater heaterwith a locallypre-

scribedtemperature-pressurereliefvalveinstalledinthe desig-

natedopeninginthe water heaterin placeofthe factoryfur-

nisbedvalve.

Forsafeoperationofthewaterheater,therelief valve"inustnot

beremovedfromit'sdesignatedopeningor plugged.

The tempe ' m..st be installeddirectly

intothe fitti_ter heaterdesignatedforthereliefvalve.

Positionthe valvedown--tubing sothatanydis-

chargewill__ll_r above,or at anydistance

belowthe structuralfloor.Becertainthat no contactismade

withanyliveelectricalpa_ee-T4_vd_hargeopeningmustnot be

blockedor reducedin sizeunderanycircumstances.Excessive

length,ove_'nlore-than fourelbowscancause

restriction and.re.dur.___the_ddiscbargecapacityofthevalve.

No valveor otherobstruction_is't_beplacedbetweenthe relief

valveandthe-eanl¢-Do-not.coonect..Zubing_diJ'oectlyto discharge

drainunlessa 6"air gapisprovided.Topreventbodilyinjury,haz-

ardto life,or propertydamage,the reliefvalvemustbeallowed

todischargewaterinquantitiesshouldcircumstancesdemand.If

the dischargepipeisnotconnectedto a drainor othersuitable

means,thewaterflowmaycausepropertydamage.

The DischargePipe:

Mustnot be smallerin sizethan the outletpipesizeof the

valve,orhaveanyreducingcouplingsor otherrestrictions.

Mustnot bepluggedor blocked.

Mustbeofmateriallistedfor hotwaterdistribution.

Must beinstalledsoasto allow completedrainageof both

the temperatore-pressurerelief valve,and the discharge

pipe.

Mustterminateat anadequatedrain.

Mustnot haveanyvalvebetweentherelief valveandtank.

Safety Precautions

AWARNING

A gaswater heatercannotoperateproperlywithoutthe cor-

rectamountofairfor combustion.Do not installina confined

areasucha doset,unlessyouprovideair asshowninthe"Facts

to ConsiderAbout the Location"sectior_Never obstructthe

flowofventilationair.Ifyouhaveanydoubtsor questionsat all,

callyour gascompany.Failureto providetheproperamountof

combustionair canresultin a fire or explosionand cancause

DEATH,SERIOUSBODILYINJUI_,ORPROPERTYDAMAGE.

AWARNING

Thiswater heatermustnot be installeddirectlyon carpeting.

Carpeting must be protected by a metal or wood panel

beneath the applianceextendingbeyondthe full width and

depth ofthe appliance.byat least3 inches(76.2mm) in an)

direction,or If the apphanceisinstalledin an alcoveor deset

the entirefloormustbe coveredby the panel.Failureto heec

thiswarningmayresultina firehazard.

AWARNING

HOTTER WATERCAN SCALD:Water heatersareintended.to

producehot water,Water heatedto a temperaturewhichwill

satisfyclotheswashing_dishwashin_and othersanitizingneeds

canscaldand permanentlyinjure youuponcontact.Somep_-

pieare morelikelytobepermanentlyinjuredbyhotwaterthan

others_Theseincludethe elderly,children,theinfirm,orphysical-

ly/mentallyhandicapped.Ifanyoneusinghotwaterinyour home

fitsintooneofthesegroupsor ifthereisa localcodeor statelaw

requiringa certaintemperaterewater atthehotwater ta_ then

youmusttakespecialprecautions.Inadditionto usingthe lowest

possibletemperaturesettingthatsatisfiesyourhot waterneeds

a meanssuchasa mixingvalve,shouldbe usedat the hotwater

tapsusedby thesepeopleor at the water heater.Mixingvalves

areavailableat plumbingsupplyorhardwarestores.Followman-

ufacturersinstructionsfor installationof the valves.Before

changingthe factory setting on the thermostat, read the

'q'emperatureRegulation"sectioninthismanual.

AWARNING ]

Soot build-upindicat_t requirescorrection/

beforefurther use.Turn"OFF" gasto water heaterand lea_veI

"OFF" until repairs are made, becausefailureto correctthe|

causeof the sootingcanresult in a fire or explosioncausing|

DEATH,SERIOUSBODILYINJUI_,ORPROPERTYDAMAGE./

AWARNING

VENT DAMPERS- Any ventdamper,whether it is operated

thermallyor otherwisemustberemovedifitsuseinhibitsprop-

erdraftingofthe water heater.

ThermallyOperatedVent Dampers:Gas-firedwater heaters

havingthermalemciencyin excessof 80%may producea rela-

tivelylowfluegastemperature.Suchtemperaturesmaynot be

high enough to properly open thermally operated vent

damper_This wouldcausespillageoffluegasesandmaycause

carbonmonoxidepoisoning.

Ventdampersmustbearevidenceofcertificationascomplying

with the latestedition ofAmerican NationalStandardANSI

Z2h68 (ANSI Z21.66& 67,respectively,coverelectricallyand

mechanicallyactuatedventdampers).Beforeinstallationofany

vent damper,consultyourlocalSearsServiceCenterorthe gas

utilityfor furtherinformation.

AWARNING

• The applianceanditsindividualshutoff valvemustbediscon-

nected fromthe gassupplypipingsystemduringanypressure

testing ofthe gassystem at test pressuresin excessof '/

poundper squareinch(3.5kPa).

•The appliancemustbe isolatedfromthe gassupplypipingsys

tem by closingitsindividualmanualshutoffvalveduringany

pressuretestingofthe gassupplypipingsystemat test pres-

seresequalorlessthan '/zpoundpersquareinch(3.5kPa).

a, WARNING

BEFORELIGHTING PROPANE(LR) GASWATERHEATERS:

Propane(L.P.)gasisheavierthan air.Shouldthere be a leakin

the system,the gaswill settle near the ground.Basements,

crawlspaces,skirtedareasundermobile homes(evenwhen

ventilated),closetsand areasbelow groundlevelwill serveas

pocketsfor the accumulationofthisga_Beforeattemptingto

lightor relight the water heater'spilotor turningon a nearby

electricallightswitch,be absolutelysurethere isno accumulat-

ed gasinthe areL Searchfor odorof gasby miffingat ground

levelinthe vicinityof the appliance.If odor isdetected,follow

stepsindicatedat "For YourSafety"on the coverpageofthis

manualthenleavethepremises.

AWARNING

Chemical vaporcorrosionof the flue and vent system may

occurif air for combustioncontainscertainchemicalvapors.

Spraycanpropellants,cleaningsolvents,refrigerator andair

conditionerrefri.gerants,swimming pool chemicals,calcium

andsodiumchloride,waxes,bleach,and processchemicalsare

typicalcompoundswhicharepotentiallycorrosive.

AWARNING

Obstructedor deterioratedvent systemsmaypresenta serious

healthriskor asphyxiation.

Safety Precautions continued on page 4

Safety Precautions

I AWARNING ]

The water heater with_stailed mustbeproperlyI

ventedto a chimneywhichterminatesoutdoor_Neveroper-I

acethe waterheaterunlessitisventedto the outdoorsandhasI

.aclequa_m,'r_ to avoidrisksofimproperoperation,explo-I

stunor aspnyxmuoo. . ]

&WARNING 1

Minimum clearances_ter heater and tom-I

hustibleconstructionare I" at the sidesand rear,4" at theI

front,and6"fromthe ventpipe.Clearance&orethetop ofthe [

drafthoodis12".Referto the labelonthewaterheaterlocatedI

_adjacentto the gascontrol_ foralldearance_ J

_WARNING 1

Do not usethis applianceifanypart ofit hasbeenunderwater.|

Immediately call a SearsServiceTechnicianto inspectthe|

applianceand to replace the gascontrol or any part ofthe/

burnersystemwhichhasbeenunderwater. I

A CAUTION

WATER HEATERSEVENTUALLY LEAK:Installationofthe

water beater mustbe accomplishedin sucha mannerthat if

the tankor anyconnectionsshouldleak,the flowofwater will

tbe u. re. When ,o ons

not be avoided,a suitabledrampan shouldbe installedunder

tbe wa_erbeater. Drein pansare availableat yourlocalSears

store.Sucha drain pan mustbe not greaterthan I_ inches

deep,havea minimum lengthandwidth of at least2 inches

greatertfian the water heaterdimensionsandmustbe piped

toan adequatedrain.The panmustnotrestrictcombustionair

flow.Under no circumstancesisthe manufactureror Searsto

be heldliablefor anywater damagein connectionwith this

water heater.

_,WARNING

HYDROGEN GAS:Hydrogengascanbe producedin a hot

water systemthat hasnot beenusedfor alongperled of tlme

(generallytwo weeksor more). Hydrogengasisextremely

flammableand explosive.To preventthe possibilityof injury

underthese conditions,we recommendthe hot water faucet

be openedfor severalminutesat the kitchensinkbeforeany

electricalapplianceswhich am connectedto the hotwatersys-

tem are used(suchasa dishwasheror washingmachine). If

hydrogengasispresent, there will probably be an unusual

soundsimilartoair escapingthrough the pipeasthe hotwater

faucetisopened.There must be no smokingor openflame

nearthe faucetatthe time itisopen.

_iLWARNING

INSULATING JACKETS=When installingan externalwater

heaterinsulationjacketona gaswater heater:

• DO NOT coverthe temperature-pressurereliefvalve.

• DO NOT put insulationover anypart of the top of the gas

waterheater.

I DO NOT putinsulationoverthe gascontrolvalveor gascon-

trolvalveJbureercover,or anyaccessareasto the burner.

DO NOT let insulation aroundthe gaswater heaterto get

within8 inchesofthe floor(air mustget tothe burner).

• DO NOT coveror remove operatinginstructions,andsafety

related warninglabelsand materials amxedto the water

heater.

Failureto heedthis will result in the possibilityof a fire or

explOSiOn,

Table of Contents

q¢="'_,a,_yPrecautions ............................................................................................................................................2-4

Table of Contents ..........................................................................................................5

Customer

Kesponslbllltles .......................................................................................................................6

Product Specifications ....................................................i.............................................................................6

Materials and Basic Tools Needed ...............................................................................................7

Materials Needed ...................................................................................................................................................................... 7

BasicTools ................................................................................................................................................................................ 7

Installation Instructions ........................................................................................................................8-18

Removing the Old Water Heater ............................................................................................................................................... 8

Factsto Consider About the Location............................ ...................................................................................................... 9-10

Securing Water Heater to Floor and Wall ................................................................................................................................ 11

Water Piping ..................... ._........................................................................ ....................................................................... 11-1

Temperature-Pressure RaeliefValve ........... 13

Filling the Water Heater .......................................................................................................................................................... 14

Venting .............................................................................................................................................................................. 14-15

Gas Piping .............................................................................................................................................................................. 15

_Fuel Conversion Instructions .......................................................................................................................................... 16-17

Installation Checklist .............................................................................................................................................................. 18

"""Uperatmg Instructions .........................................................................................................................19-21

Eighting ............................................................................................................................................................................. 19-20

Temperature Regulation.......................................................................................................................................................... 21

Service

and

A I.

Alljustment ......................................................................................................................22-23

Tank (Sediment) Cleaning ..................... 22

Burner Inspection ................................................................................................................................................................... 22

Burner Cleaning ..................................................................................................................................................................... 22

Draining ................................................................................................................................................................................. 22

Temperature-Pressure ReliefValve Operation .......................................................................................................................... 23

Drain ValveWasher Replacement ........................................................................................................................................... 23

Housekeeping ..................... :................................................................................................................................................... 23

Service .................................................................................................................................................................................... 23

Troubleshooting Guide ........................................................................................................................24-2;

Start Up Conditions ............................................................................................................................................................... 24

Thermal Expansion ............................................................................................................................................................... 24

Strange Sounds ..................................................................................................................................................................... 24

Condensation ....................................................................................................................................................................... 25

Smoke/Odor ......................................................................................................................................................................... 25

Operational Conditions ..................................................................................................................................................... 25-26

Smdly Water ......................................................................................................................................................................... 25

Air in Hot Water Faucets...................................................................................................................................................... 25

High Temperature Shut OffSysrem ...................................................................................................................................... 26

Not Enough Hot Water ........................................................................................................................................................ 26

Water is too Hot ................................................................................................................................................................... 26

Leakage Checkpoints .............................................................................................................................................................. 27

Parts Order List ...............................................................................................................................................28-29

Customer Responsibilities

Thank You for purchasing a Sears water heater.

Properly installed and maintained, it should give you years of

trouble free service. If you should decide that you want the new

water heater professionally installed by Sears cal! the local Sears

Service Center or any Sears store. They will arrangefor prompt,

quality installation by Sears'authorized contractors.

Abbreviations Found In This Instruction Manual

A.G.A. - American Gas Association

A.N.S.I. - American National Standards Institute

N.EEA. - National Fire Protection Agency

The gas fired water heater is design certified by the

American Gas Association Laboratories under

American National Standards for Gas Water

Heaters for Installation in Manufactured Houses,

(Mobili_ Homes).

Instructions to Mobile Home Manufacturers:

The installation must conform with the

Manufactured Home Construction and Safety

Standard for Mobile Home Construction and Safety

Title 24 CFR, Part 3280 (Formerly the Federal

Standard for Mobile Construction and Safety Title

24 (Part 280), 1975.

Instruction for replacement installation:

The installation must conform with the instructions

in this manual; gas company rules; and Local Codes,

or in the absence of Local Codes, with the latest edi-

tion of the National Fuel Gas code, ANSI Z223.1,

also referred to as NFPA 54. This publication isavail-

able from your local government or public library or

gas company or by writing NFPA, Batterymarch

Park, Quincy, MA 02269.

• Read the "Safety Precautions" section, pages 2 through 4 of

this manual first and then the entire manual carefully. If you

don't follow the safety rules, the water heater will not operate

properly. It could cause DEATH, SERIOUS BODILY

INJURY AND/OR PROPERTY DAMAGE.

This manual contains instructions for the installation, opera-

tion, and maintenance of the gas-fired water heater. It also

contains warnings through out the manual that you must

read and be aware of. Allwarnings and all instructions are

essential to the proper operation of the water heater and your

safety. Since we cannot put everything on the first few pages,

READ THE ENTIRE MANUAL BEFORE ATTEMPTING

TO INSTALL OR OPERATE THE WATER HEATER.

The gas fired water heater is design certified by the American

Gas Association Laboratories under American National

Standards for Gas Water Heaters for Installation in

ManufacturedHouses, (Mobile Homes).

Instructions to Mobile Home Manufacturers:

The installation must conform with the ManufacturedHome

Construction and Safety Standard for Mobile Home

Construction and Safety Title 24 CFR, Part 3280 (Formerly

the Federal Standard for Mobile Construction and Safety Title

24 (Part 280), 1975.

Instruction for replacement installation:

The installation must conform with the instructions in this

manual; gas company rules; andLocal Codes, or in the absence

of Local Codes, with the latest edition of the National Fuel Gas

code, ANSI Z223.1, also referred to asNFPA 54. This publica-

tion is available from your local government or public library

or gas company or by writing NFPA, Batterymarch Park,

Quincy, MA 02269.

If afterreading this manual you have any questions or do not

understand any portion of the instructions, call the Sears

Service Center.

Carefully plan the place where you are going to put the water

heater. Correct combustion, vent action, andvent pipe instal-

lation are very important in preventing death from possible

carbon monoxide poisoning and fires.

Examine the location to ensure the water heater complies with

the _Facts to Consider About the Location" section in this

manual.

For California installation this water heater must be braced,

anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation proce-

dures. Instructions may be obtained from your local dealer,

wholesaler, public utilities or California Office of the State

Architect, 400 P Street, Sacramento, CA 95814.

Product Specifications

MODEL

NUMBER

TANK

CAPACITY

IN GALLONS

TYPE

GAS

B.T.U.

RATE

MINIMUM

VENT

PIPE

RECOVERY RATE

GALS. PER HOUR

@90°F RISE

NAT. PROPANE(LP.)

31.0 31.0

153.333831 30 NAT/PROPANE(LP.) 30,000 Y'

153.333931 40 NAT/PROPANE(L.P.) 30,000 3"

DIMENSIONS IN INCHES

HEIGHT TO

DIAMETER JACKET TOP

16" 56"

18" 56½"

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation

parts shown below. You may ormay not need all of these materi-

als, depending on your type ofinstaUation.

Water Heater

Installation

Kit

IXIBLE V_

_TER GA

._TOR WI

FITTINGS

VENT ELBOW FLEXIBLE WATER

EXPANSION TANKS HEATER GAS CON-

FOR THERMAL NECTOR WITH

EXPANSION CONDI-

TIONS AVAILABLE IN

2 GALLON AND 5

GALLON CAPACITY

THROUGH LOCAL

SEARS STORE OR

SERVICE CENTERS

WATER HEATER INSTAL-

LATION KIT WITH FLEXI-

BLE CONNECTORS FOR

314" OR I/2" THREADED

COPPER PLUMBING

WATER HEATER STAND 24"x24"xl 8"

FOR USE WITH WATER HEATERS

INSTALLED IN RESIDENTIAL

GARAGES HAVING A DIAMETER 24"

OR LESS AND A RATED CAPACITY 75

GALLONS OR LESS

VENT PIPE

DRAIN PANS

AVAILABLE IN 20" DIAMETER FOR

WATER HEATERS HAVING A DIAME-

WATER HEATER HEAT TER 18" OR LESS AND AVAILABLE IN

TRAPS HELP REDUCE HEAT 28" DIAMETER FOR WATER HEATERS

LOSS DUE TO THERMAL HAVING A DIAMETER 26" OR LESS

SYPHONING

Basic Tools

You may or may not need all of these tools, depending on your

type of installation. These tools can be purchased at your local

Searsstore.

• Pipe Wrenches (2) 14"

• Screwdriver

• Tin Snips

• 6 Foot Tape of Folding Rule

• Garden Hose

• Drill

• Pipe dope or Teflon Tape

GARDEN HOSE 6 FOOT TAPE

SLOT-HEAD SCREWDRIVER

PIPE

WRENCH

PHILLIPS SCREWDRIVER

ROLL OF TEFLON TAPE

(USE ONLY ON WATER

CONNECTIONS)

PIPE DOPE (SQUEEZE TUBE)

(USE FOR WATER AND

GAS CONNECTIONS)

TIN SNIPS

DRILL

ADDITIONAL TOOLS NEEDED

WHEN SWEAT SOLDERING

• Tubing Cutters or Hacksaw

• Propane Torch

• Soft Solder

• Solder Flux

• EmeryCIoth

• Wire Brushes

HACKSAW

3/4" WIRE BRUSH

112"WIRE BRUSH

ROLL OF LEAD FREE

SOFT SOLDER

PROPANE

TORCH

ROLL OF EMERY

CLOTH SOLDER TUBING

FLUX CUTTER

Installation Instructions

Removing the Old Water Heater

Turn _OFF" the gas supply to the water heater.

AWARNING

If the main gas line shutoff serving all gasappliancesis

used,alsoshut "OFF" the gasat eachappliance. Leaveall

gasappliances shut "OFF" until the water heater installa-

tion s compete.

Turn water to water

"OFF" the the

heater. Some installations require that

the water be turned off to the entire

house.

Q Check again to make sure the gas supply

is "OFF" to the water heater. Then dis-

connect the gas supply connection from

the gas control valve.

Attach a to water heater drain

hose the

valve and put the other end in a floor

drain or outdoors. Open the water

heater drain valve. Open a nearby hot

water faucet which will relieve pressure

in the water heater and speed draining.

Disconnect the vent pipe from the draft hood where

they connect to the water heater. In most installations

the vent pipe can be lifted off afterany screw or other

attached devices are removed. Dispose of the draft

hood. The new water heater has the draft hood which

must be used for proper operation.

Q a.

If you have copper piping to the water

heater, the two copper water pipes can

be cut with a hacksaw approximately 4"

away from where they connect to the

water heater. This will avoid cutting off

the pipes too short. Additional cuts can

be made later if necessary. Disconnect

the temperature-pressure relief valve

drain line. When the water heater is

drained, disconnect the hose from the

drain valve. Close the drain valve. The

water heater is now completely discon-

nected and ready to be removed.

Qb.

If you have galvanized pipe to the water

heater, loosen the two ga-lvanized pipes

with a,pipe wrench at the union in each

line. _so disconnect the piping remain-

ing to the water heater. These pieces

should be saved since they may be need-

ed when reconnecting the new water

heater. Disconnect the temperature-pres-

sure relief valve drain line. When the

water heater is drained, disconnect the

hose from the drain valve. Close the

drain valve. The water heater is now

completely disconnected and ready to be

removed.

AWARNING I

The water passing out of the drain valve may be extremely I

hot. To avoid being scalded, make sure all connections are I

tight and that the water flow is directed away from any

person.

ACAUTION I

Mineral buildup or sediment may have accumulated in the I

old water heater. This causes the water heater to be much I

heavier than normal and this residue, if spilled out, could

cause staining.

Installation Instructions (cont'd)

Facts to Consider About the

Location

Whether replacing an old water heater or putting the water

heater in a new location, the following criti.c,71points must be

observed.

This mobile home gas-fired water heater is for use in a mobile

home. You should carefully choose an indoor location for the

new water heater, because the placement is a very important

consideration for the safety of the occupants in the building

and for the most economical use of the appliance. This water

heater is for use only in mobile homes and is not intended

.for outdoor installation.

-ENCLOSURE INSTALLATIONS:

"The installation of this water heater must be within an

=endosure so as to separate the appliance combustion sys-

tem and venting system from the interior atmosphere of the

mobile home. There shall not be any door, removable

access panel, or other opening into the endosuse from the

inside of the mobile home. This water heater must be

installed using Method A or B.

INSTALLATION METHOD A: An enclosurewith an exte-

rior access door incorporating a single opening positioned a

maximum of 6" above the lower edge of the access door and

which may incorporate either V+"wire mesh or louvers. When

V4"wire mesh is used, the size of the opening must be a mini-

mum of 20 square inches. When the louvers are used, the area

must be aminimum of 20 square inches.

INSTALLATION METHOD B: An optional enclosure

incorporating a solid exterior access door,when a 5 or8" diame-

ter, or 20 square inch minimum equivalent free air opening is

located in the floor of the endosure. The opening must be cov-

ered by a '/4"wire mesh.

HOT WATER

OUTLET

GAS SUPPLY

SOUD

DO'SRtOR

DOOR OF

MOBILEHOME

OUTSIDE

WALLOF

HOBILE

HOME

MOUNTING

OUTSIDE

WALL OF

MOBILE

HOME

HOT WATER

OUTLET

MOUNTING

BRACKET

GAS SUPPLY _111 !

BRACKETS

INSTALLATION IN ENCLOSURE OF MOBILE HOME

WITH LOUVERED EXTERIOR DOOR

INSTALLATION IN ENCLOSURE OF MOBILE HOME

WITH SOLID EXTERIOR DOOR

Install water heater into closet so as to have 1" minimum clear-

ance at sides and back. Clearance of 4" is needed to front to

accommodate the gas control valve. Be sure to allow adequate

clearance for servicing the water heater and for access to the pip-

ing and temperature-pressure reliefvalve.

NOTE: DOOR MUST BE

ON OUTSIDE WALL

OF MOBILE HOME.

I" MIK I" MIN.

I" HIM,

4" MIN.

INSTALLATION CLEARANCES TOP VIEW

Installation Instructions (cont'd)

Facts to Consider About the

Location (cont'd)

AWARNING

Minimum clearancesbetween the water beater and com-

bustibleconstructionare I" at the sidesand rear,4" at the

front,and6"from theventpipe.Clearancefromthe topofthe

acketis12"on mostmodelsNote that a lesserdimensionmay

be allowedon somemodels.Referto the abe on the water

beateradjacentto the gascontrolvalveforallclearance_

The water heater should be secured to the floor and to the wall

of the enclosure with the mounting brackets provided. For

bracket location refer to "Securing Water Heater to Floor and

Wall" in the "Installation Instructions" section.

When a mobile home is skirted, an air ifitake opening with a

minimum flee area of 32 square inches must be provided in the

skirt. If the opening is covered by louvers or screen, the totalfree

area must be 32 square inches. Other gas firedappliances in the

home will require additional free air openings; consult these

manufacturers for correct sizing.

AWARNING

A gaswater heatercannotoperateproperlywithoutthe cor-

rect amountofairfor combustion.Do not installin a confined

areasucha closet,unlessyouprovideairasshowninthe "Facts

to ConsiderAbout the Location"sectionon page9. Never

obstructthe flow of ventilationair.If you haveanydoubtsor

questionsat all,callyourgascompanyor SearsServiceCenter

Failureto providethe properamountof combustionair can

result in a fire or explosionand cancauseDEATH, SERIOUS

BODILYINJUI_,ORPROPERTYDAMAGE.

AWARNING

When the system requires water at temperatures higher than

required for other uses,the hot water system may require a

means such as a mixing valve to be installed to temper the

water at certain points of use. Some peop!e are more likely to

be permanently injured by hot water than others; these include

the elderly, children,the infirm, or the physically/mentallyhand-

icapped.Before immersing yourself or anyone elsein hot water,

be sure to check the water temperature. WARNING: HOT-

TER WATER INCREASES THE RISK OF SCALD INJURY.

(Also see "Temperature Regulation" section) Mixing valvesare

availableat plumbing supplyor hardware stores. Followmanu-

facturers instructionsfor installation of these valves.

AWARNING

Thiswater heater shallnot be connectedto anyheatingsys-

temsorcomponent(s)previouslyusedwitha nonpotablewater

heatingappliance.

AWARNING

If this water heater will be usedin beauty shops, barber shops,

cleaning establishments, or self-service laundries with dry

cleaningequipment, it is imperative that the water heater or

water heaters be installed so that combustion and ventilation

air be taken from outside these areas. Refer to the "Facts to

Consider About the Location" section of this manual and also

the latest edition of the National Fuel Gas Code, ANSI Z223.1

also referred to as NFPA 54 for specificsprovided concernin

air required.

_ AWARNING

Toxicchemicalssuch_ent ofboilersor non-

potablewaterheatingappliancesshallneverbeinmxlucedinto

a potablewater heatingsystem.

ACAUTION

WATER HEATERSEVENTUALLY LEAK:Installationof the

water heater mustbe accomplishedin sucha mannerthat if

the tankor anyconnectionsshouldleak,theflowofwater will

notcausedamageto the structure.When suchlocationscan.

not be avoided,a suitable drainpanshouldbe installedunder

the water heater.Drain pansare availableat yourlocalSea_

store.Sucha drain pan mustbe not greaterthan 1½inches

deep,havea minimum lengthand width ofat least2 inches

greaterthan the water heater dimensionsand mustbe piped

toan adequatedrain.The panmustnotrestrict combustionair

flow.Underno circumstancesisthe manufactureror Searsto

be heldliablefor anywater damagein connectionwith this

waterheater.

When a drain pan is required, the installation must conform to

"Method A" on page 9.

AWARNING

INSTALLATIONSIN AREASWHERE FLAMMABLELIQUIDS

(VAPORS) ARE LIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE, AND UTILITY AREAS, ETC):

Flammableliquids(suchasgasoline,solvents,propane(LP) or

butane, etc.), all of which emit flammablevapors,may be

improperlystored or usedin suchareas.The gaswater heater

pilotlightor main burnercanignitesuchvapors.The resulting

flashbackandfirecancausedeathor seriousburnsto anyonein

thearea,aswellaspropertydamage.

If installationinsuchareasisyour onlyoption,thenthe installa-

tion mustbe accomplishedin a waythat the pilot flameand

mainburnerflamearee[avatedfromtheflooratleast18inches.

While thismayreducethechangesofflammablevaporsfroma

floorspillbeingignited,gasolineandotherflammablesubstances

shouldneverbestored or usedin the sameroom or areacon-

raininga gaswaterheateror otheropenflameorsparkproduc-

ingappliance.

NOTE: Flammablevaporsmaybe drawnbyair currentsfrom

otherareasofthe structuretotheappliance.

AWARNING

Propellants ofaerosolspraysand volatilecompounds,(clean-

ers,chlorinebasedchemicals,refrigerants, etc.)inadditionto

beinghighlyflammablein manycases,will alsochangeto cor-

rosive hydrochloricacid when exposedto the combustion

productsofthe water heater.The results canbe hazardous

and alsocauseproductfailure.

AWARNING

Thiswater heater mustnot be installeddirectlyon carpeting.

Carpeting must be protected by a metal or wood panel

beneaththe applianceextendingbeyondthe fullwidth and

depth of the applianceby at least 3 inches(76.2mm) in any

direction,or ifthe applianceisinstalledin an alcoveor closet,

the entirefloor mustbe coveredbythe panel.Failureto heed

thiswarningmayresult inafirehazard.

Installation Instructions (cont'd)

Securing Water Heater to

Floor and Wall

The water heater must be secured to the floor and to the wall

of the enclosure with the three mounting brackets and screws

packaged in the carton with the water beater. The two small

brackets stamped #0110064 areused to attach the water heater

to the floor and the one large #0110063 bracket is used to

secure the top of the water heater to the wall.

Because of installation variances these brackets can be located

at any points around the circumference of the jacket. When

the bracketlocations are determined using the %"drill bit for

a pattern, drill only through the outer jacket of the water

heater. Then using the screws provided, secure the bracket to

the water heater, floor and wall.

Water Piping

AWARNING

HOTTERWATERCAN SCALD:.Water heatersareintendedto

_roducehotwater.Water heatedto a temperaturewhichwill

sa_fy clotheswashing,dishwashing,andothersanitizingneeds

canscaldandpermanentlyinjureyouuponcontact.Somepeo-

deare moreh_qyto bepermanentlyinjuredbyhotwaterthan

•ber_ Theseincludetheelderly,children,theinfirm,or physicab

lylmeotanyhandicapped.Ifanyoneusinghotwaterinyourhome

EtsintooneofthesegroupsorIf thereisalocalcodeorstatelaw

requiringacertaintemperaturewater atthe hotwater talgthen

¢u musttakespecialprecau_ng Inadditionto usingthe lowest

mssibletemperatu_ suttingthat satisfiesyourhotwaterneeds,

meanssuchasa m_mg valve,shouldbeusedat thehotwater

tapsusedby thesepeopleor at thewater heater.Mixingvalves

areavailableatplumbingsupplyor hardwarestore_Followman-

ufacturersinstructionsfor installationof the valves.Before

changingthe factory setting on the thermostat, read the

'fl'emperatureRegulation"sectioninthis manual.

BRACKET

MOUNTING

BRACKETS

AWARNING

This water heater shall not be connected to any

heating, systems or component(s) now or previously

used with a non-potable water heating appliance. I

A WARNING I

Toxic chemicals such as used for treatment of boil-

ers or non-potable water heating appliances shall I

never be introduced into a potable water heating I

system. I

If a water heater is installed in a closed water supply system;

such as one having a back-flow preventer, check valve, water

meter with a check valve, etc.., in the cold water supply; means

shall be provided to control thermat expansion. Contact the

local utility or local Sears Service Center on how to control this

situation.

NOTE: To protect against untimely corrosion of hot and

cold water fittings, it is strongly recommended that di-elec-

tric unions or couplings be installed on this water heater

when connected to copper pipe.

The illustration shows the attachment of the water piping to the

water heater. The water heater is equipped with 3A"water con-

nections.

NOTE: If using copper tubing, solder tubing to an adapter

before attaching the adaptor to the cold water inlet connec-

tion. Do not solder the cold water supply line directly to the

cold water inlet. It will harm the dip tube and damage the

tank.

Installation Instructions (cont'd)

Water Piping (cont'd)

• Look at the top cover of the water heater. The water outlet is

marked hot. Put two or three turns of teflon tape around the

threaded end of the threaded-to-sweat coupling and around

both ends of the ¾ threaded nipple. Using flexible connec-

tors, connect the hot water pipe to the hot water outlet of the

water heater.

• Look at the lower right side of the water heater. The cold

water inlet is markedcold. Put two or three turns of teflon

tape around the threaded end of the, threaded-to-sweat cou-

plingand around both ends ofthe_ threaded nipple. Using

flexible connectors, connect the cold water pipe to the cold

water inlet of the water heater.

WATER PIPING PRESSURE TEST

This _ection is only for the mobile home manufacturer installing

the water heater when the installation is to comply with H.U.D.

Standards.

When testing the water ways, H.U.D. Standards state:

"Water distribution system. All water piping in the water dis-

tribution system shall be subjected to a pressure test. The test

shall be made by subjecting the system to air or water at 100

psi for 15 minutes without loss of pressure. When air pres-

sure is used, the water heater shall not be connected dur-

ing the test."

NOTE: This water heater is insulated to minimize heat loss

from the tank. Further reductipn in heat loss can be accom-

[lished by insulating the hot water lines from the water

eate_

INSTALLATION COMPLETED USING

SEARS INSTALLATION KIT

AWARNING

If the water piping system is to be air pressure test-

ed, the water heater must be disconnected from

the water piping system. Failure to disconnect the

water heater during air pressure testing of the

water piping system could result IN DEATH, SERI-

OUS BODILY INJURY, OR PROPERTY DAMAGE.

HOT OUTLET

HO+OU !

TO HOUSE

CONNECTOR

THREADED TO

SWEAT COUPLING

314"

COUPLINGS

PRESSURE

RELIEF VALVE

THREADED TO

SWEAT COUPLING

SHUTOFF

VALVE

COLD INLET

WATER LINE

(Do not cap or plug.

Must terminate beneath

Mobile Home)

WHEN AIR TESTING,

REMOVE THE WATER

LINES FROM THE

WATER HEATER

[]

COLD INLET

installation Instructions (cont'd)

Temperature-Pressure Relief Valve

_WARNING

At the time of manufacturethis water heater wasprovided

witha combinationtemperature-pressuresreliefvalvecertified

by a nationallyrecbgnized testinglaboratory that maintains

periodicinspectionof productionof listedequipmentor mate-

rials, as meeting the requirements for Relief Valves and

AutomaticGasShutoffDevicesfor Hot Water SupplySystems,

andthe latesteditionof ANSI Z21.22 and the coderequire-

mentsof ASME.If replaced,the valvemustmeet the require-

ments oflocalcodes,butnot lessthan a combinationtempera-

turnand pressurerelief valvecertifiedasmeetingthe require-

mentsfor ReliefValvesandAutomaticGasShutoffDevicesfor

Hot Water SupplySystems,ANSI Z2h22 by a nationallyrecog-

nizedtestinglaboratorythat maintainsperiodicinspectionof

productionoflistedequipmentor material_

The valvemust bemarkedwith a maximumset pressurenot

to exceedthe marked hydrostaticworking pressureof the

water heater(150 IbsJsq.in.)and a dischargecapacitynot less

thanthe water heaterinputrate asshownonthe modelrating

plate. (Electricheaters- watts dividedby 1000x 3415 equal

BTU/Hr.rate.)

Yourlocaljurisdictionalauthority,whilemandatingthe useofa

temperature-pressurerelief valvecomplyingwith ANSI Z21.22

and ASME,mayrequire a valvemodeldifferentfrom the one

furnishedwiththewaterheater.

Compliancewith suchlocalrequirementsmustbe satisfiedby

the installeror enduserofthe waterheaterwith a locallypre-

scribedtemperature-pressurereliefvalveinstalledin thedesig-

nated openingin the water heaterin placeofthe factory fur-

nishedvalve.

Forsafeoperationof thewaterheater,the reliefvalvemustnot

be removedfrom it'sdesignat_clopeningorplugged.

Thetemperature-pressurereliefvalvemustbe installeddirectly

intothefittingofthewater heaterdesignatedfor thereliefvalve.

Positionthe valvedownwardandprovidetubingsothatanydis-

chargewill exit onlywithin 6 inchesabove,or at anydistance

belowthe structuralfloor.Re certainthat no contactismade

withanyliveelectricalpart.The dischargeopeningmustnot be

blockedor reducedin sizeunder anycircumstances.Excessive

length, over30 feet,or useofmorethanfourelbowscancause

restriction andreducethedischargecapacityofthevalve.

No valveor otherobstructionisto beplacedbetweentherelief

valveandthetank, Do not connecttubingdirectlyto discharge

drainunlessa6"air gapisprovided.Topreventbodilyinjury,haz-

ardto life,or propertydamage,thereliefvalvemust beallowed

to dischargewaterinquantitiesshouldcircumstancesdemand.If

the dischargepipeisnotconnectedto a drainor othersuitable

means,the water flowmaycausepropertydamage.

The DischargePipe:

• Mustnot be smallerin sizethan the outlet pipesizeofthe

valve,or haveanyreducingcouplingsor otherrestrictions.

• Mustnot bepluggedor blocked.

• Mustbeofmateriallistedfor hotwater distribution.

• Mustbe installedsoas to allowcompletedrainageof both

the temperature-pressurerelief valve, and the discharge

pipe.

• Mustterminateat anadequatedraln.

• Mustnothaveanyvalvebetweenthereliefvalveandtank.

AWARNING

The temperature-pressure relief valve-must be manually

operated at least oncea year. Caution shouldbe taken to

ensurethat (I) no one isin front of or aroundthe outlet of

the temperature-pressure relief valvedischargeline, and(2)

the water manually dischargedwill not causeany bodily

injury or property damage because the water may be

extremelyhot.

If after manuallyoperatingthe valve,it failsto completely

resetand continuesto releasewater, immediatelyclosethe

cold water inlet to the water heater, follow the draining

instructions, and replacethe temperature-pressure relief

valvewith anewone.

HOT

PRESSURE

RELIEF VALVE

SHUTOFF

VALVE

COLD

(Do not cap or

plug. Must termi-

nate beneath

Mobile Home.)

RELIEFVALVEOPENING

At thetime of manufacture,thiswater heaterwasprovidedwithacombinationtem-

perature-pressurereliefvalvelistedascomplyingwiththestandardfor reliefvalvesand

automaticgasshut-offdevicesfor hotwatersupplysystems,ANSIZ21.22_Forsafe

operationof thewaterheater,thereliefvalvemustnotberemovedfromitsdesignated

pointofinstallationorplugged,

Your_ocaljurisdictionalauthority,whilemandatingthe useof a temperature-pressure

reliefvalvecomplyingwith ArqSIZ2L22andASME.mayrec_uireavalvemodeldifferent

fromtheonefurnishedwiththewaterheater

Compliancewithsuchlocalrequirementsmustbesatisfiedbytheinstalleror enduser

ofthewaterheaterwithalocallyprescribedcemperature-pressurereliefvalveinstalled

inthe designatedopeninginthewaterheater.

Seemanualheading-"Temperature-PressureReliefValves"for ins_llationandmainte-

nanceofreliefvalve,dischargeline.andothersafetyprecautions.

Installation Instructions (cont'd)

Filling the Water Heater

CAUTION

Never usethis water heater unlessit iscompletelyfilled

water.Toprevontdamageto thetank,the tankmustbefilled_

with water..Water must flow from the hot water faucet

beforetummg ON gastothe water heater.

To fill the water heater with water:

• Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is on the lower front of

the water heater.

Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open

when the water heater is in use.

To insure complete' filling of the tank, allow air to exit by

opening "the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the

water heater and the piping.

Check all new water piping for leaks. Repair as needed.

Venting

Place the draft hood legs in the receiving holes on the top of

the water heater. The legs will snap in the holes to give a

tight fit.

Place the vent pipe over the draft hood. With the vent pipe

in position, drill a small hole through both the vent pipe and

draft hood. Secure them together with a sheet metal screw.

DRAFT HOOD INSTALLATION

DRAFT HOOD

VENT TO

OUT-

DRAFT • DOORS OR

HOOD CHIMNEY

_SCREW_ l_ I DRAFT

_E,WARNING

VENT DAMPERS - Any vent damper, whether it is

operated thermally or otherwise must be removed if its

useinhibits proper drafting of the water heater.

Thermally Operated Vent Dampers: Gas-fired water

heaters having thermal etficiency in excessof 80% may

_roduce a relatively low flue gas temperature. Such

temperatures may not be high enoughto properly open

thermally operated vent dampers. This would cause

spillage of flue gasesand may cause carbon monoxide

poisoning.

Vent dampers must bear evidence of certification as

complying with the latest edition of the American

National Standard ANSI Z21.68 (ANSI Z21.66 & 67,

respectively, cover electrically and mechanicallyactuat-

ed vent dampers). Before installation of any vent

damper, consult the local Sears Service Center or gas

utility for further information.

AWARNING

To insure proper venting of this gas-fired water heater, the

correct vent pipe diameter must be utilized. Any additions or

deletions of other gasappliances on a common vent with this

water heater may adversely affect the operation of the water

heater. Consult the local SearsService Center or gasutility if

any suchchangesaro planned.

Check the venting system for signs of obstruction or deterioration

and replace if needed.

The combustion and ventilation air flow must not be obstructed.

AWARNING 1

The water heater with draft hood inst_led must be properly

vented to a chimney which terminates outdoors. Never oper-

ate the water heater unlessit isvented to the outdoorsand has/

adequate air supplyto avoidrisksof improper operation, explo-

sionorasphyxiation. ]

AWARNING

Obstructedor deterioratedventsystemsmaypresentaserious

healthrisk orasphyxiation.

All vent gases must be completely vented to the outdoors of the

structure (dwelling). Installonly the draft hood provided with

the new water heater and no other draft hood.

Vent pipes must be secured at each joint with sheet metal screws.

The water heater must be connected to a roof jack: The vent

pipe from the water heater to the roof jack must, be no less than

the diameter of the draft hood outlet (min. 3 ) on the water

heater.

This water heater may be installed with single wall or Type B

vent pipe connection to the draft hood and the following U.L.

listed ruofjacks not furnished.

Triangle Products No. 773-50

Vent Line No. 2073

Strawsine No. 73T

White Metal Products 3RJ

There must be a minimum clearance of 12" between the top of

the draft hood and the top of the enclosure.

The draft hood and combustion air inlet to the water heater

must be in the same atmospheric pressure zone. Do not separate

by a wall, shelf, ceiling, partition, or any other means.

AWARNING I

Failure to have required clearances between vent

piping and combustible material will result in a fire

hazard.

AWARNING I

Be sure vent pipe is properly connected to prevent I

escapeof dangerousflue gaseswhich could causedeadly

asphyxiation.

Installation Instructions (cont'd)

Venting (cont'd)

&WARNING

Chemical vapor corrosion of the flue and vent system

may occur if air for combustion contains certain chemical

vapors. Spray can propellants, cleaning solvents, refrigera-

tor and air conditioner refrigerants, swimming pool

chemicals, calcium and sodium chloride, waxes, bleach

and process chemicals are typical compounds which are

potentially corrosive.

Gas Piping

a, WARNING

Make sure the gas supplied is the same typ_elisted on the

model rating plate. The inlet gas pressure must not exceed

14 inches water column '/2pound per square inch (3.5kPa).

The minimum inlet gas pressure listed on the model rating

)late isfor the purpose of input adjustment.

AWARNING

If the gasconUol valve issubjected to pressures exceeding

pound per square inch (3.5kPa), the damage to the gas con-

tro valvecoudresut nalireorexposonfrom eakngg_

AWARNING

If the main gas line shutoff ser_ng all gas appliances is used,

also turn "OFF" the gasat each appliance. Leave all gasappli-

ancasshut off until the water heater installation iscomplete.

t AWARNING t

The appliance and its,._ must be leaktested

beforeplacingthe applianceinoperation.

AWARNING

• The appliance and its individualshutoff valve must be discon-

nected from the gassupplypiping systemduring any pressure

testing of the gas system at test pressures in excess of %

poundper square inch (3.SkPa).

• The appliance must be isolated from the gassupplypiping sys-

tem by closingits individualmanual shutoff valve during any

pressure testing of the gassupplypiping system at test pres-

suresequal or lessthan ½pound per square inch (3.5kPa).

AWARNING J

Use pipe joint compound or teflon tape marked as being

resistant to the action of petro eum [Propane (L.R)] gases.

A gas line of sufficient size must be run to the water heater.

Consult the latest edition of National Fuel Gas Code ANSI

Z223.1, also referred to as NFPA54 and the gas company concern-

ing pipe size.

There must be:

• A readily accessible manual shut offvalve in the gas supply line

serving the water heater, and

• A drip leg (sediment trap) ahead of the gas control valve to help

prevent dirt and foreign materials from entering the gas control

Valve.

• A flexible gas connector or a ground joint union between the

shutoffvalve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the

water heater. Use a soapy water solution, not a match or open

flame. Rinse offsoapy solution and wipe dry.

SEDIMENT TRAP

A sediment trap shall be installed as dose to the inlet of the

water heater as practical at the time of water heater installation.

The sediment trap shall be either a tee fitting with a capped nip-

pie in the bottom outlet or other device recognized as an effec-

tive sediment trap. Ifa tee fitting is used, it shall be installed in

conformance with one of the methods of installation shown

below.

GAS PIPING WITH

FLEXIBLE CONNECTOR

_/_, GASSUPPLYPIPING

HANUAL

SHUTOFF

VALVE

FLEXIBLEGAS CONNECTOR

LABELEDAS CONPLYING

WITH ANSI STANDING

GROUND

UNION(Optional)

DRIP LEG

3" rain. (Sedimenttrap)

GAS

CONTROL

VALVE

CAP

AWARNING

Contaminants in the gas lines may causeimproper operation

of the gas control valve that may result in fire or explosion.

Before attaching the gas line be sure that all gas pipe isclean

on the inside. To trap any dirt or foreign material in the gas

supply line, a drip leg (sometimes called a sediment trap)

must be incorporated in the piping. The drip leg must be

readily accessible.Install in accordance with the "Gas Piping"

section. Refer to the latest edition of the National Fuel Gas

Code, ANSI 7-223.1, also referred to as NFPA 54.

Installation Instructions (cont'd)

"Fuel" Conversion Instruc-

tions From Natural Gas To

Propane (L.P.) Gas

A, WARNING

This water heater has been factory equipped to operate

with the type gasindicatedin the "EQUIPPED FOR" area

of the model rating plate located near the gas control

valve. The indicated gas may be either Natural or

Propane (L.R). By followingthe conversioninstructionsin

this manualor the instructionsnear the gascontrolvalve,

the water heater must be converted if it is to be used

with the opposite gas. DO NOT USE THIS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE

LISTED ON THE MODEL RATING PLATE. Failureto use

the correct gascan causeproblems which can result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. If you have any questions or doubts consult

yourgassupplieror gascompany.

Read and follow detailed conversion instructions located on the

water heater and also in this manual in their entirety beforestarting

the conversion.

Conversion kit with necessary parts are in a bag attached to the

drain valve.

Step 1.

Step 2.

Step 3.

Turn gas control knob "A"to _PILOT'. Depress andturn

_OFF". (See Figure 1, page 17).

Remove outer and inner access doors from water beater.

Remove burner assembly from water heater and contml by

loosening 3A"nut "H" holding burner assembly to control

(See Figure 2, page 17). Loosen pilot tube nut _J" and

thermocouple nut "K" at control.

Step 4. Remove screws "D" disengaging manifold from burner.

(See Figure 3, page 17)

Step 5. Remove orifice "E" (See Figure 3, page 17) using %"

wrench. Install orifice marked "L.P." found in the ba.g

into manifold. Tighten securely. Secure burner to mani-

fold with screws "D'.

Step 6. Loosen pilot tube nut "F" (See Figure 4, page 17). Re-

move orifice "G" and replace with blue colored orifice

found in bag. Reinstall nut "F" and tighten securely.

Step 7. Makesure allconnections aretightened securely,and rein-

stall burner assemblyinto waterhearer. Position end ofthe

manifold inside bracket as shown in Figure 3 on page 17.

Reinstall manifold into control andtighten _" nut (_H')

securely.Recheckto see that end of manifold isstill inside

bracket as shown in Figure3 on page 17. Reinstall pilot

tubing and thermocouple into control. (See Figure 2,

page 17)

Step 8. Place screwdriver in slot "B". (SeeFigt2re1, page 17). De-

press and turn counter-clockwise (_""q to stop. Con-

trol screw must be in "IN" position for propane (L.P.)gas

and in "OUT" position for natural gas. STOP! Readlabel

"For Your Safety" located on your water heater.

Step 9.

Step 10.

Step 11.

Step 12.

Step 13.

Step 14.

Step 15.

Step 16.

Step 17.

Step 18.

Step 19.

Set the thermostat to lowest setting

by turning the water temperature

dial dockwise, _"-"_) to itslowest

temperature setting (with arrowon

dial) as shown. DO NOT FORCE.

Turn gas control knob clockwise _ _ to _OFF" posi,-'

tion. Knob cannot be turned from PILOT" to OFF

unless knob is depressed slightly. DO NOT FORCE.

Wait five (5) minutes to c!e-_rout any gas. If you then

smell gas, STOP! Follow B in the saf&y information

on _For Your Safety" label. Ifyou don't smell gas, go to

the next step.

Find pilot-follow metal tube from gas control. The pilot

is located on the right hand side of the burner. (See Fig-

ure 4, page 17)

t-t

PILOTBURNER/_]] THERMOCOUPLE

If you don't smell gas, turn knob on gas control

counter-clockwise [ _ to "PILOT" position.

Push in control knob all the way andhold down. Imme-

diately light thepilot with a match. Continue to hold

control knob in for about one (1) minute afterthe pilot

is lit. Releaseknob and it will pop back up. Pilot should

remain lit. If it goes out, repeat steps 9 through 12.

• If knob does not pop up when released, stop and

immediately call the Sears Service Center or gas

supplier.

• If the pilot will not stay lit afterseveraltries, depress

and turn the gas control knob clock-

wise _ ) to "OFF" and call the Sears Service Can-

ter or gas supplier.

Check for gas leakswith only pilot flame burning using

a soapy water solution, not a match or open flame.

Check for gas leaks atfittings "F"and "G" (See Figure4,

page 17) and at fitting "J" (See Figure2, page 17).

Make sure temperature adjustment dial is turned clock-

wise (("-_) in its lowest position (See Figure 1,

page 17).

Replaceinner andouter doors.

At arms length away turn gas control knob to the full

"ON" position. WARNING: Do not use gas control

knob to regulate gas flow. Turn temperature adjust-

ment dial counter-clockwise (_"_) until gas flows to

main burner and ignites.

With a soapy water solution, not a match or open

flame, check for gas leaks at gas connection _H". (See

Figure 2, page 17). If gas leak occurs, turn offimmedi-

ately by shutting offgas cock at inlet tof_ ,,

control,or by turning gas control knob • _it_' to PI-

LOT" pushing down and turning to _OFF". Repair gas

leak as necessary, and repeat steps 9 through 19.

Installation Instructions (cont'd)

Step 20. At arm's length away,set the thermostat to desired set-

ting. The mark (V) HOT indicative of approx.120°F is

preferred starting point. If hotter water isdesired see the

"Temperature Regulation"section in this manual.

"A"(

KNOB

_WARNING. I

Hotter water increases the rtsk of scald injury. I

Before changing temperature setting see the

"Temperature Regu ation" section n th s manua.

GAS

LINE

Step 21. Replace the outer door if not replaced in step 17.

Step 22. Remove adhesive label found in conversion kit and

place next to the model rating plate. Mark label indi-

cating for which type gas the water heater is now

equipped.

"Fuel" Conversion

Instructions From Propane

(L.P.) Gas To Natural Gas

AWARNING

This water heater hasbeen factory equipped to operate

with the type gasindicatedinthe "EQUIPPED FOR" area

of the model rating plate located near the gas control

valve. The indicated gas may be either Natural or

Propane(L.R). Byfollowingthe conversioninstructionsin

this manualor the instructionsnear the gascontrol valve,

the water heater must be converted if it is to be used

with the opposite gas. DO NOT USE THIS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE

LISTED ON THE MODEL RATING PLATE. Failureto use

the correct gas can cause problems which can result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. If you have any questions or doubts consult

your gassupplieror gascompany.

To convert from Propane (L.E) gas to Natural gas, follow the

"Fuel" Conversion Instructions From the "Natural Gas to

Propane (LP.) Gas" section except in Step 5, use orifice 'E",

marked "NAT.". In Step 6 use pilot orifice "G', brass color and

in Step 8 turn control screw "B" in Figure 1 clockwise (f'-_',)

to stop. Screw must be in "OUT" position for Natural gas.

See "Instruction Label" for orifice sizes.

Maximum Supply Pressure:

14"W.C. For Nat. Gas.

14" W.C. for Propane (L.P.) Gas

Minimum Supply Pressure

5"W.C. for Nat. Gas.

11" W.C. For Propane (L.P.) Gas

TEMPERATURE /-- PLASTIC CAP

ADJ. DIAL -- /

[ Figure I ] OUTFORNATURAL

IN FOR PROPANE(L.E)

THERi_qOCOUPLEJ_ LJ. J-_ PILOT TUBING

[ Figure 21 MANIFOLD

BURNER

F,2 i

[_ "F"

Installation Instructions (cont'd)

Installation Checklist

BEFORE LIGHTING THE PILOT:

• Check the gas lines for leaks.

a. Use a soapy water solution. DO NOT test for gas leaks

usinga match or open flame.

b. Brush the soapy water solution on all gas pipes, joints and

fittings.

c. Check for bubbling soap. This means you have a leak.

Turn "OFF gas andmake the necessary repairs.

d. Recheck for leaks.

e. Rinse off soapy solution and wipe dry.

• Is the new temperature-pressure reliefv_ve properly installed

and piped to an adequate drain? See Temperature-Pressure

Relief Valve section.

• Are the cold and hot water lines connected to the water

heater correctly? See "Water Piping" instructions in the

"Installation Instructions" section.

• Is the water heater completely filled with water? See "Filling"

instructions in the "Installation Instructions" section.

• Will a water leak damage anything? See the "Facts to

Consider About the Location" section.

HOT

GAS

SUPPLY

SHUTOFF

VALVE

TEE

HOT

VENT PIPE TO UL

LISTED ROOF JACK

.TEMPERATURE.PRES-

SURE RELIEF VALVE

SHUTOFF

VALVE

COLD COLD

• Is there proper clearance between the water heater and any-

thing that might catch fire? See the Facts to Consider About

the Location section.

• Do you have adequate ventilation so that the water heater

will operate properly? See Combustion Air and Ventilation"

in the"Facts to Consider About the Location section,

• Is the draft hood vent piping properly secured? See "Venting"

instructions in the "Installation Instructions" section.

DRIP LEG

(Sediment trap)

PIPE CAP

(Do not cap or plug,

Must terminate

beneath

Mobile Home.)

• Is there proper clearance between the vent pipe and anything

that might catch on fire? See "Venting" instructions in the

"Installation Instructions" section.

• ls the vent pipe properly sloped and does the vent terminate

outdoors? See "Venting" instructions in the "Installation

Instructions" section.

Do you need to call your gas company to check the gas pipe

and its hookup?

_ NLme_ _ACr_

m_o_A_ GAS PRESSURE _4we.

I 1 I

p_s_ we w.c we

MODEL RATING PLATE

Operating Instructions

Lighting

_WARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER

HEATERS]:Propane(LR) gasisheavierthanair.Shouldthem

bea leakin the system,the gaswill settlenear the ground.

Basements,crawlspaces,skirt_l areasunder mobilehomes

(evenwhenventilated),closetsandareasbelowgroundlevelwill

serveas pockets for the accumulation of this gas. Before

attemptingto lightor .rel.lghtthe waterheater'spilotortuming

ona nearbyelectricalhghtswitch,be absolutelysumthem isno

accumulatedgasinthearea.Searchforodorofgasbymiffing at

groundlevelin thevicinityof the appliance.Ifedor isdetected,

follow stepsindicatedat "For YourSafety"onthe coverpageof

this manualthen leavethe premise_

Lighting and operating instructions are located on front of the

water heater, above or to one side of the gas control valve.

Figure 5 J

AWARNING

AN ODORANT ISADDED TO THE GAS USED

BYTHIS WATER HEATER.

)RYOUR SAFETY

IFYOU SMELLGAS:

Do not try to lightanyappliance.

Do not touchanyelectricalswitch;do not useanyphonein

yourbuilding.

Immediatelycallyour gassupplierfrom a neighbor'sphone.

Followthe gassuppliersinstructions_

If you cannotreachyour gassupplier,callthe Ere depart-

ment.

Figure 6 J

AWARNING

DO NOT force the gascontrolknob.Use only your handto

pushit downto lightthe pilot,or to torn it to "ON", "OFF"

or "PILOT". Never usea tool suchasa lever,wrenchor pli-

ers. Do not hit or damagethe knob.A damagedknobmay

result in an explosionand seriousinjury.If youhaveproblem

turningthe knob,callthe gassupplierimmediately.

Figure 7 ]

Figure 8 ]

INNER-

DOOR

OUTER

DOOR

Operating Instructions (cont'd)

Lighting label on the water heater as it appears above the thermostat

FOR YOUR SAFETY READ BEFORE LIGHTING

• WARNING J

If you do not follow these instructions exactly, a fire or explosion

may result causing property damage, personal injury or loss of life.

A. Thisappliancehasa pilot whichmustbe lightedby

hand.WhenIighUngthepilot,followtheseinstructions

exactly.

B. BEFORELIGHTINGsmellallaroundtheappliancearea

for gas, Be sureto smell nextto the floor because

somegasisheavierthanair andwillsettleonthefloor.

WHATTODOIF YOUSMELLGAS

• Donottrytolight anyappliance.

• Do not touch anyelectric switch;do not useany

phoneinyourbuilding.

• Immediatelycallyourgassupplierfroma neighbor's

phone.Followthegassupplier'sinstructions.

• If youcannotreachyourgassupplier,callthe fire

department.

Useonlyyourhandto pushinor turnthegascontrol

knob.Neverusetools.Ifthe knobwillnot pushin or

turnbyhand,donl tryto repair it,calla qualifiedser-

vicetechnician.Forceor attemptedrepairmayresult

inafireorexplosion.

Do not usethis applianceif anyparthasbeenunder

water.Immediatelycall a qualifiedservicetechnician

toinspecttheapplianceandto replaceanypartofthe

controlsystemandany gascontrolwhichhasbeen

underwater.

LIGHTING INSTRUCTIONS

1.STOP!Readthesafetyinformationaboveonthislabel.

2, Removeouterdoor.

3. Setthe thermostatto lowestsetting byturning the

watertemperaturedialclockwise,(f-'_) to itslowest

temperaturesetting(witharrowon dial)asshown.DO

NOT FORCE.

4.Turngascontrolknobclockwise_'* to OFF"posi-

tion.Knob cannotbe turnedfrom "PILOT" to "OFF"

unlessknobis depressedsgghtly.DO NOT FORCE.

(Figure5, page19)

Waitfive(5) minutesto clearout anygas. Ifyou then

I II ,e

smellgas,STOP.Follow B in the safetyinformation

aboveon this label If youdon'tsmell gas,go to the

nextstep.

Remove(or open)inner door locatedbelowthe gas

controlunit.(Figure8,page19)

Findpilot-followmetaltubefromgascontrol.Thepilot

islocatedontherighthandsideoftheburner.

PILOT BURNER __THERMOCOUPLE

Ifyoudon'tsmellgas,turnknobongascontrolcounter

1_@ to "PILOT" position. (Figure 6,

clockwise

page19)

9. Push in control knoball the way and hold down.

Immediatelylightthe pilotwith a match.Continueto

holdcontrolknobin for aboutone (1) minuteafter

the pilotis lit.Releaseknoband itwillpopbackup.

Pilotshouldremainlit. If it goesout,repeatsteps3

through8.

• If knobdoesnotpop upwhenreleased,stopand

immediatelycall yourservicetechnicianor gas

supplier.

• If the pilot will not stay lit after several tries,

depressandturnthegascontrolknobclockwise

_' ) to "OFF"andcallyourservicetechnician

orgassupplier.(Figure5,page19)

10.Replace(or close)innerdoor.Replaceouterdoorif

doordoesnot covergascontrolon/offknobor tem-

peratureadjustmentknob.(Figure8,page19)

11. At armslengthaway,turngascontrolknobcounter-

clockwise _)_ to the full "ON" position.

WARNING: Do not use gas control knob to reg.

ulate gas flow. (Figure7,page19)

12.At armslengthaway,set the thermostatto desired

setting.Themark( • ) HOTindicativeofapproximate

120°F is preferredstarting point. Somelocal laws

may requirea lowerstartingpoint.If hotterwateris

desired,seeinstructionmanualand"warning" below.

13.Replacetheouterdoorifnot replacedinstep10.

WARNING ]

Hotterwaterincreasestheriskof scaldinjury.Beforechangingtemperaturesettingsee instructionmanual.

TO TURN OFF GAS TO APPLIANCE

1. Set thethermostatto lowestsettingbyturning the

watertemperaturedial clockwise(Y"-'%)to itslowest

temperaturesetting(witharrowon dial)asshown.DO

NOT FORCE,

2.TurngascontrolknobclockwiseVl to"OFF"posi-

tion. Knobcannotbeturnedfrom "PILOT"to "OFF"

unlessknobisdepressedslightly.DO NOT FORCE.

(Figure5)

3,Replaceouterdoor(ifremoved).

Operating Instructions (cont'd)

Temperature Regulation

Due to the nature of the typical gas water heater, the water tem-

roerature in certain situations may vary up to 30°F higher or

wer at the point of use such as, bathtubs, showers, sink, etc.

Turn the water temperature dial clockwise_.f'-_) to decrease

the temperature, or counterclockwise (€"- -'x0 to increase the

temperature.

This means that when the temperature adjustment dial is set at

the mark approximating ] 20° F, the actualwater temperature at

any hot water tap could be ashigh as 150°F or aslow as 90°E

Any water heater's intended purpose is to heat water. Hot water

is needed for cleaning (bodies, dishes, clothing). Hot water will

present a scald hazard. Depending on the time element, and the

people involved (normaladults, children, toddlers, elderly,

infirm, etc.) scalding may occur at different temperatures.

: AWARNING

HOTTERWATERCAN SCALD:Water heatersareintendedto

producehot water.Water heatedto a temperaturewhichwill

satisfydotheswashing,dishwashing,andothersanitizingneeds

canscaldandpermanentlyinjureyouuponcontact.Somepeo-

ph aremorelikelyto bepermanentlyinjuredbyhotwaterthan

others.Theseincludetheelderly,children,theinfirm,or physicab

b/mentally handicapped.Ifanyoneusinghotwaterinyourhome

fitsintooneofthesegroupsor ifthem isalocalcodeorstatelaw

requiring acertaintemperaturewaterat thehot water telhthen

roumusttakespecialpmcaution_In additionto usingthe lowest

_ossibletemperaturesettingthat satisfiesyourhotwater needs,

t meanssuchasa mixingvalve,shouldbeusedat thehotwater

tapsusedbythese peopleor at the waterheat_. Mixingvalves

areavallaldeat plumbingsupplyor hardwarestoresFollowman-

ufacturersinstructionsfor installationofthe valves.Before

changingthe factory setting on the thermostat, read the

"Temperature Regulation"sectioninthis manual.

• HOT- Is a thermostat setting of approximately 120°F,

which will supply hot water at the most economi-

cal temperatures. The temperature adjustment

knob can be turned lower than "HOT" if desired.

A - Is athermostat setting of approximately 130°E

B - Is athermostat setting of approximately 140°E

AWARNING I

Neverallowsmallchildrento usea hotwater telh or to drawI

their ownbathwater.Never leavea childor handicappedper-

sonunattended na bathtubor shower.

C - Is athermostat setting of approximately 150°E

VERY HOT - Is a thermostat setting of 160°E It is recommend-

ed that the dial be set lower whenever possible.

NOTE: Water temperature range of 120°--140°F recom-

mended by most dishwasher manufacturers.

The thermostat of this water heater has been factory set at its

lowest position, to reduce the risk of scald injury. It is adjustable

and must be reset to the desired temperature setting. The mark

(•) HOT indicative of approximately 120°F is the preferred

starting point. Some states have a requirement for a lower set-

ting. If you need hotter water, follow directions for temperature

adjustment, but beware of the warnings in this section.

AWARNING

Shouldoverheatingoccuror the gassupplyfail to shut off,

turn "OFF" the manualgascontrolvalveto the appliance,

Service and Adjustment

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create varying

amounts of noise, and if left in the tank will cause premature

tank failure. In some water areas,you may not be able to drain

all sediment deposits by simply draining the tank. In these cases

Mag Erad (part no. 23600) can be used to help remove the sedi-

ment deposits. This may be ordered from the Sears Service

Center. For ordering, refer to the "Parts Order List" section.

At least once ayear a visual inspection should be made of the

main burner and pilot burner. The drawing is for your reference.

You should check for sooting which is not normal and will

impair proper combustion.

AWARNIN_ G I

Soot build-upindlcat_S,sa problemthat requires correction

beforefurther use.Turn"OFF" gasto waterheaterandleave[

"OFF" until repairsare made, becausefailureto correctthe [

causeof the sootingcanresultin a fire or explosioncausing[

DEATH,SERIOUSBODILYINJURY,ORPROPERTYDAMAGE.]

AWARNING

Chemicalvapor corrosionof the flue and vent systemmay

occur if air for combustioncontainscert_n chemicalvapors.

Spraycanpropellants,cleaningsolvents,refrigerator and air

conditionerrefrigerants, swimmingpool chemicals,calcium

and sodiumchloride,waxes,bleach,andprocesschemicalsare

typicalcompoundswhicharepetendally corrosive.

AWARNING

Obstructedor deterioratedventsystemsmaypresentaserious

healthriskor asphyxat on.

AWARNING I

Be sure the vent pipingis properly connectedto prevent[

escapeof dangerousflue gasseswhich could causedeadly

asphyxation.

AWARNING ]

If after inspectionof the vent systemyou found sootingor I

deterioration,something iswrong.Callthe localgasutilityto |

correctthe p.roblemandcleanor replacetheflue andventing

before resuming operationofthe water heater. ]

Burner Inspection

AWARNING 1

Do notusethisapplianceifanypartof it hasbeenunderwater.|

Immediately call a SearsService Technicianto inspectthe|

applianceand to replace the gascontrolor anypart of the|

burnersystemwhichhasbeenunderwater. |

Burner Cleaning

In the event your burner needs cleaning, use the following

instructions:

If inspection of the burner shows that cleaning is required, turn

the gas control knob clockwise (_"_ to the "OFF"position,

depressing slightly.

NOTE: The knob cannot be turned from "PILOT" to "OFF"

unless knob is depressed slighfl)_ DO NOT FORCE.

Loose deposits on or around the burner can be removed by care-

fially using the hose of a vacuum cleaner inserted through the

accessdoor of the water heater• If the burner needs to be removed

for additional cleaning, call the Sears Service Center to remove

and clean the burner and correct the problem that required the

burner to be cleaned.

Draining

The water heater should be drained if being shut down during

freezing temperatures. Also periodic draining and cleaning of

sediment from the tank may be necessary.

Turn the gas control knob to the "OFF" position.

CLOSE the cold water inlet valveto the water heater.

• OPEN a nearby hot water faucet and leave open to allow for

draining.

• Connect a hose to the drain valve and terminate to an ade-

quate drain.

• OPEN the water heater drain valve to allow for tank

draining.

NOTE: If the water heater is going to he shut down and

drained for an extended period, the drain valve should be

left open with hose connected allowing water to terminate

to an adequate drain.

Close thedrain valve.

Follow instructions in the "Filling The Water Heater"

section.

Follow the lighting instructions in the "Lighting" section to

restart the water heater.

Service and Adjustment (cont'd)

Temperature-Pressure Relief

Valve Operation

The temperature-preasure relief valve must be manually operated

at least once ayear.

Drain Valve Washer

Replacement

NOTE: For replacement, use a l_t_,, x J_/." x _" thick washer

available at your nearest hardware store. For ordering replace-

ment washers, refer to the "Parts Order IAs_' section.

TEHPERATURE-PRESSURE

RELIEF VALVE

DISCHARGE PIPE

Turn _OFF" gas supply to water heater.

Follow _Draining" instructions.

Turning counter clockwise, remove the hex cap below the

screw handle.

Remove the washer and put the new one in place.

Screw the handle and cap assembly back into the drain valve

and retighten using a wrench. DO NOT OVEKTIGHTEN.

Follow instructions in the "Filling The Water Heater"

section.

Check for leaks.

Follow the lighting instructions in the "Lighting " section to

restart the water heater.

Failure to install and maintain a new properly listed tempera-

ture-pressure relief valve will release the manufacturer from any

claim which might result from excessivetemperature or pressure.

AWARNING

If the temperature-pressure relief valve on the appliance

weepsor dischargesperiodically,thismay bedueto thermal

expansion. Your water heater may have a check valve

installedin the water line or a water meter with a check

valve.Consultthe SearsServiceCenter for further informa-

tion. Do not plugthe temperature-pressurerelief valve.

AWARNING

When checkingthe temperature-pressurerelief valveopera-

tion, make surethat (I) no one isin front of or aroundthe

outletofthe temperature-pressurerelief valvedischargeline,

and(2) that the water manuallydischargedwillnot causeany

propertydamagebecausethe water maybeextremelyhot.

If after manuallyoperatingthe valve, it failsto completely

reset and continuesto releasewater, immediatelyclosethe

cold water inlet to the water heater, follow the draining

instructions,and replace the temperature-pressure relief

valvewitha newone.

ASSEMBLY

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a

regular basis.

Combustible materials such as clothing, cleaning materials or

flammab e liquids, etc. must not be placed against or adjacent to

the water heater.

To insure sufficient ventilation and combustion air supply, prop-

er clearances from the water heater must be maintained at all

times.

Service

Before calling for repair service, read the Start Up Conditions

and Operational Conditions found in the Troubleshooting

Guide of this manual.

If a condition persists or you are uncertain about the operation

of the water heater, let a qualified person check it out.

Contact SEARS Repair Services at 1-800-4-MY-HOME

(1-800-469-4663).

Troubleshooting Guide

Start Up Conditions

THERMAL EXPANSION

Water supply systems may, because of such events as high line

pressure, frequent cut-offs, the effects of water hammer kmong

others, have installed devices such as pressure reducing valves,

check valves, back flowpreventers, etc._to control these types of

problems. When these devices arenot equipped with an internal

by-pass, and no other measures are taken, the devices cause the

water system to be closed. As water is heated, it expands (ther-

mal expansion) and closed systems do not allow for the expan-

sion of heated water.

The water within the water heater tank expands as it is heated and

increases the pre,ssure of the water system. If the relieving point of

the water heater s temperature-pressure relief valve is reached, the

valve will relieve the excesspressure. The temperamr_pressure

relief valve is not intendedfor the constant relief of thermal

expansion. This is an unacceptable condition and must be cor-

rected.

It is recommended that any devices installed which could create a

closed system have a by-pass and/or the system have an expan-

sion tank to relieve the pressure built by thermal expansion.

Thermal expansion tanks are available fi'om Sears stores and

through the Sears Service Centers. Contact the local plumbing

inspector, water supplier and/or the Sears Service Center for

assistance in controlling these situations.

Thermal Expansion Tank Specifications

Model Tank Capacity [Dimensions in Inches Pipe Fitting

Number In Gallons _ Length On Tank

153.331020 2 8 inches 12_inches _" Male

153.331050 5 11 inches 14_inches _" Male

HOT

COLD WATERHEATER

COLDWATER

INLETFITTING

TANK

WATER HEATER

COLD WATER

INLET FITTING

HOT COLD

PRESSURE

REDUCING

VALVEWITH

B_tPASS

PRESSUREGAUGE

WATER

SHUTOFF

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

FLOOR,CEILING

JOIST,ETC.

STRAPPING

EXPANSION

PRESSURE INLETCOLD

REDUCING WATER

VALVEWITH SHUTOFF

SY*ASS_

Expansion Tank Sizing Chart

l Inlet*

lWater

Pressure

ExpansiOnTanki 40psipsi

Capacity 150psi

Needed i 60psi

70psi

80psi

Water Heater Capacity (Gallons)

30 4O

2 2

2 5

5 I

66 82

5 5

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air

charge. If the inlet water pressure is higher than 40 psi, the

expansion tank's air pressure must be adjusted to match that

pressure, but must not be higher than 80 psi.

(2)

PRESSURE GAUGE

ALTERNATE RECOMMENDED

INSTALLATION

(HORIZONTAL MOUNTING)

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal

Darts during periods of heat-up and cool-down do nor represent

narmful ordangerous conditions.

Condensation causes sizzling and popping with the burner area

during heating and cooling, periods and should be considered

normal. See Condensation section.

Troubleshooting Guide (cont'd)

Start Up Conditions (cont'd)

CONDENSATION

Whenever the water heater is filled with cold water, a certain

amount of condensation will form while the burner is on. A

water heater may appear to be leakingwhen in fact the water is

condensation. This usually happens when:

• When a new water heater is filled with cold water for the

first time.

• When gas burns and water vapor is produced in water

heaters, particularly high efficiency models where flue tem-

peratures are lower.

• When you use large amounts of hot water in a short time

and the refillwater isvery cold.

Moisture from the products of combustion condense on the

cooler tank surfaces and form drops of water which may fall

onto the burner or other hot surfaces to produce a "sizzling" or

"frying" noise.

Excessivecondensation can cause pilot outage due to water run-

ning down the flue tube onto the main burner and putting out

the pilot.

Because of the suddenness and amount of water, condensation

water may be diagnosed as a "tank leak". After the water in the

tank warms up (about 1-2 hours), the condition should

disappear.

Do not assume the water heater is leaking until there has been

enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation. The

water heater must be sized properly to meet the family's

demands for hot water including dishwashers, washing machines

and shower heads.

Excessive condensation may be noticed during the winter and

early spring months when incoming water temperatures are at

their lowest.

SMOKE/ODOR

It is not uncommon to experience a small amount of smoke and

odor during the initial start-up. This is due to burning off of oil

from metal parts, and will disappear in ashort while.

Operational Conditions

SMELLY WATER

In each glasslined water heater there is installed at least one

anode rod (see parts section) for corrosion protection of the

tank. Certain water conditions will cause a reaction between this

rod and the water. The most common complaint associated with

the anode rodis one of a "rotten egg smell". This odor is derived

from hydrogen sulfide gas dissolved in the water. The smell is

the result of four factors which must all be present for the odor

to develop:

a. a concentration of sulfate in the supply water.

b. litde or no dissolved oxygen in the water.

c. a sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

d. an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater

models by replacing the anode(s) with one of lessactive material,

and then chlorinating the water heater tank and all hot water

lines. Contact Sears Service for further information concerning

an Anode Replacement Kit #9001453 and this Chlorination

Treatment.

If the smelly water persists after the anode replacement and chlo-

rination treatment, we can only suggest that continuous chlori-

nation and filtering conditioning equipment be considered to

eliminate the water problem.

Good venting is essential for a gas fired water heater to operate

properly as well as to carry away products of combustion and

water vapor.

Do not remove the anode leaving the tank unprotected. By

doing so, all warranty on the water heater tank is voided.

A WARNING

HOTTERWATERCAN SCALD:Water beatersareintendedto

producehotwater,Water heatedto a temperature whichwill

satisf,/clotheswashing,dishwashing,andothersanitizingneeds

canscaldandpermanently injureyouuponcontact.Somepeo-

pleare morelikelyto bepermanentlyinjuredbyhotwaterthan

othergTheseincludethe elderly,children,the infirm,or physical-

b/mentally handicapped.Ifanyoneusinghotwaterinyourhome

fitsintooneofthesegroupsor ifthere isalocalcodeorstatelaw

requiringacertaintemperature water at thehotwater tap,then

youmusttakespecialprecautlongInadditionto usingthe lowest

possibletemperaturesetlingthat satisfiesyourhotwater needs,

a meanssuchasa mixingvalve,shouldbe usedat the hotwater

tapsusedbythese peopleor at thewater heater.Mixingvalves

areavailableat plumbingsupplyor hardwarestores.Followman-

ufacturersinstructionsfor installationof the valves.Before

changingthe factory setting on the thermostat, read the

"Temperature Regulation"section inthis manual.

"AIR" IN HOT WATER FAUCETS

AWARNING

HYDROGEN GAS:Hydrogengascan be producedin a hot

water systemthat hasnot beenusedfora long period oftime

(generallytwo weeksor more). Hydrogengasisextremely

flaummableand explosive.To preventthe possibilityof injury

underthese conditions,we recommend the hot water faucet

be openedfor severalminutesat the kitchensinkbeforeany

electricalapplianceswhichareconnectedto thehot water sys-

tem are used(suchas a dishwasheror washingmachine).If

hydrogengasis present,there will probablybe an unusual

soundsimilar to air escapingthroughthe pipeasthe hot water

faucetisopened.There must be no smokingor openflame

nearthe faucetat thetime itisopen.

Troubleshooting Guide (cont'd)

HIGH TEMPERATURE SHUT OFF SYSTEM WATER IS TOO HOT

This water heater is equipped with an automatic gasshut offsys-

tern. The high temperature shut off is built into the gascontrol

valve. This system shuts off the gas supply to the water heater

burners when high water temperatures are present. It is non-

resetrable.If the high temperature shut off activates, _e gascon-

trol valve must be replaced. If this were to occur, turn OFF the

entire gas supply to the water heater. Contact the Sears Service

Center.

• The temperature adjustment dialmay be set too high. See the

"Temperature Adjustment" section.

. NOTE: A period of time is necessary _ an adjustment

has been made for the water temperature to reach the new

temperature setting.

• Iflowertemperature settings will not lowerthe watertempera_

ture, call the Sears Service Center.

AWARNING {

Shouldoverhea_ngoccur or the gassupplyfail to shutoff, {

torn "OFF" the manual gascontrolvalveto the appliance. {

NOT ENOUGH OR:NO HOT WATER

i Check the manual gasshut offvalve to be sure it is open.

Check the pilot flame. It may have gone out. All models have

an opening behind the outer door for view,,ingthe pilot.

If the pilot is not lit, follow the Lighting instructions in this

manual or located above the gas control valve on the water

heater to w.light thepilot. If the water was extremdy hot and is

now cold, the high limit safety temperature shut off may have

put out the burner and pilot. If the high temperature shut off

activates, the gas controlvalve must be replaced. Contact the

SearsService Center.

: The gascontrol knob must be turned to the "ON'pusition.

The temperature adjustment dial may be set too low. See the

"Temperature Regulation_section.

i The gascompany can check _e gas input to seeif it is correct.

An underflred water heater will not heat water asquickly.

Look for leaking or open hot water faucets. Make sure all are

dosed.

• The cold water inlet temperature may be colder during the

winter months. It will take longer to heat the water and seem

like lesshot water.

• If you cannot find what is wrong, call the Sears Service

Cenrer.

AWARNING

Due to the nature of the typical gas water heater, the

water temperature in certain situations may be hotter

than the thermostat setting.

Short, frequent draws of hot water - especially;with vet)

cold incomingwater - canshockthe thermostat into brie

operation resulting in hotter and hotter layers of watel

closerto the top ofthe tank.

Changesin hot water usagepatterns or raisingthe tem-

perature differential between the cut-on of the thermo-

stat and the coldwater temperature will usuallyeliminate

the problem.

Troubleshooting Guide (cont'd)

Leakage Checkpoints

Use this guide to check a _Leaking_ water heater. Many suspect-

ed "Leakers" are not leaking tanks. Often the source of the water

can be found and corrected.

If you arenot thoroughly familiar with your local gas codes your

water heater, and safety practices, contact the

Center to check the water heater.

A CAUTION [

Read this manual first. Then before checking the water ]

heater make sure the gas supply has been turned[

"OFF", and never turn the gas"ON" before the tank is

comp etely fo of water.

A CAUTION

Never usethis water heater unlessit iscompletely filled

with water, To prevent damage to the tank, the tank I

must be filled with water. Water must flow from the hot I

water faucet before turning "ON" gas to the water

fieater.

O Water at the draft hood is water which has con-

vapor

densed out of the combustion products. This is caused by a

problem in the vent. Contact the SearsService Center.

O *Condensation may be seen on pipes in humid weather or

pipe connections may be leaking.

Q'The primary anode rod fitting may be leaking.

Small amounts of water from temperature-pressure relief

Q valve,may be due to thermal expansion or high water pres-

sure m your area.

*The temperature-pressure relief valve may be leaking at

the tank fitting.

Water from a drain valve may be due to the valve opened

slightly.

*The drain valve may be leaking at the tank fitting.

Combustion products contain water vapor which can con-

dense on the cooler surfaces of the tank. Droplets form and

drip into the fire or run on the floor. This is common at

the time of starrup after installation and when incoming

water is cold.

Water in the water heater bottom or on the floor may be

from condensation, loose connections, or the relief valve.

DO NOT replace the water heater until a full inspection

of all possible water sources is made and necessary correc-

tive steps taken. Leakage from other appliances, water

lines, or ground seepage snould also be checked.

NOTE: To check where threaded portion enters tank,

insert cotton swab between jacket opening and fitting.

If cotton is wet, follow "Draining" instructions in the

"Service and Adjustment" section and then remove fit-

ting. Put pipe dope or teflon tape on the threads and

replace. Then follow "Filling the Water Heater"

instructions in the "Installation Instructions" section.

Parts Order List

ECONOMIZER TM 5 MOBILE HOME GAS WATER HEATERS

MODEL NUMBERS:

153.333831 30 Gal.

153.333931 40 Gal.

@14

Parts Order List (cont'd)

ECONOMIZER TM 5 MOBILE HOME GAS WATER HEATERS

MODEL NUMBERS:

153.333831 30 Gal.

153.333931 40 Gal.

KEY

NO. PART DESCRIPTION

"1 Temperature-PressureReliefValve*

- 2 Primary Anode Rod.

•3 Model Rating Plaret

:4 Drain Valve

5 Drain Valve Washer (_z" x "/." x IA"thick)**

6 Thermocouple Clip

7 Pilot (Natural)

7 Pilot [Propane (L.E)]

8 Thermocouple*

9 Pilot Tubing w/Fitrin_s

10 Burner Orifice (Natural)

10 Burner Orifice [Propane (L.E)]

11 Manifold

12 Burner

13 Outer Door

14 Inner Door

15 Gas Control Valve

16 Temperature Adjustment Knob

17 Flue Baffle

18 Draft Hood

9 Mountin_ Brackets

# Manual

# Mag-Erad

Model Numbers

153.333831 153.333931

PART NUMBERS

9000071 9000071

9000279 9000279

0270118 .0270118

9000058 9000058

9001584 9001584

F145-0085 F145-0085

9000284 9000284

9000800 9000800

42-33900 4._2-33900

9000278 9000278

0230211 0230211

0230140 0230140

9002613 9002615

9000390 9000390

9000351 9000351

9000281 9000281

F145-0846 F145-0846

F145-0697 F145-0697

9000391 9000537

9000272 9000272

9001261 9001261

0002915370

23600

# Not Illustrated

* These parts are also available at most Sears retail stores.

** Also available at most hardware stores.

t Replaced only upon return of damaged plate.

Now that you have purchased your Gas Water Heater, should a

need ever exist for repair parts or service, simply contact any

SEARS Service Center or call 1-800-4-MY-HOME (1-800-469-

4663). Be sure to provide pertinent facts when you call or visit.

All parts listed may be ordered from any SEARS Service Center,

most SEARS stores and by calling 1-800-366-PART (1-800-366-

7247). If the parts you need are not stocked locally, your order will

be electronically transmitted to a SEARS Repair Parts Distribution

Center for handling.

THIS lS A REPMR PARTSLIST,NOT A PACKINGLIST.

The model number of your Gas Water Heater will be found on

the model rating plate located near the gas control valve.

When ordering repair parts, always give the following infor-

matlont

Model Number

Part Number

Part Description

Name of Item

Notes

Warranty

About Your Warranty

THE PRICE OF YOUR WATER HEATERDOES NOT INCLUDE

A FREE CHECKUP SERVICECALL.On Water Heater Instalations

ArrangedBySears,Searswarrants theinstallation.

ON INSTALLATIONS NOT MADE BY SEARSAUTHORIZED

CONTRACTORS:

1.YourSearswarrantyappliesto the product only.

2. Searsdoesnotwarrantthe installation.

3. A chargewill be made on service callsdue to poor or incomplete

installation.Theseindude:

a.Adjusting thermostat.

b.Lightingpilot.

c. Leaksin pipes orfittings.

d. Improper venting

e. Condensation

This manualis in non-technicallanguage.It may help youavoid the

cost of a needlessservicecall. Manyservicecalls reallyarent needed.

Suchaswhen:

1.The gasis turned_OFF'.

2.Thepilot isout.

3.A gasorwaterleakisdueto loosepipeorconnections.

LIMITEDWARRANTYON TANKSTHAT LEAK

Throughfive(5)yearsfrom the dateofpurchase,ifa leakoccursinthe tank,Searswill furnish,freeofcharge,a newcurrentmodelwater

heaterofclosestavailableopacity and quality.If porchaserdoesnot qualifyfor freeinstallationasprovidedin the One YearLimitedLabor

Wasrantybelow,there willbe a chargeforinstallation.

lfthe replacementwaterheaterofdosest availablecapacityand qualitydoesnot meetcurrent applicablegovernmentstandards,therewillbe

a chargeforthe differencein pricebetweenthe replacementwhichdoesnotmeetgovernmentstandardsand onewhichdoesmeetgovern-

ment standards ,-

If thewater heaterissubjectedto commercial,institutional,orindustrialuseorusein residencesof twofamiliesormore,the abovewarranty

coveragefortanks that leakiseffectivefor twoyearsfrom the dateofpurchaseand theLimitedWarrantyOn Partsbelowiseffectivefor one

yearfrom the dateofpurchase.

LIMITEDWARRANTYON PARTS

Through one (1)year from the date of purchase,whenyourSearsKenmorewaterheateris installedand operatedin accordancewith the

instructionsin this manual, ifa part failsdue to afailurein materialsorworkmanship,Searswill furnish a replacementpart fleeofcharge.

If purchaserdoesnot qualify forfreeinstallationas providedin the One YearLimitedLabor Warrantybelow,therewillbe a chargefor

instalfation.

ONE YEARLIMITEDLABORWARRANTYON WATERHEATER " -

When yourSearsKenmorewaterheaterisinstalledbySearsor itslicensedsubcontractorand isoperatedin accordancewith the instsucxions

in this manual,Searswill,for one yearfromthe dateof purchase:

Install,freeofcharge,the replacementwaterheaterasprovidedby the aboveLimitedTankLeakWarranty.

Repair,freeof charge,defectsin materialsor workmanshipofthe waterheaterasprovidedbythe aboveLimitedWarrantyon Parts.

To obtain warranty service, SIMPLY CALL 1-800-4-MY-HOME (1-800-469-4663). This warranty applies only while this product is in use

in the United States.

This warrantygives you specific legal rightsand you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, Hoffman Estates,1L 60179

Sears Installation Warranty

In addition to any warranty extended to you on the Sears merchandise

involved, which warranty becomes effective the date the merchandise is

installed should the workmanship of any Sears arranged installation

prove faulty within one year, Sears will, upon notice from you, cause

such faults to be corrected at no additional cost to you. If you want this

heater professionally installed by Sears contact your Sears Salesperson.

They will arrange for prompt, quality installation.

Sears Installation Policy

AllinstallationlaborarrangedbySeatsshallbeperformedin aneat,

workmanlikemanner in accordancewithgenerallyacceptedtradeprac-

tices.Further,allinstallationsshallcomplywithalllocallaws,codes

regulationsand ordinances.The customershallalsobeprotected,dur-

inginstallation,by insurancerelatingto propertydamage,Worker's

Compensationand PublicLiability.

Ifyou wantthiswater heaterprofessionallyinstalledby Searscontact

yourSalesperson.Theywillarrangeforprompt, qualityinstallationby

Searsauthorizedcontractors.

Fortherepairorreplacementparisyouneed _. ]1 Forin-homemajorbrandrepairservice

delivereddirectlytoyourhome Call24hoursaday,7daysaweek

Call6am-110m(CST),7daysaweek 1-800-4-MY-HOME

1-800-366-PART _1_1 1,-8oo-4_-46_)

(1_0-366-7278) •

lhe SereneSideof5ee_"

The modelnumberofyourwaterheaterisfoundonthemodelratingplateonthefrontofthewaterheater.

_gs Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. _zg_s37_0

Kenmore 153333931 mobile home gas water heater

Product's Documents

User Manual

Specifications

Kenmore 153333931 Questions and Answers