KGVMR3R Hydra-Kool 75.4 Inch Freestanding Glass Door Refrigerator

Product's Documents

Below are documents related to this product, you can read online or download:
User Manual Specification
KGVMR3R photo

User Manual

This is the main product document for model KGVMR3R.

The file format is pdf, 88 pages, you can download this manual here .

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DOE
Compliant
KGV SERIES - INSTALLATION AND OPERATION MANUAL - V0
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MVP GROUP CORPORATION
5659 Royalmount Ave.
Montreal, QC, Canada
H4P 2P9
Telephone: (514) 737-9701
Toll Free Telephone: (888) 275-4538
Fax: (514) 342-3854
Toll Free Fax: (877) 453-8832
Email: sales@mvpgroupcorp.com
Website: www.mvpgroupcorp.com
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INDEX
3
1 General information 5
1.1 Case description 5
2 Getting started with your KGV series 28
2.1 Location 28
2.2 Uncrating 29
2.2.1 Bottom panels assembly 30
2.3 Check for damage 30
2.4 Control panel and main features 30
2.5 Check serial, model numbers and requested options 32
2.6 Warning/Caution labels 34
2.7 Check your electrical installation 38
2.8 Electrical, drain and refrigeration connections (remote only) 38
2.9 Joining 40
2.10 Plugging and start 46
3 Refrigeration 48
3.1 Self contained refrigeration equipment and defrost 48
3.2 Refrigeration loads (remotes only) 50
4 Electrical 50
4.1 Electrical specifications data 50
4.2 Electronic controller 68
5 Maintenance 71
5.1 Cleaning 71
5.2 Shelf removing/adjustment 72
5.3 Front doors handling 73
5.3.1 Doors positions 73
5.4 Door installation 74
5.5 Light substitution 79
5.6 Panel removal 80
5.7 Condensercleaning 80
5.8 Evaporator cleaning 81
5.9 Drain inspection 82
6 Troubleshooting/Service 83
6.1 Troubleshooting 83
6.2 Service 84
7 Warranty 86
8 Notes 87
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This page has been left blank intentionally.
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1 General information
1.1 Case description
KGL series model (number) system.
KGV MD 2 S
AAA BB C D
AAAAAA
BBBB
CC
DD
Model variation
MD-Front doors
MR-Front doors and rear doors
Model variation
MO-Open front
Doors
2
3
Doors
50''
80''
Type of Unit.
S-Self Contained
R-Remote
Type of Unit.
S-Self Contained
Basic model
Basic model
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KGV MO 52 R
AAA BB CC D
5
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KGV SERIES
KGV-MO-XX-R
31''
15''
11''12''12''12''10''
14''
15''
77''
6
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52''
KGV-MO-XX-R
76''
KGV-MO-XX-R
7
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100''
124''
KGV-MO-XX-R
KGV-MO-XX-R
8
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147''
KGV-MO-XX-R
9
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KGV SERIES
KGV-MR-XX-S
32'' 32''
11''
11''
12''
12''
12''
12''
12''
12''
12''
12''
10''
10''
14''
14''
17'' 17''
15''
21''
21''
87''
87''
KGV-MD-XX-S
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76''
52''
KGV-MD/MR-2-S
KGV-MD/MR-3-S
11
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124''
KGV-MD/MR-5-S
100''
KGV-MD/MR-4-S
12
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147''
KGV-MD/MR-6-S
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KGV SERIES
KGV-MR-XX-RKGV-MD-XX-R
32'' 32''
11''
11''
12''
12''
12''
12''
12''
12''
12''
12''
10''
10''
14''
14''
17'' 17''
15''
21''
21''
77''
77''
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76''
KGV-MD/MR-3-R
52''
KGV-MD/MR-2-R
15
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100''
KGV-MD/MR-4-R
124''
KGV-MD/MR-5-R
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147''
KGV-MD/MR-6-R
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Drain outlet
Switchboard
Upper output
Bottom output
Implantation
Front
KGV-MD/MR-2-S(R)
31''
4''
4''
23''23''
47''
11'' 12''
1''
33''
24''
1''
2''
4''
3''
16''
51''
2''
1''
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Front
KGV-MD/MR-3-S(R)
35''35''
1/''
76/''
31''
4''
4'' 2''
2''
4''
16''
3''
71''
11''
33''
24''
1''
1''
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KGV-MD/MR-4-S(R)
Front
99''
47'' 23''
31''
4''
2''
24''
24''
12''
11''
95''
3''
16''
3''
47''47''
1''
1''
4''
23''
12''11''
33''
1''
2''
4''
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KGV-MD/MR-5-S(R)
Front
31''
4''
2''14''
3''
16''
3''
123''
76'' 23''
23''
18''
24''
35''
12''
11''
11''
24''
119''
47''71''
1''
1''
33''
4''
2''
1''
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KGV-MD/MR-6-S(R)
Front
31''
4''
2''14''
3''
16''
3''
146''
71'' 53''
18''
18''
35''35'' 11''11'' 24''24''
143''
71''71''
1''
1''
1''
2''
33''
4''
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31''
4''
23''23''
15''
3''
1''
7'' 7''
14''
47''
2''
54''
1''
KGV-MO-2-R
Front
Drain outlet
Switchboard
Bottom output
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31''
14''
2''15''
3''
18'' 53''
1''
71''
75''
1''
7'' 7''
KGV-MO-3-R
Front
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KGV-MO-4-R
Front
31''
4''
3''
7'' 7''
1''
7'' 7''32''
32''
95''
16''
23''23'' 47''
99''
2''14''
1''
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KGV-MO-5-R
Front
31''
25''
25''
18''
16''
3''
7''
1''
7''
56'' 7''
71''
119''
76''
123''
4'' 2''14''
7''
47''
1''
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KGV-MO-6-R
Front
31''
4''
53''
18''
146''
71''18''
3''
16''
1''
7''
7''
7''
7''
56'' 56''
71''
71''
143''
2''14''
1''
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KGV series are intended for grab-n-go, beverage and produce, are type 1 equipment -
75°F/55%RH.
Temperature of the KGV-MD/MR is set for 32°F and the KGV-MO is set for 36°F.
All shelves of the KGV series have a 31 lb/ft loading limit.
51'' x 32'' x 87''
75'' x 32'' x 87''
51'' x 35'' x 87''
75'' x 35'' x 87''
51'' x 311'' x 77''
75'' x 311'' x 77''
51'' x 56'' x 87''
75'' x 56'' x 87''
51'' x 77'' x 87''
75'' x 77'' x 87''
51'' x 33'' x 77''
75'' x 33'' x 77''
37, 63
56,37
37, 63
56,37
35,7
53,4
KGV-MD-2-S(R)
KGV-MD-3-S(R)
KGV-MR-2-S(R)
KGV-MR-3-S(R)
KGV-MO-52-R
KGV-MO-76-R
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Model
Dimensions
(LxDxH in inches)
Service dimensions
(LxDxH in inches)
Volume (ft)
2 Getting started with your KGV series
2.1 Location
To your new equipment perform well please respect the following warnings:
This is type 1 equipment, intended to work with 75°F / 55%RH.
This equipment is intended for maintaining temperature only.
Be sure products are not ambient temperature (must be cold).
This equipment must be located in an indoor environment.
Check for airdrafts and avoid them.
Air movement from ac units shouldn’t be directed to the equipment.
The equipment must not be directly or indirectly exposed to the sun.
Check for rejected heat from another refrigeration units and avoid that.
Place the equipment in a levelled floor.
Do not obstruct the air way in front of the condenser.
Make sure there is a drain preparation (remotes only).
Models to be posittioned against a wall keep a safe distance of 2''.
After servicing always close the doors.
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This equipment should be handled by a qualified technician.
2.2 Uncrating
All operations must be done carefully.
All plastic protective films must be removed before using the equipment for
the first time.
2
1
3.1
3.2
3 4
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2.2.1 Bottom panels assembly
6x
2.3 Check for damage
At the end of production HYDRA KOOL products are carefully inspected. No damaged
units are sent out.
HYDRA KOOL doesn’t take responsibility for damage between factory and client.
Possible damage on the unit must be checked to file a claim near the transportation
company.
The unit must be checked in the following points:
Exterior panels
Doors
Shelves
Glasses
Paint job
Door handles
Top structure
2.4 Control panel and main features
The pictures below, show the main features and all necessary controls.
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Self contained control panel
Electronic controller
Light switch
Power signal
Power switch
Eletrical board
CAUTION
RISK OF ELECTRIC SHOK.
DISCONNECT ALL
POWER BEFORE
SERVICING UNIT
CAUTION
DISCONNET ALL POWER.
MAY HAVE MORE THEN
ONE DISCONNET SWITCH
-NOTE-
THIS EQUIPMENT IS INTENDED
FOR THE STORAGE
AND DISPLAY OF PACKAGED
FOOD PRODUCTS ONLY
-NOTE-
THIS A TYPE 1 CASE AND IS
DESIGNED TO OPERATE AT
THE FOLLOWING STORE
CONDITIONS THAT DOES
NOT EXCEED
75 F AND 55% R.H.
ATTENTION
RISQUE DE CHOC
ELECTRIQUE.
AVANT TOUT TRAVAIL
COUPER LE COURANT
ATTENTION
DEBRANCHER TOUTE
COURANT.
IL PEUT AVOIR PLUS D’UN
INTERRUPTEUR
-NOTE-
CET EQUIPEMENT EST PREVU
UNIQUEMENT POUR LE
STOCKAGE ET EXPOSITION DE
PRODUITS ALIMENTAIRES
EMBALLER
-NOTE-
CETTE VITRINE TYPE 1 EST
CONÇUE POUR FONCTIONNER
SELON LES CONDITIONS DU
MAGASIN ET NE DOIT
DÉPASSER
75 F AND 55% R.H.
CAUTION
RISK OF ELECTRIC SHOK.
DISCONNECT ALL
POWER BEFORE
SERVICING UNIT
CAUTION
DISCONNET ALL POWER.
MAY HAVE MORE THEN
ONE DISCONNET SWITCH
ATTENTION
RISQUE DE CHOC
ELECTRIQUE.
AVANT TOUT TRAVAIL
COUPER LE COURANT
ATTENTION
DEBRANCHER TOUTE
COURANT.
IL PEUT AVOIR PLUS D’UN
INTERRUPTEUR
Remote control panel
Electronic controller
Light switch
Power signal
Power switch
-NOTE-
THIS EQUIPMENT IS INTENDED
FOR THE STORAGE
AND DISPLAY OF PACKAGED
FOOD PRODUCTS ONLY
-NOTE-
THIS A TYPE 1 CASE AND IS
DESIGNED TO OPERATE AT
THE FOLLOWING STORE
CONDITIONS THAT DOES
NOT EXCEED
75 F AND 55% R.H.
-NOTE-
CET EQUIPEMENT EST PREVU
UNIQUEMENT POUR LE
STOCKAGE ET EXPOSITION DE
PRODUITS ALIMENTAIRES
EMBALLER
-NOTE-
CETTE VITRINE TYPE 1 EST
CONÇUE POUR FONCTIONNER
SELON LES CONDITIONS DU
MAGASIN ET NE DOIT
DÉPASSER
75 F AND 55% R.H.
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Discharge air
grille
Return air
grille
Hinged doors
Only for rear doors model.
Drain prep
2.5 Check serial, model numbers and requested options
Before start your equipment, check the serial number, model numbers and requested
options.
This inspection should be made visually in the following items:
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Remote name plate
Self contained name plate
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2.6 Warning/Caution labels
Before starting, HYDRA KOOL products have caution and warning labels to be
respected.
Self contained labels
Label 4
Label 3
Label 6
Label 5
Label 7
Label 8
Label 10
Label 9
Remote labels
Label 4
Label 3
Label 6
Label 5
Label 7
Label 8
Label 10
Label 9
Label 13
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Condenser labels
Label 2
Label 1
Self contained and remote labels (evaporator). See 5.7 chapter (instructions
to get to the evaporator).
Label 2
Label 1
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-NOTE-
CET EQUIPEMENT EST PREVU
UNIQUEMENT POUR LE
STOCKAGE ET EXPOSITION DE
PRODUITS ALIMENTAIRES
EMBALLER
-NOTE-
CETTE VITRINE TYPE 1 EST
CONÇUE POUR FONCTIONNER
SELON LES CONDITIONS DU
MAGASIN ET NE DOIT DÉPASSER
75 F AND 55% R.H.
Label 5 Label 6
Label 1 Label 2
-NOTE-
THIS A TYPE 1 CASE AND IS
DESIGNED TO OPERATE AT
THE FOLLOWING STORE
CONDITIONS THAT DOES NOT
EXCEED
75 F AND 55% R.H.
-NOTE-
THIS EQUIPMENT IS INTENDED
FOR THE STORAGE
AND DISPLAY OF PACKAGED
FOOD PRODUCTS ONLY
Label 3 Label 4
ATTENTION
PIÈCES MOBILES.
NE FAIRE PAS
FONCTIONNER AVEC
DES PIÈCES ENLEVER
CAUTION
MOVING PARTS.
DO NOT OPERATE UNIT
WITH (PART) REMOVED
Label 7 Label 8
CAUTION
DISCONNET ALL POWER.
MAY HAVE MORE THEN
ONE DISCONNET SWITCH
CAUTION
RISK OF ELECTRIC SHOK.
DISCONNECT ALL
POWER BEFORE
SERVICING UNIT
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Label 11 Label 12
CAUTION
HAZARDOUS MOVING PARTS.
DO NOT OPERATE UNIT
WITH DECK PANS
ATTENTION
PIÈCES MOBILES
DANGEREUSES. NE FAIRE
PAS FONCTIONNER AVEC
DES PIÈCES ENLEVER
ATTENTION
DEBRANCHER TOUTE
COURANT.
IL PEUT AVOIR PLUS D’UN
INTERRUPTEUR
ATTENTION
RISQUE DE CHOC
ELECTRIQUE.
AVANT TOUT TRAVAIL
COUPER LE COURANT
Label 9 Label 10
Label 13
ATENÇÃO EQUIPAMENTO
SOB PRESSÃO DE AZOTO
ATTENTION EQUIPEMENT
SOUS PRESSION D’AZOTE
CAUTION EQUIPMENT
UNDER NITROGEN PRESSURE
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2.7 Check your electrical installation
This equipment is intended to be connected to an outlet with 115V/ 60Hz/ 1
phase.
Nema-5-15P
2.8 Electrical, drain and refrigeration connections (remote only)
Installation and service must be performed by a professional technician
All electrical connections must be
done from the electrical board.
Prepare a drain installation.
Equipments for remote installation
come with nitrogen under
pressure and an easy prep kit
(tubing connections needed only)
for installation.
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Prepare a drain installation.
Equipments for remote installation
come with nitrogen under
pressure and an easy prep kit
(tubing connections needed only)
for installation.
All electrical connections must be
done from the electrical board.
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2.9 Joining
For joining follow the steps described.
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3x - DIN933 M6x80
5x - DIN933 M6x20
12x- DIN9021 M6
6x - DIN934 M6
2X FIT00201301 (344'')
1x1x
13
1x 1x
10
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2x KGV-MD/MR
KIT0003U01000
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2x
2x
2x
10
10
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2x - FIT00201301 (344'')
A
A
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B
C
1x - DIN933 M6x80
2x - DIN9021 M6
1x - DIN934 M6
1x - DIN933 M6x20
2x - DIN9021 M6
1x - DIN934 M6
13
13
+
-
10
10
B
C
B
B
B
B
C
C
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2.10 Plugging and start
To start your equipment follow the steps:
1 - Check for page with parameters inside the manual.
2 - After uncrating and placed the equipment respecting all warnings set in 2.1 chapter,
and all switches are set to off position, connect the equipment.
Make sure you have the correct outlet!
Nema-5-15P
3 - Check lights, using button referenced on chapter 2.4 If not working consult the
maintenance chapter.
4 - Turn ON power button referenced in 2.4 chapter.
Noise will be heard when compressor starts! If compressor doesn’t start, call a
technician!
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5 - Open the door and check for air movement in the discharge air grille.
7 - Before loading, leave the equipment working for about 30 min.
8 - Load your KGV-Series.
Loading must be done respecting loading limits and weight per square foot
mentioned in chapter 1.1.
This equipment is intended for maintaining temperature, be sure the products
are cold, and not ambient temperature.
After loading check for any obstruction in the discharge and return air grilles.
Maintain doors closed after servicing.
1
1''
Respect 1'' distance to the back.
To load the KGV-MR series, deck, push the shelf forward.
47
background
9 - If any problem encountered, see troubleshooting or call a technician!
3 Refrigeration
3.1 Self contained refrigeration equipment and defrost
The refrigeration equipment it’s laid out in the top of the equipment.
48
background
Controller
Compressor
Fan
Condenser
Eletrical board
Filter
49
background
KGV-MD/MR-2-S(R)
KGV-MD/MR-2-S(R)
R 404A 16,2
R 404A 24,7
Automatic 2/day
Automatic 2/day
331
331
174
174
|
|
|
|
|
|
Model
Circuit pressure
Refrigerant and
charge (OZ)
Defrost
High side Low side
3.2 Refrigeration loads (remotes only)
Installation of remote equipment must be done by a qualified technician.
KGV-MD/MR-2-R
KGV-MD/MR-3-R
KGV-MO-50-R
KGV-MO-80-R
3445
4430
10458
15542
TS2
TS2
TS2
TS2
00
00
00
00
|
|
|
|
|
|
|
|
Model
BTU*/h
Expansion
valve type
*values presented are indicative for 14°F evap, and 90°F ambient
4 Electrical
4.1 Electrical specifications data
Electrical data can be found on the marking plate.
Standard equipment include led lighting in all shelves and top, and anti sweat heaters.
50
background
KGV-MD-2-S
KGV-MD-3-S
KGV-MR-2-S
KGV-MR-3-S
9,6/49
8,9/47
9,6/49
8,9/47
0,35
0,54
0,21
0,28
0,7
1,05
0,7
1,05
0,9
0,9
0,9
0,9
0,38
0,6
0,38
0,6
11,93
11,99
13,11
13,25
1,32
1,52
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Model
Fans
EVP CND
Lights (all shelves
and top)
Compressor
F.L.A./L.R.A.
Anti sweat heaters
FRONT REAR
Total amps (self
contained)
115V/60Hz/1 phase-self contained amps
The data regards to standard options only.
KGV-MD-2-R
KGV-MD-3-R
KGV-MR-2-R
KGV-MR-3-R
KGV-MO-50-R
KGV-MO-780-R
1,7
2,34
2,61
3,45
1,40
1,94
|
|
|
|
|
|
Model
115V/60Hz/1 phase-remote amps
The data regards to standard options only.
Total amps
(remote)
51
background
3
M
N
11
L
9
8
M
27
33
M
12
11
5 A
30
29
4
6
2
77
88
10
9
4
5
5
pa
3
1
N1
2 LL
4
c
22
5
5
M
M
45 976 8 10
9
45 1
22
21
20
6
3
SUPPLY
POWER
A1
A2
13
2
2414
11 21
6
4
R2R1
1 2 3 5 6 7
N
R3
3 A
29
30
37
11
DI
7
IR33F0AHE0
8 11910
KGV-MD-2-S
52
background
Discription
1
2
3
4
5
6
7
9
11
12
13
20
21
22
27
29
30
37
Compressor
Overload
Relay
Start capacitor
Condenser fan
Controller
Temperature probe
Terminal block
Ground connection
Evaporator fan
Compressor relay
Lamp switch
Pilot light
Switch
Run capacitor
Transformer
Led lighting
Anti sweat heater
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
53
background
321
R1
6
11
14
2
13
A2
A1
3
6
20
21
22
154
9
10867 954
22
c
4
LL2
1 N
1
3
a p
5
5
4
9
10
88
77
2
6
4
29
30
5 A
11
12
M
33
27
M
8
9
L
11
N
M
3
109 118
IR33F0AHE0
7
DI
11
37
30
29
3 A
R3
N
765
R2
4
21
24
POWER
SUPPLY
30
M
M
5
5
KGV-MD-3-S
54
background
Discription
1
2
3
4
5
6
7
9
11
12
13
20
21
22
27
29
30
37
Compressor
Overload
Relay
Start capacitor
Condenser fan
Controller
Temperature probe
Terminal block
Ground connection
Evaporator fan
Compressor relay
Light switch
Pilot light
Switch
Run capacitor
Transformer
Led lighting
Anti sweat heater
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
55
background
9
M
NL
6345
11
10879
9
54
22
M
12
1
21
20
6
3
DI
39
37
2
7
6
1 2 3 45
R1 R2
10
IR33F0AHE0
POWER
76
SUPPLY
N
1
8
9
R3
11
1
30
5 A
29
3 A
29
30
KGV-MD-2-R
56
background
Discription
6
7
9
11
12
20
21
22
27
29
30
37
39
Controller
Temperature probe
Terminal block
Ground connection
Evaporator fan
Light switch
Pilot light
Switch
Run capacitor
Transformer
Led lighting
Anti sweat heater
Solenoide valve
|
|
|
|
|
|
|
|
|
|
|
|
|
57
background
KGV-MD-3-R
DI
9
NL
6
11
543 78910
9
M
M
12
M
22
5 4 1
39
2
37
7
21
20
6
3
6
21
R1
IR33F0AHE0
POWER
SUPPLY
43
N
657
R3R2
98
1 1
10 11
30
29
5 A
30
5 A
29
30
58
background
Discription
6
7
9
11
12
20
21
22
27
29
30
37
39
Controller
Temperature probe
Terminal block
Ground connection
Evaporator fan
Light switch
Pilot light
Switch
Run capacitor
Transformer
Led lighting
Anti sweat heater
Solenoide valve
|
|
|
|
|
|
|
|
|
|
|
|
|
59
background
KGV-MR-2-S
3
M
N
11
L
9
8
M
27
33
M
12
11
5 A
30
29
4
6
2
77
88
10
9
4
5
5
pa
3
1
N1
2 LL
4
c
22
5
5
M
M
45 976 8 10
9
45 1
22
21
20
6
3
SUPPLY
POWER
A1
A2
13
2
2414
11 21
6
4
R2R1
1 2 3 5 6 7
N
R3
37
11
DI
7
IR33F0AHE0
8 11910
60
background
Discription
1
2
3
4
5
6
7
9
11
12
13
20
21
22
27
29
30
37
Compressor
Overload
Relay
Start capacitor
Condenser fan
Controller
Temperature probe
Terminal block
Ground connection
Evaporator fan
Compressor relay
Light switch
Pilot light
Switch
Run capacitor
Transformer
Led lighting
Anti sweat heater
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
61
background
KGV-MR-3-S
321
R1
6
11
14
2
13
A2
A1
3
6
20
21
22
154
9
10867 954
22
c
4
LL2
1 N
1
3
a p
5
5
4
9
10
88
77
2
6
4
29
3 A
11
12
M
33
27
M
8
9
L
11
N
M
3
109 118
IR33F0AHE0
7
DI
11
R3
N
765
R2
4
21
24
POWER
SUPPLY
M
M
5
5
30
3 A
30
29
37
62
background
Discription
1
2
3
4
5
6
7
9
11
12
13
20
21
22
27
29
30
37
Compressor
Overload
Relay
Start capacitor
Condenser fan
Controller
Temperature probe
Terminal block
Ground connection
Evaporator fan
Compressor relay
Light switch
Pilot light
Switch
Run capacitor
Transformer
Led lighting
Anti sweat heater
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
63
background
KGV-MR-2-R
37
L N
M
11
5 108 9
9
M
12
1
22
21
20
3
6
39
2
R1
1
6
72
R2
SUPPLY
N
POWER
R3
DI
11
7
1
8
1
IR33F0AHE0
29
30
9
5 A
3
4
5 6
9
10
3
4
6
7
4
5
64
background
Discription
6
7
9
11
12
20
21
22
27
29
30
37
39
Controller
Temperature probe
Terminal block
Ground connection
Evaporator fan
Light switch
Pilot light
Switch
Run capacitor
Transformer
Led lighting
Anti sweat heater
Solenoide valve
|
|
|
|
|
|
|
|
|
|
|
|
|
65
background
KGV-MR-3-R
IR33F0AHE0
1
1098
1
7
11
DI
R3
POWER
N
SUPPLY
R2
65432 7
6
1
R1
2
39
6
3
20
21
22
1
12
M
45
9
976810543
11
M
M
NL
29
37
30
30
29
9
3 A
3 A
66
background
Discription
6
7
9
11
12
20
21
22
27
29
30
37
39
Controller
Temperature probe
Terminal block
Ground connection
Evaporator fan
Light switch
Pilot light
Switch
Run capacitor
Transformer
Led lighting
Anti sweat heater
Solenoide valve
|
|
|
|
|
|
|
|
|
|
|
|
|
67
background
Carel - IR33F0AHE0
4.2 Electronic controller
Power supply
Model Voltage Power
Insulation
guaranteed
by the power
supply
Inputs
Probe type
IRxxxxExxxx
Maximum ditance of probes and digital inputs less than 10 m.
IRxxxxExxxx
S1 (probe 1)
230 V~, 50/60 Hz 3 VA, 25 mA~max.
reinforced
reinforced
basic
IRxxxxAxxxx
Note: during installation keep the power and loads connection separate from probe cables,
IRxxxxAxxxx
S2 (probe 2)
115V~, 50/60 Hz 3 VA, 50 mA~max.
6mm clearance, 8 mm creepage
6mm clearance, 8 mm creepage
externally guaranteed by safety
1 ºC in the - 50T50 ºC range
10 kΩ at 25 ºC, - 50T90 ºC range
50 kΩ at 25 ºC, - 40T150 ºC range
985 Ω a 25 ºC, range da - 50T150 ºC
1,5 ºC in the - 20T115 ºC range
2 ºC in the - 50T50 ºC range
3mm clearance, 4 mm creepage
IRxxxxHxxxx
digital inputs, repeater display and supervisory system.
IRxxxxHxxxx
measurement error:
measurement error:
measurement error:
DI 1
DI 2
S3 (probe 3)
S4 (probe 4)
115 to 230 V~, 50/60 Hz 6 VA, 50 mA~max.
3750 V insulation
3750 V insulation
transformer (SELV power supply)
3 ºC in the - 50T90 ºC range
4 ºC in the - 20T115 ºC range
4 ºC in the - 50T150 ºC range
1250V insulation
IRxxxxLxxxx
IRxxxxLxxxx
Std. CAREL NTC
NTC high
PTC std. CAREL
12 to 24V~, 50/60 Hz, 12 to 30 Vdc
insulation in reference
insulation in reference
NTC (IRxxx0xxxxx) o NTC e PTC (IRxxx7xxxxx)
free contact, contact resistance < 10 Ω, closing current 6 mA
free contact, contact resistance < 10 Ω, closing current 6 mA
insulation from relay outputs
insulation from relay outputs
3 VA, 300 mA~/mAdc max.
IRxxxx0xxxx
IRxxxx0xxxx
temperature
(specic model)
12V~, 50/60 Hz, 12 to 18 Vdc
to very low voltage parts
to very low voltage parts
NTC (IRxxx0xxxxx) o NTC e PTC (IRxxx7xxxxx)
NTC (IRxxx0xxxxx) o NTC e PTC (IRxxx7xxxxx)
NTC (IRxxx0xxxxx) o NTC e PTC (IRxxx7xxxxx)
Use only SELV power supply
TECHNICAL SPECIFICATIONS
68
background
Controller must be handled by a qualified technician.
Relay outputs
SSR outputs
Connessioni
depending on the model
Model Relay P. Supply Probes for wires from 12 A
EN 60730-1 UL 873
model
IRxxxxxx0xx screw screw screw 0.5 a 2.5 mm²
IRxxxxxx2xx removable removable removable
IRxxxx(E,A)x5xx vertical screw vertical screw vertical screw
IRxxxx(E,A)x1xx faston faston removable
IRxxxx(E,A)x3xx faston faston screw
relay
R2 (*)
R3 (*)
R1,R2
R1
R2,R3
R1 (*)
R4 (*)
250 V~ 250 V~
5(1)A 5 A resistive 1FLA
5 A resistive 1FLA
8 A resistive 2FLA
12 A resistive 5FLA
6 LRA C 300
6 LRA C 300
5(1)A
8 (4)A N.O.
6 (4)A N.C. 12 LRA
2 (2)A N.O./N.C. C300
30 LRA C300
12 (2)A N.O./N.C.
operating operating
100000 300000
100000 300000
100000 300000
100000 300000
(*): Relay not suitable for uorescent loads (neon lights, ...) that use starters (ballasts) with phase-shift
the installer has to provide the correct dimensioning of the power supply and cable connection between the
cycles cycles
capacitors. Fluorescent lamps with electronic control devices or without phase-shift capacitors can be used,
instruments and the loads. Depending on the model, the maximum current in the common terminals 1, 3 or 5 is
Type of connection
Cross-section Max. current
IRxxxx(E,A)
IRxxxx(E,A)
IRxxxx(E,A)
IRxxxx(E,A)
IRxxxx(O,L,H)
IRxxxx(O,L,H)
(N,R,C,B,A,M,L,T)xxx
(N,R,C,B,A,M,L,T)xxx
(P,Q,S,U,V,X,Y,Z)xxx
(N,R,C,B,A,M,L,T)xxx
(N,R,C,B,A,M,L,T)xxx
(P,Q,S,U,V,X,Y,Z)xxx
within the operating limits specied for each type of relay.
12 A. When using the controller at maximum operating temperature and full load, use cables featuring a
maximum operating temperature of 105 ºC at least.
reinforced
basic
3 mm clearance, 4 mm creepage
1250 V insulation
6 mm clearance, 8 mm creepageinsulation from very low voltage parts
insulation between the relay outputs indipendent
Max output voltage : 12 Vdc, Output resistance: 600 Ω, Max output current: 20 mA
3750 V insulation
69
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Controller must be handled by a qualified technician.
Normal operation
Buttons on the keypad
· if pressed for more than
if pressed for more than
if pressed for more than
if pressed for more than
· if pressed for more than 5 s together
· if pressed for more than 5 s together with DOWN/DEF button, enables/disables
· if pressed for more than 5 s together with PRG/MUTE button, accesses the
· if pressed for more than 5 s together with UP/AUX button, enables/disables
· if pressed for more than 5 s with SET button, starts the procedure for printing
· if pressed for more than 1 s together with DOWN/DEF button, displays a
· if pressed for more than 1 s together with SET button, displays a submenu
Start-up : if Automatic address
pressed for assignment:
more than if pressed for 1 s enters
5 s at start-up, the automatic serial
starts the address assigning
default procedure
parameter
setting
· in the event of alarm:
parameters
active alarm with manual reset
printing the report (function available, with management to be implemented)
silences the audible · if pressed for more than 5 s together
· if pressed for more than 5 s together with PRG/MUTE button, resets any
· if pressed for more than 5 s together with UP/AUX, starts the procedure for
alarm (buzzer) and with the UP/AUX button resets any
disables the alarm relay alarm with manual reset
5 s accessed the menu
1 s, enables/disables
Button Press. the button alone Pressing together with other buttons
5 s, enables/disables a
1 s, displays and/or set
with the SET button, accesses the
the continuous cycle operation
menu for setting the type “C“ parameters “C“ (configuration) or downloading
the parameters
the continuous cycle operation
for setting type “F”
the auxiliary output
manual defrost
the set point
menu for setting the type “C
(frequent) parameters
(configuration) or downloading the
the reports (function available, with management to be implemented)
submenu with the HACCP alarm parameters (HA, HAn, HF, HFn)
with the HACCP alarm parameters (HA, HAn, HF, HFn)
Set
Prg
mute
aux
def
Signals on the display
The blinking status indicates a request for activatuin that cannot be implemented until the end of
the corresponding delay times.
compressor ON comp. OFF compressor request
fan ON fan OFF fan request
defrost in progress
auxiliary output
delayed external
ALARM
CLOCK
LIGHT
SERVICE
HACCP
CONTINUOUS
CYCLE
DEFROST
Function
COMPRESS.
FAN
ONIcon OFF blink Startup
AUX
AUX
sent
HACCP
at least one timed
auxiliary output auxiliary output
no malfunction
HACCP function HACCP alarm (HA and/or HF)HACCP function
enabled
not enabled request
not enabled
no timed defrost is ON if Real-Timeclock alarm
anti-sweat heater function active
malfunction (eg. EEPROM error
or probe fault)
present Clock present
no alarm present
alarm (before the
defrost has been
LIGHT ACTIVE LIGHT NOT ACTIVE
set
expiry of the time
A7“ )
auxiliary output anti-sweat heater function active
alarms in normal operation (eg.
high/low temp.) or alarm from
ext. digital input immediate or
delayed
AUX active AUX not active
defrost not required defrost request
enabled
70
background
/3 Probe display response MSYF
MSYF
MSYF
SYF
SYF
SYF
SYF
MSYF
YF
MS
-
ºC/ºF
ºC/ºF
ºC/ºF
min
hours
min
ag
-
-
C
C
F
F
C
F
F
C
C
C
0
-20
rl
0,1
0
0
1
0
0
0
0
0,0
0,0
2,0
0
8
30
0
2
2
15
20
r2
20
15
250
250
1
4
4
/5
/A2
/c1
Select ºC or ºF
0: ºC
1: ºF
Conguration of probe 2 (S2)
0: Probe absent
1: Product probe (display only)
2: Defrost probe
3: Condenser probe
4: Antifreeze probe
Calibration of probe 1
Temperature set point
Control delta
Minimum compressor OFF time
Interval between defrosts
Maximum defrost duration, evaporator
St
rd
c2
dl
dP1
Symbol Code Parameter Models UOM Type Min Max Def.
Main parameters
5 Maintenance
5.1 Cleaning
All operations must be done with the unit disconnected.
Clean surfaces (glass/metal/plastic) with soft detergents or warm water. Do not use
abrasive cleanser.
71
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5.2 Shelf removing/adjustment
All operations must be done with the unit disconnected.
2
1
72
background
5.3 Front doors handling
5.3.1 Doors positions
A-A
B-B
A-B B-A
73
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2x - DIN916 M4X10
1x - CAS00202000
1x - CAS00301000
1x - VEI00101000
1X POR00102060
1X MOL01S02000
5.4 Door installation
All operations must be done with the unit disconnected.
All operations must be done carefully.
1x
UMB 2
74
background
A
1
2
3
VEI00101000
x
2x
CAS00202000
MOL01S02000
DIN916 M4X10
x
CAS00301000
75
background
B
1
x
CAS00202000
MOL01S02000
2
2x
DIN916 M4X10
3
x
VEI00101000
CAS00301000
76
background
1x
UMB 2.5
1x
UMB 2
1x
2x - POR07M03060
1x - KGV-MD/MR-X-S(R)
2x - DIN916 M5X16
13
77
background
2
3
2.1
2.2
1
2x
CHV00601020
CHV00601020
CHV00601025
DIN916 M5X16
78
background
4
CHV00601025
DIN916 M5X16
CHV00601020
5.5 Light substitution
To replace lights follow the steps:
All operations must be done with the unit disconnected.
- Disconnect the light
- Unscrew the light and remove the light
- Insert a new light in the same place of the old one
- Screw the light and connect it
- Plug and turn on the light
2
1
79
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5.6 Panel removal
5.7 Condenser cleaning
This operation must be performed by a qualified technician.
All operations must be done with the unit disconnected.
Condenser must be regularly cleaned (every month). Use a brush or vacuum it. To get
to the condensator must remove frontal panel.
It is recommended a ladder to perform condenser cleaning.
80
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5.8 Evaporator cleaning
This operation must be performed by a qualified technician.
All operations must be done with the unit disconnected.
To access the evaporator:
- Open your unit
- Lift and remove exposition panels
- Remove return air grille
- Use tool for the screws and clean
3
1 2
6x
81
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5
4
4x
5.9 Drain inspection
Check for drain obstruction and correct position every month.
82
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6 Troubleshooting/Service
6.1 Troubleshooting
This operation must be performed by a qualified technician.
Doors not closing:
Check for leveled floor.
Check for obstruction.
Remove doors and check the bearings.
Lights not working:
Check light switch position.
Check light connections.
Warm case temperature:
Check for air return grille obstruction.
Check for air drafts.
Check store temperature.
Check for condenser obstruction and cleaning.
Check for frozen evaporator.
Check set point.
Display area is over filled.
Check proper door sealing.
Fans not working:
Check electrical connections.
Check for any debris.
Case not aligning:
Check for leveled floor.
Check instructions for joining.
Display not working:
Check main power switch position..
Check electrical connections.
Compressor not starting:
Disconnect switch open.
Blown fuse.
Overload protective tripped.
Low charge of refrigerant.
83
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Relay defective.
Equipment runs constantly:
Condenser dirty.
Condenser fan malfunction.
Temperature and relative humidity too high.
Starting relay burns out:
Low voltage.
High voltage.
Compressor short cycles.
Incorrect running capacitor.
Incorrect relay.
Head pressure too high:
Unit overcharged.
Air or other non condensable gases in the system.
Clogged condenser.
Defective condenser fan motor.
Unit location too hot.
Restriction in charge line.
Head pressure too low:
Insufficient refrigerant charge.
Leak in the system.
Cold location.
Noisy unit:
Compressor oil charge low.
Fan blade causing vibrations.
Tube rattle.
Loose parts.
Case not leveled.
6.2 Service
This operation must be performed by a qualified technician.
For spare parts, contact your distributor.
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Service by
Type of
action
Date
Serial
number and
model
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7 Warranty
12 months warranty for all parts and labour from the invoice date. A new part will be
provided free of charge. Defective part must be returned to the manufacturer.
Warranty claims: All claims must include model number, serial number, date of
purchase, date of installation and additional information about the supposed defect.
All service work must be authorized by MVP group.
MVP group reserves the right to select the service company.
Loss of food or other damages caused by faulty equipment aren’t covered by this
warranty.
Warranty does not cover damage when uncrating.
Work made necessary, by lack of maintenance or cleaning are not covered by this
warranty.
Warranty does not cover damage or malfunction result of improper use or installation.
Warranty does not cover negligence, misuse and operation on wrong voltage.
Warranty does not apply if the serial number is altered or defaced.
Failure to comply with the instructions in this manual shall avoid warranty.
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8 Notes
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MVP GROUP CORPORATION
www.mvpgroupcorp.com

Specifications

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