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2. CONTENTS
- 3 -
- 10 -
Depending on manufacture and model, some engine components do change. Please check with
Autodata or the manufacturer’s data before use.
1. TITLE PAGE
1.1 INTRODUCTION.......................................................................................................... 2
1.2 REVISION HISTORY .................................................................................................. 2
1.3 UNDERSTANDING THIS GUIDE................................................................................. 2
1.4 COPYRIGHT NOTICE .................................................................................................2
2. CONTENTS
2.1 CONTENTS ....................................................................................................................3
3. GUARANTEE
3.1 GUARANTEE ............................................................................................................... 4
4. GENERAL PRODUCT INFORMATION
4.1 GENERAL PRODUCT INFORMATION ....................................................................... 5
5. HEALTH AND SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR USE
Personal safety........................................................................................................... 6
6. CONTENTS
6.1 PARTS DRAWING AND LISTING ............................................................................... 7
7. APPLICATION
7.1 PRODUCT APPLICATION AND COMPATIBILITY LISTING ...................................... 8
8. PREPARATION
8.1 ADVISORIES BEFORE USE ...................................................................................... 9
9. PROCEDURE AND APPLICATION GUIDE
9.1 APPLICATION GUIDANCE........................................................................................10
10. EXPLANATION OF SYMBOLS
10.1 EXPLANATION OF SYMBOLS .................................................................................. 11
9. PROCEDURE AND APPLICATION GUIDE
Please note images are for guidance only and subject to change.
Crankshaft Locking PIN (1&9)
Use pin 1 to align the crankshaft on the 2.0L and 2.3L engines. Use pin 9 to align the
crankshaft on the 1.6L engines
Components 5&7: Inlet Camshaft Gear
Alignment Tool
Use components 5 and 7 to align the gear teeth
of the inlet cam gear rpior to fitting to the engine.
Use 5 mounted in a vice and push the gear into
mesh with the teeth on 5. When the teeth are
aligned fit component 7 into alignment hole as
shown.
Component 4 - Crankshaft Pulley Holding Tool
Used with a suitable ½ drive ratchet or bar to hold the crank pulley still whilst loosening or
tightening the pulley fixing.
Components 2/8/10 & 11: Camshaft
Alignment Tool
Use components 10 and 2 for the 1.6L R9M
engines and use to align the camshafts.
For M9R and M9T use components 11 with
component 2.
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