These instructions accompanying the product are the original instructions. This document is part of the product,
keep it for the life of the product passing it on to any subsequent holder of the product. Read all these
instructions before assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been
designed, and contains all the necessary information to ensure its correct and safe use. By following all the
general safety instructions contained in this manual, it will ensure both product and operator safety, together
with longer life of the product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper
Tools policy of continuous improvement determines the right to make modifications without prior warning.
04979, 04980, 04981, 04982, 04983, 04984, 39054, 39055,
39056, 39057, 39225, 81459, 82132.
Hydraulic
Bottle Jacks
1. TITLE PAGE
1.1 INTRODUCTION:
USER MANUAL FOR: Hydraulic Bottle Jacks
Stock No’s: 04979, 04980, 04981, 04982, 04983, 04984, 39054, 39055, 39056, 39057, 39225,
81459, 82132.
Part No’s: BJ8, BJ10, BJ15, BJ32, BJ4HL, BJ10HL, BJ2, BJ4, BJ6, BJ12, BJ20, BJ50,
BJ12HL-B.
As our user manuals are continually updated, users should make sure that they use
the very latest version.
Downloads are available from: http://drapertools.com/manuals
Draper Tools Limited
Hursley Road
Chandler’s Ford
Eastleigh
Hampshire
SO53 1YF
UK
Website: drapertools.com
Product Helpline: +44 (0) 23 8049 4344
General Fax: +44 (0) 23 8026 0784
1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT:
WARNING! – Information that draws attention to the risk of injury or death.
CAUTION! – Information that draws attention to the risk of damage to the product or
surroundings.
1.4 COPYRIGHT © NOTICE:
Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal and educational use
only. Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any
other form or means without written permission from Draper Tools Limited.
In all cases this copyright notice must remain intact.
1.2 REVISIONS:
Date first published August 2017.
- 3 -
2. CONTENTS
1. TITLE PAGE
1.1 INTRODUCTION.......................................................................................................... 2
1.2 REVISION HISTORY .................................................................................................. 2
1.3 UNDERSTANDING THIS MANUAL .............................................................................2
1.4 COPYRIGHT NOTICE .................................................................................................2
2. CONTENTS
2.1 CONTENTS .................................................................................................................... 3
3. GUARANTEE
3.1 GUARANTEE ............................................................................................................... 4
4. INTRODUCTION
4.1 SCOPE.........................................................................................................................5
4.2 SPECIFICATION .......................................................................................................... 5
5. HEALTH AND SAFETY INFORMATION
5.1 HEALTH AND SAFETY................................................................................................ 6
6. BEFORE USE
6.1 PURGING AIR FROM HYDRAULIC SYSTEM............................................................. 7
7. INSTRUCTIONS FOR USE
7.1 TO RAISE - STEPS 1-2 ...............................................................................................8
7.2 TO LOWER ..................................................................................................................8
8. MAINTENANCE
8.1 MAINTENANCE ......................................................................................................... 17
9. TROUBLESHOOTING
9.1 TROUBLESHOOTING .................................................................................................. 18
DECLARATION OF CONFORMITY .............................................................................. ENCLOSED
- 4 -
3. GUARANTEE
3.1 GUARANTEE
Draper tools have been carefully tested and inspected before shipment and are guaranteed to be
free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor or
contact:
Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: (023) 8049 4333 or:
Product Helpline (023) 8049 4344.
A proof of purchase must be provided.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship,
repairs will be carried out free of charge. This guarantee period covering parts/labour is 12 months
from the date of purchase except where tools are hired out when the guarantee period is 90 days
from the date of purchase. This guarantee does not apply to normal wear and tear, nor does it
cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or
repairs attempted or made by any personnel other than the authorised Draper warranty repair
agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be
quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt or
invoice to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory rights.
Draper Tools Limited.
- 5 -
4. INTRODUCTION
4.1 SCOPE
This jack is designed for use in lifting vehicles up to the maximum stated weight limit. It is
manufactured and tested in accordance with the required standard.
4.2 SPECIFICATION
EXTREMELY IMPORTANT: Read these safety instructions carefully in addition to the instructions
for use, operation and maintenance. Keep this instructions sheet in an easy to find place as you
may need to use it again.
This jack has been designed for use in the elevation of vehicles.
Any other application, beyond the conditions established for use of this jack will be considered
inappropriate.
Handle the jack correctly and ensure that all parts are in good condition prior to its use.
Only authorised persons should operate the jack having read carefully and understood the
contents of this manual.
Do not modify the jack in any way.
Noncompliance with these rules may result in injury or damage to the user, the jack or the vehicle
to be lifted.
The manufacturer accepts no responsibility for the improper use of the jack.
Stock No. Part No. Lift Capacity Minimum Height Max. Height Net Weight
(Tonne) (mm) (mm) (kg)
39054 BJ2 2 180 345 2.63
39055 BJ4 4 195 370 3.35
39056 BJ6 6 216 413 4.35
04979 BJ8 8 230 457 5.48
04980 BJ10 10 230 460 6.46
39057 BJ12 12 230 465 7.19
04981 BJ15 15 230 460 8.26
39225 BJ20 20 242 452 10.35
04982 BJ32 32 285 465 22.4
81459 BJ50 50 300 480 32.47
04983 BJ4HL 4 270 612 7.1
04984 BJ10HL 10 210 520 10.7
82132 BJ12HL-B 12 235 570 12.5
- 6 -
5. HEALTH AND SAFETY INFORMATION
5.1 HEALTH AND SAFETY INFORMATION
The vehicle to be lifted should never exceed the rated capacity of the jack.
The maximum lift height of the jack indicated on the label should never be exceeded.
The jack should be supported on a solid, level and horizontal surface which is well illuminated and
free of obstructions. Never stand the jack on a surface which may sink, concrete is preferred.
Ensure that there are no persons inside the vehicle to be lifted. Switch off the engine and apply the
brake. Ensure the vehicle, or element to be lifted is protected against any type of sliding. Use
chocks if appropriate. Do not enter the vehicle or start the engine whilst it is supported on the jack
or appropriate stands. The jack is a lifting device only and should never be used to move the
vehicle.
Position the jack under the manufacturer’s recommended lifting point for the vehicle and ensure
that it is not corroded, dirty or greasy. This point should remain centred over the jack saddle. All
off-centred loads can slip and accidents may result.
During raising and lowering of the load, all precautions should be taken to avoid movement of the
vehicle load. Traffic may cause the raised vehicle to rock during roadside use of the jack.
The jack should be positioned so as to avoid the need for the user to introduce any part of his/her
body underneath the vehicle. Never work under a raised vehicle without supporting it with axle
stands or other appropriate methods. Never position any part of your body near the movable
elements of the jack.
It is necessary for the operator to be able to observe the lifting device and the load during all
movements. In the presence of dangerous conditions, such as movement of the vehicle, etc, the
lifting process must be interrupted or stopped immediately.
Ensure that there are no persons or obstructions underneath the vehicle prior to lowering.
As an additional safety measure against overload, the jack is fitted with an overload valve set at
the factory and which should not be adjusted under any circumstances. If the capacity of the jack
is exceeded, the overload valve will stop the lifting operation.
No modifications of any type are advised or allowed with this product.
- 7 -
6.1 PURGING AIR FROM HYDRAULIC SYSTEM
During transportation air bubbles become trapped inside the jack
pump, reducing its efficiency. Bleed air out of the jack's hydraulic
system as follows:
Open release valve, then remove oil plug .
Operate pump handle rapidly for a minimum of 15 full strokes to force
air out.
Close release valve, replace oil plug.
Jack should now operate normally. If not, repeat purging procedure as
needed.
Should the jack fall over before use or be transported in any position
other than upright, it may be necessary to re-bleed the unit before use,
as advised above.
6. BEFORE USE
- 8 -
7. INSTRUCTIONS FOR USE
7.1 TO RAISE – STEPS 1 – 2:
With narrow end of jack handle , close
release valve tightly by turning it clockwise.
Place jack under vehicle at proper lifting
location. (Refer to vehicle Owner's Manual). If
fitted, turn the extension screw on jack
counterclockwise until it comes into contact
with vehicle.
Insert jack handle into handle socket ,
pump the handle to lift vehicle to desired
height.
7.2 TO LOWER
CAUTION: Lower vehicle slowly! Turn release
valve slowly.
Ensure there are no obstructions, tools or
persons below the vehicle BEFORE lowering.
Remove handle, use small end to open release
valve. (To open release valve, turn it SLOWLY in
a counter clockwise direction.)
NOTE: Do not open release valve more than one
(1) full turn.
When vehicle is fully lowered, remove jack.
(If Extension Screw has been extended, turn it
clockwise until it retracts enough to move jack
away from vehicle). Once removed from under
vehicle fully retract the jack and the extension
screw.
1
2
- 9 -
8. MAINTENANCE
8.1 MAINTENANCE
IMPORTANT: Both the maintenance and repair of the jack may only be performed by qualified
persons, who have sufficient knowledge of the hydraulic systems used in these devices as a result
of their training and experience.
Keep the jack clean and lubricate all moving parts at regular intervals (4), which must be clean
and protected from aggressive conditions at all times.
Only original spare parts should be used.
Prior to each use, check for bent, broken, cracked or loose parts. Do not use if any defects are
present. If it is suspected that the jack has been subjected to abnormal loads or has suffered any
knocks, withdraw it from service until the problem has been rectified.
Following a period of prolonged intensive use, it is recommendable to change the oil in order to
extend the useful life of the jack.
IMPORTANT: An excess of oil to the volume required may render the jack inoperative.
Only use suitable hydraulic oil. Never use brake fluid or engine oil.
When the jack is not in use, make sure the lifting piston is fully retracted to avoid corrosion.
Keep the jack in a clean, dry place and out of children reach. Remove the operating handle.
At the end of the useful life of the jack, drain off the oil and hand it over to an authorised agent and
dispose of the jack in accordance with local regulations.
Always check that the rating markings and warnings on the jack are clear and legible, remaining
as the initial ones.
- 10 -
9. TROUBLESHOOTING
9.1 TROUBLESHOOTING
Release valve may not be tightly closed.
Jack may be low on oil. Remove filler plug and fill reservoir
with clean hydraulic jack oil.
Reservoir may be overfilled. Remove filler plug and drain
excess oil.
Jack may be air-bound. Bleed pump as per “before use”
section of this manual. Close the release valve and operate.
Repeat if necessary.
Valves may not be closed or have foreign matter present. To
flush valves. Lower the saddle and close the release valve.
Manually lift the saddle several inches, open the release
valve and then force the saddle to lower as rapidly as
possible.
Jack will not lift full height.
Handle raises or flies
back under load.
Pump feels spongy.
Oil leaking from filler plug.
Jack lowers under load.
Jack won't lift load or
full rated capacity.
Problem
Troubleshooting
Check List
NOTES
Draper Tools Limited, Hursley Road,
Chandler's Ford, Eastleigh, Hampshire. SO53 1YF. U.K.
Helpline: (023) 8049 4344
Sales Desk: (023) 8049 4333
Internet: drapertools.com
E-mail: [email protected]
General Enquiries: (023) 8026 6355
Service/Warranty Repair Agent:
For aftersales servicing or warranty repairs, please contact the
Draper Tools Helpline for details of an agent in your local area.
©Published by Draper Tools Limited.
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means,
electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.
CONTACTS
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PJMC1117
