331518KVE Safrty Instruction & Operator's Manual

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TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS .......................................................... 2-3

TABLE OF CONTENTS ...................................................................................... 4

SECTION 1 - FAMILIARIZATION ....................................................................... 5

SECTION 2 - OPERATING INSTRUCTIONS ................................................. 6-11

Pre-start Checklist ......................................................................................................... 6

Operator's Seat Adjustment .......................................................................................... 6

Starting & Stopping Engine, Blade & Wheel Drive ................................................ 7-10

Starting & Stopping Mower Blades ......................................................................... 9-10

Starting & Stopping Wheel Drive ............................................................................. 9-10

Parking Brake ............................................................................................................... 11

Cutting Height Adjustment .......................................................................................... 11

SECTION 3 - MAINTENANCE INSTRUCTIONS ......................................... 12-16

Service -After First 5 Hours ....................................................................................... 12

Change Engine Oil .................................................................................................... 12

Service Engine Air Cleaner ...................................................................................... 12

Check Mower Blade ............................................................................................. 12-13

Check Blade Drive Belt ............................................................................................. 13

Blade Brake ............................................................................................................... 13

Service Brake / Park Brake ....................................................................................... 13

Check Interlock System ............................................................................................ 13

Lubrication - Grease Fittings .................................................................................. 14

Service - Every 25 Operating Hours .......................................................................... 14

Battery Fluid Level .................................................................................................... 14

Mower Deck Levelness ............................................................................................. 14

Clean Mower Deck .................................................................................................... 14

Mower Blade Spindle - Lubrication ......................................................................... 14

Mower Deck Linkage- Lubrication ......................................................................... 14

Front Wheel Bearing - Lubrication .......................................................................... 14

Rear Axle Bearing - Lubrication .............................................................................. 15

Differential / Chain Case- Lubrication ................................................................... 15

Service - Annually ........................................................................................................ 16

Engine ........................................................................................................................ 16

Fuel Filter ................................................................................................................... 16

Every Two Years ........................................................................................................... 16

Storage - Out of Season .............................................................................................. 16

Removing Fuel Tank .................................................................................................... 16

SECTION 4- ADJUSTMENTS AND REPAIR ............................................... 17-25

Engine Adjustments & Repair ..................................................................................... 17

Mower Deck & Component Adjustments ................................................................... 17

Blade Brake Adjustment .............................................................................................. 17

Mower Deck Adjustment (Side to Side Levelness) ................................................... 18

Mower Deck Adjustment (Front to Rear Levelness) ................................................. 18

Cutting Height Adjustment .......................................................................................... 19

Rear Engine Rider Drive Components ....................................................................... 19

Wheel Brake Adjustment ........................................................................................ 19-20

Mower Blade Replacement .......................................................................................... 21

Blade Sharpening ......................................................................................................... 21

Mower Drive Belt Removal/Replacement .................................................................. 22

Battery Removal, Replacement, Service ............................................................... 23-25

ACCESSORIES ................................................................................................ 25

TROUBLESHOOTING ................................................................................. 26-27

MAINTENANCE SCHEDULE ............................................................................ 28

MAINTENANCE/REPLACEMENT PARTS ........................................................ 29

WARRANTY ..................................................................................................... 30

PRIMARY MAINTENANCE .......................................................................... 31-34

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Safrty Instruction & Operator's Manual - Page 4