Craftsman 917271014 15.5 HP ELECTRIC START 42" MOWER 6 User Manual

Owner's Manual

CRAFTS[MAN+

15.5 HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.271014

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

.Warranty...............................................2

SafetyRules..:......................................2

ProductSpecifications .......................... 5

Assembly .............................................. 8

Operation ............................................ 12

Maintenance Schedule ...................... 18

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 28

Troubleshooting .................................. 29

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or ac-

cident or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATI-ERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. In-home war-

ranty service on your Craftsman riding equipment is available at no charge for 30 days

from the date of purchase. Please contact your nearest service center. After 30 days

from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will

still be available after 30 days from the date of purchase but e standard trip charge will

apply). This warranty applies only while this product is in the United States. This War-

ranty gives you specific legal rights, and you may also have other rights which may

vary from state to state.

Sears, Roebuck and Co., 1:)/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is ca-

pable of amputating hands and feet and

throwing objects. Failure to observe the

following safety instructions could result

in serious injury or death.

GENERAL OPERATION

• Read, understand, and foJlow all in-

structions in the manual and on the ma-

chine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other

peo.ple before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge di-

rection and do not point it at anyone.

Do not operate the mower without ei-

ther the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and re-

2 move keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while un-

der the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re-

lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious in-

jury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma-

chine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

• Do notturn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

Do not mow on wet grass. Reduced

traction could cause sliding.

Do not try to stabilize the machine by

putting your foot on the ground.

Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Never as-

sume that children will remain where you

last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the ma-

chine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or al-

low objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma-

chine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• Do notturn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

_i_LLoo.k for this symbol to point out.impor-

tant saTety precautions. It means L;AU-

TION!H BECOME AWARE!!!YOUR

SAFETY IS INVOLVED.

._. CAUTION.: In order to prevent acciden-

tal starting wnen setting up, transporting,

adjusting or making repairs always dis-

connect spark plug wire and place wire

where it cannot contact spark plug.

_LWARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOUNE 1.25GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR

)ILTYPE SAE IOW-30

API-SF/SG/SH): (above 32°F)

SAE 5W-30

(below 32°F)

OIL CAPACITY." W/FIL'I'B:_:4.0PINTS

W/O RL]E_ &5 PINTS

SPARK PLUG: Champion RC12YC

(GAP:.040")

VALVE CLEARANCE: NOT ADJUSTABLE

GROUND SPEED

VlPH):

FORWARD:

1s-r 1.2

2ND 1,5

3RD 2.3

4n_ 3.5

5TH 4.7

6_ 5.4

REVERSE: 1.5

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

_HARGING 3 AMPS BATTERY

SYSTEM: 5 AMPS HEADUGHTS

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT 27-35 FT.LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor.It has been de-

signed, engineered and manufactured to

give you the best possible dependability

and performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest Sears Authorized Service

Center. We have competent, well-trained

technicians and the proper tools to ser-

vice or repair this tractor.

Please road and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-

able on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_WARNING: ,This tractor is equipped ,

with an interna_ combustion engine ano

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Cali-

fornia Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark ar-

rester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

Parts Bag contents shown full size

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Hex Bolt

3/8-16 x 1

(1) Lockwasher 3/8

(1) Large Flat Washer

(1) Locknut 5/16-18

(1) Knob

(1) Washer

17/32x 1-3/16 x 12 Gauge

(1) Shoulder

Bolt 5/16-18

(2) Washers

3/16 x 3/4 x 16 Gauge

__ #10 x 5/8

(2)Weld

Nuts #10

(2) Lock

Washers #10

Parts packed separately in carton

Seat

Mulcher

Plate

F-7

Video

Cassette

Steering

Boot

Manual

Slope Sheet

ii "

Parts Bag

Steering

Wheel

Parts Bag contents not shown full size

Steering Wheel

Adapter

Steering

Extension

Shaft

_ Sth:r_g

Insert

.._1 I i

(2) Latch Hook

Assemblies

<4B

(2) Keys

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your trac-

tor all parts and hardware you assemble must be tightened securely. Use the correct

tools as necessary to insure proper tightness. Review the video cassette before you

begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wilt make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) 3/4" Socket w/

(2) 1/2" wrench drive ratchet

(1) Utility knife (1) Phillips Screw-

(1) Tire pressure gauge driver

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVETRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton.

• Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in ex-

tension and lower shafts and install 5/

16 hex bolt and Iocknut. Tighten se-

curely.

IMPORTANT: Tighten bolt and nut se-

curely to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab

slots in dash and push down to secure.

Insert

__3/8 Hex Bott

I_ _ 3/8 Lockwasher

_Large Flat

Steering_N--.. _ 1 Washer

Wheel _Steering

Adapter _..._'_..J-'----_ Tab s

Hex Bolt

Tab

Slots

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Slide steering wheel adapter onto

steering shaft extension.

• Position steering wheel so cross bars

are horizontal (left to right) and slide in-

side boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten secure-

ly.

• Snap steering wheel insert into center

of steering wheel.

Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to ",.;i off skid.

HOWTO SET UPYOURTRACTOR

CHECK BA'I-I'ERY

• Lift seat pan to raised position and

open battery box door.

• If this battery is put into service after

month and year indicated on label (la-

bel located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging instructions).

Seat

Pan

Bakery

Box

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat

pan.

• Place seat on pan and assemble shoul-

der bolt.Tighten shoulder bolt securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving itsadjusted

position.

• Raise seat and tighten adjustment knob

securely.

Seat

Seat Pan

Shoulder

Bolt _ ....

TO ROLLTRACTOR OFF SKID (SEE

OPERATION SECTION FOR LOCATION

AND FUNCTION OF CONTROLS)

• Press lift lever plunger and raise attach-

ment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal,

• Place gearshift lever in neutral (N) posi-

tion.

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFFSKID

_brWAR,NING: Before starting, read, un-

s[ana and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Sit on seat in operating position, de-

press clutch/brake pedal and set the

parking brake.

• Place gearshift lever in neutral (N) posi-

tion.

• Press lift lever plunger and raise attach-

ment lift lever to its highest position.

• Start the engine. After engine has

started, move throttle control to idle po-

sition.

• Depress clutch/brake pedal into full

"BRAKE" position and hold. Move gear-

shift lever to 1st gear.

• Slowly release clutch/brake pedal and

slowly drive tractor off skid.

• Apply brake to stop tractor, set parking

brake and place gearshift lever in neu-

tral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that fol-

lOW.

Flat Washer

Adjustment Knob

CHECKTIRE PRESSURE

Thetiresonyourtractorwereoverinflated

atthefactoryfor shippingpurposes.Cor-

recttirepressureisimportantfor bestcut-

ting performance.

• Reducetirepressureto PSIshownin

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See 'q-O

LEVEL MOWER HOUSING" in the Ser-

vice and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments sectoin of

this manual. Verify that the bc',ts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in up-

right position.

• Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

Weld Nut From Hook Points

The Top Down

Lock

Weld Washer

Latch Latch

Hook

Washer

Mulcher

Plate

Deflector

Shield

Weld Nut

Lock Washer

Washer

'_ir.1 Screw

Latch

Hooks

_I, CAUTION: Do no..ttremove discharge .

guard from mower. _aise and hold guara

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

•F CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you receive

the best performance and satisfaction

from this Quality Product.

Please review the following checklist:

_/All assembly instructions have been

completed.

J No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

4' Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRA AI-I'ENTION TO

THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

•/ Become familiar with all controls - their

location and function. Operate them be-

fore you start the engine.

/ Be sure brake system is in safe operat-

ing condition.

• 11

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE OGHTS ON OVER TEMP 1P

LIGHT

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

(_ _ KEEP AREA CLEAR SLOPE HAZARDS

ATFACHMENT

IGNITION CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment Ignition

Clutch Lever Switch

Ught Switch

Position

Throttle/Choke ." ."

Control

Clutch/Brake

Control

Uft Lever

Plunger

Attachment

Lever

Height

ustment

Indicator

'Parking Brake

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to

engage the mower blades, or other at-

tachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on

and off.

THRO'I'rLE/CHOKE CONTROL: Used to

control engine speed.

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and

starting the engine.

GEARSHIFT LEVER: Selects the speed

and direction of the tractor.

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position.

IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+)

or discharging (-).

PARKING BRAKE: Locks clutch/brake

into the brake position.

The operation of any tractor can result in foreign objects thrown intothe

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend a wide vision safety mask over spectacles, or

standard safety glasses.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE

Yourtractorisequippedwithan operator

presence sensingswitch.When engine is

running,any attemptbythe operatortoleave

the seat withoutfirstsettingthe parkingbrake

willshutoffthe engine.

• Depress clutch/brake pedal intofull

"BRAK]E" position and hold.

• Place perking brake lever in "EN-GAGED"

pos_on and release pressure from clutch/

brake pedal. Pedal should remain in

"BRAKE" position. Make sure parking

brake will hold tractor secure.

Throttle/Choke

Control

Attachment Clutch

Lever "Engaged"

Position

"Disengaged"

ition

Position Parking Brake

ed"

Position

Clutch/Brake "Disengaged"

Pedal "Drive" Position

Position

STOPPING

Gear

Shift

Lever

MOWER BLADES -

• To stop mower blades, move attachment

dutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress dutch/brake

pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) posi-

tion.

ENGINE -

Move throttle control to slow position.

NOTE: Failure to move throtlle control to slow

position and allowing engine to idle before

stopping may cause engine to "backfire".

• Turn ignition key to "OFF" positionand re-

move key. Always remove key when leav-

ing tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in

any position other than "OFF' will cause the

battery to be discharged, (dead).

NOTE: Under certain conditions when tractor

is standing idle with the engine running, hot

engine exhaust gases may cause "browning"

of grass. To eliminate this possibility,always

stop engine when stopping tractor on grass

areas.

_CAUTION: Always stop .'_'actorco,mpletely,

as described above, before leaving me

operator's position;to empty grass catcher,

etc.

TO USETHROTrl_E CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle re-

duces the battery charging rate.

• Full thro_e offers the bast bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is cen-

trolledby thegearshiftlever.

• Start tractor with dutch/brake pedal de-

pressed and gearshift lever in neutral (N)

position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start

movement.

IMPORTANT: Bring tractor to a complete stop

before shifting or changing gears. Failure to

do so will shorten the useful life of your

transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment liftlever deter-

mines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever

to desired position.

The cutting height range is approximately 1-

1/2 to 4". The heights are measured from the

ground to the blade tip with the engine not

running. These heights are approximate and

may vary depending upon soil conditions,

height of grass and types of grass being

mowed.

• The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool

season and to over 3 inches during hot

months. For healthier and better looking

lawns, mow often and alter moderate

growth.

• For best cutting performance, grass over 6

inches in height should be mowed twice.

Make the first cut relatively high; the sec-

ond to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper po-

sition to help prevent scalping in most ter-

rain conditions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height

(See '3"0 ADJUST MOWER CU'I-rlNG

HEIGHT" in the Operation section of

this manual).

• With mower in desired height of cut po-

sition, gauge wheels should be as-

sembled so they are slightly off the

ground. Install gauge wheel in appro-

priate hole with shoulder bolt, 3/8

washer, and 3/8-16 Iocknut and tighten

securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge

Wheel

Mounting

Bracket

Locknut

Guage Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by the

operator to leave the seat with the engine

running and the attachment clutch engaged

will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attach-

ment clutch control.

• TO STOP MOWER BLADES - disengage

attachment clutch control.

_.. CAUTI.ON:.Do notoperatethe mower

withouteitherme entiregrasscatcher,on

mowersso equipped,or the dischargeguard

in place.

Attachment Clutch

Lever

Position

Attachment Lift

Lever High Position

"Disen

Position

LOW

TO OPERATE ON HILLS

_iLCAUTION: Do notdriveUpor downhills

withslopesgreaterthan 15° and do notdrive

across anyslope.

• Choosethe slowestspeed beforestarting

up ordownhills.

• Avoid stopping orchangingspeed on hills.

• Ifslowingis necessary,movethrottle control

leverto slowerposition.

• Ifstoppingisabsolutelynecessary,push

clutch/brakepedalquicklyto brake position

and engage parkingbrake.

• Move gearshiftleverto lst gear. Besure

you haveallowedroomfor tractortoroll

slightlyasyou restartmovement.

• To restartmovement,slowlyreleasepark-

ingbrake and clutch/brakepedal.

• Make all turnsslowly.

TOTRANSPORT

• Raise attachmentli_ to highest position with

attachmentliftcontrol.

• When pushingortowingyourtractor,be

suregearshiftleverisin neutral(N) posi-

tion.

• Do notpushortowtractorat merethan five

(5) MPH.

NOTE: Toprotecthoodfromdamage when

transportingyourtractorona truckora trailer,

besure hoodisdosed and securedtotractor.

Use an appropriatemeans of tyinghoodto

tractor(rope,cord,etc.).

TOWING CARTS AND OTHER A'rrACH.

MENTS

Towonlythe atiachmentsthatare recommended

byandcom_ w_ spec_a_nsofthemanofac-

tutorofyour_'actor.Use common sensewhen

towing.Tooheavyof a Icad,whileona slope,is

dangerous._res canlosetractionwiththeground

and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled with

summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/dipstick;

wipe oil off. Reinsert the dipstick into the

tube and rest oil fillcap on the tube. Do not

thread the cap onto the tube. Remove and

read oil level. If necessary, add oil until

"FULL' mark on dipstick is reached. Do not

overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL VIS-

cosrrY CHART" in the Maintenance sec-

tion of this manual).

• To change engine oil, see the Mainte-

nanca section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular un-

leaded gasoline with a minimum of 87 oc-

tane. (Use of leaded gasoline will increase

carbon and lead oxide deposits and re-

duce valve life). Do not mix oil w_ gaso-

line. Purchase fuel in quantities that can be

used within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean win-

ter grade gasoline to help insure good cold

weather starting.

_WARNING: Experience indicates that al-

cohol blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leeds to separation and formation of

acids during storage. Acidic gas can damage

the fuel system of an engine while in storage.

To avoid engine problems, the fuel system

should be emptied before storage of 30 days

or longer. Drain the gas tank, start the engine

and let it run until the fuel lines and carburetor

are empty. Use fresh fuel next season. See

Storage Instructions for additional informa-

tion. Never use engine or carburetor cleaner

products in the fuel tank or permanent dam-

age may occur.

_CAUTION: Fillto bottom of gas tank filler

neck. Do not overfill. Wipe offany spilled oil or

fuel. Do not store, spill or use gasoline near

an open flame.

TO START ENGINE

When starting the engine for the firsttime or if

the engine has run out of fuel, it will take extra

cranking time to move fuel from the tank to

the engine.

• Sit on seat in operating position, depress

clutch/brake pedal and set parking brake.

• Place gear shift lever in neutral (N) posi-

tion.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and

cold starting procedures below.

• Insert key into ignition and turn key clock-

wise to "START" position and release key

as soon as engine starts. Do not run starter

continuously for more than fifteen seconds

per minute, ff the engine does not start after

several attempts, move throttle control to

fast position, wait a few minutes and try

again. Ifengine stilldoes not start, move

the throttle control back to the choke posi-

tion and retry.

WARM WEATHER STARTING (50° F AND

ABOVE

• When engine starts, move the throttle con-

trol to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept

the load, restart the engine and allow it to

warm up for one minute using the choke

as described above.

COLD WEATHER STARTING ( 50oF AND

BELOW)

• When enginestarts,allow enginetorun

withthe throttle control in the choke posi-

tion until the enginerunsroughly,then

movethrottle controlto fast position.This

may requirean enginewarm-up peried

fromseveralsecondsto severalminutes,

dependingonthe temperature.

• The attachmentscanalsobe usedduring

the enginewarm-up period.

NOTE: Ifat a highaltitude(above3000 feet)

or incold temperatures(below32 F) the car-

buretorfuel mixturemay needto be adjusted

for best engine performance. See 'TO AD-

JUST CARBURETOR" in the Service and

Adjustments section of this manual.

MOWING'rIPS

• Mower shouldbe properlyleveledfor best

mowing performance.See "TO LEVEL

MOWER HOUSING" intheServiceand

Adjustments sectionof this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippingsare discharged onto

the areathat has been cut. Have the cut

area to the right of the tractor.This will result

in a more even distribution of clippings and

more uniform cutting.

• When mowing large areas, start by tuming

to the rightso that clippings will discharge

away from shrubs, fences, driveways, etc.

Al_erone or two rounds, mow in the oppo-

site direction making left hand turns until

finished.

* If grass is extremely tall, itshould be

mowed twice to reduce load and possible

firehazard from dried clippings. Make first

cut relatively high; the second to thede-

siredheight.

• Do not mow grass when itis wet. Wet

grass will plug mower and leave undesir-

able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle

when rnowing toassurebetter mowing,

performanceand properdischargeof ma-

terial.Regulategroundspeed by selecting

a low enough gearto givethe mowerthe

bestcuttingperformance as well as the

quality of cut desired.

• When operatingattachments, selecta

groundspeed that will suitthe terrainand

give bestperformance ofthe attachment

being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut the

grass clippings many times and reduce

them in size so that as they fall onto the

lawn they will disperse into the grass and

not be noticed. Also, the mulched grass will

biodegrade quickly to provide nutrients for

the lawn. Always mulch with your highest

engine (blade) speed as this will provide

the best recurring action of the blades.

• Avoid cuUJngyour lawn when itis wet. Wet

grass tends to form clumps and interferes

with the mulching action. The best time to

mow your lawn is the early aftemoon. At

this time the grass has dried and the newly

cut area will not be exposed to the direct

sun.

• For best results, adjust the mower cutting

height so that the mower cuts off only the

top one-third of the grass blades. For ex-

b'emely heavy mulching, reduce your width

of cut on each pass and mow slowly.

• Certain types of grass and grass conditions

may require that an area be mulched a

second time to completely hide the clip-

pings. When doing a second cut, mow

across or perpendicular to the first cut path.

• Change your cutting pattern from week to

week. Mow north to south one week then

change to east to west the next weak. This

will help prevent matting and graining of

the lawn.

Max 1/3

"1"7

CUSTOMER RESPONSIBILITIES

FILL IN DATES /___k-_O/_n_o'_y./_'_'F_/_@J

AS YOU COMPLETE ,_,_ R.__ R.j_ .j_j_ _% _cj_

REGULAR SERVICE J___ _ SERV,CE DATES

CheokOrakoOpe,ation

Check Tire Pressure

Check Operator Presence and

T InterloCk Systems

a Check for Loose Fasteners

A Sharpen/Replace Mower Blades _4

T Lubrication Chart

0 Check Battery. Level

R Clean Battery and Termin_Js

Check Transaxle Cooling

Adjust Blade Belt(s) Tension

! Adjust Motion Drive Belt(s) Tension

Check Engine Oi! Level

Change Engine Oil

E Clean Air Filter

a Clean Air Screen

Inspect Muffler/Spark Arrester

Replace OiJ Filter (If equipped)

NE CJean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

v' v'

I v'

I - Chenge more often when operating under a hesvy load o_ in high ambietd temper_tufe_ 5 - If equipped with adjustable sy_em.

2 * Service more often when operating in dirty or dusty cOndetions

3 _ If equipped with oil filter, che=nge oil every 50 hours¸

4 _ Re placG I_ades more ohen when mowing ir_Sandy soil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator must

maintain tractor as instructed in this

manual. Some adjustments will need to

be made periodically to properly maintain

your tractor.

All adjustments in the Service and Adjust-

ments section of this manual should be

checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter as-

sure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock

systems for proper operation.

• Check for loose fasteners.

6 Not r_quired if equipped with rnaintenance_fTee batlery

7 - 71ghten front axle pivot bolt to 35 ft.-Ibs m_aximum.

Do not overtighten.

LUBRICATION CHART

Spindle

Zerk

Front Wheel

Bearing Zerk Bearing Zerk

f" ine(_)

t I

-d)

a i _ , Pivots

SAE 30 or 10w30 Motor O0il

General Purpose Grease ,

Refer to Maintenance "Engine' Section

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when per-

formingany maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in high-

est gear, then brake must be adjusted.

(See 'TO ADJUST BRAKE" in the Service

and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECiFiCATiONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter-

lock systems are working properly. If your

tractor does not function as described be-

low, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed

and attachment clutch control is in the

disengaged position.

• When the engine is running, any at-

tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the at-

tachment clutch is engaged, any at-

tempt by the operator to leave the seat

should shut offthe engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

• Raise mower to highest position to al-

low access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Trailing

Edge Blade

Lock Washer

Mandre{

Assembly

(Grade_ Flat Washer

*A Grade 8 heat treated bolt can be identifiedby

six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ingbtade but if you do, be sure the blade

isbalanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade, the lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade

is balanced, it should remain in a hori-

zontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

5/8" Bolt Blade

or Pin

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATIERY AND TERMINALS

Corrosion and dirt on the battery and ter-

minals can cause the battery to "leak"

power.

• Open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable ends

with wire brush until bright.

• Coat terminals with grease or petro-

leum jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual)•

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade

according to your expected operating

temperature.

Change the oil after every 50 hours of op-

eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/dip-

stick securely each time you check the oil

level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely, re-

place oil drain plug and tighten se-

curely.

• Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this

manual.

• Use gauge on oi! fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube

when taking reading. Keep oil at

"FULl" line on dipstick. Tighten cap

onto the tube securely when finished.

Air Cover

Cleaner Knob

Cover

Foam

Pre-

Cleaner

•Wing

Nut

Grommet

Air

Air 3leaner

Cleaner Base

Paper

Cartridge Oil Fill

Cap/

Dipstick

Oil Drain Plug

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and stub-

born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other ex-

ternal surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clea=l the cooling fins

and external surfac,_ as necessary. Make

sure the cooling ._,,rouds are reinstalled.

NOTE: Oper:,[ing the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to

overheating.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow it

to dry.

• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car-

tridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage

the cartridge.

• Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

• Reassemble air cleaner, wing nut,

cover and tighten knob securely.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

• Drain oil from engine crankcase (See

"TO CHANGE ENGINE OIL_'in this sec-

tion of this manual, through step re-

move drain plug).

• Remove oil filter and wipe off filter

adapter.

• Apply a thin coating of new engine oil to

the rubber gasket on replacement oil fil-

ter.

• Install replacement oil filter on filter

adapter. Turn oil filter clockwise until

rubber gasket contacts the filter adapter,

then tighten filter an additional 1/2 turn.

• Fill crankcase with new oil (See "7-0

CHANGE ENGINE OI1" in this section of

this manual). For approximate capacity

see "PRODUCT SPECIFICATIONS"

section of this manual.

• Start the engine and check for oil leaks.

Correct any leaks before placing en-

gine into full operation.

IN-LINE FUEL FILTER

Oil Filter

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

• With engine cool, remove filter and plug

fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

• Be sure there are no fuel line leaks and

clamps are properly positioned.

• Immediatly wipe up any spilled gaso-

line.

Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the elec-

trical system, muffler, air filter and carbure-

tor are covered to keep water out. Water in

engine can result in a shortened engine

life.

_CAUTION: Before.performing any service or adjustments:

Depress ciutch/braKe peaai Tullyana set parking crake.

Place gearshift lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come

in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

• Place attachment clutch in "DISEN-

GAGED" position.

• Move attachment lift lever forward to

lower mower to its lowest position.

• Roll belt off engine pulley.

• Disconnect clutch rod from clutch lever

by removing retainer spring.

• Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

• Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

• Disconnect front links from deck by re-

moving retainer springs.

• Raise lift lever to raise suspension

arms. Slide mower out from under trac-

tor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links.

TO INSTALL MOWER

• Raise attachment lift lever to its highest

position.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of re-

moval instructions.

Clutch Lever

CIL

Suspension Arms

Retainer

Spring

Engine Pulley

Front Link

Retainer Springs

(Both Sides)

Retainer

Spdng

Suspension Arm

Anti-Swaybar

Retainer Springs

(Both Sides)

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS"). If tires are over

or underinflated, you will not properly ad-

just your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on both

sides of mower should be the same or

within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom Edge Bottom Edge

of Mower to _ of Mower to

Grou__round

A--_-_-'_ Ground Li_le _'"'J -_'A

• Before making any necessary adjust-

ments, check that both front links are

equal in length. Both links should be

approximately 10-3/8".

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of

turns,

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links. Tighten

nut "E" on both front links an equal

number of turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

_"_="'_, _ . -_=,_ Mandrel

Both Front Links Should be Equal ip Length

Suspension

Arm

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay

level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front and

behind the mandrel at bottom edge of

mower housing as shown.

Nut "F"_ _Nut

Trunnion "_, _

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re-

placed without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

"E"

• Remove mower from tractor (See 'qO

REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of re-

moval.

Make sure belt is in all pulley grooves

and inside all belt guides.

• Install mower in reverse order of re-

moval instructions.

Mandrel Pulle_

Idler Pulley

Mandrel Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-

able brake system which is mounted on

the right side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in high-

est gear, then brake must be adjusted.

• Depress clutch/brake pedal and en-

gage parking brake.

• Measure distance between brake oper-

ating arm and nut "A" on brake rod.

• If distance is other than 1-1/2", loosen

jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut

against nut "A".

• Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest gear,

further maintenance is necessary. Con-

tact your nearest authorized service

center/department.

With Parking Brake

"Engaged"

Nut "A"

/,,Jam Nut

oO_Operating Arm

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

• Remove mower (See 'q-O REMOVE

MOWER" in this section of this manual.)

• Remove belt from stationary idler and

clutching idler.

• Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle

pulley by deflecting belt keepers.

• Pull belt toward front of tractor and re-

move downwards from around engine

pulley.

• Install new belt by reversing above pro-

cedure.

Engine Pulley --

Clutching Idler j

Stationary Idler

Transaxle

TRANSAXLE GEAR SHIFT LEVER

NEUTRAL ADJUSTMENT

The transaxle should be in neutral when

the gear shift lever is in neutral (N) (lock

gate) position. The adjustment is preset at

the factory; however, if adjustment is

needed, proceed as follows:

• Make sure transaxle is in neutral (N).

NOTE: When the tractor rear wheels move

freely, the transaxle is in neutral.

• Loosen adjustment bolt in front of the

right rear wheel.

• Position the gear shift lever in the neu-

tral (N) position.

• Tighten adjustm,.,_t bolt securely.

NOTE: If additir.:_al clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

Lever

/ Neutral Lock

/ "_" Gate

Adj Bolt

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in

rear wheel hub and axle. Insert square

key.

• Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Washers.,'__

Axle ..

Cover_!

Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATrERY

_kCAUTION: Lead-acid batteries aener-

ate explosive gases. Keep sparks,'flame

and smoking materials away from batter-

ies. Always wear eye protection when

around batteries.

If your battery is too weak to start the en-

gine, it should be recharged. (See "BAT-

TERY" in the MAINTENANCE section of

this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor Is equipped

with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each bat-

tery, taking care not to short against

chassis.

• Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE OR-

DER -

• BLACK cable first from chassis and

then from the fully charged battery.

• RED cable last from both batteries.

Positive Terminal

Negative Terminal

Charged

Batten

Positive Negative

Terminal Terminal

REPLACING BATTERY

n_alC,AUT!,ON:. Do not short battery t.ermi-

s Dy allowing a wrench or any oTner

object to contact both terminals at the

same time. Before connecting battery, re-

move metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

• Lift seat pan to raised position and

open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

• Install new battery with terminals in

same position as old battery.

• First connect RED battery cable to posi-

tive (+) terminal with hex bolt and keps

nut as shown. Tighten securely.

• Connect BLACK grounding cable to

negative (-) terminal with remaining hex

bolt and keps nut. Tighten securely.

• Close battery box door.

Seat Pan

Battery

Door

Hex Bolt

Positive (Red) Cable Negative (Black) Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring dia-

gram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

• To replace, reverse above procedures.

H°_iadlightWire

ctor

ENGINE

Maintenance, repair, or replacement of

the emission control devices and sys-

tems, which are being done at the cus-

tomers expense, may be performed by

any non-road engine repair establish-

ment or individual. Warranty repairs must

be performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de+

scribed below before loosening cable. If

adjustment is necessary, proceed as fol-

lows:

• With engine not running, move throttle

control lever from slow to choke posi-

tion. Slowly move lever from choke to

fast position.

• Check to see if hole in throttle lever and

hole in speed control bracket are

aligned,

° If holes are not aligned, loosen cable

clamp screw and align the holes by in-

serting a pencil or a 1/4" drill bit

through both holes.

• Pull throttle cable up to remove slack

and tighten cable clamp screw. Re-

move alignment pencil or drill bit.

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for differ-

ences in fuel, temperature, altitude or

load. If the carburetor does need adjust-

ment, proceed as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/

air mixture.

IMPORTANT: Damage to the needles and

the seats in carburetor may result if

needle is turned in too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

• Be sure you have a clean air filter and

the throttle control cable is adjusted

properly (see above).

• Start engine and allow to warm for five

minutes. Make adjustments with engine

running and shift/motion control lever in

neutral (N) position.

• Idle speed setting - With throttle control

lever in slow position, engine should

idle at 1750 RPM. If engine idles too

slow or fast, turn idle speed adjusting

screw in or out until correct idle is at-

tained.

• Idle fuel needle setting - With throttle

control lever in slow position, turn idle

fuel adjustment needle in (clockwise)

until engine begins to die and then turn

out (counterclockwise) until engine runs

rough. Turn needle to a point midway

between those two positions.

• Recheck idle speed. Readjust if neces-

sary.

ACCELERATION TEST -

• Move throttle control lever from slow to

fast position. If engine hesitates or dies,

turn idle fuel adjusting needle out

(counterclockwise) 1/8 turn. Repeat test

and continue to adjust, if necessary, un-

til engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the en-

gine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed set-

ting can be dangerous. If you think the en-

.gine-governed high speed needs adjust-

rag, contact your nearest authorized ser-

vice center/department, which has proper

equipment and experience to make any

necessary adjustments.

Cable Clamp _

Screw _l

Speed Control Br__ /

_Throttle Lever

Idle Speed

Adjusting ___

Screw _

Idle Fuel

Adjusting

Needle

Immediately prepare your tractor for stor-

age at the end of the season or if the trac-

tor will not be used for 30 days or more.

_L,CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. This will allow you to clean it thor-

oughly. Remove all dirt, grease, leaves,

etc. Store in a clean, dry area.

• Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

• Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

• Lubricate as shown in the Maintenance

section of this manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

'30 CLEAN BAI-rERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery ter-

minals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable al-

ternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor-

age container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the carbu-

retor. Do not drain the gas tank and carbu-

retor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

• Turn ignition key to "START" position for

a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if it starts to

rust. Rust and/or dirt in your gasoline

will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro-

tective cover thr_ Joes not retain mois-

ture. Do not _ ;_ plastic. Plastic cannot

breathe, which allows condensation to

form and cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART

PROBLEM CAUSE

Will not start • Out of fuel

Hard to start

Engine will notturn

over

Engine clicks but will

not start

Loss of power

• Engine not "CHOKED" prop-

erly.

Engine flooded.

Bad spark plug.

Dirty air filter.

Dirty fuel filter.

Water infuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjust-

ment.

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirtyfuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjust-

ment.

! • Clutch/brake pedal not de-

pressed.

• Attachment clutch is engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty ignitionswitch.

• Faulty solenoid or starter.

• Faulty operator presence

switch(ss).

• Weak or dead battery.

• Corroded battery terminals.

• Loose or damaged wiring,

• Faulty solenoid or starter.

• Cutting too much grass/too

fast.

• Throttle in "CHOKE" position.

• Build-up of grass, leaves and

trash under mower.

• Dirty air filter.

• Low oil level/dirty oil.

CORRECTION

• Fill fuel tank.

• See "TO START ENGINE" in

Operation section.

• Wait several minutes before at-

tempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

Drain fuel tank and carburetor,

refilltank with fresh

gasoline and replace fuel filter.

Check all wiring.

See "To Adjust Carburetor" in

Service and Adjustments

section.

• Contact an authorized service

center.

• Clean/replace air filter.

• Replace spark plug.

• Recharge or replace battery.

• Replace fuel filter,

• Drain fuel tank and refill with

fresh gasoline.

• Check all wiring.

• See "To Adjust Carburetor" in

Service and Adjustments

section.

• Contact an authorized service

center.

• Depress clutch/brake pedal.

• Disengage attachment clutch.

• Recharge or replace battery.

• Replace fuse.

• Clean battery terminals.

• Check all wiring.

• Check/replace ignitionswitch.

Check/replace solenoid or

starter.

Contact an authorized service

center.

• Recharge or replace battery.

• Clean battery terminals.

• Check all widng.

• Check/replace solenoid or

starter.

• Set in =Higher Cut" position/re-

duce speed.

• Adjust throttle control.

• Clean underside of mower

housing.

• Clean/replace air filter.

• Check oil level/change oil.

TROUBLESHOOTING CHART

PROBLEM

_ of Dower (cont'd)

Excessive vibration

Engine continues to

run when operator

leaves seat with at

tachment clutch

engaged

Poor cut - uneven

Mower blades will not

rotate

Poor grass discharge

CAUSE

• Faulty spark plug.

Dirty fuel filter.

• Stale or dirtyfuel.

Water in fuel.

Spark plug wire loose.

Dirty engine air screen/fins.

Dirty/clogged muffler.

Loose or damaged wiring.

Carburetor out of adjustment.

Engine valves out of adjust-

ment.

• Worn, bent or loose blade,

• Bent blade mandrel.

• Loose/damaged part(s).

• Faulty operator-safety pres-

ence control system.

• Worn, bent or loose blade.

• Mower deck not level.

• Buildupof grass, leaves, and

trash under mower.

• Bent blade mandrel.

• Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

• Obstruction in clutch mecha-

nism.

i " Worn/damaged mower drive

belt.

• Frozen idler pulley.

• Frozen blade mandrel.

• Engine speed too slow.

• Travel speed too fast.

• Wet grass.

Mower deck not level.

Low/uneven tire air pressure.

• Worn, bent or loose blade.

CORRECTION

Clean and regap or change

spark plug.

Replace fuel filter.

Drain fuel tank and refillwith

fresh gasoline.

Drain fuel tank and carburetor,

refilltank with fresh gasoline

and replace fuel filter.

Connect and tighten spark plug

wire.

Clean engine air screen/fins,

Clean/replace muffler.

Check all wiring.

See "To Adjust Carburetor" in

Service and Adjustments

section.

Contact an authorized service

center.

• Replace blade. Tighten blade

bolt.

• Replace blade mandrel.

• Tighten loose part(s). Replace

damaged parts.

• Check wiring, switches and

connections. If not corrected,

contact an authorized service

center/department,

• Replace blade. Tighten blade

bolt.

• Level mower deck.

• Clean underside of mower

housing.

• Replace blade mandrel.

• Clean around mandrels to open

vent holes.

• Remove obstruction.

• Replace mower drive belt.

I - Replace idler pulley.

• Replace blade mandrel.

Place throttle control in "FAST"

position.

• Shift to slower speed.

• Allow grass to dry before mow-

ing.

• Level mower deck.

• Check tires for proper air pres-

sure.

• Replace/sharpen blade. Tighten

blade bolt.

t4n

TROUBLESHOOTING CHART

PROBLEM

Poor grass discharg_

(cont'd)

Headlight(s) not

working (if so

equipped)

,,,. ,.

Battery will not

charge

CAUSE CORRECTION

• Buildup of grass, leaves and

trash under mower.

• Mower drive belt worn.

• Blades improperly installed.

• Improper blades used.

• Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

• Switch is "OFF".

• Bulb(s) burned out.

Faulty light switch.

• Loose or damaged wiring.

Blown fuse.

Bad battery cell(s).

Poor cable connections.

Faulty regulator (if so

equipped).

Faulty alternator.

• Clean underside of mower hous-

ing.

• Replace mower drive belt.

• Reinstall blades sharp edge

down.

• Replace with blades listed in this

manual.

• Clean around mandrels to open

vent holes.

• Turn switch "ON".

• Replace bulb(s).

• Check/replace light switch.

• Check wiring and connections.

• Replace fuse.

Replace battery.

Check/clean all connections.

Replace regulator.

• Replace alternator.

Engine "backfires" • Engine throttle control not set Move throttle control to "SLOW"

when turning engine at "SLOW" position for 30 sec- position and allow to idle fpr 30

"OFF" onds before stopping engine, seconds before stopping engine.

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.271014

RED

BATTERY SOLENOID

I- i

FUSE ',_ STARTER

CLUTCH/ BRAKE wHl_ _ a_CK

(PEDALUP)

•

I II IWHI_

FUEL

L ....... I

ATT'MENTCLUTCH

.... _ (CLUTCHOFF)

, 1--- ,,

1 -- (

86 I FUELSHUT-OFF

SOLENOID

SEATSWITCH

(NOTOCCUPIED) SL_CK

8L_K

185 86 I

L i

i I i

87 ', 30

87A I

OPEF_TOR-

OR_QE

STATOR 1

BRAKE

_LLOW

_) SPARK

IGNITION PLUG _-

UNIT GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

_ _LTS AC _IN O 36_0 RPM

CHi_=IG}NG SYSTEM O_J'PPUT (C_&RG_NG SYSTEM DtSCONNECTED)

DIODE =

UGHT1NG S_'JTEM L ......... I

|G NITION SWITCH

POSITION I CIRCUIT "MAKE"

OFF I G + M + L NONE

RUN/LIGHT B + L A + Y

RUN B + L NONE

START B + L + S NONE

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE UGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OFTHE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WtLL DIM. AS THE ENGINE IS

SPEEDED UP, THE UGHTS

RELAY

HEADLIGHTS

WILL BECOME THEIR BRIGHTEST.

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271014

24 41

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271014

KEY PART

NO, NO.

t 163465

2 74760412

8 156417

16 161343

19 STD551125

2O 733504O0

21 166182

22 4152J

24 4799J

25 146147

26 166180

27 73510400

28 4207J

29 160784

30 140301

31 124211X

32 141226

33 109310X

40 166147

41 71110408

42 131563

43 145673

44 7364040O

45 121433X

52 141940

70 166662

81 109748)(

DESCRIPTION

Battery,12 Vo!t28 Amp

Bolt, Hex 1/4-20 x 3/4

Case, Battery Mesh Hinge

Switch, Interlock N.OPN./N.CPN

Washer, Lock 1/4

Nut, Hex, Jam 1/4-20UNC

Harness, Light Socket (w/4152J)

Light Bulb

Cable, Battery, 6 Gauge, Red, 11"

Cable, Battery, 6 Gauge, Red,W16 Wire

Fuse, 15Amp

NutKeps Hex 1/4-20UNC

Cable, Ground, 6 Gauge, BLack,!2"

Switch, Plunger Normal OP Clive

Switch, Ignition 4 Position

Nut, Ignition

Cover, Ignition Switch

Key,Molded, Craftsman

Harness, Ignition

Bolt BIk Fin Hex 1/4-20 UNC x 1/2

Cover,Terminal

Solenoid

Nut,Keps BIkHex 1/4-20 UNC

Ammeter, Rectangular 15 Amp

Protection Wire Loop (Hour Meter)

Hamese, Engine Kohl Cmd-L

Relay Asm.

NOTE: All component dimensions given in U.S. inches

1 inch=25.4 mm

TRACTOR - - MODEL NUMBER 917.271014

CHASSIS AND ENCLOSURES

58 12

TRACTOR - - MODEL NUMBER 917.271014

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 165583

2 140356

3 17490612

4 19131216

5 155272

9 161917)(013

10 STD533710

11 155927

12 145660

13 155934X010

14 17490608

17 144983X558

18 126_38X

25 19131312

26 s'rD541437

28 14519_X558

29 155217X599

30 151287X558

31 139976

37 17490508

38. 139886

39 139887

51 738004O0

52 19091416

53 145201

54 161464

55 1452O2

57 STD552507

5B 150127

6O Sl13533707

64 154798

74 STD541437

114 158112

115 17490620

116 19131614

140 158418

142 165867

143 154966

144 154207

145 156524

-- 5479J

NOTE:

Chassis Assembly

Dra..Voar

Screw,Thd., Roll. 3/8-16 x 3/4

Washer 13/32 x 3/4 x 16 Gauge

Bumper Hood/Dash

Dash

Bolt, Carriage 3/8-16 x 3/4

Panel, Dash, LH

ClipTinnerman Grille P/L.

Panel,Dash, RH

Screw,Thd., Roll. 3/8-16 x 1/2

Hood Assembly

Bumper Hood

Washer 13/32 x 13/16 x 12Gauge

Locknut

GdlLew/ClipsMS-558

Lens, Grille

FendedFootrest Pnt STLT N Held 558

Bracket, Fender/Support

Screw Thdrol 5/t6-18 x 1/2

Pivot Bracket Assembly, LH,

Pivot BracketAssembly, RH,

Nut Lock w/Insert 1/4 - 20 UNC

Washer, 9/32 x 7/8 x 16 Gauge

Bracket, Grille Pickoff LH

Screw, HexWshd #8-18 x 7/8

Bracket, Grille Pickoff RH

Bolt, FinHex 1/4 -29 UNC x .75

Duet, Air Engine PLAT

Bolt, Rdhd Sqnk 3/8-16 UNC x 3/4

Dash, Lower STLT

Nut,Crownlock 3/8-16 UNC

KeeperBeltRear Lh

ScrewThdrot 3/8-16x 1-1/4

Washer 13/32x 1 x14Ga.

Bracket,SuspensionFront

Plate, ReinforcementSTLT

Bracket,Swaybar Cha_is

Bracket,FootrestSTLT

Rod PivotChassis/Hood

Plug, Button

All component dimensions given in U.S. inshse

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.271014

GROUND DRIVE

,62

80 ,o 113 ". P"

85 3 " 51 156

/ - "1"_ A 30 6 / g

116

26 27

TRACTOR - - MODEL NUMBER 917.271014

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

.... Trenasxle(See Breakdown) 63 140186

Peedass,Model 206-545C 64 71170764

146682 Spring,Return,Brake

123O66X Pulley,Tranasxle 65 STD551143

12000028 Ring, Retainer 66 154778

121520X Strap,Torque 70 134683

17490512 Screw,Thd., Roll. 5/16-18 x3/4 72 19132012

165866 RodShitter FenderSTLT

STD561210 Pin, Cotter 74 137057

165701X Washer, ShiftPlate 75 121749X

74550412 Bolt 1/4-28 UNFW/Patch

Grade8 76 STD581075

STI7o51125 Washer 77 123583X

STD523710 BoltFin Hex3/8-16 UNC x1. 78 121748X

Gr 5

STD541437 Nut 79 STD53O025

106933X Knob 80 145090

130804 Rod, Brake 81 165592

STD541237 Nut 82 165711

106888)( Spring,Brake Rod 83 19171216

S'1"_,5510_7 Washer

S'[D561210 Pin 84 166231

145204 Rod, PerkingBrake 85 150_60

1242"36)( Cap, ParkingBrake, Red • 89 158391X428

130807 Bracket,Transaxle 90 124346)(

STO523107 Bolt

155071 ShaftAssembly,FootPedal 96 ST[36243O_

112 19691210

120183X Bearing,Nylen

STD551062 Washer 113 127285X

STD571810 . R_lPin 116 72110610

131494 Pulley, Idler, Flat 145 7449G540

S'FD523727 Bolt 150 165850

4470.1 Spacer, Split .395 x .59 151 19133210

165838 Keeper, Belt, Idler 156 166002

19131312 Washer 13/32 x 13/16 x12

Gauge 158 165589

127783 Pulley,Idler,V-Groove, Plastic 159 165494

154407 BellcrankClutchGrnd DryStl 160 19_920!6

123_05X Retainer, Belt 161 72140406

_715 Bolt

$1"[To41437 NutCrownLock3/8-16 UNC 162 73680400

STD541431 NutCrownLock5/16-18 UNC 163 74780416

105710X Link,Clutch

105709X Spring,ClutchReturn 164 19091010

STD523712 BoltFinHex 3/6-16x1-1/4 166 166880

130801 V-Belt,GroundDrive 168 1654.92

140312 Keeper, Belt,Center Span 169 165580

17490612 Serew,Thd., Roll. 3/8-16x3/4 170 165849

8883R Cover, Pedal

Pulley,Engine

Bolt, Hex Head, Fin.

7/16-20 x4 Grade 5

Washer

Keeper,Bolt, Engine,FooI-Preef

Guide,Mower Drive Bolt, R.H.

Washer 13/32 x 1-1/4 x 12

Gauge

Spacer, Axle

Washer 25/32 x 1-1/4 x 16

Gauge

E-Ring

Key,Square 2.0 x .1845/.1865

Washer 25/32 x 1-5/8 x 16

Gauge

Key Woodruff #9 3/16 x 3/4

Arm, Shift

ShaftAssembly

Spring,Torsion

Washer 17/32 x 3/4 x 16

Gauge

Link,Transaxle PMSTK)ana

Nut, Nylock

Console, Shift,STLT

Nut, Serf-Threading,Washer Hd

I/4

Retainer Spring 1"

Washer 9/32 x 3/4 x 10 Gauge

StrapTorque90 Oegrass

Belt Rdhd Sqneck 3/8-16 x 1.25

Belt, Hex Flghd 5/16-18 Gr. 5

Bushing BellcrankGrdDrive

Washer 13/32 x 2 x 10 GeL

WasherSRRTD

5/16 ID x 1 x .125 TK

Bracket ShiftMount

HubTapperedRanged ShiftLT

Washer 29/32 x 1-1/4 x 16 GeL

Bolt RdHd Sqek 1/4-20 x3/4

Gr. 5

NutCrownlook 1/4-20 Uric

Bolt Hex Fin 1/4-20 Unex 1

Gr. 5

Washer 5_ x .281 x 10 GeL

Serew 5/16-18 x 5/8i-r Yellow

Bolt Shoulder 5/16-18 x.561 "17"

Plate Fastening

Keeper Bolt TrensaxleGear

NOTE: Allcempenent dimensionsgiven in U.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.271014

STEERING ASSEMBLY

"--11--(13

-39

' •...... _...... J ;_ 1

,"----_ 42

TRACTOR - - MODEL NUMBER 917.271014

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2 154427

3 156483

4 157473

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 156438

11 STD551137

13 154779

15 73901000

17 156546

18 57079

19 160395

22 165857

23 165851

25 154406

26 126847X

27 136874

28 19131416

29 17490612

30 STD561210

32 13O465

36 155099

37 152927

38 139769

39 19133808

40 STD541537

41 100711L

42 145_:,4

43 121749X

44 153720

46 121232X

47 6855M

51 STD541431

54 74780520

62 167902

63 STD523710

65 154780

66 154404

67 74781044

68 154429

79 19132012

80 74950612

Wheel, Steering

Axle, Asm Front

Spindle, Asm Lh

Spindle,Asm Rh

Bearing, Race Thrust Harden

Washer, 25/32 x 1 5/8 x 16ga

Washer, 27/32 x 1 1/4 x 16 Ga

Ring, K]ip #t5304-75

Bearing, Col Strg BIk

Draglink, Extended Stamped

Washer, Lock Hvy Hlcl Spr 3/8

Bearing, Axle STLT/GT

Locknut, Flange 5/8-11 UNC

Shaft, Asm Strg Private Label

Washer, Thrust 515 x 750 x 033

Support, Shaft

Screw Hex Wshhd Torx

Shaft, Asm Pittman

Bracket, Steering

Bushing, Rod Tie BIk Lt

Gear, Sector

Washer, 13/32 x 7/8 x 16ga

Screw,Thdrol 3/8-16x3/4 Ty-tt

Pin, Cotter 1/8 x 3/4 Cad

Rod, Tie Wire Form 19 75 Mech

Bushing, Strg 5/8 Id Dash

Screw,TI #10-32 x 5 x 3/8 Flange

Insert, Steering Wheel

Washer, 13/32 x 2-3/8 x 8 Gauge

Gripco Nut

Adaptor,Wheel Strg

BootShaft Steering

Washer, 25/82 x 1-1/4 x 16 Gauge

Extension, Steering Non-Adjust

Cap, SpindleFrTop BIk

Fitting,Grease

Nut Lock Hex w/Ins5/16 -18 UNC

Belt Fin Hex 5/16 - 18 UNC x I -1/4

Kit,Steering Assembly

Belt, FinHex 3/84 6UNC x1 Gr.5

Spacer, Axle

Beadng, Arm Plttmec

Belt, FinHex 5/8-11 UNC x 2-3/4

Axle, Brace

Washer 13/32 x 1-1/4 x 12 Ga.

Bolt Hex Nylon 3/8-16 x 3/4

NOTE: Allcomponent dimensions given in U.S. inches

1 inch= 25.4 mm

ENGINE

TRACTOR - - MODEL NUMBER 917.271014

2 80

OPTIONAL EQUIPMENT I

Spark Arrester

I _ _ "_ _e _

I p_ _, _;, _ I

ENGINE

TRACTOR - - MODEL NUMBER 917.271014

KEY PART

NO. NO. DESCRIPTION

1 162156

2 17720410

4 159420

13 12-041-03

14 13280328

15 13200300

16 STD551231

23 15988O

29 137180

31 109202X

32 158990

33 123487X

35 17490512

37 137040

38 .......

40 124028X

44 17490412

46 lg091416

62 STD551131

77 19101216

79 M74010e_25

80 74760508

81 128861

101 M73030800

Control, Throt / Ch

Screw, HexThd Cut 1/4-20x5/8 T

Engine (See Breakdown) Kohler Model CV15S-41567

Muffler

Gasket Kohler CV13-CV16.5

Nipple,Pipe 3/8 NPT x 3-1/2

Elbow, Std 90 Degree3/6-18 Npt

Washer

Shield, BRN/DBR Guard

Arrestor, Spark

Tank, Fuel

Cap Assembly,FuelTank,Vented

Clamp,Hose B[k

Screw,Thdrol 5/16-18 x 3/4 TYT

Line Fuel

PlugOil Drain (See Engine Breakdown)

Bushing, Snap, Fuai Line

Screw, Hex Washer Head, Thd. RoU.1/4-20 x 3/4

Washer, 9/32 x 7/8 x 16 Gauge

Washer, Lock

Washer 5/16 x 3/4 x 16 Gauge

Bolt, Hex

Bolt, Hex Hd 5/16-18 UNC x 1/2

Not, Flange 1/4-20 Starter Nut

Nut Flange M8-1.25 Non-Lk Zinc

NOTE: All componentdimensionsgivenin U.S.inches

1inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.271014

SEATASSEMBLY

PART

NO. NO.

1 140123

2 140551

3 STD523710

4 19131610

5 145OO6

6 STD541437

7 124151X

8 17490616

9 1913_614

10 155925

11 166_

12 121246X

KEY PART

DESCRIPTfON NO. NO. DESCRIPTION

Seat 13 121248X

Bracket, Pivot, Seat 14 72050412

Bolt 15 13430O

Washer 13/32 x 1x 10 Gauge 16 121250X

Clip, Push-In Hinged 17 123976X

Nut 21 153236

SDring,Seat 22 ST[To41431

Screw,Thd., Roll 3/8-16 x 1 24 19171912

Washer "f3/3"2x "fx 14 Gauge

Pan, Seat EmbossQCK Conn. 25 t27018X

KnobSeat AdjWingnut

Bracket,SwitchMounting

Bushing,Snap

Bolt,Cardage 1/4-20 x 1-1/2

Spacer, Split .28 x .96

sprig

Locknut,Flange 1/4 Grade !

Bolt,Shoulder 5/16-t8 UNC

Nut

Washer 17/32 x 1-3/16 x 12

Gauge

Bolt,Shoulder 5/16-18 x .62

NOTE: All componentdimensionsgivenin U.S. inch,

1inch = 25.4 mm

DECALS

TRACTOR - - MODEL NUMBER 917.271014

6 3

KEY

NO.

PART

NO.

156368

16320O

168354

163202

163261

133644

166887

1632O4

156439

KEY PART

DESCRIPTION NO. NO.

Decal,Ober. InStr. 12 146046

Decal, Hood,R.H. 13 163207

Decal,ReplacementParts 14 160396

Sears 9G 20 149516

Decal, Hood,LH. 21 138047

Decal, Dash Phi Kohler15.5 - - 138311

OHM - - 154515

Decal,Customer Maintenance - - 154516

Decal, Deck Mower EZ3 - - 168358

Decal, Fender,Craftsm_m - - 168359

Decal,FenderDanger

DESCRIPTION

Decal,V-Belt DriveSchematic

Decal,Fend SdWht Rad/6sp

Decal,V-BeltSchematic

Decal BatteryDngdPsn Eng

Decal, Battery Diehard Sears

Decal, LiftHandle

PadFootrestLH STLT.

Pad FootrestRH STLT

Owners Manual,English

Owners ManuaJ,Spanish

WHEELS &TIRES

4,10

KEY PART

NO. NO. DESCRIPTION

1 59192 ValveCap, 1ire

2 65139 Stem,Valve

3 106222.)( "13re,Front

4 59904 Tube,FrontTire

(NotProvided,ServiceItem

Only)

5 106732X427 Rim, Front

6 278H Fitting, Grease (FrontWheel

Only)

7 9040H Bearing,Flange(FrontWheel

Only)

8 106108X427 Rim,Rasz

9 122062)( "13re,Rear

10 7152J Tube,RearTite

(Not Provided, Service Item

Only)

11 104757X Cap, Axle

- - 144334 Sealant, Tire 10 oz.

NOTE: All_omponent dimanstons9ivan in U.S. inch.as

1 inch = 25.4 mm

TRACTOR- - MODEL NUMBER 917.271014

LIFT ASSEMBLY

./ /'

,/ t'

i i

! J

,16

TRACTOR - - MODEL NUMBER 917.271014

LIFT ASSEMBLY

KEY PART

NO. NO, DESCRIPTION

1 159460 WireAsm InneriSprgw/PlungerLT

2 159471 ShaftAsm. Lift

3 105767X PinGroove

4 12000002 ERing #5133-62

5 19211621 Washer 21/32x lx21Ga.

6 120183X BearingNylon

7 125631X GripHandleRuted

8 122"365X ButtonPlungerRed

11 139865 LinkLiftLh Fixed Length

12 139866 Link Lift Rh Fixed Length

13 S'rO6240(_ RetainerSpring

15 127218 Unk Front

16 733,50800 NutJamHex 1_-!3Unc

17 130171 TrunnionBIkZinc

18 73680800 Nut Crownlock1#2-13Unc

19 13_868 Arm, SuspensionRear

20 163552 RetainerSpring

31 140302 Bearing,Pivot, Uft Spherical

32 73540600 Nut, Crownlock 3/8-24

NOTE: All componentdimensions givenin U.S. inches

1inch = 25.4 mm

MOWER DECK

TRACTOR - - MODEL NUMBER 917.271014

116 113 111 11_

118

13----

10_

9_"

MOWERDECK

TRACTOR - - MODEL NUMBER 917.271014

KEY PART

NO. NO.

1 164961

2 STD533107

3 138017

4 138440

5 STD624008

6 130832

8 850857

9 STD551137

10 140296

11 134149

12 129885

13 137645

14 128774

15 110485X

16 140329

17 72110610

18 S'TD6&3106

19 132827

20 159770

21 STD541431

22 134753

23 131267

24 105304X

25 123713X

26 110452)(

27 130968

28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 STD533717

35 133835

36 131494

37 STO551(_7

40 STD541437

41 133551

43 14O083

44 14O088

45 STD6240(_

46 137729

48 133944

49 155066

50 131340

51 STD541410

52 139888

53 131845

54 133943

55 155O46

56 122052X

58 140(386

59 141043

KEY PART

DESCRIPTION NO. NO.

Mower Housing 67 162113

Bolt 68 144200

Bracket Assembly,Sway Bar, 71 142427

Front 72 131870

Bracket Assembly, Sway Bar 73 127847

Retainer Spring 74 121748X

Arm, Suspension, Rear 75 12000029

Bolt, Hex 3/8-24 x 1.25 Gr8 76 128903

Washer, Lock

Washer, Hardened 77 127845

Blade, Mulching 78 160570

Beahng, Ball 79 127498

Shaft Assembly, Mandrel, 80 153701

Vented (Includes Key No. 6) 81 S'T'D541237

Housing, Mandrel, Vented 82 142028

Bearing, Ball, Mandrel 83 120958X

Stripper,VentedMower Deck 84 156084

Bolt, Carriage 3/8-16 x 1-1/4 85 72140620

Bolt, Carriage 5/16-18 x 5/8 92 STD541437

Bolt, Shoulder 101 136420

Baffle, Vortex 102 71161010

NutCrownlock 5/16-18 UNC 103 19061216

Stiffener Bracket 104 STD551110

Bracket, Deflector 105 160793

Cap, Sleeve 106 2029J

Spring, Torsion, Deflector 111 155197

Not, Push 112 155198

Shield, Deflector 113 1749052

Washer 11/32x5/3x16Ga. 114 STD541431

Red, Hinge 115 72110504

Screw ThdrolWasher Heed 116 4898H

Wesher, Spacer 117 165746

Pulley, Mandrel 118 73930600

Not, Toplock, Flanged 119 STD5510_37

Bolt 121 143723

Fastner, Christmas Tree 128 153,390

Pulley,Idler, Flat 129 19131312

Washer 13/32 x 13/16 x 16 Ga. 130 STD523710

Not Crownlack3/8-16 UNC

Red, Pivot,with Nibs 131 S'T_710

Rod, Clutch, Secondary,w/Nibs

Guard, Mandrel,LH. 132 19132203

Retainer

Screw,Thd. Roll 1/4-20 x 5/8 141 6266H

Washer,Hardened - - 130794

Roller Assembly,CamFollower

Bolt,Shoulder #10-24 Grade 5

Locknut - - 164963

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer

Spring, Torsion Brakes

Guard, TUV Idler

DESCRIPTION

KnobCustom Oval

V-Belt

Rod,Clutch, Primary,with Nibs

Spring, Retum

Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x 16 Ga

Ring,Klip

Bait, Shoulder

3/8-16 UNC x 1.44

Keeper,Spring

LeverAsm. Clutch PriPIm STLT

Bushing, Large, Brass

Spring, Mower Clutch

Nut, Hex Jam 3/8-16 Unc

Trunnion,Adj.

Washer Sintered

Keeper Bait Idler

Bolt Carriage 3/8-16 x 2-1/2

Nut

MulcherCover

Screw

Washer #10

Washer, Lock

Latch Assembly, Bagger

Nut,Weld

Bracket, Gauge, Wheel LH.

Bracket, Gauge, Wheel R.H.

Screw Thdrol 5/16-18 x 3/4

NOt,Hex, Keps 5/16-18 UNC

Bolt, Carriage 5/16 UNC x 1/2

Bolt, Shoulder

Wheel, Gauge

Nut,Centerlock 3/8-16

Washer 3/8 x 7/8 x 14 Gauge

Bracket

Washer Felt

Washer 13/32 x 13/16 x 12 Ga.

Bait, FinHex 3/3-16 UNC x 1

Gr.5

BOP,,RDHD SQNK

3/3-16 UNCx 1

Spacer, Washer

13/32 I.D.x 1-3/80.D. x 1/4

Washer Thrust .75 x 1.230

Mandrel Assembly (Includes

Key Numbers 8-10, 12-15,31

and32)

Mower Deck, Complete (Stan-

dard Deck, Order Separately

MulcherPlate andGauge Wheel

Components, Key Nus. 101-106

and 111-121)

NOTE: All component dimensions givenin U.S.inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.271014

_EERLESS TRANSAXLE - - MODEL NUMBER 206-545C

35A

157

7O 6A

36 157

42A

NUMBERS HERE

TRACTOR - - MODEL NUMBER 917.271014

PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

REF PART REF PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772147 TransaxleCover 41A 790079 Brake Lever

2 780086A Needle Bearing 5/8" 42 792073A Screw 1/4 - 20 x 1-1/4"

3 770128 Transaxle Case 42A 792085A Screw 1/4 - 20 x 2 1/4"

4 776395 Countershaft 43 792075 Leeknut 5/ 16 - 24

5 776409 Output Shaft 44 790025 Brake Pad Holder

6 778364 Spur Gear (38teeth) 45 786066 Spacer .2625 x 1.0

6A 778369 Spur Gear (15teeth) 46 786086 Brake Lever Bracket

7 778330 Spur Gear (11teeth) 47 774690 Axle (11-15 / 16" Long)

8 792180 Shift Key 48 774691 Axle (16- 1/2" long)

8A 792047 Woodruff Key #9 49 778356 Spur Gear (29 teeth)

9 784352 Shift Collar 50 778338 Spur Gear (27teeth)

10 784378 Shift Rod & Fork 51 778354 Spur Gear (23teeth)

11 778334 Bevel Gear (30 teeth) 52 778352 Spur Gear (19teeth)

12 7783(}9 Input Bevel Pinion (13teeth) 53 778350 Spur Gear (16 teeth)

13 778368 Bevel Gear (13 teeth) 54 778346 Spur Gear (15 teeth)

(Include. 14) 56 778355 Spur Gear (11teeth)

14 778368 Bevel Pinion (13 teeth) 57 778337 Spur Gear (13 teeth)

(Include. 13) 58 7783.53 Spur Gear (17 teeth)

15 778370 Ring Gear (43teeth) 59 778351 Spur Gear (21 teeth)

17 786188 Drive Pin 60 778349 Spur Gear (24teeth)

18 786102 Spacer 1.130 X .695 61 778345 Spur Gear (25teeth)

20 792077A Ball 5/16" dia 65 780189 FlatWasher .563 ID x .062W

21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422 Input Shaft

22 792079 Spring .310 OD x .625 L 67 776396 Shifter & Brake Shaft

25 792073A Screw 1/4 - 20 x 1-1/4" 69 792170 Retaining Ring

25A 792177 Screw 1/4-20 x 1-3/8" 70 786187 Spacer .890

26 792125 Retaining Ring (pkg of 2) 71 788069 Square CutRing

27 7920_5 RetainingRing 71B 788092 "O" Ring

28 788040 Retalr,JngRing 76 780(_0 Fiat Washer 1.128 ID x .058W

29 780072 Thrust Washer .627 ID x .031W 77 788078A InvertedRetaining Ring

29A 780160 Thrust Washer .762 ID x .031W 79 792144 Spring .430 OD x .5000 L

29B 780(351 ThrustWasher .762 ID x .03!W 82 T/8333 Bevel &Spur Gear (30 & 13

29C 780199 Anti-Rotetion Washer .632 teeth)

30 7801(38 Cup Washer 1.127 IDx .032W 83 778338 SpurGear (27 teeth)

31 780001 FlatWasher .750 ID x .056W 85 792154 Oil FillPlug

(Use As Needed) 87 788089A Oil Seal 9/ 16"

31A 780195 FlatWasher .750 ID x .062W 150 788093A Uquid Gasket R'FVSilicone

32 _ Oil Seal 5/8" 157 788068A OilSeal 3/4"

34 780194 Bushing.563 180 730229A GearOil80W90

36 78019_3 FlangedBushing5 / 8" ID 900 794712 ReplacementMST- 266-545C

_oA 780197 F_nged Bushing.751 Transaxle

36 790075 Brake Disk

37 790007 Brake Pad Plate NOTE: _t componentdimensionsgivenin U.S. inches

38 799_1 Brake Pad (pkgof2) 1 inch = 25.4 rnm

39 786026 Dowe{Pin

40 792076A FlatWasher .312 ID x .059W

TRACTOR - - MODEL NUMBER 917.271014

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567

AIR INTAKE I

_ 5

6--a

11 -- ___--10

--g

CRANKSHAFT I

BLOWER HOUSING AND BAFFLES J

-1

ENGINE CONTROLS J

EXHAUST]

_--1 _)-4

TRACTOR - - MODEL NUMBER 917.271014

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567

AIRINTAKE

KEY PART

NO, NO.

1 t2-743_5

2 25-341-02

3 12-_36-24

4 12-083-08

5 12-100-01

6 X-25_3

7 12_83-05

8 12-313-04

9 12-094-12

t0 12-072-05

11 t2-086_1

12 12,041-02

NOTILLUSll:IA'RED

-- 12-113-53

DESCRIPTION

Kit,AirCleaner

(Incl. Key Numbers2 thru12)

Knob,AirCleanerCover

Cover,Air Cleaner

Predeaner Element

W_ngNut

Washer, Plain 1/4

Element, Air Cleaner (Incl. #7)

G_ommst

Base,Air Cleaner

(Incl. Key Numbers 9 and 10)

Stud, Mntg Plate M6 x 1.0 x 66

Screw,#10 Hi-Lo Thread

Forming(2)

Gasket, Air Cleaner

Decal, Air Cleaner

CRANKSHAFT

KEY PART

NO. NO. DESCRIPTION

1 12-014-37 Crankshaft

2 12-139-01 Plug,Cup

BLOWERHOUSINGAND BAF'R.ES

KL_Y PARr

NO. NO. DF..SCRUUqlON

1 M-0545010 Screw,He_ Flange

M5 x 0.8 x 10 (8)

2 24-468-10 Washer, Plain 1/4

3 12-146-07 Plate, BlowerHousing

4 M-0645020 Screw,He_ Range

M6 x 1.0 x 20

6 24-096-(_ Cover, Pinion

7 12-027-32 Housing,Blower

9 12-141-01 Ring,Retainer(2)

8 12-096-28 Cover

10 25-154-02 Clip, Mounting (3)

11 M-0545020 Screw,Hex Range

M5 x .8 x 20 (3)

12 12-063-05 Baffle, Intake Side

13 M-0645016 Screw, He¢<Flange

M6x 1.0x 16 (2)

14 12-_ Baffle,Cylinder Head

15 12-O63-01 Baffle,Cylinder

NOTILUJSll:IA/ED

- - 12-113-64 Decar,Horsepower

ENGINECONTROLS

KEY PART

NO. NO. DESCRIPTION

1 t2_79,07 Linkage, Choke

2 12_237-01 Clamp, Cable

3 M_o64020 Screw, Locked Socket

M6 x 1.0 x 20 (2)

4 M-0545016 Screw,Hex Flange

M5 x .8 x 16

5 12o536-09 Control, Speed Assembly (in-

cludesKey Numbers6 through

6 M-0443020 Screw,PanHead

M4xO.7 x20

7 SM_443025 Screw, PanHead

M4xO.7 ×25

8 12-089-1t Spring,ChokeAdjust(2)

9 12-089-23 Spring,ChokeReturn

10 t2_89-24 Spring,Governor

1t M_o41060 Nut,Hex Flange M6 x1.0

12 SM_c42025 Screw,Hex Flange

M6 x 1.0 x 25

t3 12-090-05 Lever,Governor

14 25-158-11 Bushing,Throttle Linkage

15 12-079-01 Linkage, Throttle

16 25-158-08 Bushing, Linkage Retaining

E)04AUST

PART

NO, NO. DESCRIPTION

1 M-0_29G33 Stud, M8 x 1.25 x 33 (2)

2 12-041-0G Gasket, Exhaust Manifold

3 M-0841080 Nut, Hex Range M8 x t.25 (2)

4 12-126-11 Bracket,Muffler

5 12-445-06 Strap, Lifting

6 M_645025 Screw,Hex Range

M6 x 1.0x25 (2)

NOTII.LUSTR/OED

KEY PART

NO. NO. DESCRIPllON

- - 12-522-18 Short Block

- - 12-755-59 Gasket Set

RPM Settings:

Low Speed: 1500-2000

HighSpeed:3200-3400

NOTE: All componentdimensions given inU.S. inches

1 inch-- 25.4 mm

TRACTOR - - MODEL NUMBER 917.271014

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567

FUEL SYSTEM j

CYLINDER HEAD, VALVE AND BREATHER I

TRACTOR - - MODEL NUMBER 917.271014

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567

FUELSYS'I_M

CYI..INDERHEAD,VALVEAND BREATHER

KEY RNRT t(_=Y PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-853-56 Kit,Carburetor (Incl.#2 thru6) 1 12-351-01 Lifter,Valve (2)

2 12-041-02 Gasket, AirCleaner 2 12-755-60 Kit,Cylinder Head

3 12_o3-56 CarburetorAssembly 3 12-411-01 Rod, Push(2)

(ForInformationOnly - Not 4 12_41-10 Gasket, CylinderHead

AvailableSeparately) 5 12-017-01 Valve, Intake, Standard Size

(thcl.Key Numbers 12 thru27) 12-017-02 Valve, Intake, .25" Oversize

4 12_41-01 Gasket, Carburetor (2) 6 12-016_1 Valve, Exhaust, Standard

5 12-089,23 Spring,Choke Return 12_)16-02 Valve, Exhaust, .25" Oversize

5 12-079-07 Linkage,Choke 7 12-146-13 Plate, Guide

7 12-265-04 Deflector,Heat 8 12-468-05 Washer, Plain 13/32

8 X-426-9 Clamp,Hose(2) 9 t2-t12-13 Spacer, Head BoltExhaust

9 25,353_I0 Line,Fuel,9" Port

10 25-(T00-52 Filter,Fuel 10 12_86-15 Screw,He:<Flange

11 47-154.-01 Clip,Cable Mt0x 1.5x81 (5)

12 12-086-07 Screw, He;<Cap 8-32 x 3/8 11 12-089_1 Spring,Valve(2)

13 12-431-01 Sleeve, Insulating 12 12-173-01 Cap, VaiveSpdng (2)

14 12-368-05 Needle, Idle,Fuel Adjust 13 12-755-03 Kit,Retainer (2)

15 12-089-09 Spring,IdleFuel 14 XA26-9 Clamp,Hose(2)

16 12-086-04 Screw, IdleSpeed Adjust 15 12-326-03 Hose,Breether

17 12_)89-09 Spring,IdleSpeed 16 M-0645020 Screw,HexFlange

18 12-146-0_ Plate,Throttle M6 x 1.0 x 20 (5)

19 25086-27 Screw,ThrottleRate (2) 17 12-0_o-07 Cover,ValvewithNipple

20 12-144-09 Shaft,Throttlewith Lever and 18 235011 Retainer, Spring

Seal 19 24-032-05 Seal,Vah_eStem

21 12-144-08 Shaft, Choke 20 M-0640034 Screw, HexFlange

22 12_)89-t0 Spdng,Choke M6 x 1 x 34 (2)

23 12-146-02 Plate, Choke 21 24-194-01 Pivot,RockerArm (2)

24 12-33703 Jet, Main 22 24-186-03 Arm, Rocker (2)

25 12-757-02 Wit,Float 23 M_545010 Screw, H_ Flange

26 12-041-05 Gasket, Bowl M5 x 0.8 x 10

27 12-104-01 Bowl,Fuel 24 12-018-01 Retainer,BreatherReed

28 12-757-09 }_t, SolenoidAssembly 25 12-402-02 Reed,Breather

(IncludesKeyNumber 29) 26 12-318-09 Head, Cylinder

29 12-041-06 Gasket, Bowl Retainer Screw 27 X-75-23 Plug, Pipe, Allen Head 1/8

30 M-0641060 Nut, HexFtange M6x1.0(2)

31 X-25..63 Washer, Plain 1/4 NOTE: All componentdimensions given in U.S. inches

32 X-22-11 Washer, Lock 1/4 1inch = 25.4 mm

33 M-0629122 Stud, M6 x 1.0 x 122 (2)

NOTIJ.USTRAIT=D

- - 12_41-01 Gasket, Carburetor

- - 12-75703 I_t, Carburetor Repair

- - 12-51_05 Lead, Solenoid, Black,5", 14

Gauge, UninsulatedPush-On

Tabs

- - 41-51834 Lead, Ground,Green, 5",18

Gauge InsulatedGripBarrel

Eyelets

- - 277563 Connector

- - 12-454-03 "13e,Cable

TRACTOR - - MODEL NUMBER 917.271014

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567

IGNITION I ELECTRICAL]

9--'

Q--2

OIL PAN / LUBRICATION I

CRANKCASEJ

STARTING SYSTEM J

TRACTOR - - MODEL NUMBER 917.271014

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567

IGNmON/a.ECrRICAL

KEY P/_tr

NO. NO.

1 12-086-34

2 12-4684_

3 24-162-(3G

4 M-0639016

5 12-11201

6 12o157_2

7 X-4,?.-15

8 12-02537

9 12-155-(_

10 MO548Q25

11 M.0545010

12 12q54._2

13 12-(385.O7

14 12-13_

15 X-728-1

16 12-584.O1

17 M-05450_0

NOT_

-* 12-518-11

OILPAN/_

mRl"

NO. NO,

1 124388-01

2 25-756-13

3 12-153.03

4 12-153432

5 12-123-04

7 12-153-01

8 25-162-07

9 12_96..68

10 M..0545016

11 Mr1(_9025

12 12-126-62

!3 12-08903

14 12J,62-01

15 12-20801

16 12-05OO1

17 X-75-10

18 12_1

19 124_2-04

3) 12-066-(_

21 M-0545016

22 12-0_t-03

23 SM-0839045

24 12-19930

KEY PART

NO. NO.

Screw,HexF'eage 1 12_438

M10x 1.5x46 2 12-522-18

Wash_, PtaJn3/8 3 1241454_

Screen,Grass 4 M0839(]_5

Screw,l'-IexFlangeM6xlx16(4) 5 12.3804_

Spacer,Fan(4) 6 12-755-49

Fan

Key 7 124389-18

Flywheet/k._ 8 124_2-08

Connector(4 Cordact) 12422-69

Soew,HexCap 12J,22-10

M5 x0.8x 25 (2) 12-422-11

Screw,He_Flange 12J..22-12

M5 x 0.8x 10 (2) 12-422-13

Oiip,8tstor Hamem 12-422-07

St_torAs_ 9 12-144-27

Spa_ Rug 10 12-874._7

Cip, Cede 12-874.-08

Module,IgnilJon 12_174,-09

Screw,HexFlange 11 124318-02

M5 x0.8 x 20 (2) 12 12-1084)7

12-10808

Lead,White,GroundTo_1 (1£",18 12-108_9

Gauge,FuPyinsulated_ 13 124367435

TabandUninsu_a_dPushKxlTat} 12_67_6

T_ 14 12-,3804)1

15 12-04.3.O5

16 M.4_810(]5

17 12-144.-(_

18 52-139-09

19 12-755484

_ly 20 12-144-24

(IncludesKeyNumbers2 &3) 21 X-25-1(_

teat,OilFdlCap(IncludesKey#3) 22 12082-01

_, Oips_ m ,Slvl43681015

O-Ring,_ OilF| Tube 24 12-154-05

Tube,Oi RI

Soew,I-k_ FlangeM5x 0.8x 20

O-Ring,_ OilF-ClTube b'_I_R11NGSYb-'1131

Screen,OilPick-up

_, Oi_Pick-upScreen KEY

Screw,I--lexRangeM5x 0.8x 16 NO. NO.

Scre_,HexF_ M10xl.Sx25 1 M-0B39070

_ OilPumpReliefValve

Sprite,OilPumpP,er,iefva_ 2 25-0860S

Rston,O_PumpRertefVak,e

Body,OilPumpReliefValve 3 12-755-54

Filter,Oil 4 12-_7-06

Rug,SquareHead,Solid3/8 5 454 704_

OilPun_ Assembly 7 12-_7-11

O-Rng,OiPumpCover 8 12-m6-25

Cover,O_Pump

_,HexRange

M5 x0.Sx 16 (3)

se_,c_(m:,o.Eno)

Scr_,H_ F_ge

MSx 125x45 (12)

P_,Ol

DBSCflP]ION

Sea_,Crankshaf_

B_k,Cy_nder(UseSho_tB_k)

S_ab,_

Screw,Hex Flange M8x 1.25x 2_

Dowel,Loc_ng (4)

F.t,Camshat 0ndudesKey#7&

Shim,C,ar'nsaa&81ue

Shim,_ Red(.'&R.)

Shim,_ Yellow(A.R.)

Sh_, Camsha&Green(A.R.)

Shim,_ Grey(A.R.)

Shim,Camsha& Black(A.R.)

S_m, C_,emsh_VV_e p_R.)

Sh_ BaJance

Pistonw/RingSe_Standard

Pistonw/RingSet 25"Oversize

Pistonw/RingSet .50_Oversize

Retainer,PistonPin(2)

RingSet,Standard

RingSet 25" O_B_#_e

RingSet .50"Oversize

P_.,onnec_ngRod,Standard

Connec_ngRod ,25"Oversize

Gear,GovernorAssembly

Washer,Rain,6mm

Shatt,Govem<xGear

F_u_Oup

K.._t,Sha&GovernorCross,with

Qip (IndudesKey#20and 24)

Sh_ Gove_x C4oss

Washer,PbJn 1/4

Seal,_ CrossShaft

Wash_,Pta_enm

Cf_p,HighPin

DESCRP110N

Screw,t-k_

M8x 1.25x 70 (2)

s_r_

_eE_

NOTE: Allcomponent_ g_en inU.S.inches

1inch=25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

I "-

SIGHTING

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

/_ Operate your Tractor up and down the face of slopes (not I

greater than 15°), never acro_;s the face. Make turns gradu- I

_1_ ally to prevent tipping or loss of control. Exercise extreme J

caution when changing direction on slopes. I

For in-home major brand repair service:

Call 24 hours a day, 7 days a week

1-800-4-MY-HOME SM (1-800-469-4663)

Para pedir servicio de reparacibn a domicilio

1-800-676-5811

In Canada for all your service and parts needs call

Au Canada pour tout le service ou les pieces

1-800-665-4455

For the repair or replacement parts you need:

Call 6 am - 11 pm CST, 7 days a week

PartsDirect SM

1-800-366-PART (1-800-366-7278)

Para ordenar piezas con entrega a domicilio

1-800-659-7084

For the location of a Sears Parts and Repair Center

in your area:

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears Maintenance

Agreement or to inquire about an existing Agreement:

Call 9 am - 5 pm, Monday - Saturday

1-800-827-6655

Home Central SM

168358 Rev. 1 08.05.99 RH/SV Printed in U.S.A

Craftsman 917271014 15.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR

Product's Documents

Owner's Manual

Specifications

Craftsman 917271014 Questions and Answers