PRODUCT GUIDE
MODEL 463620409
iMPORTANT: Fill out the product record information below,
Serial Number
Date Purchased
Seeratinglabelongrillfor serialnumber,
Forsupportandto registeryour
grill, pleasevisit us at
www.charbroil.com
If you havequestionsor need
assistanceduringassembly,
pleasecall 1-800-241-7548.
Estimated assembly time: 35-40 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque
Company®; Amedcan Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody
Gdlls®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster@; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker@; Keepers
of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®;
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
®
The following are trademarks of W.C. Bradley Co.: Commercial SeriesTM; Designer SeriesTM; Gdll2Go® Advantage TM LonghornTM; Double CheffM;
TM TM
QuickSetTM; Ready When You AreTM; Hog and Yard BirdTM; You Bring the Party ; SureFire ; Universal Grill Parts TM
TEC TM is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876;
6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643;
D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D4t6,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303: D430,772; D435,396; D436,004: D438,059; D438,060;
D438,427; D439,110: D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616: D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312;
D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439: D466,752; D473,414; D474,371: D477A98; D477,501: D477,504; D477,506; D477,746; D478,471: D478,472; D480,914;
D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; I04,200; 2,315,567; 2,336,036; France: 010,231 ; 010,422;
010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company TM REViSiON 00
© 2008Char-Broil,LLC Columbus,GA 31902 Printedin China Rev.02 • 08-02-08 • 80012081
For Your Safety .................................... 2-3
Grilling Guide ...................................... 4-7
Use and Care .................................... 8-13
Limited Warranty .................................... 14
Parts List.......................................... 15
Parts Diagram...................................... 16
Assembly ....................................... 17-25
Troubleshooting .................................. 26-27
Registration Card ................................... 31
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
WARNING: Indicatesan potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION: Indicatesa potentially hazardous situation or
unsafe practicewhich, if not avoided, may result in minor
or moderate injury.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
CAUTION
For residential use only. Do not use for commercial
cooking.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before attempting
to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
WARNING:
Failure to follow all manufacturer's instructions could result
in serious personal injuryand/or property damage.
CAUTION:
Some parts may contain sharp edges - especially as noted
in the manual!Wear protective gloves if necessary.
CALiFORNiAPROPOSiTiON65
1.Combustionby-productsproducedwhenusing
thisproductcontainchemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
Installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. A conversion kit must be
purchased for use with natural gas.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B 149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192, and CSA Z240 RV Series,
Recreational Vehicle Code,as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code,ANSI/NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification wilt result in a safety hazard.
Do not attempt to repair or alter the
hose/valve/regulator for any "assumed" defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.
First Time Use
Read your Assembly Manual and ensure the grill is put together
properly. Remove all Point-of-Purchase advertising material from
all grill surfaces before first use. We recommend operating your
grill on its highest setting for 15-20 minutes prior to your first use.
This aids in removing the oils used during manufacturing.
Lava Rock / Briquettes
This gas grill has been designed, engineered, and tested to be
used with flame tamers or heat distribution plates to provide
more even heating, improve the cleaning process, and reduce
flare-ups. The addition of after market lava rocks, charcoal, or
briquettes of any type will cause poor combustion and increase
the likelihood of a grease fire, and is not recommended. Using
briquettes, lava rock, or charcoal in this grill wilt void your
warranty. For extra smoke flavor, we recommend using a
smoker box with wood chips.
Temperature
The temperature gauge in the hood of your new grill measures
air temperature. The air temperature inside your grill will never
be as hot as the temperature at the cooking surface.
Note: Since 1995, all regulators (the part that attaches to the gas
tank to regulate the flow of gas) have included a safety feature
that restricts gas flow in the event of a gas leak. You can
inadvertently activate this safety feature without having a gas
leak. This typically occurs when you turn on the gas using the
grill control knob before you turn on the LP tank valve. If the gas
regulator safety feature activates, the grill wilt only reach
temperatures between 250°F and 300°F even with all burners on
the high setting.
Regulator Coupling Nut
if your grill is not getting hotter than 250°F to 300°F these
steps should be taken first to reset the gas regulator safety
device:
1. Open the grill lid.
2. Turn off all knobs on the control panel in front.
3. Turn off the tank knob.
4. Disconnect the regulator from the LP tank.
5. Wait 30 seconds.
6. Reconnect the regulator to the LP tank.
7. Slowly open the LP tank knob all the way. Do not put
excessive force on the valve at the full open position to avoid
damaging the valve.
8. Turn on the appropriate control knob and light the grill per the
instructions on the control panel.
An illustration of this process is included in this Product Guide.
See Troubleshooting section for additional information.
Pre-Heating Your Grill
Just like your home oven, your grill should be pre-heated to
provide optimum performance. Pre-heat the grill on high for 10-
15 minutes - longer if weather conditions require. Please refer to
the lighting instructions inside the Product Guide if you have
questions about how to light your grill. A match-light chain and
hole is provided for your convenience.
Outdoorgrillingisreallyquitesimple.You'llsucceedwith
burgers,dogs,orsteaksusuallyonyourveryfirsttry.With
experience,youwilllearnhowtoworkwithyourgrill,creating
moreimaginativemealsallthetime.Thisknowledgemakesup
theartofgrilling.Beforeyoustartgrilling,organizeyourfood
accordingtocookingtechniqueandrequiredcookingtime,and
optimizetheuseofyourgrillingarea.
DirectCooking
Directcookinginvolvesgrillingyourmeatdirectlyoverhighheat.
Itisperfectforsearingsteaks,chops,andothersmallerpiecesof
meatandvegetablesthatquicklymaketheirwaytothetable.
RotisserieCooking
Rotisseriecookingisbestfor'round'meat,suchaslargeroasts,
wholepoultry,andpork.Itgenerallyrequiresanaccessorymotor
andspitrodthatallowsthemeattobeturnedataconstant
speed.Rotisseriecookingisbestdoneinfrontofaspecial
rotisserieburner,orutilizinganindirectcookingburner
arrangement.Apancanbeplacedunderneaththemeattocatch
greaseandfooddrippings,andhelpsminimizeclean-up.
IndirectCooking
Indirectcookingutilizesselectburnerstocirculateheat
throughoutthegrill,withoutdirectcontactbetweenthemeatand
theflame.Themeatisplacedovertheburnerthatis'off'.This
methodisgenerallyusedtoslowcooklargecutsofmeatand
poultry.Apancanbeplacedunderneaththemeattocatch
greaseandfooddrippings,andhelpsminimizeclean-up.
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat.
Separate: Separate raw meats from ready-to-eat foods to avoid
cross contamination. Use a clean platter and utensils when
removing cooked foods.
Cook: Cook meat and poultry thoroughly to kiltbacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
Cookingonyournewgrillisahands-onexperience,anditis
recommendedtoremainoutsidewithyourgrillwhilecooking.
Grillingcanbeaffectedbymanyexternalconditions.Incold
weather,youwillneedmoreheattoreachanidealcooking
temperature,andgrillingmaytakelonger.Themeat'sinternal
temperatureandthicknesscanalsoaffectcookingtimes.Cold
andthickermeatswilltakelongertocook.
InternalMeatTemperatures
Meat cooked on a grill often browns very fast on the outside.
Therefore, use a meat thermometer to ensure it has reached
safe internal temperatures.
USDA Recommended Safe Minimum
Internal Temperatures
Beef, Veal, Lamb, Steaks, & Roasts 145 ° F
Fish 145 ° F
Pork 160 ° F
Beef, Veal, Lamb Ground 160 ° F
Egg Dishes 160 ° F
Turkey, Chicken & Duck Whole, 165 ° F
Pieces & Ground
Please refer to the USDAfor complete, up-to-date information.
Our internal temperature chart is based on USDA standards for
meat doneness. Check it out at www.isitdoneyet.g=o2
Sauces
Sauces containing sugars and fats can cause flare-ups, and your
food may burn. In general, apply these sauces during the final
10 minutes of cooking. Keep in mind, use of excessive sauces
or glazes wilt also require extra cleaning afterwards.
Marinades and Rubs
To enhance the flavor of grilled foods, a liquid marinade or dry
rub can be used prior to cooking. Meat can be either soaked or
injected with liquid marinade up to 24 hours prior to grilling. Dry
rubs can be applied directly to the meat immediately before
grilling.
Wood Chips
For extra smoke flavor when grilling, try adding wood chips.
Soak the chips in water for approximately 30 minutes before
adding to a smoke box or pan. Place smoke box or pan on top of
the cooking grate above the flame. Turn grill on high until the
wood starts to smoke. Reduce heat to desired temperature for
cooking, and place food on cooking grate as desired. Close lid to
retain more smoke. Hardwood varieties that work particularly
welt with grilled foods include Alder, Apple, Cherry, Grapevines,
Hickory, Mesquite, Oak, Rosemary and Sassafras.
Skewers
Metal skewers should be flat, with long handles. Round skewers
allow food to roll when turned, so it may not cook as evenly. Use
metal skewers when cooking meat kabobs. Wooden skewers
should be soaked in water for an hour before use, and are best
used for quick cooking foods such as vegetables and fruits.
Utensils
Use tongs or a spatula to handle the food instead of a fork, and
don't turn the food too
often. Piercing the food
with a fork wilt release
juices that you want in
the meat, and may
cause flare-ups.
WhyClean?
We'veallheardthesaying,'anounceofpreventioniswortha
poundofcure.'Thisisgreatadvicewhenitcomestokeeping
yourgrillclean.
RoutineCare
Periodiccleaningofthisgrillisnecessary,
asgrillfirescanoccurwhengreaseand
fooddebriscollectinthebottomofthegrill.
Aftereachuse,removeanyremaining
foodparticlesfromthecookinggrateand
insideofthegrillusingagrillbrush.Do
thisafterthegrillhascooleddown,yetis
stillwarm.Itismucheasiertocleanfood
particleswhilewarmthisstillpresent,than
afterthefoodparticleshavecompletely
cooledandhardened.Thisgrillisnot
designedtobe'burnedoff'byclosingthe
lidandturningtheburnersonHighforan
extendedtime.Theexcessiveheat
generatedcancauseleftovergreaseto
catchfire,andcancausepermanent
damagetoyourgrill.
GeneralCleaning
Plastic parts: Wash with warm soapy water and wipe dry. Do not
use abrasive cleaners, degreasers or a concentrated grill cleaner
on plastic parts. Damage to and failure of parts can result.
Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
glass cleaner. Use non-abrasive scouring powder for stubborn
stains.
Painted surfaces: Wash with mild detergent or non-abrasive
cleaner and warm water. Wipe dry with a soft non-abrasive cloth.
Stainless steel surfaces: Stainless steel can rust under certain
conditions. This can be caused by environmental conditions
such as chlorine or salt water, or improper
cleaning tools such as wire or steel
wool. It can also discolor due to heat,
chemicals, or grease build-up. To
maintain your grill's high quality
appearance, wash with mild detergent
and warm water, or use a stainless
steel grill cleaner. Baked-on grease
deposits may require the use of an
abrasive plastic cleaning pad. Use only
in direction of brushed finish to avoid
damage. Do not use abrasive pad on
areas with graphics.
Cooking surfaces: If a bristle brush is used to clean any of the
grill cooking surfaces, ensure no loose bristles remain on cooking
surfaces prior to grilling. It is not recommended to clean cooking
surfaces while grill is hot.
Storing Your Grill
• Clean cooking grates.
• Store grill in dry location.
• When LP cylinder is connected to grill, store outdoors in a well
ventilated space and out of reach of children.
• Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer.
• Store grill indoors ONLY if LP cylinder is turned off,
disconnected, and removed from grill. Never store LP cylinder
indoors.
• When removing grill from storage, follow the 'Cleaning the
BurnerAssembly' instructions in the Use and Care section of
the Product Guide.
Critters
Spiders like to make their homes in the venturi tubes of grills.
These must be inspected and cleaned regularly to ensure there
are no blockages. Refer to the Use and Care portion of this
Product Guide for complete information.
• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.
• Never fill a cylinder beyond 80% full.
• If the information in two points above is not
followed exactly, a fire causing death or serious
injury may occur.
• An over filled or improperly stored cylinder is a
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately
get away from the LP cylindedappliance and call
your fire department.
LP Cylinder
• The LP cylinder used with your grill must meet the
following requirements:
• Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
• LP cylinder valve must have:
• Type 1 outlet compatible with
regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection OPDHand Wheel
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
• LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.
LP cylinder in upright position for
vapor withdrawal
LP Tank Removal, Transport And Storage
• Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Install safety cap onto
LP tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage,
LPTank Valve\
Safety Cap
RetainerStrap
• A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.
• Do not store an LPtank in an area where children play.
LP (Liquefied Petroleum Gas)
• LPgas is nontoxic, odorless and colorless when produced. For
Your Safety, LPgas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LPgas is highly flammable and may ignite unexpectedly when
mixedwith air.
LP Cylinder Filling
• Use only licensed and experienced dealers.
• LPdealer must purge new cylinder before filling.
• Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder wilt vary by
temperature.
• A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
• To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.
LP Tank Exchange
• Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your tank only for
an OPD safety feature-equipped tank as described inthe
"LP Tank" section of this manual.
• Always keep new and exchanged LP tanks in upright position
during use, transit or storage.
• Leak test new and exchanged LP tanks BEFORE
connecting to grill.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
LP Tank Leak Test
For your safety
• Leak test must be repeated each time LP tank is exchanged or
refilled.
* Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
If "growing" bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
A Do not use household cleaning agents. Damage to gas
train components can result.
OPDHandWheel
_J Type 1outlet with
thread on outside
Safety Relief Valve
/
Strap and Cap
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to cross-
thread the connection.
Nipple has to be centered
intothe LP tank valve.
Holdcouplingnutandregulator
asshownfor properconnection
to LP cylindervalve.
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP cylinder.
3. Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding.
4. Brush soapy solution onto areas circled below.
Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion,fire, severe personal injury, or death.
Outdoor gas appliance is not intended to be installed
in or on a boat.
Outdoor gas appliance is not intended to be installed
in or on an RV.
. Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
. Do not use grill until leak-tested.
. If a leak is detected at any time, STOP and call the fire
department.
. If you cannot stop a gas leak, immediately close
LPcylinder valve and call LP gas supplier or your fire
department!
5. If "growing" bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair, Call for replacement
parts.
6. Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.
ForSafeUseOfYour Grill And To Avoid Serious
Injury:
* Do not let children operate or play near grill.
. Keep grill area clear and free from materials that burn.
* Do not block holes in bottom or back of grill.
* Check burner flames regularly.
* Use grill only in welt-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.
* Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill,)
* Use grill at least 3 ft. from any wall or surface. Maintain
10 ft. clearance to objects that can catch fire or sources of
ignition such as pilot lights on water heaters, live electrical
appliances, etc.
b
* Apartment Dwellers:
Check with management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
allowed, use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies.
• NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside a closed grill is hazardous.
• Never operate grill with LP tank out of correct position
specified in assembly instructions.
• Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position.
Safety Tips
A Before opening LP cylinder valve, check the coupling nut for
tightness.
A When grill is not in use, turn off all control knobs and LP
cylinder valve.
A Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
,A, Maximum load for sideburner and side shelf is 10 Ibs.
A The grease cup must be attached to grease cup clip and
emptied after each use. Do not remove grease cup until grill
has completely cooled.
A Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.
A If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
A Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
A Do not store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
A The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
A If you have a grill problem see the "Troubleshooting Section".
A If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
CAuTioN
* Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
* Do not use water on a grease fire. Personal injury may
result, if a grease fire develops, turn knobs and LP
cylinder off.
* Do not leave grill unattended while preheating or burning
off food residue on HI. if grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
ignitor Lighting
A Do not lean over grill while lighting.
1. Turn OFF gas burner control valves.
2. Turn ON gas source or tank.
3. Open lid during lighting.
4. To ignite, turn left knob to_: HIGH.
5. Push IGNITOR button rapidly.
6. If ignition does NOT occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes and repeat the lighting
procedure.
7. To ignite right burner, turn knob to _.
If ignitor does not work, follow match lighting instructions.
After Lighting: Turn knobs to HI position for warm-up.
Lighting instructions continued on next page.
Turn controls and gas source or tank OFF when not
in use,
CAUTIo.
Burner Flame Check
• Light burner, rotate knobs from HIGH to LOW.You should see
a smaller flame in LOW position than seen on HIGH. Always
check flame prior to each use. If only low flame is seen refer to
"Sudden drop or low flame" in the Troubleshooting Section.
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Match-Lighting
,A Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging from side of cart).
3. Push in and turn left knob to _ HIGH position. Be sure
burner lights and stays lit.
4. Light right burner by pushing knob in and turning to _ HIGH
position.
Hose Check
* Before each use, check to see if hoses are cut, worn or kinked.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified in the Parts List.
Normal Kinked
Hose Hose
Turning Grill Off
• Turn all knobs to OFF position. Turn LPtank off by turning
OPD hand wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP tank. Press and hold ignitor button. "Click"
should be heard and spark seen each time between collector
box or burner and electrodes. See "Troubleshooting" if no click
or spark.
Valve Check
• Important: Make sure gas is off at LP tank before checking
valves. Knobs lock in OFF position. To check valves, first
push in knobs and release, knobs should spring back. If knobs
do not spring back, replace valve assembly before using grill.
Turn knobs to LO position then turn back to OFF position.
Valves should turn smoothly.
cAuTioN
f
SPIDER ALERT!
GAS COLLECTOR
BOX & IGNITOR
CONTROL PANEI _ BURNER
SPIDERWEBS
INSIDEVENTURI
VALVE AIR VENTURI
SHUTTER
Ifyou notice thatyour grill is getting hard to light or that the
flame isn't as strong as it should be, take the time to check and
clean the venturis.
Insome areasof thecountry,spidersorsmallinsectshavebeen
knownto create"flashback"problems.Thespidersspinwebs,build
nestsand lay eggsin thegrill'sventuritube(s)obstructingthe flow of
gas to the burner.The backed-upgas can ignitein theventuribehind
the controlpanel.Thisis knownas a flashbackand it can damage
yourgrill andeven causeinjury.
To preventflashbacksand ensuregood performancethe burnerand
venturiassemblyshouldberemovedfrom thegrill andcleaned
beforeusewheneverthe grillhas beenidlefor anextendedperiod.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grate and heat tent.
3. Under grill remove grease cup, disconnect ignitor wire from
burner.
4. Insidegrill remove burner assembly (A), clean ceramic
portion of electrode with rubbing alcohol and a swab.
5. Clean outside of burner with soap and water. Lay burner
upside down on flat surface, insert garden hose to force
water through tubes. Make sure water comes out of all
burner holes. Open clogged holes with a thin wire. Shake
out excess water and examine holes. Due to normal wear
and corrosion some holes may become enlarged. If any
large cracks or holes are found replace burner.
6. Ifgrill is to be stored, coat burner lightly with cooking oil.
Wrap in protective cover to keep insects out.
7. If not storing grill after cleaning, replace burner into grill
bottom.
VERY IMPORTANT: Burner tubes must re-engage valve
openings. See illustration (A).
8. Reattach ignitor wire to electrode.
9. Reposition heat tent and cooking grate. Reattach clean
grease cup to grease clip.
10. Before cooking again on grill, perform a "Leak Test'and
"Burner Flame Check".
Correct burner-to-valve engagement
A
BurnerTube
Vaive
B
This warranty only applies to units purchased from an authorized retailer.
Manufacturer warrants to the original consumer=purchaser only that this product shall be free from defects in
workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated
below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be
returned, postage and or freight pre-paid by the consumer for review and examination.
Scope of Coverage
Parts
Period of Coverage
1 Year from date of purchase*
Type of Failure Coverage
Perforation, Manufacturing, and
Materials Defects Only
*Note: A dated sales receipt WILL be required for warranty service.
The original consumer=purchaser will be responsible for all shipping charges for parts replaced under the terms
of this limited warranty.
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the
product and is not transferable. Manufacturer requires proof of your date of purchase. Therefore, you should retain your
sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not
responsible for or required to retain proof of purchase records.
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as
scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or
installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. RUST is not considered a
manufacturing or Materials defect.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.
ITEMS MANUFACTURER WILL NOT PAY FOR:
1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single=family household or residential use.
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire,
flood, acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing
codes, or use of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. Manufacturer
will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty
or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance,
grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation,
commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation
or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT
PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY
MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY
PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO
THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional
warranties or to promise remedies in addition to or inconsistent with those stated above. Manufacturer's
maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above
limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set forth herein.
You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement
of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase
price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to
discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail
establishment selling this product in order to obtain performance under this limited warranty.
if you wish to obtain performance of any obligation under this limited warranty, you should write to:
Consumer Relations
R O. Box 1240
Columbus, GA 31902=1240
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly
marked on the outside of the package with an RA number and the package is shipped freight/postage pre-paid.
Consumer returns that do not meet these standards will be refused.
Key Qty Description Part #
A 1 FIREBOX BOWL 80017400
B 1 GRILL LID 80012067
C 1 LOGO PLATE 80005765
D 1 HOSE/VALVE/REGULATOR ASSY 80017966
E 1 CONTROL PANEL, MAIN 80017954
F 1 BURNER 80012070
G 1 ELECTRODE/COLLECTOR BOX 80017659
H 2 SIDE SHELF 80012073
I 2 MOUNTING BRACKET, F/SIDE 80017760
SHELF, BACK
J 2 MOUNTING BRACKET, F/SIDE 80017761
SHELF, FRONT
K 1 CART LEG, UPPER LEFT, W/OTANK 80017959
BRACE
L 2 WHEEL 80010191
M 1 AXLE ROD 80010088
N 1 SIDE BRACE F/TANK RETAINER 80009815
O 1 CART LEG, UPPER RIGHT, W/O 80017844
TANK BRACE
P 1 MATCH HOLDER 80013193
Q 1 LOWER LEG, CART, REAR, W/LEG 80012680
EXTENDER
R 1 LEG (WHEEL), LEFT, BACK, 80009830
STRAIGHT
S 1 LOWER LEG, CART, FRONT, W/LEG 80012679
EXTENDER
T 2 EXTENDER, LEG 80009820
U 1 LEG (WHEEL), LEFT, FRONT, 80009831
CURVED
V 2 TANK SUPPORT BRACKET 80009834
W 2 BACK BRACE 80008433
X 1 FRONT PANEL 80017960
Y 1 HANDLE, F/LID 80008390
Z 1 HEAT TENT, VAPORIZER BAR 80008387
AA 1 COOKING GRATE 80012078
BB 2 TANK EXCLUSION WIRE 80017474
CC 1 HEAT SHIELD, TANK 80017973
DD 2 CONTROL KNOB 80000035
EE 1 GENERATOR, SPARK IGNITOR 80008322
FF 2 LOWER HINGE KIT 80010090
GG 2 UPPER HINGE KIT 80010091
HH 1 TANK RETAINER BRACKET 80007961
II 1 GREASE CUP 80000270
JJ 1 CLIP, F/GREASE CUP 80000271
Key Qty Description
... 1 HARDWARE PACK
... 1 ASSEMBLY MANUAL, ENGLISH
Part #
80012080
80012081
GG
FF
ZZ
A
/P HH
K
W
CC
0
0
BB
Left Leg
PlaceupperLeft leg as shown. NOTE:Left front and left back legsdo not haveleg extenders. In front,attachupperleg, side
braceand left front leg (curve)with#10-24x1-1/4"machinescrew and#10-24flange nut.
Attachsupportbracketinthirdhole from bottomof leg with a hingepinsand hitchpins (A).
HitchPin
Qty.2
S UpperLeg,Left
HingePin
Qty.2
Left BackLeg
(Straight)
LeftFront Leg
(Curve)
Side Brace
#10-24xl-1/4"
MachineScrew
Qty.1
#10-24FlangeNut
Qty.1
Right Leg
Placeupper Rightleg as shown.Attachupperlegandrightfront leg (curve)with#10-24x1-1/4"MachineScrew and#10-24
flange nut.
Attachsupportbracketwith#10-24x1-1/4"Machinescrews and#10-24flange nuts.
UpperLeg,Right
#10-24FlangeNut
Qty.3
#10-24x1-1/4"
MachineScrew RightBackLeg RightFrontLeg
(Straight) (Curve)
Qty.3
SupportBracket
Leg Extender
Leg Extender
Front Panels
Lay front legs down on the floor.
Slidefrontpanelunderlegs.Attachwith #10-24x2"Machine screws and #10-24flange nuts.
#10-24x2"MachineScrew
Qty.4
#10-24FlangeNut
Qty.4
Back Braces to Cart
Attachbackbraceswith #10-24x1-1/4"Machinescrews and#10-24flange nuts. Wheels
Turnassemblyupsidedown.
Insertaxlerod intowheel,legsandotherwheel.Attachwitha wheelbushingand hitchpin. Attachall in secondhole.
HitchPin
Qty.1
#10-24xl-1/4"
MachineScrew WheelBushing
Qty.8 Qty.1
#10-24
FlangeNut
Qty.8
"Cone" side of wheel against leg
Wheel
Side
BackBrace
Control Panel and Firebox Supports
Standcart upright.
In front,slidecontrolpanelbetweenleft and rightlegs, attachcontrolpanelwith #10-24x2"Machine screws.
and#10-24flange nuts. Tightenallscrews.
ControlPanel
#10-24x2"
MachineScrews
Qty.4
#10-24FlangeNut
Qty.4
Valve/Hose/Regulatorand Ignitor.
Insetmainburnervalveand hosebetweenleftfireboxsupportand side brace, attachvalve/hose/regulatorassemblyto control
panelwith#10-24x1/2"Machine screws.
Attachignitorto controlpanel usingthe stampednutthat's provided.NOTE:If your grill comes with Snap-in ignitor,please
see Option.
Snap-inignitor
11
Option:Snapthe
ignitor into the
control panel
\
#10-24Xl/2"
MachineScrew
Qty: 2
D Hooktankexclusionwiresontofrontpanelbrackets,attachotherend to back bracewith #8-32x3/8"Sheet MetalScrews.
#8-32x3/8"SheetMetalScrew
Qty.2
HeatShield
Attachheat shieldwith #10-24x1/2"Machinescrews and#10-24flange nuts
Tank Retainer
Inserttankretainerinto sidebraceand securewith #10-24x3/8"WingScrew.
HeatShield
#10-24xl/2" MachineScrew
Qty.2
#10-24FlangeNut
Qty.2
#10-24x3/8"WingScrew
Qty.1
20
Burner and Firebox and Control Knobs
Placeburnerassemblyintofirebox.Fastenthe burnerassemblyto the fireboxusing 5x15Fiber Washers and#10-24x Y2"
MachineScrews.Inserttwo #10-24x1-1/4"Machine Screws from outerfirebox,then fastenwith two #10-24 FlangeNuts and
5x15 Fiber Washersfrom inner.Repeatonthe otherside(A).
Placefireboxontocart (upperlegs).Makesurethe venturitube arelocatedunderneathHeatShield.Makesureburnertubes are
correctlyengaged.Ifburneris not levelfrom left to right,adjustthe two screwsattachingvalveto controlpanel.Attachignitorwire
to ignitor(B).
Attachfireboxwith #10-24x2"MachineScrews,5x15 Fiber Washersand #10-24flange nuts (C).
Pushcontrolknobsontovalve stems( C}.
BurnerAssembly
Firebox
5x15 FiberWasher #10-24
Qty.10 FlangeNut
Qty.8
5x15FiberWasher
#I0-24x1-1/4"
MachineScrew
#10-24FlangeNut
_"- 5x15FiberWasher
_ #10-24x1/2"Machine Screw
#10-24xl/2" #10-24x1-1/4" #10-24x2"
MachineScrew MachineScrew MachineScrew
Qty.2 Qty.4 Qty.4
#10-24x2"MachineScrew
\
5x15FiberWasher
\
\
\
Heatshield
for Tank
#10-24FlangeNut
J
valve
Venturitube Ignitorwire
Makesure the Venturi tube are located
underneath HeatShield
Cot
21
Shelves
insertmountingbracketsinto shelfsupportswith#8-32x3/8"Sheet MetalScrew andSide Shelf Bushing (A).
Attachmountingbracketsto front of leg with 1/4"-20x1/2"MachineScrews, Backof leg with 1/4"-20x1-1/4"screw and1/4"-20
FlangeNuts (B).
Repeatabove steps for another side.
1/4"-20x1-1/4"
MachineScrew
Qty.4
1/4"-20xl/2"
MachineScrew
Qty.4
1/4"-20FlangeNut
Qty.4
A
#8-32x3/8"SheetMetalScrew
/
MountingBracket
#8-32x3/8"Sheet
MetalScrew
Qty.8
SideShelf Bushing
Qty.8
SideShelf Bushing
1/4"-20xl/2"
MachineScrew
SideShelf
Y
1/4"-20x1-1/4"
MachineScrew
22
Lower Hinges
Attachlowerhingesto back of fireboxusing#10-24xl/2" MachineScrews, 5x15 FiberWashers and #10-24Flange Nuts.
The centerfiat portionof the hingeshouldbeat the bottom(seeinset).
#10-24xl/2" 5x15 #10-24
MachineScrew FiberWasher FlangeNut
Qty.4 Qty.8 Qty.4
Centerflat portion
of hinge on bottom.
LowerHinge
Lid Handle and Upper Hinges
Attachhandleto lidwith7x15fiber washers and1/4"-20Wing Nuts.
Attachupperhingesto backof lid using#10-24x1/2"MachineScrews, 5x15 Fiber Washersand#10-24Flange Nuts. Hinges
shouldcurvedownwardwhen properlyinstalled.Do nottightenupperhingescrews.
Handle
7x15FiberWasher
#10-24xl/2" 5x15 #10-24
MachineScrew FiberWasher FlangeNut
Qty.4 Qty.8 Qty.4
1/4"-20Wing Nut
7xl 5
FiberWasher
Qty.4
1/4%20WingNut
Qty.2
#10-24 FlangeNut
5x15FiberWasher
UpperHinge
#10-24xl/2"
MachineScrew
23
Lid
Place lid assembly onto firebox, aligning hinges. Upper Hinges fit inside lower hinges. Secure using two hinge pins
and hitch pins.
NOTE: Tighten the hinges screws after installing the hinge pins.
HingePin
Qty.2
HitchPin
Qty.2
HeatTent
Place heat tent into firebox. Align the slots on heat tent to heat tent support screws.
Heat Tent
o@@
Cooking Orate
Placegrateintofirebox.
CookingGrate
24
Hanggreasecup clipfrom bottomof firebox andplacegreasecupinto greaseclip
CAUTION
Failure to install grease cup clip and
cup will cause hot grease to drip from
bottom of grill with risk of fire or
property damage.
Cup
Tankcollar opening must face to front of grill. Loosen wing nuts from tank retainer bracket. Set bottom of tank into notches of
tank bracket. Place tank retainer bracket onto tank collar and tighten wing nuts.
LP CYLINDER IS SOLD SEPARATELY,Fill and leak check the cylinder before attaching to grill and regulator (see Use &
Care section). Once cylinder has been filled and leak checked, place cylinder into notches in tank support bracket.Make sure
cylinder valve is facing front of grill. See Use & Care section of this manual to perform the "Burner Flame
Check" and for important safety instructions before using.
Reg
CAUTION/
Cylinder valve must face to front of cart once
tank is attached. Failure to install cylinder
correctly may allow gas hose to be damaged
in operation, resulting in the risk of fire.
LPTank
Correctly Installed
LP cylinder.
Always keep LP cylinders in
upright position during use,
transport, and storage.
25
EMERGENCIES; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
Gas leakingfrom
cracked/cut/burned
hose.
Gas leakingfromLP
cylinder.
Gas leakingfromLP
cylindervalve.
Gas leakingbetween
LPcylinderand
regulatorconnection.
Firecomingthrough
controlpanel.
Greasefireor
continuousexcessive
flamesabovecooking
surface.
• Damagedhose.
Mechanical_ilu_ due to rustingor
mishandling.
Failureof cylindervalvefrom
mishandlingor mechanicalfailure.
Improperinstallation,connectionnot
tight,failureof rubberseal.
• Firein burnertubesectionof burnerdue
to blockage.
• Toomuchgreasebuildupin burnerarea.
• Turnoff gas at LP cylinderor at sourceon naturalgassystems.If
anythingbutburned,replacevalve/hose/regulator.Ifburned,
discontinueuseof productuntila plumberhas investigatedcause
andcorrectionsare made.
• ReplaceLPcylinder.
• TurnoffLPcylindervalve.ReturnLPcylinderto gassupplier.
• Turnoff LPcylindervalve.Removeregulatorfrom cylinderand
visuallyinspectrubbersealfor damage.SeeLPCylinderLeakTest
andConnectingRegulatorto the LP Cylinder.
• Turnoff controlknobsand LPcylindervalve.Leavelidopento
allowflamesto die down.Afterfire is out andgrillis cold, remove
burnerand inspectfor spidernestsor rust.See NaturalHazard
andCleaningthe BurnerAssemblypages.
• TurnoffcontrolknobsandLPcylindervalve.Leavelid open to
allowflamesto die down.Aftercooling,cleanfoodparticlesand
excessgreasefrominsidefireboxarea,greasetray,andother
surfaces.
Troubleshooting
Burner(s)will not light
usingignitor.
(SeeElectronicIgnition
Troubleshootingalso)
Continuedonnext
page.
GASISSUES:
, Tryingto lightwrongburner.
• Burnernotengagedwith controlvalve.
• Obstructionin burner.
• No gasflow.
• Vaporlockat couplingnut to LP cylinder.
• CouplingnutandLPcylindervalvenot
fullyconnected.
ELECTRICALISSUES:
• Electrodecrackedor broken;"sparksat
• Seeinstructionson controlpanelandin UseandCaresection.
• Makesurevalvesare positionedinsideof burnertubes.
• Ensureburnertubesare notobstructedwithspiderwebsorother
matter.See cleaningsectionof Use and Care.
• Makesure LPcylinderis notempty.If LPcylinderis not empty,
referto "Suddendropingas flow."
• TurnoffknobsanddisconnectcouplingnutfromLPcylinder.
Reconnectandretry.
• Turnthecouplingnut approximatelyone-halfto three-quarters
additionalturnuntilsolid stop.Tightenby handonly - do not use
tools.
• Replaceelectrode(s).
crack."
• Electrodetip not in properposition.
• Wireand/orelectrodecoveredwith
cookingresidue.
• Wiresare looseor disconnected.
• Wiresare shorting(sparking)between
ignitorandelectrode.
• Deadbattery.
MainBurners:
• Tipof electrodeshouldbepointingtowardgas portopeningon
burner.Thedistanceshouldbe 1/8"to 1/4".Adjustif necessary.
Sideburner:
• Tipof electrodeshouldbepointingtowardgas portopeningon
burner,the distanceshouldbe 1/8"to 3/16".Adjustif necessary.
• Cleanwireand/orelectrodewith rubbingalcoholand cleanswab.
• Reconnectwires or replaceelectrode/wireassembly.
• Replaceignitorwire/electrodeassembly.
• Replacewith a newAA-sizealkalinebattery.
26
Troubleshooting(continued)
Burner(s)will not light ELECTRONICIGNITION:
using ignitor. ° Nospark, no ignitionnoise.
(See Electronic Ignition
Troubleshooting also) ° Nospark, some ignitionnoise.
° Sparks, but not at electrode or at full
strength.
PIEZOPUSH-BUTTONAND ROTARY:
• Push-buttonsticksat bottom.
• Rotaryknobrotateswithoutclicking.
• Sparkingbetweenignitorandelectrode.
Burner(s)will not
matchlight.
Suddendropingas
flowor lowflame.
Flamesblowout.
Flare-up.
Persistentgreasefire.
Flashback...
(fire inburnertube(s)).
Unableto fill LP
cylinder.
Oneburnerdoesnot
light fromother
burner(s).
• See"GAS ISSUES:"on previouspage.
• Matchwill notreach.
• Impropermethodof match-lighting.
• Outof gas.
• Excessflowvalvetripped.
• Vaporlock at couplingnut/LPcylinder
connection.
• Highor gustingwinds.
• Lowon LP gas.
• Excessflowvalvetripped.
, Greasebuildup.
• Excessivefat in meat.
• Excessivecookingtemperature.
• Greasetrappedbyfood builduparound
burnersystem.
• Burnerand/orburnertubesare blocked.
• Somedealershaveolderfill nozzles
withwornthreads.
• Greasebuildupor foodparticlesin
end(s)of carryovertube(s).
• SeeSectionI of ElectronicIgnitionSystem.
• SeeSectionIIof ElectronicIgnitionSystem.
• SeeSectionIII of ElectronicIgnitionSystem.
• Replaceignitor.
, Replaceknob.
• Inspectwireinsulationandproperconnection.Replacewires if
insulationis broken.
, Uselong-stemmatch(fireplacematch).
• See"Match-Lighting"sectionof Useand Care.
• Checkfor gasin LPcylinder.
• Turnoff knobs,wait30secondsandlightgrill. Ifflamesarestilllow,
turn offknobsandLPcylindervalve.Disconnectregulator.
Reconnectregulatorand leak-test.TurnonLPcylindervalve,wait
30secondsandthen lightgrill.
• Turnoff knobsandLPcylindervalve.Disconnectcouplingnutfrom
cylinder.Reconnectandretry.
• Turnfront of grill to face windor increaseflameheight.
• RefillLPcylinder.
• Referto "Suddendropingas flow"above.
• Cleanburnersandinsideof grill/firebox.
, Trimfatfrommeatbeforegrilling.
• Adjust (lower)temperatureaccordingly.
• Turnknobsto OFF.Turngas off at LPcylinder.Leavelid in position
andlet fire burnout.Aftergrillcools,removeand cleanall parts.
• Turnknobsto OFF.Cleanburnerand/orburnertubes.Seeburner
cleaningsectionof Useand Care.
• Theworn nozzlesdon'thaveenough"bite"to engagethe valve.Try
a secondLP dealer.
• Cleancarry-overtube(s)withwirebrush.
27
28
29
30
Pleaseregisteryourproductonlineat:
(if you register online, you do not need to send in this registration card.)
PLEASEFiLL OUTTHiS CARDAND ATTACH A COPYOF YOURSALES RECEIPT. RETURNiT WiTHiN 10 DAYS OF PURCHASE.FAILURETO RETURNMAY AFFECT
YOURWARRANTYCOVERAGE.FORWARRANTYSERVICE PROOFOF PURCHASEWiLL BE REQUIRED. THiS WARRANTY iS NON=TRANSFERABLE.
LLENEESTATARJETAY DEVUELVALADENTRODE LOS 10 DIAS DE LA COMPRA. SI NO LA DEVUELVE,PUEDEVERSEAFECT ADA SU COBERTURA DE GARANTIA.
PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA. CONSERVELA FACTURA.ESTA GARANTIAES JNTRANSFERJBLE.
VEUILLEZ COMPLETERCETTE CARTEET LA BETOURNERDANSLES 10 JOURS SUIVANTL'ACHAT. LA COUVERTUREDE VOTBEGABANTIE POURRAITEN ETRE
AFFECTEESI VOUS NE LE FAJTESPAS. POUROBTENIR LE SERVICESOUS GARANTIE,UNE PREUVED'ACHAT DOlT ETREPRESENTEE.VEUILLEZ CONSERVER
VOTREFACTURE.LA PRESENTEGARANTIEN'EST PAS TRANSFERABLE.
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I ! I J I I ! ! I J I J I I I J I I I I I ! ! I L_J_J I I I I I I
2 E=rnailAddress/Direcci6nde cartonelectr6nico/Adresse61ectronique
If you voluntarily provide us with your email address, you give us permission to use your email address to send you offers that may interest you.
Si nos informa voluntariamente su direcci6n de correo electr6nico, nos da permiso para usarlo a fin de enviarle ofertas que pueden interesarle,
Si vous choisissez de onus fournir votre adresse _lectronique, vous nous donnez la permission de I'utiliser pour vous faire part d'offres sp_ciales susceptibles
devousinteresser.
I I
(Example:yourname@your host.cam) (Ejemplo:sunombre@suhost.cam) (Exemple: votrenom@votreh6te,com)
3 PhoneNumber/N6merotelef_nico/Num6rodet616phone 6 DateofPurchase/Fechade compralDatedeI'aohat
_ I I I I J I I I I I I II I IJ I I I I
4
IMPORTANT!/iliVIPORTANTE!/IMPORTANT!
WriteSerial Number and Model Number in spaces below.
Escriba en Ins espacios de abajo el n#mero de serie
y et n#mero de modeto.
Inscrivez le numero de s#rie et le num#ro de module
clanslos espaces ci-dessous.
7 StoreName/Nembrede latienda/Nom dumagasin
I IIII !! II IIII !!
8 PurchasePrice/Preciode campra/Prixd'achat
$1 I I I I .oo
I I
lO Attachcopyofyour saJesreceipthere
Adjunteaqui la capiade su
recibo decompra
VeuiHezattacherone copiede
vatrere_uici.
5 YourGender/Sexo/Sexe:
1. [] Male/Masculino/Masculin 2. [] Female/Femenino/F6minin
9 Whichproductareyouregistering?
i.Qu6productoestb registrando?
Quelproduitenregistrez=vous?
1. [] Gas Grill/Parrilla a gas/Gril au gaz
2. [] Electric Grill/Parrilla el6ctrica/Gril 61ectrique
3. [] Smoker/Ahumador/Fumoir
4. [] Charcoal Grill/Parrilla a carb6n/Barbecue au charbon
5. [] Charcoal Smoker/Ahumador a carb6n!Fumoir au charbon
6. [] Outdoor Fireplace/Chimenea para exteriores/Foyer ext6rieur
7. [] Cooker/Fryer / Cocina/freidora / Cuiseur/Friteuse
8. [] OtheriOtro/Autre
Mail to: /EnvfeJo a:
Consumer Warranty Service
P, O. Box 1240
Columbus, GA 31902-1240
Thank you for completing this questionnaire. Your answers will help us and other companies reach you with offers that may
interest you. If you prefernot to receive these offers, please check here F1.
Gracias por completar este cuestionario. Sus respuestas nos ayudaran, a nosotros y a otras compafiias, a Ilegar a usted con
ofertas que puedan resultarle de inter6s. Si prefiere no recibir estas ofertas, por favor marqueaqui I-1.
Merci d'avoir bien voulu remplir ce questionnaire. Vos r6ponsesnous aideront et aideront d'autres compagnies a vous
communiquer des of fres sp6ciales susceptibles de vous int6resser. Si vous pr6f6rez ne pas recevoir d'informations
concernant ces of fres sp6ciales, veuillez cocher ici F1.
31
• Register your Char-Broil ®product
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and replacement parts
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• And much morel
Please visit us at www.charbroil.com and click on the
Buy Online link to find grilling tools and accessories,
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so be sure to check often for specials deals.
In addition to the online store, charbroil.com offers you a
wealth of information regarding Char-Broil ®gas, charcoal,
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Be sure to check out our many grilling recipes and don't
forget to sign up for our exciting newsletter Sizzle on the
Grill TMto stay updated on new recipes, contests, and the
latest happenings here at Char-Broil ®.
Charbroil.com also offers on-line customer support for
Char-Broil ® products.
Thank you for support, and HAPPY GRILLING!
