MODEL 463225312
Sears item No, 16167
Sears Model No, 415,16167210
Performance T-46D
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
Seeratinglabelongrillfor serialnumber.
Forsupportandto registeryour
grill, pleasevisit us at
www.charbroil.com
If you havequestionsor need
assistanceduringassembly,
pleasecall 1-888-430-7870.
©2011 Char-Broil, LLC Columbus,GA 31902 Printed in China Assembly instructions©2011 08/09/11 QG519-001-180801
For Your Safety .................................... 2-3
Use and Care ..................................... 4-9
Limited Warranty .................................... 10
Parts List .......................................... 11
Parts Diagram...................................... 12
Assembly ....................................... 13-24
Troubleshooting .................................. 25-27
Registration Card ................................... 31
Safety Symbols
The symbols and boxesshown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION: Indicatesa potentially hazardoussituation or
unsafe practicewhich, if not avoided, may result in minor
or moderate injury.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
WARNING:
Failure to follow all manufacturer's instructions could result
in serious personal injuryand/or property damage.
CAUTION
For residential use only. Do not use for commercial
cooking.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before attempting
to assemble and cook.
CAUTION:
Some parts may containsharp edges.
Wear protectivegloves if necessary.
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using
this product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
Installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. Ifyour grill is Dual Fuel ready,
a conversion kit must be purchased for use with natural gas.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code,ANSI/NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
CAUTION
Using pots larger than 6 quarts in capacity could
exceed weight limit of the
side burner shelf
or side shelf,
resulting in failure
of grill cart
components.
Do not attempt to repair or alter the
hose/valve/regulator for any "assumed" defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.
NOTE: DO NOT over tighten screws and
washers that come into contact with porcelain
coated surfaces, Over tightening may cause the
porcelain coating to crack and break, resulting in
exposed metal that will be prone to rust,
• NEVERstore a spare LP cylinder under or near
the appliance or in an enclosed area.
• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a
hazard due to possible gas release from the
safety relief valve. This could cause an intense
fire with risk of property damage, serious injury or
death.
If you see, smell or hear gas escaping,
immediatelyget away from the LP
cylindedappliance and call your fire department.
LP Cylinder Removal, Transport and Storage
•Turn OFF all control knobs and LP cylinder valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Loosen cylinder screw beneath bottom shelf or
disconnect other retention means, then lift PL cylinder up and
and out of cart. Install safety cap onto LP cylinder valve.
Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
•Adisconnected LP cylinder in LPCylinder
storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder Safety
inside a vehicle which may become overheated Cap
by the sun. RetainerStrap
•Do not store an LP cylinder in an area where children play.
LP Cylinder
•The LP cylinder used with your grill must meet the
following requirements:
•Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
•LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
•LP cylinder valve must have:
•Type 1 outlet compatible with
regulator or grill.
•Safety relief valve.
•UL listed Overfill Protection OPDHandWheel
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
•LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.
_i iiii¸;iiii!!
LP cylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
•LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LPgas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
•LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
•Use only licensed and experienced dealers.
•LP dealer must purge new cylinder before filling.
•Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
•A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
•Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
•To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder
•Many retailers that sell grills offer you the option of replacing
your empty LP cylinder through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your cylinder only
for an OPD safety feature-equipped cylinder as described
in the "LP Cylinder" section of this manual.
•Always keep new and exchanged LP cylinders in upright
position during use, transit or storage.
•Leak test new and exchanged LP cylinders BEFORE
connecting to grill.
•Place dust cap on cylinder valve outlet whenever the cylinder is
not in use. Only install the type of dust cap on the cylinder valve
outlet that is provided with the cylinder valve. Other types of caps
or plugs may result in leakage of propane.
LP Cylinder Leak Test
For your safety
•Leak test must be repeated each time LP cylinder is exchanged
or refilled.
•Do not smoke during leak test.
•Do not use an open flame to check for gas leaks.
•Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
•Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below.
A Do not use household cleaning agents. Damage to gas
train components can result.
1.LP cylinder must be properly secured onto grill. (Refer to
assembly section.)
2.Turn all control knobs to the OFF position.
3.TurnLP cylinder OFF by turning hand-wheel clockwise to a
full stop.
4.Remove the protective cap from LP cylinder valve. Always use
cap and strap supplied with valve.
OPDHandWheel
j Type1 outlet with
thread on outside
Safety ReliefValve
!
Strap and Cap
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
5.Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.
Nipple has to be centered
intothe LP cylinder valve.
If "growing" bubbles appear do not use or move the LP
cylinder. Contact an LP gas supplier or your fire
department!
Hold coupling nut and regulator
as shown for properconnection
to LP cylinder valve.
6.Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
Leak Testing Valves, Hose and Regulator
1.Turn all grill control knobs to OFF.
2.Be sure regulator is tightly connected to LP cylinder.
3.Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding.
4.Brush soapy solution onto areas circled below, or other similar
fittings on your grill.
Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion,fire, severe _ersonal injury, or death.
Outdoor gas appliance is not intended to be installed
in or on a boat.
Outdoor gas appliance is not intended to be installed
in or on an RV.
, Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
, Do not use grill until leak-tested.
, If a leak is detected at any time, STOP and call the fire
department.
, If you cannot stop a gas leak, immediately close
LP cylinder valve and call LP gas supplier or your fire
department!
5.If "growing" bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call for replacement
parts.
6.Always close LPcylinder valve after performing leak test by
turning hand wheel clockwise.
For Safe Use of YourGrill and to Avoid Serious
injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in sides or back of grill.
• Check burnerflames regularly.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.
• Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
• Do not cover grates with aluminum foil or any other
material. This will block burner ventilation and create
a potentially dangerous condition resulting in
property damage and/or personal injury.
" Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire
or sources of ignition such as pilot lights on water
heaters, live electrical appliances, etc.
• Apartment Dwellers:
Check with managementto learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from walls
or rails. Do not use on or under balconies.
• NEVER attempt to light burner with lid closed.A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of correct
positionspecified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
Safety Tips
A Before opening LP cylinder valve, check the coupling nut for
tightness.
A When grill is not in use, turn off all control knobs and LP
cylinder valve.
,A, Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
,A, Maximum load for sideburner and side shelf is 10 Ibs.
A The grease tray or cup must be installed during use and
emptied after each use. Do not remove grease tray or cup
until grill has completely cooled.
A Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.
A If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
A Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
A Do not store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
A The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
,A, If you have a grill problem see the "Troubleshooting Section".
A If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
tAuT,oN
i" Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
i" Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP
cylinder off.
i, Do not leave grill unattended while preheating or burning
off food residue on HI. if grill has not been regularly
cleaned, a grease fire can occur that may damage the
product. Follow instructions on General Grill Cleaning
and Cleaning The Burner Assembly to prevent grease fires.
ignitor Lighting
A Do not lean over grill while lighting.
1. Turn OFF gas burner control valves.
2. Turn ON gas at LP cylinder.
3. Open lid during lighting.
4. To ignite, push and turn ignition burner knob to HI.
5. Push and hold ELECTRONIC iGNITION button until the burner
lights.
6. If ignition does NOT occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes and repeat the lighting
procedure.
7. To ignite remaining burners, turn knob to the HI position
starting with the burners closest to IGNITION BURNERS first.
If ignitor does not work, follow match lighting instructions.
Lighting instructions are continued on the next page
Ignitor Lighting (continued)
8. For grills equipped with ELECTRONIC IGNITION at
each burner:
Repeat steps 4 through 6 to light each burner.
9. Once each burner has ignited, turn knobs to desired setting.
Turn controls and gas source or tank OFF when not
in use.
CAUT,o.
if ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Match-Lighting
,& Do not lean over grill while lighting.
1. Open lid. Turn ON gas at LP cylinder.
2. Place match into match holder (hanging from side panel of
grill). Light match; then light burner by placing match through
the match light hole on right or left side of grill.
3. Push in and turn far right or far left burner knob to the HI
position, depending on match light hole selected. Be sure
burner lights and stays lit.
4. Light adjacent burners in sequence by pushing knobs in and
turning to the HI position.
NOTE: Your grill may NOT be equipped with a Sideburner!
Sideburner ignitor Lighting
,A Do not lean over grill while lighting.
1. Open sideburner lid. Turn ON gas at LP cylinder.
2. Turn sideburner knob to the Hi position, push and hold
ELECTRONIC iGNiTOR button.
3. If sideburner does NOT light within 5 seconds, turn knob to OFF,
wait 5 minutes, then
repeat lighting procedure.
Sideburner Match Lighting
1. Open sideburner lid. Turn ON
gas at LP cylinder.
2. Place lit match near burner.
3. Turn sideburner knob to the
HI position.
Be sure burner lights and
stays lit.
8
Burner Flame Check
• Remove cooking grates and flame tamers. Light burners, rotate
knobs from HI to LOW. You should see a smaller flame in
LOW position than seen on Hi. Perform burner flame check
on sideburner, also. Always check flame prior to each use. If
only low flame is seen refer to "Sudden drop or low flame" in
the Troubleshooting Section.
Turning Grill Off
• Turn all knobs to the OFFposition. Turn LP cylinder OFF by turning
hand-wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Click" should be heard and spark seen each time
between each collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Valve Check
• Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF position. Valves should turn smoothly.
Hose Check
Before each use, check to see if hoses are cut or worn or kinked.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified by manufacturer.
General Grill Cleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
A Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
• Stainless steel surfaces: To maintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.
cAuTioN
f
SPIDER ALERT!
If you notice thatyour grill is getting hard to light or thatthe
flame isn't as strong as it should be, takethe time to check and
clean the ventud's.
CONTROLPANEL
SPIDERWEBS
INSIDE VENTURI
BURNER
In someareasof the country,spidersor small insectshavebeen
knownto create"flashback"problems.The spidersspinwebs,build
nestsand layeggs in the grill'sventuritube(s)obstructingthe flow of
gasto the burner.Thebacked-upgascan igniteinthe venturibehind
thecontrolpanel.Thisis knownasa flashbackandit candamage
yourgrillandevencauseinjury.
Topreventflashbacksand ensuregoodperformancethe burnerand
venturiassemblyshouldbe removedfromthe grillandcleaned
foreusewheneverthe grill hasbeenidlefor anextendedperiod.)
J
Storing Your Grill
• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-
ventilated space and out of reach of children.
• Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturers.
• Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.
• When removing grill from storage, follow "Cleaning the Burner
Assembly" instructions before starting grill.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas OFF at control knobs and LP cylinder,
2. Remove cooking grates and flame tamers.
3. Remove carryover tubes and burners.
4. Detach electrode from burner.
NOTE: Removal/Detachment method will depend on the
burner configuration. See different configurations in
illustrations below.
5. Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner
tube several times.
r.._.,_ _-
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
6. Wire brush entire outer surface of burner to remove food
residue and dirt.
7. Clean any blocked ports with a stiff wire such as an open
paper clip.
8. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT:Burner tubes must reengage valve
openings. See illustrations at right.
9. Attach electrode to burner. Correct
10. Carefully replace burners.
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes and attach
to burners. Replace flame tamers and
cooking grates.
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Electrode
a flat blade
screwdriver
This warranty only applies to units purchased fiom an authorized retailer. ManuPacturer warrants to the original cunsumer-purchaser only that this
product shall be fiec from defects in workmanship and materials alter correct assembly and under normal and reasonable home use for the periods
indicated below beginning on the date of purchase*. The manuPacturer reserves the right to require that defective parts be returned, postage and or
freight pre-paid by the consumer for review and examination.
SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE
Burner
Firebox
All Other Parts
3 ,/ears from date of purchase*
2 years from date of purchase*
l year from date of purchase*
PERFORATION, MANUFACTURING,
AND MATERIAL DEFECTS ONLY
*Note: A dated sales reciept WILL be required for walTanty service.
The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.
This limited warranty is applicable in the United States and Canada only; is only available to the original owner of the product and is not transferable.
Manufacturer requires proof of your date of purchase. Theretbre, you should retain your sales slip or invoice. Registering your product is not a
substitute for proof of purchase and the manuPacturer is not responsible for or required to retain proof of purchase records.
This limited wananty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surt:ace rust, or the
discoloration of stainless steel surfiaces. RUST is not considered a manufacturing or materials defect.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.
ITEMS MAN UFACTURER WILL NOT PAY FOR:
1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single-family household or residential use.
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,
acts of God, improper installation or maintenance, installation not in accordance with electrical or plmnbing codes, or use
of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,
the manufacturer reserves the right to substitute like or similar parts that are equally functional.
Manufacturer will not be responsible for any consequential or incidental damages arising fiom the breach of either this limited warranty or any
applicable implied warranty; or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,
replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,
acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET
FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY S'IWFE,
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PAt_FICULAR PURPOSE OR USE, IS HEREBY
LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies
in addition to or inconsistent with those stated above. Manufacturer's maxhnum liability, in any event, shall not exceed the purchase price of the
product paid by the original consumer.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions
may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state
to state. In the state of California only; if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or
the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only; you may take the product to the retail establishment selling this
product in order to obtain performance under this limited wananty.
if you wish to obtain performance of any obligation under this limited warranty, you should
write to:
Consumer Relations
P. O. Box 1240
Columbus, GA 31902-1240
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of
the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be
refused.
A 1 BOTTOM SHELF
B 1 TANK SCREW, F/BOTTOM SHELF
C 2 CASTER, LOCKING
D 2 CASTER, FIXED
E 1 CART LEFT SIDE PANEL
F 1 GROMMET, F/REGULATOR HOLE
G 1 CART RIGHT SIDE PANEL
H 1 CART LOWER BACK PANEL
I 1 FRONT BRACE
J 1 LEFT RAIL, F/GREASE TRAY
K 1 RIGHT RAIL, F/GREASE TRAY
L 1 FIREBOX
M 1 MATCH HOLDER
N 4 MAIN BURNER
O 2 ELECTRODE, F/MAIN BURNER, 900MM
WIRE
P 3 CARRYOVER TUBE W/COTTER PIN
Q 1 IGNITER SWITCH MODULE
R 1 HOSE VALVE REGULATOR ASSEMBLY
S 1 MAIN CONTROL PANEL
T 1 ELECTRONIC IGNITION MODULE
U 1 CAP F/El MODULE
V 1 GREASE TRAY
W 1 ELECTRODE F/SIDEBURNER
X 1 ELECTRODE WIRE, F/SIDEBURNER
Y 5 BEZEL, F/CONTROL KNOB
Z 5 CONTROL KNOB
AA 1 CART UPPER BACK PANEL
BB 1 LEFT SIDE SHELF, F/SB
CC 1 FASCIA, F/LEFT SIDE SHELF
DD 1 DRIP PAN, F/SB
EE 4 RUBBER BUMPER, LID
FF 1 LID, F/SB
GG 1 SIDEBURNER BURNER
HH 1 RIGHT SIDE SHELF
II 1 FASCIA, F/RIGHT SIDE SHELF
JJ 1 TOP LID
KK 1 HANDLE F/TOP LID
RUBBER BUMPER, RECTANGLE, F/
LL 2
TOP LID
MM 1 HEAT SHIELD F/TANK
TEMPERATURE GAUGE, UFC
NN 4
MOUNTED
OO 1 LOGO PLATE
PP 1 HARDWARE F/TOP LID ASSEMBLY
QQ 1 LEFT DOOR, NO HANDLE
RR 2 DOOR HANDLE
SS 1 RIGHT DOOR, NO HANDLE
TT 4 FLAME TAMER
UU 3 COOKING GRATE
VV 1 GRATE, F/SB
WW 1 WARMING RACK
XX 2 ELECTRODE, F/MAIN BURNER, 600MM
WIRE
NOT Pictured
... 2 DOOR MAGNET
... 1 CASTER PIN
... 1 HARDWARE PACK
... 1 ASSEMBLY MANUAL, ENGLISH
... 1 ASSEMBLY MANUAL, SPANISH
... 1 CLEANING TOOL
11
N N N N
WW
UU UU UU
LL
O0
EE
vv
GG R
TT TT TT TT
HH
S e_--Q
_i_ii__iii>_
QC
RR
RR
F
B
H
A
Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A.
Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and
repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking
casters are secured at the front. After all 4 casters are secure, removethe Caster Pin and save for future
maintenance.
Nomlockcaster
Locking caster
Bottom shelf i
Caster pin
Qty.1
Caster pin
Attach side panels to bottom shelf using
three 1/4-20x1/2" screws, 7mm lock
washers, and 7ram flat washers per panel.
IMPORTANT: Panel with large hole must
be on left side of bottom shelf.
Left side panel
(with largehole)
Make sure side panels
are pushed as far to the
rear of bottom sheff as
possible before fully
tightening screws.
1/4-20x1/2"screw
Oty.G
7ram lock washer
Qty.G
7mm fiat washer
Qty.G
1/4-20x1/2" screw
7ram lockwasher
7ram fiat washer
Right side panel
Magnets 13
Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using
fourl14-20xl12" screws, 7ram lock washers, and 7ram flat washers.
Lower backpanel
1/4-20x1/2"screw
7ramlockwasher
1/4-20x1/2"screw
Qty.4 ,.."
7ram fiat washer
7ram lockwasher
Qty.4
O Tramfiat washer ................
Qty.4 ......"
This step requires two people
to lift and position grill head
onto cart. Carefully lower the grill
head onto the cart, aligning slots at
bottom of grill head with posts on
cart side panels. Make sure the
regulator hose is hanging outside
the cart. Grill head must face open
side of cart.
head
Regulator hose
14
On back of grill, place upper back panel between side panels and above lower back panel.
Secure upper back panel in lower holes using one l/4-20xlV2" screw, 7ram lock washer and 7ram flat washer on each side.
Do not fully tighten screws until side shelf installation is complete in later steps.
7ramLockwasher 7ramflat washer
Qty.2 Qty.2
1/4-20x1Vz"screw
Qty.2
Upperbackpanel
15
NOTE: DO NOT over tighten screws and washers that come into contact with porcelain coated su#aces. Over tightening
may cause the porcelain coating to crack and break, resulting in exposed metal that will be prone to rust.
Insert flange on right side shelf into side shelf brackets on side of firebox.
Attach right side shelf using three 114-20x314"screws, 7mm rock washers, 7ram fiat washers and 114"nuts, shown A.
Attach rear of shelf using one l/4-20xlY2" screw, 7ram rock washer and 7ram fiat washer in rower hole, shown B.
Attach front of shelf and fascia using one #8x3/8" serf-tapping screw and large fiat washer, shown C.
Attach front of shelf and fascia using one 114-20x314"screw, 7ram lock washer, 7ram fiat washer and 114" nut, shown D/C.
1/4-20xlYz" screw
Qty.1
large fiat washer
Oty.1
panel
16
#8x3/8" 7ram lock washer 1/4" nut
Qty.41/4"20x3/4"screw self-tappingoty.1screw Oty.5 7mmoty.sflatwasher Oty.4
1/4-20x1½"
screw
mrnlock
washer
7rnm flat
washer
7ram lock
washer
Insertflangeonleftsideburnershelfintosideshelfbracketsonsideoffirebox.
Attachleftsideburnershelfusingthree1/4-20x3/4"screws,7mmlockwashers,7mmflatwashers,1/4"nuts,shownA.
Attachrearofshelfusingone1/4-20x1V2"screw,7mmlockwasher,and7mmflatwasherinlowerhole,shownB.
Attachfrontofshelfandfasciausingone#8x3/8"self-tappingscrewandlargeflatwasher,shownC.
Undermaincontrolpanel,attachfrontofshelfandfasciausingone1/4-20x3/4"screw,7mmlockwasher,7mmflat
washerand1/4"nut,shownDIE.
Now you may fully tighten lower screws on upper back panel.
l/4-20x3/4"Screw
Qty.4
1/4-20xlV2"screw
Qty.1
!"
#8x3/8"
self-tappingscrew
Qty.1
1/4-20x1Vz"
screw
Flange
into
7mmlockwasher 7mm flat washer
Qty.5 Qty.5
*%°****....
1/4" nut
Qty.4
large flat washer
Qty.1
Fascia, left sideburner shelf
7mmlock
washer
Back of main control
1/4-20x3/4"
screw
17
First,removethe two screwsand lock washers factory attached to the sideburner valvebracket.Positionsidebumer
valvebracketbeneathsidebumershelffascia so thatvalvestem comesthroughlargercenterholein fascia.Alignthe holes
onvalvebracketwithleftand rightholesonfascia. Secure usinglock washersand screwsthatwereremovedfrombracket.
Next,placesidebumer bezelovervalvestem onfront sideof fascia.Alignsmallholeson bezelwithupper and lowerholeson
fascia, makingsure "OFF"ison thetop. Attach usingtwo #8-32x3/8"screws and 4mm lock washers.Press sidebumer
controlknobonto valvestem.
Note: Use left and right
holes on fascia to
attach valve bracket
ScrewsandWashers
removedfrom valvebracket
h
#8-32x3/8"screw
Qty.2
0 4mmlockwasher
Qty.2
Note: Use upper and lower
holes on fascia to attach bezel
Controlknob #8-32x3/8"screw
VaLvestem
I
IN!
Sideburner
valvebracket
Install bezelwith"OFF" at top.
Controlknob
IIIIIIIIIIIIIIIIIIIIIII II1=1 IIIIIIIIIIIIIIIIII IIIII I IIII II II I I I IIII IIIIII I
Putlout thefour knobsfromcontrolpanel.Inserttemperaturegaugestem intothebigger holeaboveknob bezel,shownA.
Makesure thegaugeispushedin as far as itwillgo,then pushthegauge downwarduntil itclipsintothepanel, as shown
in B/C. Re-installtheknobs. Tern gaugestem
18
Insert sideburner burner into left shelf.The stud on bottom of burner fits into rear small hole in sideburner drip pan on
shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages
sideburner valve, shown C.
Wing nut
_Wing nut
Qty.1
Sideburnerdrippan
Sideburner drip pan
_1 nder sideburner shelf, attach sideburner ignitor wireto electrode, shown A. Place sideburner grate onto sideburner shelf,
aligning grate legs with holes in shelf, shown B.
Sideburner grate
Sideburner IgnitorWire
19
Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and
facing the front. Secure using two 1/4-20x1Yz" screws, 7ram lock washers, and 7ram flat washers on each side.
1/4-20x1Y2"screw
Qty.4
7turn Lock washer 7rnrnflat washer
Qty.4 Qty.4
7rnrnflat 7rnrnlock 1/4-20xIVz"
washer washer screw
Inside of cart, insert rear tab of tank heat shield into left slot(#1) on top of lower back panel. Insert left grease tray rail into
slot(#2) beneath grease tray opening in upper back panel, shown A. Attach front of tank heat shield and left grease tray rail
brace(#4 and #5) with two #8x3/8" self-tapping screws, shown B. Insert right grease tray rail into slot(#3) and attach it
under front under front brace(#6) with one #8x3/8" self-tapping screws, shown NB.
...............
#8x3/8"self-tappingscrew
Qty.3
Note:somepartsomitted
for clarityof illustration
20
Greasetrayopening
_J nserthingepinonbottom of doorsinto hole in bottomshelf.Press upperhingepin in front brace, align hinge hole on top of
door, and releasehingepin intodoor.
Hingepin
of door
m
IHIIII'IIII'IIII'IIIIIII1'1 II II I ' IIII1'11'1 III II IIIII J
Connecteachof thewires fromthe mainburnerelectrodes,and sidebumerelectrodeinto the backof the ElectronicIgnition
Module.Total (5) connections.Connectthe two wires{(a)and(b)}from the switch wiringharness intothe back of the Electronic
IgnitionModule.Total(2) connections,shownA.
Releasethe cap and nutfrom electronicignitionmodule.Attach electronicignitionmoduleto the cart rightside panel with
the nut, shownB. Insert AA battery into ignitionmodule,negative(-) end first.Then put onthe cap,shownC.
NOTE: Switch terminals are larger than electrode terminals and should only be installed in location shown
as (a), (b). Do not untie the wires while attaching.
Wire
ut
Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins at
back of firebox.
Heat diffuser
Place cooking grates onto the firebox as shown.
Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides
of firebox.
Assembled
warming rack
rack
ing grate
On back of grill, slide grease tray into opening in upper back panel.
Greasetray
m m
cAuTioN
Failure to install grease tray wiil
cause hot grease to drip from bottom
of grill with risk of fire or property
damage.
23
LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use &
Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder
valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf. Insert regulator through large hole in
left side panel. See Use & Care section of this manual to perform the "Burner Flame Check" and for
important safety instructions before using.
Always keep LP cylinders in upright position during
use, transport, and storage.
Regulator
CAUTION/
Cylinder valve must face to front of cart once
tank is attached. Failure to install cylinder
correctly may allow gas hose to be damaged
in operation, resulting in the risk of fire.
24
DANGER; If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
Gasleakingfrom
cracked/cut/burned
hose.
Gasleakingfrom LP
cylinder.
Gasleakingfrom LP
cylindervalve.
Gasleakingbetween
LPcylinderand
regulatorconnection.
Firecomingthrough
controlpanel.
Greasefire or
continuousexcessive
flamesabovecooking
surface.
• Damagedhose.
• Mechanicalfailuredue to rustingor
mishandling.
• Failureof cylindervalve from
mishandlingor mechanicalfailure.
• Improperinstallation,connectionnot
tight,failureof rubberseal.
• Firein burnertube sectionof burnerdue
to blockage.
•Toomuchgreasebuildupin burnerarea.
. Turnoffgas at LP cylinderor at sourceon naturalgassystems.If
anythingbut burned,replacevalve/hose/regulator.If burned,
discontinueuseof productuntila plumberhas investigatedcause
andcorrectionsare made.
• ReplaceLP cylinder.
•Turnoff LPcylindervalve.ReturnLP cylinderto gassupplier.
•Turnoff LPcylindervalve.Removeregulatorfromcylinderand
visuallyinspectrubbersealfor damage.See LP CylinderLeakTest
andConnectingRegulatorto the LP Cylinder.
•TurnoffcontrolknobsandLPcylindervalve.Leavelidopento
allowflamesto diedown.Afterfire is outand grill is cold,remove
burnerandinspectfor spidernestsor rust.See NaturalHazard
andCleaningthe BurnerAssemblypages.
•TurnoffcontrolknobsandLPcylindervalve.Leavelidopento
allowflamesto diedown.Aftercooling,cleanfood particlesand
excessgreasefrom insidefireboxarea,greasetray,and other
surfaces.
Troubleshooting
Burner(s)will not light
usingignitor.
(SeeElectronicIgnition
Troubleshootingalso)
Continuedon next
page.
GASISSUES:
•Tryingto lightwrongburner.
• Burnernot engagedwithcontrolvalve.
• Obstructionin burner.
. Nogas flow.
•Vaporlockat couplingnutto LP cylinder.
• Couplingnut and LP cylindervalvenot
fullyconnected.
ELECTRICALISSUES:
• Electrodecrackedor broken;"sparksat
• Seeinstructionson control paneland in UseandCaresection.
• Makesurevalvesare positionedinsideof burnertubes.
• Ensureburnertubesarenot obstructedwith spiderwebsor other
matter.See cleaningsectionof Useand Care.
• MakesureLPcylinderis not empty.If LP cylinderis notempty,
referto "Suddendropin gasflow."
• Fora grill equippedwith theAUTO-CLEANTM feature,makesure
theAUTO-CLEANTM valve is set to "Grill"
•Turnoff knobsanddisconnectcouplingnut from LPcylinder.
Reconnectand retry.
•Turnthe couplingnutapproximatelyone-halfto three-quarters
additionalturn untilsolidstop.Tightenby handonly- do not use
tools.
• Replaceelectrode(s).
crack."
• Electrodetip notin properposition.
•Wire and/orelectrodecoveredwith
cookingresidue.
•Wiresarelooseordisconnected.
•Wiresareshorting(sparking)between
ignitorandelectrode.
• Deadbattery.
MainBurners:
•Tip of electrodeshouldbe pointingtowardgasport openingon
burner.The distanceshouldbe 118"to 114".Adjustif necessary.
Sideburner:
•Tip of electrodeshouldbe pointingtowardgasport openingon
burner,the distanceshouldbe 118"to 3116".Adjustif necessary.
• Cleanwireand/orelectrodewith rubbingalcoholandcleanswab.
• Reconnectwiresor replaceelectrode/wireassembly.
• Replaceignitorwire/electrodeassembly.
• Replacewith a newalkalinebattery.
25
Troubleshooting(continued)
Burner(s)will not light
usingignitor.
(SeeElectronicIgnition
Troubleshootingalso)
Burner(s)will not
matchlight.
Suddendrop in gas
floworlow flame.
Flamesblowout.
Flare-up.
ELECTRONICIGNITION:
• Nospark,noignitionnoise.
• Nospark,someignitionnoise.
, Sparks,but notat electrodeorat full
strength.
• See"GAS ISSUES:"onpreviouspage.
• Matchwill not reach.
• Impropermethodof match-lighting.
Unableto fill LP
cylinder.
Oneburnerdoes not
lightfromother
burner(s).
Timerdoesnot work
(Greenlightdoesnot
flash)
, Outof gas.
• Excessflow valvetripped.
•Vaporlockat couplingnut/LPcylinder
connection.
• Highorgustingwinds.
• LowonLPgas.
• Excessflow valvetripped.
• Greasebuildup.
• Excessivefat in meat.
• Excessivecookingtemperature.
• Greasetrappedby foodbuilduparound
burnersystem.
• SeeSectionI of ElectronicIgnitionSystem.
• SeeSectionII of ElectronicIgnitionSystem.
• SeeSectionIII of ElectronicIgnitionSystem.
, Uselong-stemmatch(fireplacematch).
• See"Match-Lighting"sectionof UseandCare.
• Checkfor gasin LPcylinder.
•Turnoff knobs,wait30secondsandlightgrill. Ifflamesarestilllow,
turnoff knobsand LP cylindervalve.Disconnectregulator.
Reconnectregulatorand leak-test.Turnon LP cylindervalve,wait
30secondsandthenlightgrill.
•Turnoff knobsandLPcylindervalve.Disconnectcouplingnutfrom
cylinder.Reconnectand retry.
•Turnfrontof grill to face windor increaseflameheight.
• RefillLPcylinder.
• Referto "Suddendropin gasflow"above.
• Cleanburnersand insideof grilltfirebox.
•Trimfatfrommeatbeforegrilling.
•Adjust(lower)temperatureaccordingly.
•Turnknobsto OFF.Turngas off at LPcylinder.Leavelid in position
andlet fire burnout.After grill cools,removeandcleanall parts.
Persistentgreasefire.
Flashback... • Burnerand/orburnertubesare blocked. •Turnknobsto OFF.Cleanburnerand/orburnertubes.See burner
(firein burnertube(s)), cleaningsectionof Use andCare.
• Somedealershaveolderfill nozzles •The wornnozzlesdon'thaveenough"bite"to engagethe valve.Try
withworn threads, a secondLPdealer.
• Cleancarry-overtube(s)with wirebrush.
• Greasebuildupor foodparticlesin
end(s)of carryovertube(s).
• DeadBattery
• Batteriesinstalledincorrectly.
• Knob Positiondid notstart the Clean
Cycle
• Replacebatteries
• Installbatteriescorrectly.
• PushKnobin to startthe cleancycle.(GreenLEDshouldbeginto
flash)
No LED'swill illuminate • DeadBattery • Replacebatteries
• LowBatteryStrengthRedLED nextto battery
symbolis illuminated
• Prepareto replacebatteries(NOTE:Cleancyclewill operatewith
a weak battery.
26
Troubleshooting - Electronic Ignition
• Batterynot installed
properly.
SECTIONI
Nosparksappearat
anyelectrodeswhen
ElectronicIgnitionButton
is pressed;no noise can
be heardfromspark
module.
SECTIONII
Nosparksappearat
any electrodeswhen
ElectronicIgnitionButton
is pressed;noisecan
beheardfromspark
module.
SECTIONill
Sparksare present
butnot at all
electrodesand/ornot
at fullstrength
, Checkbatteryorientation. • Installbattery(makesurethat "+"and "-"
connectorsare orientedcorrectly,with "+"endup
, Deadbattery. , Hasbatterybeenused
previously?
and"-" enddown.)
, Replacebatterywith newalkalinebattery.
, Buttonassemblynot
installedproperly.
, Faultysparkmodule.
• Outputlead
connectionsnot
connected.
Checkto insurethreadsare
properlyengaged.Button
shouldtravelupanddown
withoutbinding.
If no sparksare generated
withnew batteryandgood
wire connections,moduleis
faulty.
, Are outputconnectionson
andtight?
, Unscrewbuttoncap assemblyand reinstall,making
sure threadsare alignedandengagedfully.
, Replacespark moduleassembly.
, Removeandreconnectall outputconnectionsat
moduleandelectrodes.
• Outputlead
connectionsnot
connected.
, Arcingto grill away
fromburner(s).
, Weakbattery.
, Electrodesarewet.
, Electrodescrackedor
broken"sparksat
crack".
, Are outputconnectionson
andtight?
If possible,observegrillin
dark location.Operate
ignitionsystemandlookfor
arcingbetweenoutputwires
andgrillframe.
All sparkspresentbutweak
or at slow rate.
Hasmoistureaccumulated
on electrodeand/orin burner
ports?
Inspectelectrodesfor
cracks.
, Removeandreconnectall outputconnectionsat
moduleandelectrodes.
• If sparksareobservedotherthan fromburner(s),
wire insulationmay be damaged.Replacewires.
, Replacebatterywitha newalkalinebattery.
, Usepapertowelto removemoisture.
, Replacecrackedor brokenelectrodes.
27
28
29
30
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(If you register online, you do not need to send in this registration card.)
PLEASE FILL OUTTHIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN 10 DAYS OF PURCHASE. FOR WARRANTY SERVICE PROOF OF PURCHASE
WILL BE REQUIRED. THIS WARRANTY IS NON-TRANSFERABLE.
LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. PARA EL SERVlCIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE
COMPRA. CONSERVE LA FACTURA. ESTA GARANTIA ES INTRANSFERIBLE.
VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L'ACHAT. POUR OBTENIR LESERVICE SOUS GARANTIE, UNE PREUVE D'ACHAT DOlT
ETRE PRESENTEE. VEUILLEZ CONSERVER VOTRE FACTURE. LA PRESENTE GARANTIE N'EST PAS TRANSFERABLE.
_Required / Necesario / Exig_
~ PLEASE PRINT ~ IMPRIMA POR FAVOR ~ S'IL VOUS PLA'[T IMPRIMER ~
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Zip Code I C6digo Zip I Code PostalCity I Cludad I Ville State I Estado I Province
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Phone Number I N_mero telef6nico I Num_ro de t_l_phone
RGAS_
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A
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i. [_Gas Grill l Parrilla a gas I Gril au gaz
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