OWNER'S
MANUAL
MODEL NOS.
UltraSoft 100
625.388150
UltraSoft 150
625.388160
Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.
If you have questions when
installing, operating or main-
taining your softener, and
when setting the timer, call
this toll-free number...
1-800-426-9345
www.KenmoreWater.com
Water Softeners
with Deluxe Valve
• Warranty
• Start Up / Setting Timer
• How It Works
• Care Of
• Specifications
• Repair Parts
SAVE THIS MANUAL
Use the plastic bag and tie provided, to hang manuals
nearby the softener for future reference.
I Sears, and Co., 3333 Beverly Road, Hoffman Estates, IL 60179 USA
Roebuck
PRINTED IN USA 72590!6 (Rev. A 4/2/03)
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SEARS RESIDENTIAL WATER SOFTENER
FULL ONE YEAR WARRANTY ON WATER SOFTENER
For one year from the date of purchase, when this water softener is installed and
maintained in accordance with our instructions, Sears will repair, free of charge,
defects in material or workmanship in this water softener.
FULL TEN YEAR WARRANTY AGAINST LEAKS
For ten years from the date of purchase, Sears will furnish and install a new current
model water softener tank or salt storage drum, free of charge, if either the tank
or drum develop a leak.
TO OBTAIN WARRANTY SERVICE, SIMPLY CONTACT THE NEAREST
SEARS SERVICE CENTER THROUGHOUT THE UNITED STATES. This war-
ranty applies only while this product is in use in the United States.
This warranty gives you specific legal rights, and you may have other rights which
vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
If you want your water softener professionally installed, talk to your Sears Salesman. He will arrange for a
prompt, quality installation by Sears Authorized Installers.
SEARS INSTALLATION POLICY
SEARS INSTALLATION WARRANTY
All installation labor arranged by Sears shall be per-
formed in a neat, workmanlike manner in accor-
dance with generally accepted trade practices. Fur-
ther, all installations shall comply with all local
taws, codes, regulations, and ordinances. Customer
shall also be protected, dunng installation, by insur-
ance relating to Property Damage, Workman's
Compensation and Public Liability.
In addition to any warranty extended to you on the
Sears merchandise involved, which warranty be-
comes effective the date the merchandise in
installed, should the workmanship of any Sears ar-
ranged installation prove faulty within one year,
Sears will, upon notice from you, cause such faults
to be corrected at no additional cost to you.
FACTS AND FIGURES TO KEEP
FLUin the blanks below and keep this book in a safe place so you always have
these facts.
Water Softener Model No.t
Serial Number
Date Installed
Water Hardness
Iron Content
pH
Water Pressure
Water Flow Rate
Taste And/Or Odor
Grains Per Gallon
Parts Per Million
Pounds/Square Inch
GaLlons Per Minute
t The model number is on the ra ring decal, loca ted on the rim, under the salt hole cover.
A
salt hole cover.
rating decal
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A.
B.
C.
D.
E.
a.
B.
a.
B.
C
D.
a.
a.
WATER SOFTENER START UP
Safety Guides
Check List of Step-By-Step Guides To Install
Program The _imer - - =................................
Sanitizing The Water Softener
Fill The Storage Tank With Salt .....
HOW YOUR WATER SOFTENER WORKS
Faceplate _qmer Features
Soft Water Service and Regeneration
CARE OF YOUR WATER SOFTENER
Salt: Refilling Storage Tank / Salt Bridge
Keeping The Water Softener Clean
Protect The Water Softener From Freezing
Checklist (Not Getting Soft Water)
ABOUT YOUR WATER SOFTENER
Dimensions / Specifications
PAGE NO.
1-1
1-2
1-3, 1-4
1-5
1-6
2-1
2-2 to 2-5
3-1
3-2
3-3
3-4
4-1, 4-2
B,
C.
a.
SERVICE TECH. INFORMATION
Troubleshooting ..........
Rotary Valve Service
Water Flow Through The Softener Valve .........
5-1 to 5-4
5-5
5-6 to 5-8
B.
C.
REPAIR PARTS FOR WATER SOFTENER
Water Softener Complete -
Brine Valve Assembly ....
Valve Assembly
6-1
6-2
6-3, 6-4
B
I_i!_iii_i!!_ii!iii_ SECTION 1 '_J__
WATER SOFTENER START UP
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A. SAFETY GUIDES
• Read all steps, guides and rules carefully before
installing and using your new water softener. Follow
all steps exactly to correctly install. Failure to follow
them could cause personal injury or property damage.
Reading this book will also help you to get all of the
benefits from your water softener.
• Your water softener will remove hardness minerals
and "clear water" iron* from water, up to the limits
shown on page 4-1. It will not remove other types of
iron, acids, tastes and odors, etc. It will not purify pol-
luted water or make it safe to drink.
• Protect the softener and piping from freezing. Dam-
age from freezing voids the softener warranty. See
page 3-3.
CAUTIONS
PLEASE READ AND COMPLY WITH THE FOLLOWING
GUIDES TO PREVENT DAMAGE TO THE SOFTENER
OR OTHER PROPERTY, PERSONAL INJURY, OR
POSSIBLE FATAL SHOCK.
• THIS SOFTENER WORKS ON 24 VOLTS ONLY. BE
SURE TO USE ONLY THE TRANSFORMER IN-
CLUDED, AND PLUG IT INTO A NOMINAL 120V, 60
CYCLE HOUSEHOLD OUTLET THAT IS GROUNDED
AND PROPERLY PROTECTED BY AN OVERCUR-
RENT DEVICE SUCH AS A CIRCUIT BREAKER OR
FUSE. IF TRANSFORMER IS REPLACED, USE ONLY
THE AUTHORIZED SERVICE, CLASS II, 24 VOLT, 10
VA TRANSFORMER.
• Unplug the transformer right away if the power
cable should become damaged or frayed. Make re-
pairs, or replace transformer, before plugging back
into the power outlet.
• Always unplug the softener from electrical power
before removing outer valve covers.
• This system is not intended to be used for treating
water that is microbiologically unsafe or of unknown
quality without adequate disinfection before or after
the system.
* Capacity to remove clear water iron was tested in the
field by the manufacturer.
1-1
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
_i!_j_jj_j_ SECTION 1 i_!_iii_ii_iiii_i_i_ WATER SOFTENER START UP
B. CHECK LIST OF STEP-BY-STEP GUIDES TO INSTALL
To be sure you have done all the steps to install the
softener, read the following list. Refer to the Instal-
lation Manual, part no. 7258997, for step-by-step
guides.
Page numbers referred to are in the Installation
Manual unless otherwise noted.
Is the house water flow going INTO the softener
valve INLET? Trace piping to be sure. See pages
2-4 and 2-5.
p" Is the plumbing bypass valve (or 3 valves) set for
SERVICE? Bypass valve(s) should always re-
main in soft water service position. Position in
"bypass" only if needed for softener repairs. See
FIG. 14, page 4-1 of this manual.
w" Is the valve drain hose connected the right way,
and without sharp bends or kinks that could
stop or reduce water flow? See page 3-5 in the
installation manual.
Page numbers referred to are in the Installation
Manual unless otherwise noted.
p" Is the transformer plugged into an inside, al-
ways live, grounded, 120VqSOHz electrical out-
let? See pages 3-8 and 3-9 in the installation
manual, and the wiring schematic on page 5-1 of
this manual.
Be sure to restart the water heater. See page
3-9.
plastic 3-valve (.i _r/L_
Bypass Valve(s)
""VALVE
INLET
NOTE: Codes in the state of Massachusetts require installation
by a licensed plumber. For installation, use plumbing code
248-CMR of the Commonwealth of Massachusetts.
1-2
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
_iii_i_i_i_iii_ii SECTION 1 ii_iiiii;i_iiiiii_!i_iiiit WATER SOFTENER START UP
C. PROGRAM THE TIMER
F
UP button DOWN button
display
\
\
[ !
Customer AssJstar_ce
1-800-426-9_5
RECHARGE TONIGHT
RECHARGE NOW
ON/OFF-HOLD button
(Recharge Tonight-Now)
SELECT button
When the transformer is plugged in, a model code,
and a test number (example: $3.0) show in the face
plate display for 4 seconds. Then, 12:00 AM and
PRESENT TIME begin to flash.
UitraSoft 100
COOE
5R22
• COOE
5R2H
IS3.0
i _'w..JW I
PRESENT TIME |
UltraSoft 150
[530
J_.rlr-_
u
Notes:
If SR - - shows in the display, press the UP (_ or
DOWN (_ button until SR22 or SR24 shows. Then,
press the SELECT button to set, and change to the
flashing PRESENT TIME display.
To check the model code, unplug the transformer at
the wail outlet and ptugin again, if other than SR22
or SR24 shows, see page 5-3 to reset.
SOUND "BEEPER": A "beeper" sounds while
pressing buttons for timer set-up. One beep signals
a change in the face plate display. Repeated beeps
mean the timer will not accept a change from the
button you have pressed, telling you to use another
button. For example, while setting the hardness
(step 2), the beeper sounds repeatedly when the dis-
play reaches I using the DOWN button, or the high-
est hardness setting using the UP button.
B SET PRESENT TIME OF DAY
If the words PRESENT TIME do not show in the dis-
play, press the SELECTbutton (FIG. 2) until they do,
or see the previous notes.
• Press the UP / DOWN buttons to set the present
time. Press UP to move the display ahead; press
DOWN to move the time backward.
If the present time is between
noon and midnight, be sure PM
shows.
If the present time is between
midnight and noon, be sure AM
shows.
%B"I
PRESENT TIME j
1
Each press of the UP /DOWN buttons changes
the time by one minute. Holding the buttons in
changes the time rapidly.
1-3
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
C. PROGRAM THETIMER
B SET WATER HARDNESS NUMBER
• Press the SELECT button once to display 25
(flashing) and HARDNESS.
The grains per gallon (gpg) hard-
ness of your water supply is on
your water analysis report. Be
sure to enter water test results on
page A, for future reference.
• Press the UP / DOWN buttons to set the desired
recharge starting hour. Be sure to observe the AM-
PM as you did when setting the present time of day.
Note:
Each press of the UP / DOWN buttons changes the
display I hour. Holding the buttons in changes the
display twice each second.
_SET SALT EFFICIENCY
If your water supply contains iron, compensate for
it by adding to the water hardness number. For ex-
ample, assume your water is 20 gpg hard and contains 2
ppm iron. Add 5 to the hardness number for each I ppm
of iron. In this example, you would use 30 for your hard-
ness number.
20 gpg hardness
2 ppmironx5 = 10 +10
(times) 30 HARDNESS NUMBER
• Press the UP / DOWN buttons to set your water
hardness number in the display. The DOWN button
moves the display to 1. The UP button moves the
display to the highest setting (see maximum setting
for your model in the specifications).
Note:
Each press of the UP / DOWN button changes the
display by I between I and 25. Between 25 and the
highest number, the display changes 5 at a
time... 25, 30, 35, etc. Holding the UP or DOWN but-
ton in changes the display twice each second.
_SET RECHARGE (REGENERATION) TIME
• Press the SELECT button to display 2:00 A_M
(flashing) and RECHARGE TIME.
7,1717A_
C'uu /
At the 2:00 AM recharge time
setting, the softener begins re-
generation (see pages 2-3 and
2-4) at 2:00 AM, ending no later
than 4:00 AM. This is a good time in most house-
holds because water is not being used (see Auto-
matic Bypass, page 2- 4). If a different recharge time
setting would be better for your household, do the
following.
A new feature in this modelis Salt Efficiency. When
this feature is ON, the unit will operate at salt effi-
ciencies of 4000 grains of hardness per pound of salt
or higher which will reduce the softeners salt usage.
• Press and hold for 3 seconds the SELECT button
until the following screen is displayed.
.,o
I
WATER METER (A) SWlTGH (B)
More information on this particular display is
found in the Troubleshooting Section of the manual,
under Manual Initiated Electronics Diagnostics.
• Once in this display, press the SELECT button and
one of the following two displays is shown.
_I
• Press the UP button to set this feature ON, press
the DOWN button to set OFF. When the Salt Effi-
ciency is ON, the icon will be displayed in the nor-
mal run display.
• Press the SELECT button once again, to com-
plete initial programming, and RECHARGE TO-
NIGHT shows in the display.
IF YOU NEED HELP PROGRAMMING THE TIMER, CALL TOLL FREE,
NUMBER 1- 800-426- 9345.
SEE PAGE 2-1 FOR OTHER FACE PLATE TIMER FEATURES.
1-4
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
D. SANITIZE THE WATER SOFTENER
Care is taken at the factory to keep your water soft-
ener clean and sanitary. Materials used to make the
softener will not infect or contaminate your water
supply, and will not cause bacteria to form or grow.
However, during shipping, storage, installing and
operating, bacteria could get into the softener. For
this reason, sanitizing as follows is suggested ®
when installing.
In The first time you sanitize your softener, be sure
in
to do alI steps in the installation manua!, and on
pages 1-2, 1-3 and 1-4 of this manual first.
Note: Be certain the bypass valve is pulled out
to "service" position.
Lift the salt hole cover and use a pail to fill the
salt storage tank with 3 gallons of water.
Remove the brinewell cover (FIG. 3) and pour
about 3/4 ounce, or I to 2 tablespoons, of com-
mon 5.25%, unscented, household bleach (Clo-
rox, Linco, BoPeep, White Sail, Eagle, etc.) in the
softener brinewell. Replace the brinewell coven
Press the ON/OFF-HOLD button and hold for 3
seconds to start a recharge. This first recharge
does several things.
• It draws the bleach into and through the softener
to sanitize it.
salt hole
cover
water,
about 3 gallons
• It fills the salt tank to the water level needed.
• It gets all the air out of the resin tank.
* It prepares the resin bed (see page 2-3) for ser-
vice and flushes residual chlorine from the soften-
er.
Notes:
This recharge takes about 2 hours.
You can sanitize the softener with or without salt
in the storage tank.
bnnewell
cover
remove and add
about 3/4 oz. bleach)
brinewell
Q
Recommended by the Water Quality Association. On some
water supplies, the water softener may need periodic
disinfecting.
1-5
Problems. Questinns? Call 1-800-426-9345 Kenmore Water Line
E. FILL THE STORAGE TANK WITH SALT
Brine (salt dissolved in water) is needed for each
and every regeneration. The water for making brine
is metered into the salt storage tank by the softener.
However, you must keep salt in the tank, but it is not
necessary to keep it full. In humid areas, it is best
to fill the storage tank one quarter to one half full,
and to refill it more often. Salt bridging (see page
3-1) occurs more often when conditions are humid.
Fill the tank with NUGGET or PELLET water soft-
ener salt. DO NOT use rock salts, as they have dirt
and sediments that will stop the softener from
working.
Before filling, be sure the brinewell cover is in place
on the top of the brinewell. Salt storage capacity is
shown on page 4-1.
If you choose Potassium Chloride (KC1) as a regen-
erant, following these suggestions will help give
you years of maintenance free service.
1) Place only one bag of KC1 in your softener at a
time (the salt storage tank should contain no more
than 60 pounds of KC1 at any one time).
2) A softener using KC1 should not be placed in
areas with temperature fluctuations and high hu-
midity (KC1 will harden in these environments and
may make the softener inoperable).
3) Check the brine tank and brine well (black tube in
salt storage tank) monthly. If hardening is present,
pour small amounts of warm water on hardened
areas until they loosen.
4) If your softener does not have a KC1 salt setting
you must increase your hardness setting by 25% to
ensure continuous soft water as in example below.
Raw Water Hardenss
(grains per gallon)
Softener setting when
using KCl
5 gpg 7 gpg
10gpg 13gpg
1Sgpg 19gpg
20gpg 25gpg
+ 25 % =
25gpg 32gpg
3Ogpg 38gpg
35 gpg 44 gpg
WATER SOFTENING SALT WITH IRON REMOV-
ING ADDITIVES -- Some salts have an additive to
help the softener handle iron in the water supply.
These salts may be used if your water supply has a
high iron content. It is recommended to use Sears
Resin Bed Cleaner 42- 34426, for periodic treatments
to keep your resin bed clean. This is available at
your local Sears store.
salt
storage
tank
brinewell
cover
brinewell
Sodium information: Water softeners using sodium
chloride for regeneration add sodium to the waten
Persons who are on sodium restricted diets should
consider the added sodium as part of their overall
sodium intake. For example, if your water supply is
15 grains hard, you would have to drink 3 quarts of
softened water to consume 335 milligrams of so-
dium. That is equivalent to eating 2-1/2 slices of
white bread.
Persons who are concerned about their drinking
water should consider a Kenmore Drinking Water
System that will remove or reduce in excess of 90%
of the sodium and other drinking water contami-
40 gpg 50 gpg nants.
1-6
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
_iii_ii_i SECTION 2 _."_,'_.'_,','," HOW YOUR WATER SOFTENER WORKS
A. FACEPLATE TIMER FEATURES
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• EXTRA RECHARGE
Sometimes, a manually started
regeneration (recharge) may be
desired, or needed. Two exam-
ples are:
- You have used more water than
usual (guests visiting) and you
may run out of soft water before
the next timer started regenera-
tion.
- You did not refill the softener
with salt before it was gone. After
you refill with salt:
You can start a regeneration right
away, or you can set the timer to
regenerate at the next 2:00 AM (or
other preset recharge time). Do
the following.
Press andrelease (donothold) the ZI: I_ ]i
ON / OFF-HOLD button. RE- -_ IL
CHARGE TONIGHT flashes in REC.A_ _O_.V
the display, and the softener be-
gins regeneration at the next preset recharge time.
Press and release the ON/OFF-HOLD button once
more if you decide to cancel the regeneration, and
RECHARGE TONIGHT.
• PROGRAM MEMORY
If electrical power to the softener goes off, the time
display is blank but the face plate timer keeps the
correct time for about 6 hours. When electrical pow-
er comes on again, you have to reset the present
time only if the display is flashing. The HARDNESS
and RECHARGE TIME never require resetting un-
less a change is desired.Even if the timer is incorrect
after a long power outage, the softener works as it
should to keep your water soft. However, regenera-
tions may occur at the wrong time of day until you
reset the timer to the correct time of day.
• RECHARGE NOW
Press the ON/OFF-HOLD but-
ton and hold for 3 seconds. RE-
CHARGE NOW begins to flash
in the display, and the softener
RECHARGE NOW J
enters the fill cycle of regeneration right away. This
regeneration will last for about 2 hours. Then, you
will have soft water again.
• RECHARGE TONIGHT
• ERROR CODE
An error code could appear in
the face plate display if a prob-
lem occurs in the softener elec-
tronics. If you see an error code
instead of the present time of
day, turn to page 5-2 under
"Troubleshooting" to resolve
the problem.
IF YOU NEED HELP PROGRAMMING THE TIMER, CALL TOLL FREE,
NUMBER 1-800 - 426 - 9345.
2-1
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
F_j_jj_._,_._i,,, , ,,,, SECTION 2 _,_J_Jl,,,,........ HOW YOUR WATER SOFTENER WORKS
B. SOFT WATER SERVICE and REGENERATION
SERVICE REGENERATION
When the softener is giving you soft water, it is
called "Service". During service, hard water comes
from the house main water pipe into the softener.
Inside the softener resin tank is a bed made up of"
thousands of tiny, plastic resin beads (FIG. 5). As
hard water passes through the bed, each bead at-
tracts and holds the hardness minerals. This is
called ion-exchanging. Water without the hardness
minerals (soft water) flows out of the softener and
into the house soft water pipes.After a period of
time, the resin beads hold all of the hardness miner-
als they can, and cleaning with salt brine is needed.
This cleaning is called regeneration or recharge. Re-
generation is started at 2:00 a.m. by the electronic
timer (see page 2-5). It takes place in 5 stages or
cycles. These are:
[] FILL: Salt, dissolved in water, is called brine.
Brine is needed to dean the hardness minerals from
the resin beads. To make the brine, water flows into
the salt storage area during the fill stage as shown
in FIG. 6. Fill cycle length depends on how much
soft water making capacity you have used since the
last regeneration. As you use more water, fill time
increases so more brine is made. The greater
amount of brine cleans more hardness minerals
from the resin bed.
Water Flow Through
I ILL [] BACKWASH the Softener in Fill
BRINING [] FAST RINSE
soft water hard water
[] BRINE RINSE OUT IN
1;
salt storage
tank (salt
not shown)
brine valve
\
Water Flow Through
the Softener in Service
soft water hard water
OUT IN
I
..........
resintank
resin bed
saltstorage
tank
brine valve
fill water
2-2
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
_..j_. SECTION 2 iii_iii_._ii_
...... .....I HOW YOUR WATER SOFTENER WORKS
B. SOFT WATER SERVICE and REGENERATION
[] BRINING: During brining, the brine is moved
from the salt storage area, into the resin tank. Inside
the resin tank, brine cleans hardness minerals from
the resin beads and they are discharged out the
drain. How much brine is needed to clean the resin
depends on:
- - the amount of service water used between regen-
erations,
--the amount of resin in the softener,
- -how fast the brine goes through the bed.
The nozzle and venturi (FIG. 7) make suction to take
brine from the salt tank and put it into the resin tank.
They keep the brine flow down to a very slow rate
to get the best resin cleaning with the least salt.
[] BRINE RINSE: After all of the brine is moved
into the resin tank, the brine valve closes. Water
keeps flowing the same way it did during brining
except the brine flow has stopped. Hardness miner-
als and brine flush from the resin tank to the drain.
Brining and brine rinse together vary in the length
of time they take, relative to the fill cycle length.
Water Flow Through the Softener
in Brining and Brine Rinse
hard water
bypass OUT,_ _,,N
nozzle &
venturi
brine valve _!
hard water
drain
brine
[] BACKWASH: During backwash, water flows
UP through the resin tank (FIG. 8) at a fast rate to
flush iron minerals, dirt and sediments from the bed
and to the drain. The bed lifts and expands for good
cleaning.
Water Flow Through the
Softener in Backwash
hard water
bypass OUT'_ _,IN
hard water
drain
resin bed lifted
and expanded
_'_ FAST RINSE: Backwash is followed by a fast
flow of water down through the resin tank. The fast
flow packs the resin bed and gets it ready for return
to service (FIG. 9).
After fast rinse, the softener returns to service. Hard
water goes into the resin tank where the resin bed
again takes out the hardness minerals. Soft water
goes to the house soft water pipes.
Water Flow Through the
Softener in Fast Rinse
soft water hard water
[
drain
2-3
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
_,_...-:;_;_,: SECTION 2 ;_'_,-_.'_.';._;_1HOW YOUR WATER SOFTENER WORKS
B. SOFT WATER SERVICE and REGENERATION
AUTOMATIC BYPASS
During the brining, brine rinse and backwash cycles
of regeneration, HARD water goes through the soft-
ener valve and to the house pipes. If a faucet is
opened, hard water is there for your needs. Howev-
er, you should not use hotwater, if possible, because
the water heater will refill with hard water. The soft-
ener, as factory programmed, regenerates from 2:00
AM to about 4:00 AM, a time when not much water
is used.
If you start your day earlier in the morning (prior ro
4:00 AM), you may want to change the recharge
starting time. Set the recharge time to 12:00 AM or
1:00 AM (page 1-4). Then regeneration will start
and end that much earlier and your water heater
will not refill with hard water if a hot faucet is
opened.
ELECTRONICS
Two main parts of the softener's electronics are []
a WATER METER, and [] a COMPUTER.
[] WATER METER-- The water meter is in the soft-
ener valve outlet. As water flows through the meter,
it sends electric pulses to the computer. The com-
puter changes the pulses to a measure in gallons of
water.
[] COMPUTER -- The computer is part of the
faceplate timer circuit board. It is programmed to
know the softener's capacity (how many grains of
hardness minerals it will take out of the water before
a regeneration is needed). When starting the soften-
er, page 1- 4, you set it for the grains per gallon (gpg)
hardness of the water.
To find a regeneration pattern best for your needs,
the computer uses: (1) water usage from the meter,
(2) hardness setting, (3) softener capacity, and (4)
time since the last regeneration. The computer
always adjusts this pattern to your water using
habits. It works toward providing you with soft
water for the longest time and at the most efficient
salt usage.
Softening capacity is used as hard water goes
through the softener and hardness minerals are
removed. When the computer determines that only
enough capacity remains to provide soft water up to
the next regeneration starting time (2:00 AM, or as
otherwise set) it will schedule a regeneration.
RECHARGE TONIGHT displays until the
regeneration begins. When the regeneration begins,
RECHARGE TONIGHT goes off and RECHARGE
NOW flashes during the regeneration.
2-4
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
h._._;;.i_! SECTION 3 _'_'_
.................. _'_,_';_1 CARE OF YOUR WATER SOFTENER
A. SALT: REFILLING STORAGE TANK, SALT BRIDGE
S
E
C
T
N
JJJJJJJJJJ_JJJJJ.
JJJJJJJJJJJJJJJJJ
JJJ_JJJ_JJJ
J_ J_J_JJJJJJ
JJ JJ_JJ_JJJ
JJJJ JJJ_JJJJ
JJJJ JJJ_JJ_J_
JJ J J_J_JJJJJJ
JJ JJJJ_JJJJ_
JJJJJJJJJ_JJJJJJJ
JJJJJJJJJJJJJJJJJ
J_JJJ_JJ_J_J_JJJ
WHEN TO REFILL WITH SALT:
Check the salt level a few weeks
after you install the softener and
every week after that. Refill
when the storage tank is about
1/3 full (see note on page 1-6).
Never let the softener use all the
salt before refilling. Without salt, you will soon have
hard water.
Note:
You will have a loss in softening capacity and may
get partly hard water if less than 10 inches of salt is
in the storage tank.
PLEASE SEE PAGE 1-6 FOR SALT FILLING DIRECTIONS.
SALT BRIDGE
Sometimes, a hard crust or salt bridge forms in the
salt storage tank. It is usually caused by high hu-
midity or the wrong kind of salt. When the salt
bridges, an empty space forms between the water
and salt. Then salt will not dissolve (melt) in the wa-
ter to make brine. Without brine, the resin bed does
not regenerate and you will have hard water.
If the storage tankis full of salt, it is hard to tellifyou
have a salt bridge. Salt is loose on top, but the bridge
is under it. The following is the best way to check for
a salt bridge.
1 _ _ 2 _*
pencil
mark
Salt should be loose all the way to the bottom of the
tank. Hold a broom handle, or like tool, up to the broomhandle /
softener as shown in FIG. 10. Make a pencil mark on
the handle, 1" or 2" below the top height of the rim.
Then, carefully push it straight down into the salt.
If a hard object is felt before the pencil mark gets to
the top of the tank, it's most likely a salt bridge.
Carefully push into the bridge in a few places to
break it. Do not try to break the salt bridge by
pounding on the outside of the salt tank. You may
damage the tank.
Salt Bridge
push tool into salt
bddge to break
salt
_salt bridge
water level
If the wrong kind of salt made the bridge, take it out.
Then fill the tank with nugget or pellet salt only.
3-1
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
_,iiiii_i_'_iiii_i SECTION 3 _j_,_j_........ ,,,,J CARE OF YOUR WATER SOFTENER
B. KEEPING THE WATER SOFTENER CLEAN
NOZZLE & VENTURI
A clean nozzle and venturi (FIG. 11) is a must for the
softener to work right. This small unit moves brine
from the salt storage tank to the resin tank during re-
generation. If it becomes plugged with sand, silt,
dirt, etc., the softener will not work and you will get
hard water.
To get to the nozzle and venturi, remove the softener
top cover. Be sure the softener is in service cycle (no
water pressure at nozzle and venturi).
1) Turn off the cap from the nozzle and venturi hous-
ing.
2) Lift out the screen support and screen, do not lose
the large o-ring seal.
3) Then the nozzle and venturi. Wash and rinse the
parts in warm water until clean. If needed, use a
small brush to remove iron or dirt. Also check and
clean the gasket, flow plugs and screens.
Carefully replace all parts in the correct order. Lu-
bricate the o-ring seal with silicone grease or Vase-
line and place in position. Install and tighten the
cap, by hand only. Do not overtighten and break
the cap or housing.
Cleaning Nozzle & Venturi
Cap .._
O-ring Seal _
Screen Support _
Screen -- ._ ,
_ Flow Plug
Nozzle & Venturi ._ '_1_
Gasket _._._ .._o_= icreen
IMPORTANT: Be sure _ _
holes in the gasket are cen-
tered directly over the small
holes in the nozzle & venturi
housing
(HVDC)
Nozzle & Venturi
Housing
*Install with numbered side up, concave
side down. Be sure the largest flow plug is
located in the nozzle & venturi housing.
IRON FROM RESIN BED
Your water softener takes hardness minerals (cal-
cium and magnesium) out of the water. Also, it can
control some "clear water" iron. See maximum al-
lowed in the specifications on page 4-1. With clear
water iron, water from a faucet is clear when first
put into a glass. After 15 to 30 minutes, the water be-
gins to cloud or turn rust colored. A water softener
WILL NOT remove any iron which makes the water
cloudy or rusty as it comes from the faucet (called
red water iron). To take red water iron out of water,
or over the maximum of clear water iron, an iron ill-
ter or other equipment is needed. Your local Sears
store has trained people to help you with iron water
problems.
If your water supply has clear water iron, even
though less than the maximum allowed, regular
resin bed cleaning is needed. Your local Sears store
has resin bed cleaner, Item No. 42-34426 for this.
Clean the bed at least every 6 months. If iron shows
up in the soft water before 6 months, clean more
often. Printed instructions are on the resin bed
cleaner bottle.
3-2
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
_,ii_!_i_,_i SECTION3 i_!_j_i_!_ii_,j_ii_l CARE OF YOUR WATER SOFTENER
C. PROTECT THE WATER SOFTENER FROM FREEZING
If the softener is installed where it could freeze
(summer cabin, lake home, etc.), you must drain all
water from it to stop possible freeze damage. To
drain the softener:
[]Close the shut-off valve on the house main wa-
ter pipe, near the water meter or pressure tank.
[]Open a faucet in the soft water pipes to vent
pressure in the softener.
[]Refer to FIG. 14 on page 4-1. Move the stem in
a single bypass valve to bypass. Close the inlet
and outlet valve in a 3-valve bypass system, and
open the bypass valve. If you want water in the
house pipes again, reopen the shut-off valve on
the main water pipe.
[]Unplug the transformer at the wall outlet. Re-
move the salt hole cover and the main cover.
Take off both drain hoses.
_'1 Carefully remove the large holding clips at the
softener inlet and outlet (see Key No. 66, on page
6-3). Separate the softener from the copper
tubes, or from the bypass valve.
[]Remove the brinewell cover and disconnect the
brine valve tubing at the nozzle and venturi as-
sembly (see page 3- 2). Lift the brine valve out of
the brinewell. _p the brine valve upside down
to drain water.
Drain All Water From Softener
drain wood block
J
[]Looking at FIG. 12, lay a piece of 2 inch thick
board near the floor drain. Move the softener
close to the drain. SLOWLY and CAREFULLY,
tip it over until the rim rests on the wood block
with the inlet and outlet over the drain. Do not
allow the softener's weight to rest on the inlet
and outlet fittings or they will break.
[Tlp the bottom of the softener up a few inches
and hold until all water has drained. Leave the
softener laying like this until you are ready to
use it. Plug the inlet and outlet with rags to keep
dirt, bugs, etc. out.
3-3
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
_._._: SECTION 3 CARE OF YOUR WATER SOFTENER
D. CHECKLIST ... TO HELP YOU SAVE MONEY
If your water softener fails to work, make the following easy checks. Often, you will find what's wrong your-
self and you won't have to call and wait for service. If you do not find anything wrong, while making the
checks, and your softener still does not work call Kenmore Water Line at 1-800-426-9345.
Note:
1. Also read ERROR CODE, page 2-1.
2. If an error code is not displayed, press and hold the SELECT button until the display changes. Then, press
the SELECT button again and hold until a flashing SR code appears. It must show 8R22 for UltraSoft 100 or
SR24 for UltraSoft 150. If any other number shows, the face plate computer is working on incorrect input and
would probably be the cause of the problem. To set SR22 or SR24, press either the UPI_ or DOWN_] button.
When the correct model code shows, press SELECT to return a flashing 12:00 AM display. Reset the present
time, hardness number, etc., pages 1-3 and 1-4.
PROBLEM CAUSE CORRECTION
No soft water No salt (or salt bridged) in the storage tank
Transformer unplugged at the wall outlet,
or power cable leads loose from the
electronic board, fuse blown, circuit
breaker popped, or circuit switched off.
Manual bypass valve(s) in bypass position
Dirty, plugged or damaged nozzle &
ventud
Valve drain hose plugged
Water hard sometimes Hardness number setting too low
Using hot water when softener is
regenerating
Brine tank flooded
Increase in the grains of hardness in your
Iwater supply
Restricted drain line
Plugged or dirty nozzle & venturi
Valve-rotor disc & seals
Refill with salt, or break the salt bridge (page
3-1). Press ON/OFF-HOLD (RECHARGE
NOW) button and hold for 3 seconds to start a
regeneration (see page 2-1).
Check for loss of power due to any of these
and correct. With the power back on, look at
the time display and read PROGRAM
MEMORY, page 2-1.
Look at FIG.14 on page 4-1. Move the stem in
a single valve to service. In a 3-valve bypass,
open the inlet and outlet valves, and be sure to
fully close the bypass valve.
Take apart and clean or replace damaged
parts (see page 3-2).
The drain hose must not have kinks, sharp
bends, or be raised too high above the
softener (see page 16 in your installation
manual).
Press and release the SELECT button until
HARDNESS shows in the display. Read the
hardness number in the display and be sure
the same grains per gallon number is shown
on your water analysis report. See page 1-4 to
reset. Press and release the SELECT button
until the present time shows in the display.
incorrect SR code selected. See above.
Avoid using hot water du ring this time because
the water heater refills with hard water (see
Automatic Bypass, page 2-4).
Ask your Sears retail store for a new water
analysis. Then make a new hardness number
setting (page 1-4).
Check for kinks, bends or obstructions (see
page 16 in your installation manual).
Take apart and clean or replace damaged
parts (see page 3-2).
Check for scratches or grooves, replace if
needed.
3-4
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
_'_J_i_iiii_ SECTION4 iii_i_t KNOW ABOUT YOUR WATER SOFTENER
A. DIMENSIONS / SPECIFICATIONS
S
C
T
N
iJ_JJJJJJJJJJ_JJJ,
iJJJJJJJJJJJJJJJJJ
JJJJ JJJJJJ_JJJ
JJJJ JJ_JJJJJJJ
JJJ_J_JJJ_JJJ
JJJ JJJJJJJJJJ
JJ JJ_JJJJJJJ
JJ JJJJJJJJJ
JJJJJ JJJJJ_JJJ
JJ JJJJ_JJJ_
i.................J
JJJJJJJJJ_JJ_JJJJ
JJJ_JJJJJJJJJJJJJ
A
B
C
D
E
F t
F2
I
A
E
D
Salt Tank Height
Resin Tank Diameter
(nominal)
Resin Tank Height
nominal)
Inlet-Outlet Height
Overall Height
Length
Width
Distance between inlet-
ioutlet center lines
ULTRASOFT 100
CM
40-1/4 102.2
8 20.3
40 101.6
41-1/2 105.4
46 116.8
19-1/2 49.5
16-1/2 41.9
3-3/8 8.6
BYPASS VALVES
Bypass valve(s) should always remain in soft
water service position. Position in "bypass" only
if needed for softener repairs.
SINGLE BYPASS
PULL STEM
OUTWARD
./K FOR
SERVICE
PUSh
Inward
For
Bypass
3 - VALVE BYPASS
FOR SERVI(_E
close bypass valve
open inlet & outlet valves Outlet
Valve
FOR BYPASS
open bypass valve
close inlet & outlet valves
TIMER SR CODE SR22
Bypass
Valve
nlet
Valve
ULTRASOFT 150 TIMER SR CODE SR24
Note: Please see the rating decal for operating capacity, salt usage and service flow rate/pressure loss
performance specifications. Performance specifications are validated by the Water Quality Association
(WQA). The rating decal is located on the rim, under the salt hole cover (see page A, inside front cover).
!WATER SUPPLY TO WATER SOFTENER / UltraSoft 100
Minimum water system flow (gpm) ................ 3
Minimum-Max. water pressure (psi) ............... 20 - 125
Minimu m-Max, water temperature (°F) 40 - 120
Maximum water hardness (gpg) .................. 95
Maximum "clear water" iron (ppm) 4
UltraSoff 150
3
20-125
40-120
95
5
SALT FOR WATER SOFTENER
Type of salt needed ............................ nugget or pellet
Alternate type of salt ........................... pure, evaporated, compacted
water softener salt
Salt storage capacity (Ibs) ....................... 200 I 200
[
4-1
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
_,,:.,_,,_: SECTION 4 _;_1 KNOW ABOUT YOUR WATER SOFTENER
A. DIMENSIONS / SPECIFICATIONS
40
35
30
e
w 15
" lO
5
0
Pressure Drop (PSI) vs. Flow Rate (GPM)
j
'''° /t
-- ___--7,
i I F I I I I _
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Flow Rate (GPM)
I
16
OTHER SPECIFICATIONS
Type of ion exchange material (resin)
Amount of resin (cu if)
Total regeneration time
Efficiency Rating
Max. Drain Flow Rate (gpm)
gpm = gallons per minute
psi = pounds per square inch
UltraSoft 100
high capacity
.72
approximately 118
minutes @ 4.3 salt
dose
5060 @ 2.2 Ib salt
1.8
UltraSoft 150
high capacity
,80
approximately 118
minutes @ 4.8 salt
dose
5060 @ 2.4 Ib salt
1.8
gpg = grains per gallon
ppm = parts per million
This system conforms to NSF/ANSt 44 for the specific performance claims as verified and substantiated by test data.
The efficiency rating is only valid at the stated salt dosage. These softeners were efficiency rated according to NSF/ANSI
Standard 44.
4-2
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
A. TROUBLESHOOTING
S
C
T
WIRING SCHEMATIC
Transforme_ll_
Turbine [_
Sensor
l BACK OF TIMER I
(PWA)
Post I_JR_N£ _O_
gm
bm
valve
motor
4p...j_NO Position
ON c Switch
FACEPLATE
display _-
UP button
f
N J
ON/OFF-HOLD button _ / DOWN button
(Recharge Tonight-Now) SELECT button
Keep this manual with your water softener. If repairs are needed, the service technician must have
the information on the following 8 pages. For telephone assistance, call toll flee, 1-800-426-9345.
ALWAYS MAKE THESE INITIAL CHECKS FIRST
B Does the time display show the correct time of
day?
-- If display is blank, check power source to the
softener.
--If time is flashing, power was off for over 24
hours. The softener resumes normal operation
but regenerations occur at the wrong time.
--If an error code (Example: Err3) shows in the
faceplate display, go to AUTOMATIC ELEC-
TRONIC DIAGNOSTICS.
_ Plumbing bypass valve(s) must be fully in ser-
vice position.
_11 The inlet and outlet pipes must connect to the
softener inlet and outlet respectively.
_'_The valve drain hose must be free of kinks and
sharp bends, and not elevated over 8 ft. above the
floor.
Remove the top cover and salt tank cover.
B Is there salt in the storage tank?
_l_Is the brine tubing connected? (See water flow
diagrams).
IB
Is the brine valve float set right? (See page 5-4).
Press the SELECT button 2 times to display the
hardness setting. Be sure it is the correct setting
for the household's water supply. (Make a hard-
ness test of the raw water and compare with the
hardness setting. Also test a soft water sample to
verify if a problem exists.) Press the SELECT but-
ton twice more to return to present time in the
display.
_Is the transformer plugged into a "live",
grounded wall outlet, and the power cable fas-
tened securely to the controller?
If you do not find the problem after making initial
checks, do the MANUAL INITIATED ELEC-
TRONIC DIAGNOSTICS, and the MANUAL AD-
VANCE REGENERATION CHECK.
5-1
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
A. TROUBLESHOOTING
AUTOMATIC ELECTRONIC DIAGNOSTICS
The faceplate timer (PWA) computer has a self-
diagnostic function for the electrical system, except
for input power and water meter. The computer
monitors electronic components
and circuits for correct opera- EvI- I
tion. If a malfunction occurs, an
error code appears in the face-
fiate display.
CODE
Err1, Err3,
Err4
Err5
The chart below shows the error codes that could
appear, and the possible defects for each code.
While an error code appears in the display, all face
plate buttons are inoperable except the SELECT but-
ton. SELECT remains operational so the service per-
son can make the MANUAL INITIATED ELEC-
TRONIC DIAGNOSTICS (below) to further isolate
the defect, and check the water meter.
POSSIBLE DEFECT
MOST LIKELY _ _-- LESS LIKELY
motor inoperative / wiring harness or connection to switch / position switch / valve defect causing
hiqh torque
faceplate timer (PWA)
PROCEDURE FOR REMOVING ERROR CODE FROM FACEPLATE: 1. Unplug transformer from outlet 2. Correct
defect 3. Plug in transformer 4. Wait for 6 minutes. The error code will return if the defect was not corrected.
MANUAL INITIATED ELECTRONICS
DIAGNOSTICS
_To enter diagnostics, press the SELECT button
until 000 - - shows in the display.
lUU' -T"7--'h-or,P
WATER METER (A) SWITCH (B)
A. The first 3 digits indicate water meter operation
as follows:
000 (steady) = Soft water not in use, and no
flow through the meter
--OPEN A NEARBY SOFT WATER FAUCET--
SWITCH _ - -
,#F
VALVE
OUTLET _
SENSOR
"_ HOUSING
TURBINE
_TURBINE
SUPPORT AND
SHAFT
000 to 199 (continual) = Repeats display for each
gallon of water passing through the meter.
If you don't get a reading in the display, with faucet
open, pull the sensor from the valve outlet port.
Pass a small magnet back and forth in front of the
sensor. You should get a reading in the display. If
you get a reading, unhook the in and out plumbing
and check the turbine for binding.
B. The letter (P) and dash (or dashes) indicate
POSITION switch operation. If the letter ap-
pears, the switch is closed. If the dash shows, the
switch is open.
Use the ON/OFF-HOLD (Recharge Now) but-
ton to manually advance the valve into each
cycle and check correct switch operation.
5-2
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
_,;;_;;_; SECTION 5 _'_'__.1 SERVICE TECH. INFORMATION
A. TROUBLESHOOTING
CORRECT
SWITCH
DISPLAYS
VALVE CYCLE STATUS
Valve in service, fill, brining,
backwash or fast rinse position
_ p Valve rotating from one position
to another
C. While in this diagnostic screen, the following in-
formation is available and may be beneficial for
various reasons. This information is retained by
the computer from the first time electrical power
is apphed to the face plate.
- - Press [] to display the number of days this
face plate has had electrical power apphed.
-- Press [] to display the number of regenera-
tions initiated by this face plate since the SR code
number was entered.
_ Press and hold the SELECT button until...
SR 22 shows.
UltraSoft 1O0
CODE
5R22
cCO£
5R2H
SR 24 shows.
UltraSoft 150
This code identifies the softener nominal capacity
size. If the wrong number shows, the softener will
operate on incorrect programming. Do the follow-
ing as needed.
Return the present time display -- Press the SE-
LECT button.
TIMER PWA REPLACEMENT: Be sure the
valve is in service position when replacing the
timer PWA (observe valve cycle indicator).
If, after installing and programming the re-
placement timer PWA, the valve is not in ser-
vice position, do the following to assure correct
cycle orientation, or timing, between the face-
plate and valve.
Use the MANUAL ADVANCE procedures,
page 5-4. With the RECHARGE NOW button,
advance through the recharge cycles until the
valve stops in service position, and RE-
CHARGE no longer flashes in the display.
NOTE: The valve motor may automatically
drive through several valve positions while
searching for service. If an error code occurs,
unplug the transformer, then plug in again.
d3_
/tO NI
position
markers
(valve in
service)
CAM
MOTOR
To change SR number -- Press the UP or DOWN
button until the correct SR code shows. Then, press
the SELECT button and reset the timer...page 1-3.
5-3
Problems, Questions? Call 1- 800- 426- 9345 Kenmore Water Line
A. TROUBLESHOOTING
MANUAL ADVANCE REGENERATION CHECK
This check verifies proper operation of the valve
motor, brine tank fill, brine draw, regeneration flow
rates, and other controller functions. Always make
the initial checks, and the manual initiated diag-
nostics.
Notes:
The faceplate display must show a steady time (not
flashing). If an error code shows, first press the SE-
LECT button to enter the diagnostic display.
ffi Press the ON/OFF-HOLD button and hold in for
3 seconds. RECHARGE begins to flash as the
softener enters the fill cycle of regeneration. Re-
move the brinewell cover and, using a flashlight,
observe fill water entering the tank.
a. If water does not enter the tank, look for an ob-
structed nozzle, venturi, fill flow plug, brine tubing,
or brine valve riser pipe.
CYCLE FLOW RATES (GALLONS PER MIN.)
FILL (flow to salt storage tank) 0.3 (1.1 liters)
BRINING '_ .13 -.14 (.5 liters)
BRINE RINSE I (flow .1 (.38 liters)
to 1.8 (6.8 liters)
BACKWASH drain)
FAST RINSE 1.8 (6.8 liters)
ffi After observing fill, press the ON/OFF-HOLD
button to move the softener into brining. A slow
flow of water to the drain will begin. Verify brine
draw from the brine tank by shining a flashlight
into the brinewell and observing a noticeable
drop in the liquid level.
Note:
Be sure a salt bridge is not preventing water with
salt contact.
a. If the softener does not draw brine...
...nozzle and/or venturi dirty or defective.
...nozzle and venturi not seated properly on gasket.
...restricted drain (check drain fitting and hose).
... defective nozzle and venturi seal.
...other inner valve defect rotor seal, rotor & disc,
wave washer, etc.).
Note:
If water system pressure is low, an elevated drain
hose may cause back pressure, stopping brine draw.
ffi Again press ON/OFF-HOLD to move the soft-
ener into backwash. Look for a fast flow of water
from the drain hose.
a. An obstructed flow indicates a plugged top dis-
tributor, backwash flow plug, or drain hose.
ffi Press ON/OFF-HOLD to move the softener into
fast rinse, Again look for a fast drain flow. Allow
the softener to rinse for a few minutes to flush out
any brine that may remain in the resin tank from
the brining cycle test.
To return the softener to service, press ON/OFF-
HOLD.
BRINE VALVE
, ' FLOAT SETTING
_./float stop
FREEBOARD MEASUREMENT
(Distance from top of resin tank, to top of resin bed.
FREEBOARD
7"-11"
resin tank
5-4
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
B. ROTARY VALVE SERVICE
Before working on the valve, turn off the water sup -
ply and disconnect from electrical power. TO RE-
LIEVE PRESSURE:
• 3 VALVE BYPASS: Close the inlet valve and open
a soft water faucet. Then close the outlet valve and
open the bypass valve.
• SEARS SPECIAL BYPASS: Slide the bypass valve
stem to bypass position. Loosen 3 hex head screws
toward the back side of the valve to allow pressure
water to bleed out. Catch water with a rag.
DISASSEMBLY
To remove a part or group of parts, refer to the valve
drawing. A common screwdriver or nut driver,
Phillips screwdriver and pliers are the only tools
needed to completely disassemble.
Then, turn the rotor (clockwise only) to service posi-
tion. _ghten the screws using a criss-cross pattern.
If a torque wrench is available, torque to 30-40 inch
pounds.
Lubricate the gear on the motor, and the valve cam
gear with Molykote grease, or other high quality
gear lubricant.
Be sure to orient switch as shown, with lever toward
the cam.
SERVICING THE VALVE
Inspect all o-rings, seals and gaskets for wear or de-
fects.
Inspect the bottom surface of the rotor for scratches,
chips or wear.
Note:
If replacement is needed, be sure to use the current
replacement part.
ASSEMBLY
Be sure all parts are in place and in the proper posi-
tion. Lubricate ALL o-rings and seals with FDA ap-
proved silicone grease. To install the rotor seal, first
place the seal into the valve groove, rounded side
down (see cross-section). Apply a light coating of
silicone grease to the seal's crossing ribs. Then, care-
fully center the wear strip on the seal, and push it
downward onto the seal
Install the nozzle and venturi seal and drain seal.
Assemble wave washer bearing, the wave washer,
and two o-rings onto the rotor top shaft. Then center
the rotor in the valve body, on the rotor seal.
Lower the cover onto the valve body and rotor shaft.
Then install the cover holding screws. Before tight-
ening the screws, install the valve cam and gear.
o-ring
o- ring seals
wave washer
w_ar-_irip / rotor seal
seal[ , _.a.._/../ drain seal
nozzle & venturi seal
see Nozzle
assembly
service.
page 3_2
5-5
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
C. WATER FLOW THROUGH THE SOFTENER VALVE
SERVICE CYCLE
from Valve Inlet
(hard water)
distributor
To Valve Outlet
(soft water) resin tank
€
bottom distributor ---_--_
Hard water enters the valve inlet port. Internal valve porting routes the
water down and out the top distributor, into the resin tank. Hard water is
softened as it passes through the resin bed, then enters the bottom
distributor. Soft water flows back into the valve and out the valve outlet, to
the house soft water pipes.
position
ventufi
FILL CYCLE
valve cam
rotor& disc
fill flow
from Valve Inlet
plug (hard water)
fill water
(soft) top distributor
To Valve Outlet
(soft water)
bottom distributor
To begin a regeneration, the electronic timer energizes the circuit to the valve
motor. The valve motor rotates the rotor and disc and the valve cam until the
position switch lever drops, to open the motor circuit and position the valve in
FILL. As the rotor and disc rotates, the port opens for SOFT water fill through
the venturi. Fill flow continues to the brine valve, and into the salt storage
tank. Soft water is still available to the house lines.
5-6
Problems, Questions? Call 1- 800- 426- 9345 Kenmore Water Line
_iii!_ii_ii_Ji_: SECTION 5 !_ii_,i_i_J_!_iiii_l SERVICE TECH. INFORMATION
C. WATER FLOW THROUGH THE SOFTENER VALVE
BRINING AND BRINE RINSE CYCLES
venturi ,,
brine from salt,
storage tank
from Valve Inlet
(hard water)
water
to valve outlet
switch
After fill, timer/switch action allows the motor to turn the rotor and disc into
BRINING position. Water flow is directed to the nozzle. Suction, created by the
nozzle and venturi, draws brine from the salt storage tank and injects it into the
resin bed via the bottom distributor. Flow continues out the top distributor and to
the drain. Hard water is available at the valve outlet.
When the brine valve closes to end brine draw, water flow continues in the same
directions to slowly RINSE brine from the resin bed and to the drain.
water
to valve out-
let
BACKWASH CYCLE
flow plug
drain
Timer/switch action again allows the motor to turn
the rotor & disc to place the valve in BACKWASH,
stopping water flow to the nozzle. Water is routed
down and out the bottom distributor, up through the
bed, and out the top distributor to the drain. The fast
flow (controlled by a flow plug in the drain fitting)
flushes dirt, sediments, iron deposits, remaining brine
and hardness to the drain.
5-?"
Problems, Questions? Call 1- 800- 426- 9345 Kenmore Water Line
_;_: SECTION 5 ...................... ._JSERVICE TECH. INFORMATION
C. WATER FLOW THROUGH THE SOFTENER VALVE
FAST RINSE CYCLE
soft water
to valve out_et
position_ _
switch
During FAST RINSE, the rotor & disc is positioned so water flow enters the
resin tank through the top distributor, and exits through the bottom
distributor, to the drain.
The electronic timer again energizes the motor to return the valve to
service. As the valve rotates, the position switch lever drops to open the
circuit. The valve remains positioned in service until the electronic timer
initiates the next regeneration.
5-8
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
_ii_'_i_iS! SECTION6 _i_ii_i_!_l REPAIR PARTS FOR WATER SOFTENER
s
C
T
N
JJ_JJJJ_J_JJJ_J_
11
12
Kenmore MODEL NOS. 625.388150 and 625.388160
27
Rating
Decal Location
21
2O
17
A. WATER SOFTENER COMPLETE
PART
DESCRIPTION
NUMBER
KEY
NO.
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
7231563
7231555
7252373
7249524
7231539
7231610
7247394
7231571
7231547
7082150
7003847
7100819
7257307
7232250
0900431
1103200
9003500
7116488
18 7105047
19 0502272
20 7092155
21 7170270
22 7077870
23 7170254
24 7170296
25 7141001
26 7176292
27 7088033
3442699
7144821
7258997
7259016
Cover Lock (req'd for ship. only)
Rim Insert (req'd for shipping only)
Cover (main)
Salt Hole Cover
Transformer, 24V-10VA •
Timer Repl. (PWA)
Faceplate (order following decal)
Faceplate Decal, UltraSoft 100
Faceplate Decal, UltraSoft 150
Rim
Brinewell Cover
Wing Nut, 1/4"
O- Ring
Brinewell
Salt Storage Tank
Plastic Screw, 1/4" x 5/8"
Tube Clamp •
Tube Adaptor •
Grommet •
Brine Valve Assembly
(also see page 6-2)
Replacement Distributor
Resin
Resin Tank (includes Key No. 19)
O-Ring, 2-3/4" x 3"
Top Distributor
O-Ring, 13/16" x 1-1/16"
O-Ring, 2-7/8" x 3-1/4"
Vapor Barrier
Clamp Section (2 req.)
Clamp Retainer (2 req.)
Resin Bed Cleaner
Parts Bag, (includes parts marked
with a •, pages 6-1, 6-2 & 6-4)
-- order manuals separately, if
needed.
installation Manual
Owners Manual
• notillustrated
• included in parts bag
6-1
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
_:_;_,_: SECTION 6 _""_"-'_-'"'"1 REPAIR PARTS FOR WATER SOFTENER
Kenmore MODEL NOS. NOS. 625.388150 and 625.388160
47
B. BRINE VALVE ASSEMBLY
DESCRIPTION
46
45
I =
p I
• /
2o
3O
31
43 \
42_
4Yf-- 32
S 33
f 34
35
3o
37
I
38
39
:KEY
'NO.
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
PART
NUMBER
7168647
0513860
7097202
0516947
7093216
7092278
7170288
0516211
0516924
7116713
7092252
7080653
7131365
7094979
7092294
7176161
7095470
7113016
47 7171349
48 7248706
includedin pads
Ceramic Weight
Float Stop
Float (includes Key No. 32)
Float Seal
Float Rod & Stem
Guide Cap
O-Ring 15/16 x 1-3/16
Seal
Retainer, Bottom Seal
Clip
Brine Valve Body
Clip
Screen
Insert
Retaining Ring
O-Ring, 5/16 x 9/16
Brine Tube
Tubing Assy. (includes Key Nos.
42, 43 & 44)
Cone Screen
Grounding Clamp Kit •
bag, see page 6-1.
INLET - OUTLET
GROUNDING CLAMPS
6-2
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
_]_J_i SECTION6 _i_i_iiiiii_i!l REPAIR PARTS FOR WATER SOFTENER
l
9o__
87
86 ÷
C. VALVE ASSEMBLY 1
98 _l _ .
94
59 58
81
91
93 ./
/
82
57
64
7O
_, 69
68
67
75
76
77
6-3
Problems, Questions? Call 1- 800- 426- 9345 Kenmore Water Line
_J_i_! SECTION6 _i_!_[ REPAIR PARTS FOR WATER SOFTENER
KEY
NO.
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
Kenmore MODEL NOS. 625.388150 and 625.388160
C. VALVE ASSEMBLY
PART
NUMBER
7224087
7250622
7231385
0900857
0503288
7113927
7142942
0900431
7024160
7170327
0501228
7170238
7170212
7082087
7199232
7170246
7116713
2207800
717O335
0507615
0507369
7134224
7170204
7092642
7129889
2204101
7117858
7082053
DESCRIPTION
Screw, #8-32 x 1" (2 req.)
Motor (incl, 2 ea. of Key No. 50)
Motor Plate
Screw, #6-20 x 3/8 (2 req.)
!Bearing
Cam and Gear
Clip (Drain)
Tubing Clamp •
Drain Hose Adaptor
O-Ring, 5/8 x 13/16
Flow Plug
O-Ring, 7/16 x 5/8
O-Ring, 3/4x 15/16
Wave Washer
Rotor & Disc
O-Ring, 3-3/8 x 3-5/8
Clip (2 req.) •
Plastic Installation Adaptor, 1"
male thread (2 req.) []
Washer (2 req.) •
Installation Tube (2 req.) •
Installation Nut (2 req.) •
Rotor Seal
O-Ring, 3/8 x 9/16
Plug (Drain Seal)
Spring
Turbine Support and Shaft
Turbine
Valve Body
KEY PART
NO. NUMBER
78 7081764
79 7081201
80 7170319
81 7081104
82 1202600
83 7095030
84 1148800
85 7187772
- 7190547
86 0521829
87 7146043
88 7167659
89 7170262
90 7199729
91 7248714
92 0900060
93 7085263
94 7074123
95 7077472
96 7030713
97 7117816
98 7070412
7187065
• 7129716
• 42-3433
• 42 -34401
• 42-34403
DESCRIPTION
Seal (Nozzle _, Venturi)
Retainer (Nozzle & Venturi)
O-Ring, 1/4 x 3/8 (2 req.)
Nozzle & Venturi Housing
Nut - Ferrule
Cone Screen
Flow Plug, .3 gpm
Nozzle & Venturi - Gasket Kit
Gasket (only)
Flow Plug, .1 gpm
Screen
Screen Support
O-Ring, 1-1/8 x 1-3/8
Cap
Sensor Housing
O-Ring
Valve Cover
Screw, #10-14 x 2 (5 req.)
Expansion Pin
Switch
Spacer
Screw, #4-24 x 1-1/8 (flat head)
Nozzle & Venturi Assy. (incl. Key
Nos. 81, and 83 through 90)
Sea] Kit (incl. Key Nos. 61, 62, 65,
71, 72 and 78).
Drain Tubing, 3/8" I.D. x 20'
Flexible Connectors, 3/4"
Flexible Connectors, 1"
not illustrated
[] NOT included with softener, order as needed
• included in pars bag, see page 6-1.
BYPASS INSTALLATION VALVE
MODEL NO. 625.3437
KEY PART DESCRIPTION
NO. NUMBER
100 0502206 Retainer Ring
101 7129863 Bypass Body
102 7105013 O-Ring, 13/16x 1 (4 req.)
103 7130911 Stem
104 7170288 O-Ring, 15/16 x 1-3/16 (2 req.)
• 42-3437 Bypass Valve (Complete) •
103
/'
102
/
104
101
6-4
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
OWNER'S
MANUAL
MODEL NOS.
UltraSoft 100
625.388150
UltraSoft 150
625.388160
The model number of
your water softener is
found on the rating de-
cal. This decal is on the
rim, under the salt cover.
When requesting service
or ordering parts, always
provide the following in-
formation:
• Product Type
• Model Number
• Part Number
• Part Description
www.KenmoreWater.com
Water Softeners
For the repair or replacement parts you
need delivered directly to your home
Call 7 am - 7 pm, 7 days a week
1 - 800 - 366 - PART
(1 - 800 - 366 - 7278)
For in-home major brand repair service
Call 24 hours a day, 7 days a week
1 - 800 - 4 - REPAIR
(1 - 800 - 473 - 7247)
For the location of a
Sears Parts and Repair Center in
Call 24 hours a day, 7 days a week
1 - 800 - 488 - 1222
For information on purchasing a Sears
Maintenance Agreement, or to inquire
about an existing Agreement
Call 9 am - 5 pro, Monday - Saturday
1 - 800 - 827 - 6655
SEARS
Ame/_ca's Repair Specialists
======
I Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. I
